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h i g h l i g h t s
Evaluated the flexural properties of solid rubber wood and laminated rubber wood.
If laminated wood could be suggested as a replacement to the solid wood.
Evaluated laminated wood flexural properties with different lamina thickness and jointed lamina.
Evaluated joint efficiency, wood adhesive bond strength, durability of the adhesive bond.
Rubber wood is found suitable for laminated and structural wood products.
a r t i c l e i n f o a b s t r a c t
Article history: The process of manufacturing engineered wood products (EWP) is an effective technique for reducing or
Received 27 July 2013 eliminating the negative properties of solid wood materials and for obtaining high performance materi-
Received in revised form 3 January 2014 als. However, there is a dearth of information regarding the studies in glued laminated timber, one among
Accepted 6 January 2014
the EWP, in India. Thus, this paper describes an experimental program which examines the flexural
Available online 13 February 2014
properties of horizontally glued laminated timber utilizing rubber wood, a sustainable, plantation grown
timber in the country. The experimental test program involved the fabrication and testing in flexure of
Keywords:
horizontally glued laminated rubber wood using polyvinyl acetate adhesive, with different lamina thick-
Engineered wood products
Glued laminated wood
ness and jointed laminas. The study also evaluated the joint efficiency, wood adhesive bond strength and
Flexural properties the durability of the adhesive bond. The test results obtained show that the comparison of flexural prop-
Finger joint erties between solid wood and horizontally glued laminated wood have no significant difference. Lamina
Joint efficiency thickness does not make any statistically significant difference in the flexural properties. Laminated beam
Wood adhesive bond and jointed laminated beam with the same lamina thickness have no significant difference in the flexural
Wood failure percentage properties. The wood adhesive bond strength and the wood failure percentage obtained are appreciable.
Delamination The experimental results obtained and a comparison with code provisions verifies the suitability of the
wood species for composite products.
Ó 2014 Elsevier Ltd. All rights reserved.
1. Introduction pieces, glulam can be made to any indefinitely long beam offering
larger size capability than solid wood [2].
Engineered wood is a composite material alternative to solid Structural glulam members have been widely used in developed
wood, consisting of wood and adhesives, and it is available in countries particularly in America, Europe and Japan. These mem-
several varieties; the most commonly used types of structural bers are used in straight or curved form in numerous construction
EWP are: laminated veneer lumber (LVL), glued-laminated timber applications including sport complexes, commercial buildings,
(glulam), composite I beam, cross-laminated timber (CLT) and par- churches and residential houses [3]. In horizontally glued laminated
allel strand lumber (PSL). Western, European and South East Asian timber load is applied perpendicular to the glue surface.
countries are extensively using timber, particularly the engineered The properties of laminated wood materials are affected by the
wood products (EWP) both for structural and non-structural pur- type of wood, the defects it contain, thickness of layers, number of
poses [1]. Glulam is made from sawn lumber lamina arranged in layers, type of glue used and the compression force used during
horizontal layers using glue, with the grains parallel to the length pressing [4]. The characteristics of glued laminated beams using
of the member. Taking the benefit of end jointing of smaller timber plantation timbers, African wood and Mangium have been studied
by Evalina et al. [5] and found satisfactory performance as per JAS
⇑ Corresponding author. Tel.: +91 9446787298; fax: +91 0495 2287250. 234:2003. The performance of Acacia Mangium glulam beam was
E-mail addresses: yashidanadir@gmail.com (Y. Nadir), praveen@nitc.ac.in (P. evaluated by Indah et al. [6] with different lamina thickness and
Nagarajan). found the flexural properties of glulam beam with 20 mm thick
http://dx.doi.org/10.1016/j.conbuildmat.2014.01.032
0950-0618/Ó 2014 Elsevier Ltd. All rights reserved.
Author's Personal Copy
laminas having the lower values compared to 15 mm and 10 mm in ASTM D198-09 [11] for the evaluation of flexural properties (bending strength
and modulus of elasticity). The span to depth (l/d) ratio of the adopted specimen
thick laminas. Bending strength properties of glued laminated
size corresponds to 14. The static bending test was conducted in accordance with
timber from selected Malaysian hardwood timber were studied the third-point loading method.
by Wan et al. [7] and compared the values obtained with JAS Laminated specimens were prepared with different lamina thickness and also
234:2003 and found to be satisfactory. with finger jointed laminas to have a comparison with solid beam. The jointing
Timber, the traditional construction material was used widely technique favors laminated beam of any size and is particularly useful for rubber
wood, where lengthy plies on seasoning gets warped. Accordingly a comparison
in India for structural works in the earlier days. The less use now
is made between the flexural properties of the jointed laminated beam with un-
is may be of the non-availability of large diameter logs. To supple- jointed laminated and solid beam. The placing of joints in the laminas should be
ment the imported timber from countries having intensively man- staggered, not coinciding with those above or below and the distance between
aged forestry plantations, low grade/less girth underutilized trees the joints depends on the lengths of the input material [12]. The finger joint used
in this study has a length of 12 mm, pitch of 3.6 mm and tip width of 0.7 mm.
available domestically was gaining significance [8]. Rubber wood,
The joints were placed in a staggered manner in the beams. The joints were placed
a by-product of a crop grown for latex production is being used outside the maximum moment zone in the outer tension lamina and also placed at
and marketed in many applications, substituting higher value maximum spacing. In three specimens only, the joints were placed inside the max-
and less available traditional hardwoods such as teak in Asian imum moment zone to verify the strength. The preparation plan of the test speci-
countries. India is the fourth largest producer of natural rubber mens for the study is shown in the Fig. 2. The laminated timber beam specimens
comprise four groups, as explained in Fig. 2, three groups of varying lamina thick-
in the world, 89% of which is produced in Kerala.
ness and the fourth group with jointed laminas. Ten specimens were tested from
As is the case of all building materials, it is necessary to define each group.
the technical performance of the materials produced with lami- A third-point loading static bending test was carried out, where the distance be-
nates clearly, in order to be able to use them in buildings. Other- tween the two loading points and the distance between the right and the left ful-
crums was the same. The loading rate was 3 mm/min. Modulus of elasticity
wise the material cannot hold up the conditions to which it is
(MOE) and the modulus of rupture (MOR) were calculated by the following
subjected [9]. formula:
In India the EWP such as the plywood products, particle board,
and fiber board are used widely for non- structural works. Glulam
23PL3
is not a commercially established or available product in India. The MOE ¼ 3
108bh D
product is developed for the present study on research interest.
This study informs the utilization of rubber wood as glulam
Pmax L
material. MOR ¼ 2
The objectives of this study included the fabrication and testing bh
• 4 LAYERED
• 15 mm THICK
JOINTED LAMINA
Fig. 2. Preparation plan for the test specimens with each group having 10 replications: 3 layered with a thickness of 20 mm are glued; 4 layered with a thickness of 15 mm
are glued; 6 layered with a thickness of 10 mm are glued; 4 layered 15 mm thick finger jointed laminas are glued.
(a) (b)
(a) (b)
Fig. 5. (a) Dimension of test specimen (b) wood failure.
Fig. 3. (a) Tension test of finger joint (b) bending test of finger joint.
the adhesive bond was evaluated by measuring the delamination of the glue bond
by conducting alternate wet and dry test. The form and dimension of the specimens
taken for this study was the same as that used for block shear test. The specimen
shall be submerged in boiling water for 4 h, cooled in water at room temperature
and then dried for 20 h at 63 ± 3 °C in an oven. This completes the first cycle. The
cycle shall be repeated making a total test period of 5 days and the data is recorded
[17]. A feeler gauge of 0.125 mm thick was used for measuring the delamination.
Table 1
Results of flexural properties of the specimens.
10 C
C-10 mm laminated beam
8 S
3.2. Evaluation of finger joint efficiency
6 J J- Jointed laminated beam
4 A
The joint efficiency was found in bending and tension, given in S- Solid wood beam
2 B
Table 2. The joint efficiency in the tension test obtained was lower - Ultimate/Failure load point
0
than that in bending test. The percentage of tensile strength of 0 10 20 30 (Pu)
clear wood obtained with the finger jointed connection was Deflection in mm
39.31% and for bending strength it was 68.27%. Among the two test
modes, bending and tension, the tension test was generally consid- Fig. 6. Load deflection curves in bending of one beam specimen from each group.
ered more critical and exhibit smaller values than the bending test.
This might be due to the fact that the glue line in tension was more the finger joint of the outer tension lamina. Tensile tests are there-
uniformly stressed than in bending and the tension is the weakest fore the most critical and appropriate type of test to evaluate this
direction for glue bonds [18]. factor [20], even though the bending test is considered as the most
The efficiency of a joint can vary depending on the quality of convenient and practical test for an extensive preliminary study of
the wood, whether the stress applied is in tension, bending or finger joints [13].
compression; the finger geometrical parameters and also the adhe-
sive used [19]. The most popularly available finger geometry in the 3.3. Evaluation of adhesive bond strength
region was used for this study.
Glulam which is used in a variety of structural applications is The results of the adhesive bond strength (dry stage) in com-
commonly employed in beams whose main rupture mode is pression and the wood failure percentage are shown in Table 3.
caused by the stress in the lower member usually beginning in The average value of the shear strength of the adhesive bond was
approximately 64% of the average value of the shear strength of so-
lid wood, with appreciable wood failure percentage. Wood failure
Table 2 percentage is usually taken as an indication of the strength of the
Joint efficiency of the finger joint profile used in the laminas. glue bond, with a higher percent wood failure indicating that the
Mean Min Max Std.Dev glue bonds are stronger than the wood itself.
Static bending strength (MOR) in MPa
As per the standards for structural glued laminated timber by
Control specimen (CS) 85.63a 72.18 104.44 11.59 JAS 234:2003, the minimum value of adhesive bond strength is
PVAc FJ 58.46 49.30 70.11 6.84 5.4 MPa and the wood failure percentage 60%. The obtained tests
Joint efficiency (%) (JE) 68.27 results of this study shown in Table 3 met this requirement.
Tension strength parallel to grain (TS) in MPa
Control specimen (CS) 82.72 55.41 116.21 20.42 3.4. Evaluation of durability of adhesive bond
PVAc FJ 32.52 23.90 44.53 6.47
Joint efficiency (%) (JE) 39.31
The length of the delamination on both the end grain surfaces
a FJ
Average value of 8 specimens was recorded. JE ¼ CS 100. divided by the total length of bond line was the measure of
Author's Personal Copy
Table 5
Types of failure during loading on the failure limit.
Sliding mode of failure—The fractured line passed partly through the wood and majority through the 6
glue line surface. Also the fracture happened through the entire width of the beam
Failure of finger joint—Failure initiated at the finger joint and spread to the top laminas with high wood 8
failure
Compression failure due to buckling just beneath the bearing plate of loading
3 2 2
Splintering tension 2 1
Author's Personal Copy
The failure descriptions of the solid and laminated beams are Fig. 12. Splintering tension failure.
given in Table 5. The predominant mode of failure is the tension
Fig. 8. Typical illustration of the tension failure and destruction of the wood of two specimens.
Fig. 9. Typical illustration of the sliding mode failure and destruction of the wood of two specimens.
Fig. 10. Typical illustration of the finger joint failure and destruction of the wood of two specimens.
Author's Personal Copy
Table 6
Min permissible stress limits in MPa in three groups of structural timbers as per IS 883 and the permissible stress limits of rubber wood in MPa.
failure in laminated beams with the crack starting from bottom As rubber wood is a by-product and is a sustainable resource,
lamina and spreading to the top. The crack lines are with sufficient this study could be well-thought-out as a value addition to the
wood failure (Fig. 8). In perfectly bonded beams, free from other material. It may also be possible to use this material as the core
defects the tension failure is the probable mode. The sliding failure layers of laminated elements and to combine with high density
also happened in some beams, the crack line passed through wood materials in the outer layers, for its strength enhancement and as
and mostly through the adhesive surface, showing the glue failure a safeguard to its durability. This adds up a further scope of this
on that surface (Fig. 9). In the jointed laminated beam the crack ini- study.
tiated from the finger joint and propagated to the top (Fig. 10). No With the new generation chemicals and the advanced strength
sliding failure happened in the jointed laminated specimens. The enhancement techniques, research studies and also initiatives from
sliding mode of failure (delamination failure) in a laminated beam the industry would be supportive for the effective utilization of this
may occur when there is a defectively glued area in the specimen plenteous resource.
so that the crack starts from the defected zone propagates through
the adhesive surface, but when a very strong bonded area comes,
it gets passed through the wood. Acknowledgements
The defectively glued area happens in the beams because of
several reasons; the warped samples when laminated may not The authors thank the managerial staffs Uma Sankar, Aniprabha
get properly interlocked, another is the non-uniform spread or ab- Nair, Jayamon and all the workers of India Wood, RRII, Kottayam
sence of the glue on any point in the surface of the laminas. When for the great help and support extended for the fabrication of the
the pressure application is delayed, also if the amount of pressure specimens needed for the study.
is more or less than required, add up the chances of slip failure.
The tested beam is with smaller l/d ratio, so that the contribu-
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