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This article will introduce you to the control station, control valve, design consideration for
control station and control valve, different arrangements of control station assembly, and
layouts.
Table of Contents
1. What is the Control station?
2. What is the Control valve?
3. Note: Any Regulation Valve can be converted into Control Valve
4. Important Points for Control Valve
5. What do you mean by Actuator?
6. Types of Actuator
7. Design Consideration for Control Station
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Control Station is an arrangement of piping and piping components in which the control valve is
C O N TA C T ( H T T P S : / / M A K E P I P I N G E A S Y. C O M / C O N TA C T / )
used to reduce or to regulate the flow or pressure of the piping system.
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What
Search … do you mean
Search by Actuator?
An actuator requires a control signal and a source of energy for converting the source’s energy
into mechanical motion. For example, you can see the control valve, the actuator mounted on
the valve helps to opening and closing of the valve automatically. The control signal is relatively
low energy in the form of voltage or current. The source of energy could be in the form of
pneumatic, hydraulic, electric energy, or even human power.
Types of Actuator
1. Pneumatic Actuator- Powered by compressed air
2. Hydraulic Actuator- Different liquids are used as a source of energy
3. Electric Actuator- Electric energy is used to drive such actuators
Bypass size should be the minimum same as the control valve’s size.
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Globe valve should be preferred as a bypass valve as it is the best regulation valve.
The bypass valve should be located upstream side to avoid fluid hammer on the
NEWS ( H T T Pbypass
S : / / M A valve
K E P I Pdisc.
I N G E A S Y. C O M / O I L - G A S - N E W S / )
A pressure Gauge is required in the control system to measure and control the
C O N T A C T ( Hpressure
T T P S : / / Mduring
A K E P I Pmaintenance.
I N G E A S Y. C O M / C O N TA C T / )
The pressure Gauge should be located downstream side of the control valve after
the bypass.
ABOUT ( H T T P S : / / M A K E P I P I N G E A S Y. C O M / A B O U T - U S / )
Control Station is kept at the operating level for ease of maintenance, which should
be a minimum of 500 mm to 600 mm above the operating level.
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Supports are required at both sides of the control valve to take care of the weight.
support should be a minimum of 300 mm away from the flange joint for removal of
Search … the bolt. Search
Support can be allocated either below the reducer or elbow.
To take care of the thermal expansion and to make the system stress-free both
supports should be resting support.
In case of vibration downstream side support should be anchor support and the
upstream side should be resting support.
Axial and guide support can be used for controlling the pipe movement.
Arrangement 1
If there is no lifting arrangement required for the control valve then bypass can be kept 300 mm
above the control valve. Refer to Fig. 1.
Arrangement 2
In case of lifting arrangement bypass should be opposite side of operating area till 1.7 m height
for ease of operating . Refer to Fig. 4.
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Arrangement 3
If bypass valve is crossing the height above 1.7 m because of larger line size then shift upstream
side isolation valve in horizontal line and put bypass before that isolation valve. Refer Fig. 5.
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Arrangement 4
Control valve above 12″ normally are preferred sandwich type arrangement, where bypass is at
same level for ease of supports. Refer Fig. 6.
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