Professional Documents
Culture Documents
a
Department of Mechanical Engineering, Khwaja Fareed University of Engineering and Information Technology, Rahim Yar Khan, Pakistan
b
Mechanical & Construction Engineering Department, Northumbria University, Newcastle Upon Tyne, UK
c
Mechanical Engineering Department, KFUPM Box # 1474 King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia
Keywords: Thermoeconomic analysis, a combined application of thermodynamic and economic analyses, has emerged as an
Thermoeconomics important tool to optimize the performance of desalination systems. Contrary to conventional economic analysis,
Desalination systems it offers flexibility to investigate and improve the performance of each component in the system, individually.
Fiscal parameters The current paper presents a comprehensive framework for conducting thermoeconomic analysis of desalination
Monetary cost
systems. In this regard, different energy calculation methods are discussed first. Then a detailed review of
Framework
theoretical developments of thermoeconomic analyses is conducted to summarize the correlations/magnitude of
important economic parameters. This is followed by a discussion on cost balance equations for important de-
salination components. Finally, a systematic thermoeconomic analysis model is developed for the mechanical
vapor compression desalination system operating under different arrangements as an example. The monetary
value of each stream calculated using appropriate fiscal parameters in the system is presented in the form of a
cost flow diagram. The study can be used to conduct the thermoeconomic analysis of other commercial desa-
lination systems.
⁎
Corresponding authors at: Khwaja Fareed University of Engineering and Information Technology, Rahim Yar Khan, Pakistan, and King Fahd University of
Petroleum & Minerals, Dhahran, Saudi Arabia.
E-mail addresses: ahmad.jamil@kfueit.edu.pk (M.A. Jamil), smzubair@kfupm.edu.sa (S.M. Zubair).
https://doi.org/10.1016/j.enconman.2020.113188
Received 14 May 2020; Received in revised form 14 June 2020; Accepted 4 July 2020
Available online 12 August 2020
0196-8904/ © 2020 Elsevier Ltd. All rights reserved.
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Nomenclature i inlet
m mean
A area, m2 Mem membrane
C stream cost, $/h or $/s misc miscellaneous
Cf fuel cost o outlet
Cfw freshwater cost, $/m3 St steam
Cindex cost index factor t tube
Eeq equivalent electricity consumption, kWh/m3 v vapor
ex specific exergy, kJ/kg 0 dead state
hfg latent heat of vaporization/condensation, kJ/kg
i interest/discount rate, % Superscripts
ks the salt permeability coefficient
m mass flow rate, kg/s CI capital investment
N number of effects y amortization years/economic life
rn nominal escalation rate
rP pressure ratio Abbreviations
rr recovery ratio
V volume flow rate, m3/s AB absorption
W work, kW ABHP absorption heat pump
X flow exergy, kW BFP butane freezing process
y years BR brine recycle
ys, RO the salt mass fraction in the flow out from the RO mem- CAPEX capital expenditure
brane CELF constant escalation levelization factor
y the average salinity through the membrane element CF conversion factor
Z capital cost, $ CHP combined heat and power system
Z the annual rate of fixed cost, $/y CRF capital recovery factor
DCFP direct contact freezing process
Greek symbols DP distillate pump
EAD evaporator as dehumidifier
amortization factor, 1/y EAH evaporator after humidifier
brine management cost, $/m3 EGYP Egyptian
change in quantity FC flash chamber
ε unit electricity cost, $/kWh FO-LPRO forward osmosis low-pressure reverse osmosis
efficiency, % GT gas turbine
λ stream cost, $/s HPP high pressure pump
ψ feed split ratio HP heat pump
plant availability, % LC levelized cost
£ plant life, years LCC levelized capital cost
ζ rate of fixed cost, $/s LHV the lower heating value of fuel
maintenance cost, $ LOC levelized operational cost
labor/manpower cost, $/m3 MBR-RO-AOP membrane bioreactor reverse osmosis advanced
pretreatment/chemical cost, $/m3 oxidation process
unit steam cost, $/ton MD membrane distillation
γ rate of membrane replacement, 1/y MEE/MED multi-effect evaporation/desalination
intake cost, $/h MSF multistage flash
MVC mechanical vapor compression
Subscripts M$ million dollars
NF nanofiltration
B brine O&M operation and maintenance
BH brine heater ORC organic Rankine cycle
BP brine pump PCM phase change material
che chemical PCF parallel cross feed
Comp compressor PR performance ratio,
D distillate PT Pelton turbine
Deh dehumidifier PX pressure exchanger
DH distillate heater RP recirculation pump
eff effective SD solar driven
Eq equivalent SEC specific energy consumption, kWh/m3
EV evaporator SED single effect desalination
F feed SOFC solid oxide fuel cell
FC flash chamber SS stainless steel
FP feed pump SWRO seawater reverse osmosis
gen generator TVC thermal vapor compressor/ion
Ht heat transfer UPR universal performance ratio,
Hum humidifier VDS visual design and simulation
2
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
3
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
include life cycle assessment [43], total revenue requirement analysis ex = [(h h 0) T0 (s s0)] + exche (2)
[44], and exergo-environmental analysis [45].
This ex che represents the specific chemical exergy calculated about a
It is important to emphasize that the water production cost in most
reasonably selected dead state (usually intake seawater conditions). For
of the above-mentioned studies and literature is calculated directly
calculation of specific exergy of seawater streams, different models
considering the whole plant as a single unit. The total expenses, in-
have been developed over the years, as discussed by Fitzsimons et al.
cluding equipment, pretreatment, labor, operation, and maintenance
[57]. Among these models, the seawater functions developed by Shar-
costs invested at system boundaries, are divided by the production
qawy et al. [58,59] are reported to be user-friendly and accurate for a
capacity of the plant to evaluate the unit production cost [9,46].
wide range of salinity and temperature. These functions were later
Though the method gives a quick preliminary estimation of the product
updated with pressure dependency by Nayar et al. [60] and are ex-
cost, a component level investigation and optimization are not
tensively used in the latest studies.
achievable with this approach. Therefore, thermoeconomic analysis has
Once the specific amount is known, the total exergy X (kW) of each
emerged as an important tool for the detailed design and analysis of
stream is calculated using the respective flow rate m (kg/s) as.
desalination systems at the component level.
The method employs thermodynamics and economic analyses si- X = mex (3)
multaneously to assess how efficiently the input resources are utilized Finally, the specific energy consumption (SEC) in kWh/m of the 3
throughout the system by each component [47]. This joint application system is calculated as,
of exergetic analysis and economics can satisfactorily calculate product
cost while offering flexibility for design improvement and malfunction X+W
SEC =
diagnosis at the same time. Thus the effect of all endogenous (i.e., ir- mD (4)
reversibility) and exogenous factors (i.e., fiscal parameters) can be where W is the work input to the plant in kW and mD the mass flow rate
analyzed, individually [48,49]. Although this is an important and most of the product in kg/s.
accurate tool for desalination processes evaluation, there is no complete
framework available in the literature as per author knowledge. There- 3.2. Equivalent electricity consumption
fore, the novelty of this study is to present a comprehensive framework
for thermoeconomic analysis of commercial desalination systems. The equivalent electricity consumption (Eeq) measures the amount
of electricity that could have been produced using thermal energy,
3. Input energy calculation which was bled to a desalination system [52]. It is used to rationally
compare the performance of thermal and electricity-driven desalination
In thermoeconomic analysis, input energy cost is of paramount systems. Also, the (Eeq) is used to reasonably append the auxiliary en-
importance because of its major share in the plant economics, which ergy in the total energy consumption of the system i.e., the electricity
governs the permeate cost. It depends upon the plant performance, unit consumption of pumps in steam-driven MED and MSF systems. Like-
energy price, and energy input mechanism. The appropriate calcula- wise, in MVC systems, the makeup steam used can also be converted
tion/allocation of input energy requires its quantity, quality (thermal, into equivalent electricity consumption to estimate the SEC. The elec-
mechanical, or electrical) as well as supply source (i.e., from the grid, trical work is calculated, assuming that the steam used in the desali-
steam from a boiler, extracted from a cogeneration plant or waste heat nation plant was instead expanded in a steam turbine, as discussed by
recovery unit). Therefore, a comparison of energy consumption per unit Naryan et al. [61].
permeate for different desalination systems operating with different WS = mS gen (h i ho) (KW ) (5)
types of energy inputs needs all facets to be considered, as shown in
Fig. 1 [50]. where gen is the efficiency of the electrical generator, and it is assumed
To address the energy calculation issues, many approaches are 95% [52,61]. The exit stream temperature is taken to be 35 °C, and the
presented in the literature such as exergetic analysis [51], equivalent isentropic efficiency of 85% is assumed for the steam turbine [52,61].
electricity consumption (to append auxiliary energy inputs) [52], and The equivalent electricity consumption is calculated as.
universal performance ratio (for appropriate energy allocation in co-
WS
generation water and power systems) [53,54]. The application of these Eeq = (kWh m3)
3.6 mD
methodologies depends on specific parameters and can handle energy out (6)
calculations satisfactorily across desalination plants. The most appro-
where WS represents the turbine work produced in kW, mD is the dis-
priate approaches are briefly discussed below.
tillate flow rate in kg/s and 3.6 is the conversion factor from kJ/kg to
kWh/m3 taking water density 1000 kg/m3.
3.1. Exergy
3.3. Universal performance ratio
It is a valuable tool to assess the performance from thermodynamic
viewpoint [55] and measures the maximum theoretical useful work that Shahzad et al. [62] proposed the universal performance ratio (UPR)
can be obtained from a system as it is brought into a complete ther- method to evaluate the desalination processes on a common platform
modynamic equilibrium with the dead state [56]. Darwish et al. [50] based on primary energy consumption. The method is particularly
used this approach to estimate the exergetic value of each stream in the useful for cogeneration plants that face unfair primary fuel cost ap-
desalination systems. The specific exergy of a fluid stream with negli- portionment to electricity and desalination. Using the UPR method the
gible kinetic and potential energies is calculated. authors investigated that in a cogeneration combined cycle power and
ex = [(h h0) T0 (s s0)] (1) desalination plant, the gas turbine was undercharged by 40%, the steam
turbine was overcharged by 71% and desalination was overcharged by
where h and S represent the enthalpy and entropy of the stream and h0, 350% by conventional energetic apportionment methods. They sug-
S0 represents the enthalpy and entropy of the stream at dead state (T0, gested that the use of exergetic analysis for primary fuel percentage
P0). apportionment to all components in the cycle according to the quality
In some cases, the chemical potential of feed and brine also con- of working fluid utilized on a large scale exterminate this issue.
tributes as chemical exergy, and, in those cases, the total specific exergy In contrast to conventional performance ratio (PR) formula (given
of a stream is calculated as. in Eq. (7)) which is based on derived energy and does not accommodate
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M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
the quality (work potential) of different derived energies, a new UPR in the desalination plant.
was proposed. In the proposed UPR (given in Eq. (8)), the derived en-
ergies are multiplied with respective conversion factors (CF) to convert 4. Parameters of thermoeconomic analysis
into primary energies; those can be then added to calculate total input
to desalination process. The conversion factors are calculated based on The product cost of desalination systems depends upon a wide range
the exergy destruction across the components corresponding to primary of economic parameters as shown in Fig. 2 [63,64]. However, in ther-
fuel exergy. moeconomic analysis, the main targeted economic parameters are ca-
evaporative energy hfg pital expenditure (CAPEX), energy cost, fiscal parameters, operation,
PR = = and maintenance cost a detailed explanation of these parameters is
derived energy
{( )kWh
m3 elecrical
+ ( )
kWh
m3 thermal } (7) presented in the subsequent sections.
UPR =
evaporative energy 4.1. Capital cost
primary energy input
hfg
= The thermoeconomic analysis starts with the provision/ calculation
kWh kWh kWh
3.6 CF1
m3 elecrical
+ CF2
m3 thermal
+ CF3
m3 renewable (8) of capital cost (Z) of each component of the system. It generally reflects
the component’s purchasing cost; however, in some cases, the com-
The above discussion asserts that the exergy (available energy) gives missioning and outset operation and maintenance costs are also in-
the real picture of plant input energy. Therefore, the framework pre- cluded [65]. The most reliable option to obtain Z is through the market
sented in the later sections of this paper is based on the calculation of survey or supplier’s quotations as it fluctuates with location, the dis-
exergetic cost of each fluid stream as it enters or leaves any component tance of the delivery site, local taxes, and availability of alternatives.
5
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
However, the cost obtained by this method is only suitable for specified above equation is written as [79].
conditions and does not offer design flexibility.
Co = Ci + CI + O & M
(15)
Therefore, to accommodate these variations in the equipment cost,
different correlations have been developed that can satisfactorily ap- It is important to mention that for the components with a single
proximate the equipment cost [66]. These correlations are modeled as a outlet stream (i.e., pumps, compressors, blowers, etc.), the cost balance
function of design parameters such as mass flow rate, heat transfer rate, equation can be solved by providing the inlet costs. While for the
duty, efficiency, energy consumption, pressure, and temperature dif- components with multiple outlet streams (i.e., heat exchangers, eva-
ferentials [67–69]. The correlations for the capital cost of common porators, flash chambers and membrane modules, etc.), additional
desalination system equipment are presented in Table A.1 of the ap- auxiliary equations are required. For a system with “k” outlet streams,
pendix. “k − 1” number of auxiliary equations are required to solve the system
[80]. These equations are based on the equality of the average cost of
4.2. Cost index factor inlet and outlet streams and are of the form as given in Eq. (16) [51].
Ci C
The cost index factor (Cindex) is used to escalate the capital cost of = o
Xi Xo (16)
equipment from the original year to the current year in correlation
development [70]. For instance, the capital cost of equipment calcu- The cost balance equations for commonly used desalination system
lated in 2019 using a correlation proposed 10–20 years back cannot components and the corresponding auxiliary equations are presented in
reliably predict the required expenses [71]. Therefore, it is re- the following sections.
commended to escalate the capital cost to the current year using cost
indices that accommodate the inflation and variations in market sce- 4.4.1. Pump
narios that happened over the years [72]. For this purpose, a systematic Pumps are used to maintain pressure and flow rate of different
methodology is used to calculate the Cindex using the Chemical En- water streams, including feed, permeate, and brine. In membrane-based
gineering Plant Cost Index (CEPCI) of the reference year and the current systems (particularly RO) pumps have a significant share in the total
year, as given below [73]. plant cost because of high pumping pressures (≥6000 kPa) that require
CEPCIcurrent robust size and high energy input. Contrarily, in thermal-based systems,
Cindex = pumps maintain pressure merely to overcome the pressure drops in
CEPCIreference (9)
pipes, heat exchangers and evaporators. As the pressure in these sys-
Then the current capital cost of the equipment is given as [74], tems is slightly above atmospheric pressure (≤500 kPa), their energy
$
consumption and cost do not contribute significantly. Resultantly, in
Z$ = Cindex × Zreference (10) most of the thermally driven desalination processes, the energy con-
For understanding, Cindex is 1.7 for a correlation developed in 1990 sumption of pumps is either ignored or calculated under auxiliary en-
as CEPCI@1990 is 390 [75], and CEPCI@2020 is 650 [76]. However, for ergy inputs, as mentioned above (refer 2.2). However, for a detailed
rigorous design and analysis purposes, the effect of Cindex is studied for and accurate analysis, a complete plant layout is to be considered (in-
a wide range of values, as presented in the study [15]. cluding pumps). Fig. 3 demonstrates the cost flow diagram of pumps,
and the corresponding cost balance equation is given in Eq. (17).
4.3. Capital recovery factor Co = C i + WPump + Pump (17)
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M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
C St , i C D, o
=0
XSt , i XD, o (24)
C F ,i C B, o
=0
XF , i XB, o (25)
The auxiliary equation required to solve this balance equation is C dry air , i C moist air , o C D, o C moist air , o
=0
given as: Xdry air , i X moist air , o XD, o Xmoist air , o (32)
C h, i C h, o It is important to mention that in addition to the above-discussed
=0
Xh, i Xh, o (22) parameters, some other indicators like payback period, Levelized cost,
etc. have also been used by some researchers to illustrate the economics
4.4.5. Evaporator
In evaporation based thermal desalination systems, a major portion
of the total energy interactions and cost is concentrated in the eva-
poration section. This unit defines the plant capacity, operating para-
meters as well as capital expenses. In the desalination industry, hor-
izontal tube falling film evaporators are generally preferred because of
better thermal performance compared to other counterparts. In these
evaporators, a thin film of feedwater is sprayed over the evaporator
tubes, which vaporizes by taking heat from the steam inside the tubes,
as shown in Fig. 7. In single-effect systems, these vapors are condensed Fig. 5. Process flow diagram for membrane module.
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M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Fig. 6. Process flow diagram for heat exchanger/preheater. Fig. 8. Process flow diagram for the MSF flash chamber.
8
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Table 1
Input data for thermoeconomic analysis [15,85].
Parameter Value
C15
Cfw (in$ m3) =
VD (47)
The thermoeconomic analysis for the SEE-MVC system is conducted
Fig. 10. Process flow diagram of the dehumidifier.
using the above-presented model. The important thermodynamic and
economic parameters used in the analysis are summarized in Table 1.
employed to calculate the monetary cost of all the streams using ex- The cost-flow diagram presenting the cost rate (in $/h) at each com-
ergetic cost-based auxiliary equations. ponent’s outlet is presented in Fig. 11 [15,84].
A single effect MVC system consists of an evaporator, a compressor, The multi-effect MVC systems use many evaporation effects (nor-
pumps, and two preheaters. The governing equations for thermo- mally 2 to 10) to desalinate feed water. The vapor produced in each
economic analysis of SEE-MVC are summarized in Eqs. (33)-(47) [15]. evaporator is used as a heat source for subsequent effects. Finally, the
vapors from the last effect are directed to a vapor compressor where
C1 = C0 + WFP + (33)
FP
they are compressed and superheated to serve as a heat source for the
C2 = C1 (34) first effect. However, in some high capacity systems, makeup steam is
also added with the compressed vapor to reduce the compressor size,
C3 = (1 ) C1 (35) energy consumption, and cost. It is worth mentioning that the multi-
effect systems can operate in different feed flow arrangements (see
C4 = C2 + C9 C14 + DH (36) Fig. 12), which have different operating conditions, energy require-
ments, and product costs for the same capacity. The thermoeconomic
C9 C
= 14 models for three commonly used flow configurations are presented
X9 X14 (37) below:
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M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Fig. 11. Single effect MVC system diagrams (a) process flow and (b) cost flow [15,84].
CS t [ j] = CV [ j 1] (60)
5.2.2. Parallel feed (PF)
It is important to emphasize that the feed flow arrangements dis-
In this configuration, the feed is equally disbursed in all the eva-
cussed above have their advantages and limitations from thermo-
porators at feed temperature. The brine from all effects is collected and
dynamic and economic viewpoints, which have been investigated in
sent to the brine preheater and the remaining operation same as that of
detail by Jamil et al. [84,85]. The cost flow diagram for 4-effects MVC
forward feed. The general form of equations for calculation of different
systems operating under the above-discussed arrangements is presented
costs are given below [85].
in Fig. 13.
CV [ j] = CF [ j] + CS [ j] CB [ j] CD [ j] + EV (53)
6. Discussion of results
CF , DH + CF , BH
CF [ j] =
N (54)
The thermoeconomic analysis conducted above presented the cost
CS t [ 1] = CV [ N ] + WComp + + Cmakeup steam rate (in $/h) and water production cost (in $/m3) for different MVC
Comp (55)
system configurations. For example, in a single effect system, the feed is
For [j = 2 to N] assigned a cost rate of 4.6 $/h at a preheater inlet because of pre-
treatment. After being heated to feed temperature (at evaporator inlet)
CS t [ j] = CV [ j 1] (56)
from the intake seawater temperature, the cost of stream surged to
795 $/h because of the capital cost of preheaters and the hot water
5.2.3. Parallel crossfeed (PCF) stream costs coming from the evaporator. The cost of vapors produced
In this arrangement, the feed is equally distributed in all the effects in the evaporator is calculated as 5216 $/h, which increased to 5274 $/
like PF; however, brine from each effect is introduced in the next effect h at the compressor outlet because of the addition of compressor fixed
at the bottom. The addition of brine in the subsequent effects results in cost as well as input energy cost. Finally, the distillate and brine stream
addition to vapor production with flashing because of the difference in costs after releasing its heat in the preheater are calculated as 94 $/h
temperature and pressure. The governing cost equations are given and 33 $/h, respectively. The water production cost for this system with
below [85]. a distillate capacity of 13 kg/s is calculated as 1.7 $/m3.
Similarly, for multi-effect systems, the pretreated intake seawater
CV [ j] = CF [ j] + CS t [ j] CB [ j] CD [ j] + EV + CB [ j 1] (57) cost is taken the same as 4.61 $/h for all the feed flow arrangements.
However, the preheaters are different in size for all three systems be-
CF , DH + CF , BH
CF [ j] = cause of different inlet and outlet temperatures; therefore, the feed
N (58)
water cost is calculated as 338 $/h, 122 $/h, 116 $/h for FF, PF and
CS t [ 1] = CV [ N ] + WComp + + Cmakeup steam PCF thus showing the largest investment in the case of FF. This is be-
Comp (59)
cause of the reason that in FF, the total feed is sprayed in the first
For [j = 2 to N] evaporator, which has significantly higher evaporation temperature
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M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Fig. 12. Multi-effect MVC system operating under (a) forward feed, (b) parallel feed, and (c) parallel crossfeed [84,85].
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M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Fig. 14. The leveling-off water production cost of existing desalination technologies and future roadmap.
requirements (i.e., 47 °C) than PF and PCF (i.e., 36 °C). The distillate 7. Closing remarks and future road map
cost at the outlet of evaporator and compressor section is calculated as
316 $/h, 156 $/h, and 183 $/h, and the corresponding brine stream The current study presents a comprehensive theoretical framework
costs are 117 $/h, 62 $/h, and 32 $/h. Finally, the water production for a component-based thermoeconomic analysis of commercial-scale
cost is calculated as the highest for FF with 0.867 $/m3, followed by desalination systems. The key economic parameters that govern the
PCF with 0.865 $/m3 and PF with 0.842 $/m3. Therefore, the analysis analysis and water product cost are discussed in detail. A comprehen-
concluded that the single effect system has the highest water produc- sive review of existing studies is conducted to cluster the magnitude of
tion cost, followed by FF, PCF, and PF, respectively. critical fiscal parameters. The cost balance equations are developed for
12
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Table A1
Correlations for capital cost.
Component Correlation Limitations Ref.
Pump $
ZPump = 13.92 mw P 0.55 e1.05 2 m 32100 P 6200 1.8 e 9 [94]
$
ZPump = 705.48 W 0.71 (1 + 0.2 1 ) — [95]
$
ZPump = 2100(W 10)0.26 (1 )0.5 — [71]
$
ZPump = 1785(W )0.26 (1 + 0.2 1 ) — [72]
$
ZPump = 996 V 0.8 — [13,96]
$
ZPump = 3500 (W )0.47 — [97]
Evaporator $ = 250 Q T 1 P
ZEV m t
0.01
Ps 0.1 150 Q 800 , 2 Tm 220.06 Pt 0.350.03 Ps 0.06 [94]
Mechanical Vapor $
ZMVC = 7364 mv rP e 0.7 10 mv 455 , 1.1 rp 2 [94]
Compressor 2.3 e 11.5
$
ZMVC = 704.68 Wcomp + 66.11 — [106,107]
y =
(mt mbypass ) ys, t + mb ys, b Vel = 1.5(m3 h)
mt mbypass + mb rr = 0.55
Humidification $
ZHum = 746.75 mF0.79 (Twb, air , o Tair , o )0.57 — [71,83,113,114]
Dehumidification (HDH) 0.9924
(TF , i TB, o ) × (0.022Twb + 0.39)2.44705
$ = 2143 A 0.514
ZDeh — [71,83,114]
Deh
Condenser $
ZCond = 8000 (ACond 100)0.6 A (m2) [72,83]
$
ZCond = 150 (ACond )0.8 [97]
$ 280.74 Q [47]
ZCond = + 746 m+
2.2 TLMTD
70.5 Q × ( 0.6936 ln( T ) + 2.1898)
13
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Table A1 (continued)
Boiler $
ZBoiler = A × mst + B — [104,105]
A = 0.249 PBoiler + 47.19 , B = 3.29 PBoiler + 624.6
$
ZBoiler = 3.28 × 105 (mS t 20000)0.81 — [112]
Vapor generator $
ZVapor = 10393.6 U A Pt 0.33
Ps 0.26 — [105]
gen
Solar field $
ZSolar = 150 (A)0.95 — [97]
field
where, all values are in SI units i.e. Q (kW), A(m2), Ti (K), T (°C), P (kPa), m (kg/s), W (kW), rP = Po Pi , e = 1 ,
IF: Installation factor for PHX ranging 1.5–2.0 [98]
—: not mentioned.
commonly used desalination system components. Finally, a detailed pandemic experience when US oil prices dropped below zero, water has
mathematical procedure is developed for thermoeconomic analysis of emerged as the new oil, and its importance is endorsed in every sector
desalination systems using one of the most panoptic and sophisticated of life. To cope this kind of uncertain situation in the future, water
systems, i.e., MVC. The proposed procedure can be satisfactorily used to security, and low-cost supply are the most important. So, it is very
investigate the thermoeconomic performance of other desalination timely to investigate out-of-box solutions for uninterrupted and low-
systems as well. cost water supply to save lives.
In conclusion, an extensive review and assessment of literature re-
veal that despite lots of improvement efforts, the leveling-off water
production cost for existing desalination systems is hovering around Declaration of Competing Interest
0.9 ± 0.3 $/m3 (refer Fig. 14). Most of the developing countries are
unable to pay such a high cost, where the average salary is close to The authors declare that they have no known competing financial
$1–2/day [86]. Hence, for a quantum decrease in water production interests or personal relationships that could have appeared to influ-
cost, a technological breakthrough is essential that can address the key ence the work reported in this paper.
limitations like operational limits (~0.78 kWh/m3), material proper-
ties, brine management, monetary expenses, and energy consumption,
etc., simultaneously. For affordable water supply to all developing Acknowledgments
countries, the estimated operational cost must be closer to
0.3 ± 0.05 $/m3 [87]. In this regard, some noticeable efforts are The authors acknowledge the support provided by the Mechanical
underway such as Global Water Award (SUQIA UAE) [88], the Water Engineering Department, Khwaja Fareed University of Engineering, and
Challenge (Water Aid Australia) [89], Global Water Awards [90], the Information Technology (KFUEIT), Rahim Yar Khan. In particular, Dr.
IWA Global Water Award [91] and the IDA Water Awards [92] to Muhammad Wakil Shahzad acknowledges the support provided by
motivate water experts for innovative solutions to reduce the water Northumbria University, UK under reference # RDF20/EE/MCE/
cost. SHAHZAD. Also, Syed Zubair would like to acknowledge the support
The overall target is to achieve low cost and sustainable water received from King Fahd University of Petroleum & Minerals (KFUPM)
supply zone, as shown in Fig. 14. Based on recent COVID-19 global through the project IN171048.
Appendix
The following additional economic indicators are also used in the literature to present the economic performance of desalination systems.
Payback period
It refers to the period in which total capital investment is recovered by selling the product [79]. The equations for calculation of payback period is
given as [26].
p
EC, p = Zk (1 + i ) p + 3600 Cf N (1 + i ) p m
k m=1 (A1)
th
where, “Ec,p” represents the worth of the plant in “p ” year of operation with “Z” as capital cost, “i” as interest rate, “Cf” as fuel cost rate, “p” as the
payback period, and “N” as operational hours per year.
Levelized cost
It measures and compares the cost of different alternative systems giving the same output. It gives the real price for long term projects in net
14
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Table A2
Ranges of economic parameters used by different authors.
Reference Technologies (Product cost) Economic parameters
3
Ettouney et al. [46] 2002 MSF (1.17 $/m ) i = 5%, £ = 30y, = 90%, = 0.025 $/m3, = 0.05 to 0.1 $/m3, = 0.05 $/kWh,
MEE (1.01 $/m3) = 1.466 $/MkJ, = 5% (for brackish water with good pretreatment) to 20% (for seawater)
MVC (0.501 $/m3)
RO (0.669$/m3)
Fiorenza et al. [40] 2003 PV-RO (2 $/m3) i = 8%, £ = 25y, = 2% of PEC, = 0.1 $/m3, = 0.035 $/m3
Helal et al. [109] 2008 Solar driven MEE (2 $/m3) i = 8%, £ = 25y, = 2% of PEC, = 0.1 $/m3, = 0.025 $/m3
RO (0.8 $/m3) i = 5%, £ = 30y, = 2% of PEC, = 0.1 $/m3, = 0.035 $/m3, = 0.04 $/kWh
Ternero et al. [111] 2005 RO (76.7 c$/m3) £ = 20y, = 2 to 4% of PEC, = 5.5 c$/m3, = 6c/kWh,
Marcovecchio et al. [110] RO (0.8 – 1.018 $/m3) i = 20%, £ = 25y, = 20% /y, = 90%
2005
Mudir et al. [20] 2004 TVC (3.79 $/m3) i = 1.38 $/m3, = 0.14 $/m3, = 0.16 $/m3, = 0.07 $/m3, = 55%, = 0.19 $/kWh,
3 3 3
Drioli et al. [118] 2006 MF-NF-RO (0.51 $/m ) i = 5%, £ = 30 y, = 0.033 $/m , = 0.03 $/m , = 0.025 $/m3, = 90%, = 10%, =
0.09 $/kWh, = 0.0032 $/lb, = 0.0015 $/m3
Nafey et al. [21] 2006 MSF (2.63 $/m3) i = 5%, = 0.07 $/m3, £ = 20y, = 90%, = 0.1 $/m3, = 13.4 $/ton, Cindex =1.2, = 15
$/h
Nafey et al. [9] 2006 MEE-FF (1.87 $/m3) i = 5%, £ = 20 y, = 3.7 $/kg of chemicals, = 90%, = 4.5 $/m3, = 0.098 $/kWh, =
MEE-MSF (1.70 $/m3) 0.072 $/m3
MEE-PCF (2.58 $/m3)
Nafey et al. [11] 2007 MEE-MVC (1.7 $/m3) i = 7%, = 5.9 $/h, £ = 20 y, = 90%, = 0.09 $/kWh, = 15.6 $/ton, = 4.6 $/h
MEE-MVC (2.2 $/m3) i = 7%, = 5.9 $/h, £ = 20 y, = 90%, = 0.09 $/kWh, = 15.6 $/ton, = 4.6 $/h
Nafey et al. [97] 2010 RO (0.898 $/m3) i = 5%, £ = 20y, = 15–25% of PEC, = 90%, = 0.06 $/kWh
RO-PWT (0.683 $/m3)
RO-PX (0.572 $/m3)
Mabrouk et al. [78] 2007 MSF (2.63 $/m3) i = 5%, = 3.7 $/kg of chemicals, £ = 10y, = 90%, = 0.098 $/kWh,
= 4.5 $/m3, = 0.072 $/m3
3
MEE-TVC (3.4 $/m ) i = 5%, = 4.14 $/h, £ = 10y, = 90%, = 0.09 $/kWh, = 15.6 $/ton, = 3.6 $/h
MEE-MVC (1.7 $/m3) i = 5%, = 5.9 $/h, £ = 10y, = 90%, = 0.09 $/kWh, = 15.6 $/ton, = 3.6 $/h
SWRO (1.34 $/m3) i = 5%, = 16.25$/h, £ = 10y, = 90%, = 0.09 $/kWh, = 23.14 $/h
Ophir et al. [119] 2007 MED-TVC (0.69 $/m3) i = 6%, = 1% of PEC, = 0.031 $/m3, = 0.05 $/m3, = 95%, £ = 20y, = 0.05 $/kWh
MED-MVC (0.60 $/m3) i = 6%, = 1% of PEC, = 0.031 $/m3, = 0.05 $/m3, = 95%, £ = 20y, = 0.05 $/kWh
Banat and Jwaied [41] 2008 SD-MD (15–18 $/m3) i = 5%, + = 20% of PEC, = 0, = 90%, £ = 20y, = 20%
Lukic et al. [106] 2010 MVC (N/A) i = 4%, = 0.1 €/m3, = 0.02 €/m3, £ = 30y, = 0.09 €/kWh, = 0.05783
3
Sayyaadi and Saffari [44] MED-TVC (0.962 $/m ) £ = 30y, = 1% of PEC, = 0.031 $/m , 3
= 0.05 $/m ,3
= 95%, = 0.03 $/kWh, = 2 ton/
2010 $
Sharaf et al. [120] 2011 SD-MED-PF-TVC (1.323 $/m3) = 2% of PEC, = 0:025$/m3, = 0:025$/m3 , = 0.06 $/kWh, = 1.466 $/MkJ
SD-MED-PF-MVC (0.94 $/m3)
Peñate and Rodr-íguez [34] SWRO -ERD (0.5–0.6 €/m3) i = 6%, + = 0.140 €/m3, £ = 15y, = 0.12 €/kWh, y = 8y, = 95%
2011
Emam and Dincer [13] 2014 SWRO-ERD (2.451 $/m3) i = 8%, = 0.018 $/m3, cartridge = 0.01 $m3, £ = 20y, = 10%, = 8760 h,
Hanafizadeh et al. [121] 2016 MED (0.96 $/m3) i = 6%, £ = 20y, = 0.06 $/kWh, Cf = 2.63 $/GJ (based on LHV)
3
Linares et al [43] 2016 FO-LPRO (0.636 $/m ) i = 6%, £ = 20y, = 0.08 $/kWh, y = 8y, = 95%, = 10%, £ = 5y (RO and FO membrane)
MBR-RO-AOP (0.637 $/m3)
SWRO (0.737 $/m3)
Piacentino [122] 2015 MED (3.13 €/m3) i = 5%, £ = 20y, CRF = 0.0802, Cf = 0.27 €/Nm3 (NG), = 2.838 × 107 s, = 5 × 10−5 €/kJ
Mokhtari et al. [123] 2016 GT-MED (1.79 $/m3) = 10%, £ = 20y, = 0.08 $/kWh
GT-MED-RO (2.3–2.8 $/m3)
Delgado et al. [124] 2016 Solar thermal power plant (0.76 to 1.26 €/ £ = 20y, = 5.7 h/d, CPP = 1500 €/kW, Ccollector = 300 €/m2
m3)
MED (0.76 to 1.26 €/m3) CMED = 1400 €/(m3/d), = 0.04 €/m3, = 0.04 €/m3, = 5.7 h/d, £ = 20y,
RO (0.76 to 1.26 €/m3) CRO = 1200 €/(m3/d), = 0.086 €/m3, = 0.054 €/m3, £ = 20y, = 5.7 h/d, = 0.036 €/m3
Ahmadi et al. [125] 2017 GT-MED-TVC (1.96 $/m3) i = 1.3%, £ = 10y, Cf = 0.03 $/m3, = 1000 $/month/person, = 4000 h/y,
SOFC-GT-MED-TVC (2.88 $/m3)
15
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
Table A2 (continued)
3
Catrini et al. [126] 2017 CHP-MED-TVC (1.2 to 1.60 €/m ) i = 5%, £ = 30y, CRF = 0.065, = 4760 h/y, Cf = 1446.09 €/h
Behnam et al. [127] 2018 AB + ORC + EV (29.39 $/m3) i = 11.5%, £ = 30y, = 6% of PEC, = 8000 h
3
Elsayed et al. [128] 2018 MED-TVC-BF (2.12 $/m ) i = 5%, £ = 30y, Cindex = 1.2, = 0.05 $/m3, = 1.28 $/m3, = 90%, = 0.025 $/m3, =
MED-TVC-FF (2.30 $/m3) 0.08 $/kWh
MED-TVC-PF (2.16 $/m3)
MED-TVC-PCF (2.09 $/m3)
Elsayed et al. [107] 2018 MED-MVC (1.63 $/m3) i = 5%, £ = 20y, = 2% of PEC, = 0.1 $/m3, = 0.025 $/m3, = 0.08 $/kWh
Datsgerdi and Chua [129] Low grade heat driven MED (0.9 to 1.3 $/ i = 6%, £ = 30y, = 95%, = 0.117 $/kWh, CRF = 0.073, = 0.0223 $/m3, = 1.5% of PEC,
2018 m3) = 3%,
Haghghi et al. [83] 2019 Molten carbonate fuel cell driven HDH i = 12%, £ = 20y, = 6% of PEC, = 7446 h/y
(0.06 to 0.51 $/h)
Rostamzadeh et al. [71] 2018 Absorption-compression heat pump driven i = 15%, £ = 20y, = 7000 h/y, = 6% of PEC,
HDH (2.217 to 21.89 $/l)
Gholizadeh et al. [114] 2020 Biogas driven HDH (8.62 $/m3) i = 5%, £ = 20y, = 8000 h/y, = 6% of PEC, Cf = 3.5 $/GJ
Lawal et al. [12,16,130] Heat pump driven-HDH (10.68 $/m3) i = 5%, £ = 20y, = 90%, = 0.045 $/kWh, = 0.1 $/m3, = 1.5% of PEC, Cmisc = 20% of
2018–2020
Beyrami et al. [72] 2019 SOFC-SED (N/A) i = 12%, £ = 20y, = 6% of PEC, Cfuel = 0.03 $/GJ (Methane), = 8000 h/y,
Torres et al. [131] 2019 Molten Salt based Rankine cycle-MED i = 5%, £ = 30y, = 5% of PEC, = 80%
(1.33 to 1.89 $/m3)
Chitgar et al. [132] 2019 Novel SOFC-RO (System cost 36.8 $/h.) i = 12%, £ = 20y, = 6% of PEC, = 7500 h/y, Cf = 3.5 $/MMBTU
Abbasi et al. [96] 2019 Solar driven -PCM-RO (11.32 c$/m3) i = 15%, £ = 20y, = 6% of PEC, = 7448 h/y
i = interest rate, £ = contractual period/plant life, = maintenance cost, = labor cost, = pretreatment/ chemical, = unit electricity cost, = unit steam cost,
= plant availability factor, = annual rate of membrane replacement, = amortization factor, = inflation rate, y = amortization period, Cindex = cost index
factor, = intake cost, Cf = fuel cost, = brine management.
present value in terms of Levelized Capital Cost (LCC) and Levelized Operational Cost (LOC). The term Levelized asserts that these costs are
presented in the form of a series of equivalent payments [93].
LC = LCC + LOC (A2)
where LCC is given by
y
Kt
(1 + r )t
t=0
LCC = y
Vt
(1 + r )t
t=0 (A3)
Here, “Kt” is the capital expense ($) accruing in the year “t”, “Vt ” is distillate amount (m3) in “t”, “r” is the required rate of return, and “y” is the
amortization period.
Likewise, the LOC is calculated in terms of operational cost “Ot ($)” accruing in year “t” as.
y
Ot
(1 + r )t
t=0
LOC = y
Vt
(1 + r )t
t=0 (A4)
In addition to LCC and LOC, another parameter called Constant Escalation Levelization Factor (CELF) is also calculated. It gives a reliable
estimate of the present value of a system, and is given as [13,79].
(1 £)
CELF = CRF
1 (A5)
where CRF is the capital recovery factor, “£ ” is economic life, and “ ” is constant and calculated as.
= (1 + rn) (1 + ieff ) (A6)
In the above equation “rn” is the nominal escalation rate of energy and O&M costs with time and “ieff” is the effective discount rate.
The capital cost of different desalination system components is calculated using the correlations that are summarized in Table A1, whereas the
16
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
ranges of important fiscal parameters and the product cost are described in Table A2.
17
M.A. Jamil, et al. Energy Conversion and Management 222 (2020) 113188
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