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Frequency Inverter MFC 20 / 21: Operating Manual
Frequency Inverter MFC 20 / 21: Operating Manual
ThyssenKrupp
A company of
ThyssenKrupp
Elevator
ThyssenKrupp Aufzugswerke
Imprint
Preface
Contents
1 Safety......................................................................................................................................... 1-1
1.1 Explanation of symbols used ..................................................................................................... 1-1
1.2 General safety instructions......................................................................................................... 1-2
7 Modernization........................................................................................................................... 7-1
7.1 General....................................................................................................................................... 7-1
7.2 Modernization by encoder mounted on motor shaft .................................................................. 7-1
7.2.1 Rating ......................................................................................................................................... 7-2
7.2.2 Settings for motor adaptation ..................................................................................................... 7-2
7.2.3 Settings for synchronous motors ............................................................................................... 7-4
7.2.4 Setting into operation ................................................................................................................. 7-4
10 Updating.................................................................................................................................. 10-1
1 Safety
The following pictographs and designations are used in this operating manual:
Danger
This symbol draws attention to an extreme danger to life or risk of injury to persons.
Disregard of warning means danger to life!
Danger
This symbol draws attention to an immediate impending danger to life or risk of injury to
persons caused by electric current.
Warnings must always be observed!
Warning
This symbol draws attention to an impending danger. Disregard can cause injury to persons or
extensive damage to property.
Warnings must always be observed!
Note
This symbol draws attention to important information and instructions for use.
Disregard can lead to damages, hazards or failures.
Inspection
This symbol draws attention to inspection sequence.
These inspection notices must be observed in any case. Disregard can lead to injury to
persons or damage to property.
Check the compliance of the employee's method of working with the safety requirements in
regular intervals.
Use as intended
The FREQUENCY INVERTER is exclusively designed for use as controller in lift drives in
accordance with EN 12015 or EN 12016 as well as EMC directive 89/336/EC.
Installation of the frequency inverter is subject to compliance with the requirements for
installation and use of electrically operated installations (EN 50 178 / VDE 0160 and
VDE 0110).
Any other use or any use exceeding the scope of the above definitions is regarded as use
outside of the intended purpose. THYSSENKRUPP AUFZUGSWERKE GmbH cannot be hold
liable for any damages resulting from this and for any damages, which are caused by any
errors of procedure.
Use within the scope of intended purpose also comprises
• observance of all information of the operating manual
• fulfilment of the instructions applying to putting into service, installation
description and inspection and repair work.
The state-of-the art frequency inverter complies with the safety requirements in force. The
frequency inverter shall only be used
• as intended and
• with the safety devices in perfect working condition.
In case of inexpert use there will be the risk of damage to life of the user or third parties or
impairment of the component or material property. Failures, which may affect safe operation,
must be eliminated immediately.
Works on the frequency inverter shall only be performed with the lift installation protected
against unintentional switching on.
See instructions in chapters
Fault current, page 2-9
5.4.1 Variable parameters P92: Discharge DC link, page 5-31
The description and installation instructions are intended to inform the engineer planning the
master lift control about the use of the frequency inverter range MFC 20/21.
The frequency inverter is a pulse inverter with DC link, latest microprocessor technology and
IGBT solid-state power components.
Power vector control and field-oriented motor management by motor-mounted rotary encoder
permits maximum dynamic performance and, therefore, load-independent high quality run
performance.
The stopping accuracy quality of load-dependent u/f motor control by encoder-less operation
(modernization jobs) is lower.
The drive system consisting of MFC 20/21 frequency inverter and „ThyssenKrupp motor“ is
factory-adjusted.
The motor shall not be adapted to the frequency inverter prior to powering the lift installation on.
Only check whether the adequate motor (see name plate) and encoder type (number of
increments) are selected.
Display and/or selection of correct values by parameter P 40 (motor) and P 96 (encoder).
Try to determine the pulse number per revolution through parameter P 105 if unknown. (See
chapter 5.4.2 Display parameters, page 5-31).
Adaption in the course of putting the frequency inverter into operation for third-party motors.
(See chapter 7 Modernization , page 7-1)
The main features of the frequency inverter range MFC 20/21 consists of the following points:
• PWM control with 16 kHz pulse frequency, i.e. no motor noise. Automatic reduction of
frequency by overload.
• Peak current is available for approx. 10 s during operation.
• Connection of contactors on mains (before the frequency inverter) or motor side (after the
frequency inverter). (See chapter 9.4.1 Run contactors on motor side page 9-7 / 9.4.2 Run
contactors on line side page 9-8).
• No integrated fuses. Therefore adaptation of the installation fuses to inverter output (see
chapter 2.2.4.2 Type data, page 2-7).
• Separate control voltage (230 V) required.
• Regenerative energy is converted to heat by external brake resistor.
• Presetting of running characteristic by short run computer. Monitoring of reference/actual
speed. Monitoring is not effective at “vi” (inspection speed).
• Isolated voltage detection.
• Device connection without removing of covers. All cable terminals are on topside of device;
control terminals are accessible from front side.
• Low-noise operation thanks to use of DC ventilators.
• Speed to 2.0 m/s with geared drives
2.2.1 Naming
2.2.2 Warnings
Protection class IP 20
3K3 Acc. to DIN EN 50178 (VDE 0160)
Climatic conditions
April 1998, 6.1 table 7
Permissible [°C] 0 ... 45 Derating for higher heights (see techn. data)
coolant temperature
Max. height of [m NN] 1000 Derating for higher heights (see techn. data
installation site
Max. rel. humidity [%] 95 No icing
2 Acc. to DIN EN 50178 (VDE 0160)
Contamination level
April 1998, 5.2.15.2
CPI 31003 ENG
2.2.4.4 Derating
The permissible output current shall be reduced acc. to below charts for installation sites at
height > 1000m above sea level or coolant temperature > 45° C.
Output current
Remarks:
• Undervoltage monitoring is reduced to 20 / 40 V; > 40 V okay, < 20 V = undervoltage.
• Monitoring of reference-actual speed variance is switched off.
• Encoder failure monitoring is switched off with synchronous motor connected.
• Emergency run speed shall not exceed 130 % of selected speed otherwise emergency stop
will be activated.
Emergency evacuation:
• Speed v3 is reserved for "emergency evacuation".
• v3 is set at P28 between 0.01m/s.....5.00m/s. Factory setting is 0.20m/s.
• Parameter P28 only available, if one of above inputs are set to "emergency current".
(P48 and P49)
• Speed v3 (emergency evacuation) is selected, if there is:
one programmable "emergency current" input reserved
and 24 V are present at this programmable input
and speed input vn is selected.
2.3 Interface
The connection diagram (see chapter 9.4 Connection diagrams, page 9-7) shows an overview
of all terminals required for the operation of the frequency inverter.
2.3.2.1 Mains
Line phases connection at terminals L1, L2, L3 acc. to connection diagram. Line PE conductor
connection at terminal "PE (or corresponding "earth" pictograph) beside terminals L1, L2, L3.
2.3.2.2 Motor
The motor must be connected via a four-core screened line. Motor and PE conductor
connection at terminals U, V, W and PE acc. to connection diagram.
For reasons of electromagnetic compatibility, the screen must be connected to the mounting
plate over a large surface in the control cabinet in the immediate vicinity of the inverter or run
contactor. Provision to be made for adequate cable clamps.
The motor connection line should not exceed 30 m and should be run at a min. distance of
0.2 m to signal lines. (See chapter 2.4.2 Mounting instructions, page2-18).
The minimum cross-sectional area of protective conductors is min. 10 mm² Cu for all device
types (see chapter 2.2.5.5 Leakage current, page 2-9).
Table 2-11: Pin assignment sine-cosine encoder (not with TMC board)
12.8.2004 MFC 20_21_ENG / Version 01/04 2-13
ThyssenKrupp Aufzugswerke Frequency inverter
MFC 20/21
Operating Manual
Product description and installation instructions
2.3.4.1 Description
Communication by several signal lines (24 V level) for control commands and acknowledges.
("Parallel interface")
Description of the DCP interface see chapter 8 DCP Interface.
The frequency-modulated load-weighing signal (1 kHz to 10 kHz) of the LMS1 board may also
be read in.
Time-dependent generation of reference speed and realization of additional short-run function.
Observe the minimum floor-to-floor distance related to car speed, acceleration and jerk. This
mainly applies to speeds from 1.6 m/s.
Connector X1 (TIC)
Signal
Pin
0V 1b,10a
24V 2b,12a
CPI E 340006 ENG
A three-core cable can be connected as a link to the load-weighing device LMS 1 at terminals
10a, 12a and together with 9b.
Connector X1(TIC)
Signal Function
Pin
Start and run direction signal AUF Optocoupler
X1/3b 24V DC, 50mA
UP (UP) input
Start and run direction signal AB Optocoupler
X1/4b 24V DC, 50mA
DOWN (DOWN) input
Optocoupler
Rated speed X1/5b VN 24V DC, 50mA
input
Optocoupler
2. operating speed X1/6b V2 24V DC, 50mA
input
Optocoupler
Inspection operation speed X1/7b VI 24V DC, 50mA
input
Optocoupler
Levelling speed X1/8b V0 24V DC, 50mA
input
Digital programmable input Optocoupler
X1/9b PROGIN 24V DC, 50mA
(default: load weighing FM) input
Optocoupler
Acknowledge run contactors ON X1/10b QSP1 24V DC, 50mA
input
Optocoupler
Acknowledge run contactors ON X1/7a,8a QSP 180 - 250 VAC
input
-10V..0V..+10V Input
Analog programmable input
X1/11a PROGANA overload-proof resistance
(default: emergency current 230V)
up to +24V DC 200kOhm
CPI 35003 ENG
Connector X1 (TIC)
Signal Function
Pin
Programmable output Floating make
X1/13b,14b PROGOUT 24 VDC, 1A
(default: V < 0,0...Vrat) contact K2
Programmable output 1 Floating make
X1/13a,14a PROGOUT 1 24 VDC, 1A
(default: overtemperature motor) contact K3
Floating make
Switch-on command for brake X1/1a,2a EBS 250 VAC, 5A
contact K5
Switch-on command for run Floating
X1/4a,5a ESP 250 VAC, 5A
contactors make contact K4
Floating make
Speed X1/11b,12b V<=0,3 24 VDC, 1A
contact K1
CPI 35004 ENG
If loads without spark quenching are connected to the make contacts of relays K1 - K5,
varistors will have to be connected as suppressor circuit to the terminals of the terminal block,
as well.
2.3.4.4 Switching sequence chart (only valid for MFC 20, asynchronous motor)
Direction
Richtung
up
down
CPI,
MFC20
VN
V0
Steuerung
Controller
V2
VI
QSP
HS-Kontakt
Main contactor
ESP
Steuerung
Controller
Haupt-
schütz
Main
contactor
EBS
Bremse
Brake
MFC20
CPI,
v<0,3m/s
ZK-Ein
3 Tau
ZK-Bereit
Reglerfreigabe
Controller enable
Motorfeld
Motor field
CPI, MFC20 intern
N=0
tSTS tBE 40ms
Zeitgeber
Timer
Drehzahl
Speed
P37 (v<0,3m/s)
Index in P110 Ot
t
7
´9
CPI_35006_GER
Hatched areas: signals VN and V0 applied in the period of the hatched areas already.
2.4.1 Generals
The following measures will have to be taken for compliance with the relevant standards:
• Frequency inverter, line filter and line choke must be mounted on a zinced installation plate
• Run contactors, line filter and frequency inverter to be arranged in the control cabinet in
accordance with the mounting instructions below.
• Lines between run contactors, line choke and line filter and frequency inverter input must be
twisted or screened. These lines must be run separately from the remaining lines.
• Short and twisted connecting lines between frequency inverter and run contactors must be
used in case the run contactors are between frequency inverter and motor.
• Screening of motor lines (14) and PTC thermistor lines (12). Cable screens to be contacted
with the zinc-plated mounting plate and the motor casing on both sides to a large surface
and electrically conducting in the vicinity of the frequency inverter (use EMC compliant cable
clips or screwed conduits).
The distance between screened motor cable and all other cables or lines shall be at least 0.2
m.
• If the delivered incremental encoder is used the encoder cable is already properly screened
(i.e. conductor and encoder box screen placed over a large surface). Please note in case
other encoders are used.
• Use EMC compliant connection between housing of the brake resistor and zinc-plated
mounting plate.
This can readily be achieved by screw connecting braking resistor housing and inverter
cabinet through a large-surface electrically conducting connection.
In this case, a non-screened connecting cable (13) can be used between inverter and brake
resistor; the wires of this cable should be twisted however.
• The connection between brake resistor and frequency inverter must be in the form of a
screened line (13) whose screen must be contacted with the respective reference potential
(housing of the brake resistor or frequency inverter) on both sides, over a large surface and
electrically conducting should direct installation on the control cabinet not be possible.
• The connecting line between elevator control and frequency inverter should be screened.
The line screen must be earthed on the control side over a large surface.
The need for a screened line can be dispensed with, if short connections are used. The
cables must be twisted in this case, however.
The user is responsible for observing the EMC rules. Mounting instructions to be followed.
The due installation of the line choke (in connection with the integrated DC reactor) produces
the following advantages for the drive:
• Approximation of the current to sine-wave form
• Reduced harmonics of line current
• Limitation of commutation notches of line voltage to permissible values.
• Limitation of starting of inrush current of subsequently connected line filter
Proper mounting of the line filters will reduce radio interference to a permissible extent.
Proper mounting of the line filters will reduce radio interference to a permissible extent.
The „Product family standard for elevators, escalators and passenger conveyors“
EN 12015 (emission) and EN 12016 (immunity) are complied with.
30 A and 36 A line filters with switches are provided for use of the frequency inverters in lines
with residual-current operated devices (e.g. 30 mA in building site main cabinet). The leakage
current of the filter with switch turned to "0" can be reduced, if necessary.
The switch shall be closed during normal operation (turned to “1”), to be able to achieve optimal
EMC effect.
Cables (e.g. for motor brake) not belonging to the inverter must be run separately from motor
cable, PTC thermistor cable and encoder cable for reasons of electromagnetic compatibility
(EMC). It is also not permissible to run these cables through the motor terminal box.
Rated current a b c d f h k i
[A] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
30 230 50 80 200 215 25 M6 6,5
50 330 60 150 300 315 35 M6 6,5
BA CPIMFC20 25213 ENG
Resistor Power a b c d e f
[Ohm] [kW] [mm] [mm] [mm] [mm] [mm] [mm]
22 1,9 270 185 210 235 250 150
BA_CPIMFC20_252424_ENG
Resistance Power a b c d e f
[Ohm] [kW] [mm] [mm] [mm] [mm] [mm] [mm]
14 4,0 445 420 220 370 385 395
14 6,5 648 426 175
7 6,5 640 420 250 550 565 395
7 10
BA CPIMFC20 252426 ENG
2.5.2.5 Autotransformer
Use of autotransformer required for line voltage other than 400 V (see chapter 2.2.4 Technical
data, page 2-6).
3.1 General
Weight
Weight of unpacked frequency inverter MFC 20 from 19 to 81 kg dependent on respective
variant.
Unpacking
Dispose packing material in accordance with the environmental requirements or make it
available for further use. Do not return special transport aids and transport contrivances to
ThyssenKrupp Aufzugswerke.
Intermediate storage
If the component is not installed directly after delivery, carefully store it at a sheltered place and
protect by humidity-proof guard cover.
The ambient temperature during storage is to be maintained between 0 °C to + 50°C.
Maximum relative humidity of air shall not exceed 70 % (no moisture or icing).
Do not store the component in the open air.
Danger
In case of transport damages, make sure that the frequency inverter does not show any
serious defects before you start putting it into operation.
Disregard may cause perilous injury to persons.
4 Operating instructions
A) Qualified staff
Work on the frequency inverter MFC 20 shall only be performed by trained persons.
These persons have to observe the relevant accident prevention rules (e.g. VBG 4) and they
must be aware of the hazards inherent in electric current.
The following measures will have to be taken when work is performed on frequency inverters
(except setting work on the control panel) or motor:
It is important to be aware that the link voltage has a fixed potential reference to the line
voltage and the protective conductor.
• Frequent cyclical turning on and off the inverter may result in overloading of
the internal load resistors. This can be avoided by reasonable breaks.
Should the drive not function properly, the following functions can be checked on light-emitting
diodes on computer board TMI (see chapter 4.8.1 LED and measuring points on computer
board TMII, page 4-8) after removing the front cover (see Fig. 2-1: Frequency inverter MFC
2021, page 2-1).
The following light-emitting diodes must light with the device ready to operate:
H 40 (yellow) TI ...................... computer ok
H 7 (red) + 5 V ................. supply voltage + 5 V present
H 1 (red) BE ..................... no error, frequency inverter ready to operate
The light-emitting diodes can be identified from the computer mounting print of computer board
TMI.
The lift-specific values must be entered based on the LCD display and the keypad on module
TPT (see chapter 5 Parameter entry, page 5-11):
• Motor type P 40
• Encoder pulse number P 96
• Acceleration change (jerk) P 19 [m/s³]
• Acceleration P 20 [m/s²]
• Levelling speed vo P 23 [m/s]
Drive must move in the corresponding direction at desired inspection operation speed.
Should the drive move at proper speed but in the wrong direction, invert direction with
parameter P 3 "control direction ".
If the drive is running irregularly or not at correct speed, invert control direction with
parameter P 4 "control direction".
If inspection operation speed cannot be reached despite the change of control direction,
check whether the incremental encoder is plugged in correctly and/or the encoder pulse
number is correct (see chapter 5.4.2 P 105: Encoder pulse number , page 5-32).
A) Speed controller
Parameter P5 „speed controller P gain“ 8 (default value 8) and P6 „speed controller I gain“
(default value 50 ms) are available for optimization of the actual-value running characteristic
speed.
For optimization, proceed step by step.
Set „I gain“ fully to “0“, if required, and change „P gain“ to such an extent that the drive will run
without a tendency to oscillate.
It must be noted that, dependent on the load direction involved, a lasting control deviation in
the actual speed develops on the setting with „I gain 0“, i.e. the drive cannot accelerate in load
direction under certain circumstances or it will even drive into the wrong direction.
The “P gain” should have a safety clearance to the tendency to oscillate mentioned above
(smaller by a factor of approx. 2).
For normal operation, set an „I gain“ unequal „0“ again.
Experience has shown that the specified default values (P = 8 and I = 50 ms) lead to
satisfactory running performance.
A recorder can be connected to MP 42A or MP 43A board TMI for assessment of the running
characteristic. MP 26 or the inverter housing is the common reference point.
The measurement signals available at these display outputs area selected through parameter
P10 or P11
Example:
The actual speed value with sign will be displayed at MP 42A with value "0" in P10
(see chapter 5 Parameter entry, page 5-11).
In so doing, see to it that a minimum jerk (see chapter 4.8.2 Diagram for determining the
minimum jerk, page 4-9) must be set in line with the selected acceleration; if not, no range of
constant acceleration will exist.
It must be noted that the floor-to-floor distance is greater than the sum from acceleration and
deceleration distance from rated speed (see diagram). (see chapter.4.8.3 Diagram for
determining the minimum floor-to-floor distances, page 4-10).
Rated speed will thus be reached whenever floor-to-floor runs are made.
C) Short run
A short run is present, if the floor-to-floor distance is less than the sum from acceleration and
deceleration distance from rated speed, but greater than the deceleration distance from rated
speed.
Rated speed will not be reached in floor-to-floor runs.
How to proceed for activation of short run see chapter 6 Short run device, page 6-1).
D) Load specification
Should the car depart after disengaging the brake, this can be reduced by entry of a starting
torque (see chapter 5.1 General variable parameters, page 5-11, P50 to P54).
(See chapter 5.1 General notes on variable parameters P50 to P54).
This starting torque can be entered optimally by using load-weighing device LMS 1.
In the absence of load-weighing device, starting can also be optimized for a specific load
condition.
E) Acceleration precontrol
Should the drive tend to overshoot or undershoot, this can be optimized by activation of
acceleration precontrol (see chapter 5.1 General variable parameters, page 5-11, P21 and
P22).
Minimum jerk is defined to obtain a range of constant acceleration with the selected speed and
the selected acceleration (otherwise transition of rounding to rounding).
5 Parameter entry
5.1 General
The program permits the parameters of a defined storage area to be changed. The permissible
range of each parameter will be checked whenever an entry is made and limited accordingly. A
distinction is made between variable parameters (e.g. maximum speed, direction of rotation or
control parameters) and display parameters for indicating various operating values (e.g. current
speed, current reference value, etc.).
The following display will appear on starting the MFC 20 frequency inverter:
Lift Equip
Vers: MFC V11.y
This display of the program number version will appear for 15 seconds only.
Program version number to be quoted for any inquiries made to the factory.
If one of the keys is operated during these 15 seconds, the display of the version number will be
discontinued immediately and the selected function will be performed.
If you wait for 15 seconds, the first available parameter will be displayed.
The turn-on duration of the display lighting is set to two hours after the key was pressed last.
When a key is operated for the first time after turning off the lighting, the lighting will be turned
on again, but this does not have any effect on the parameter function.
5.2 Operation
The parameter number with a short description of the selected parameter is in the first line, the
current value with its physical unit in the second line. A cursor appears below the parameter
number.
The desired parameter number can now be selected with the keys “+“ and “-“. By advancing the
cursor with the „cursor“ key, the selection can now proceed in steps of tens or hundreds.
P 5 P gain
8,0
By operating the "parameter" key, the cursor will go to the numeric value and a change of the
numeric value will be possible.
P 5 P gain
8,1
A stroke is below the least significant digit of the numeric value. This stroke marks that digit
which will be changed by -1 by operating the “+“ key or by “-“. This marking will be shifted to the
left by one position whenever the “cursor“ key is operated. This permits a quick change of the
parameter throughout a wide range.
If the “+“ or “-“ key is held depressed for longer than two seconds, the parameter value will be
changed by +1 or –1 at intervals of 0.25 seconds.
Some parameters, as e.g. P7 language, do not have a number as value, but a selection from a
list.
P 7 Language
→ English
Here, too, the entry can be changed by operating the ”+” and ”-” keys.
The change of the parameter value will not become effective until the change is
acknowledged by pressing the "parameter" key!
The display parameters show operating parameters such as momentary speed of motor.
Selection of desired parameter as described in chapter 5.2.1 Display and change of
parameters, page 5-12.
The displayed value - actual speed in this case - will be continually updated.
Without saving data like this, parameter changes will be lost after powering off the MFC 20
device!
The following display will appear after pressing the ”save” key:
Values to be saved?
(+) = yes , (-) = no
If the “save“ key has been pressed inadvertently, the saving operation can be stopped by
pressing the “-“ key (No). All parameters will be saved to the EPROM by operating the “+“ key
(Yes). The following information will be displayed while saving is in progress:
Never cut off the control voltage while saving is in progress. If this happens, check all
parameters and correct them, if required.
This function permits the original values of all parameters to be restored at any time. Pressing
the „parameter“ key and simultaneously operating the “save“ key will cause the following inquiry
to appear on the display:
If the function was started inadvertently, the process can be discontinued by operating the “-“
key (No). If the “+“ (Yes) key is pressed, all parameters will be set to the factory-set values.
Attention:
These values preprogrammed at the factory are not yet saved, however. This means that the
old values will be effective after powering the MFC 20 frequency inverter off and on again,
unless saving was effected before (5.2.3 Save changed parameters to EPROM, page 5-13).
As soon as all parameters have assumed their original state, the following display will appear :
If a parameter is to be set to its factory-set value, the parameter will have to be displayed as
described in chapter 5.2.1 Display and change of parameters, page 5-12. If keys “+“ and “-“ are
pressed simultaneously after operating the „parameter“ key (for changing its value), the factory-
set values will be displayed. No other parameters will be changed.
Error messages are stored in the EPROM. The entries can be visualized on the display.
For this purpose, key “-“ will have to be pressed with parameter 0 during parameter selection
(see chapter 5.2.1 Display and change of parameters, page 5-12). The error then displayed is
that which occured last.
Error description
Number of error entries or number
⇓ ⇓
Display stack contents (see chapter 5.3.1 Display error stack, page 5-15) and press "save key".
Acknowledge with “+“ key in response to the display “error stack to be deleted?“ The entry “error
stack deleted“ will then be displayed.
Parameter selection will be displayed again after the "parameter" key has been pressed.
DCP error No valid DCP telegram for 150 ms see chapter 8.1.4
BA CPIMFC20 53401 ENG
5.4 Parameters
P 3: Direction of rotation
The motor's direction of rotation can be changed through this parameter. The parameter can be
set to "not inverted" or "inverted" only.
P 3 Direction of rotation
→ not inverted
A change of this parameter brings about an immediate change of the direction of rotation.
P 4: Control direction
a) Asynchronous motor
The fact that the polarities of reference speed and actual speed values are in a correct relation
to each other is of importance to the speed controller.
If this is not the case, the motor will rotate irregularly at low speed.
The control direction can be reversed through parameter P 4. The parameter can be set to 'not
inverted' or 'inverted' only. A change of this parameter has the same effect as a reversal of two
phases of the motor line.
b) Synchronous motor
This parameter is not available for MFC 21 (synchronous motors).
The motor connections U, V, W of synchronous motors must be connected exactly to prevent
wrong assignment to encoder and magnet positions (poles), i.e. the control direction cannot be
changed by interchanging two phases.
P 7: Selection of language
This is where the language can be selected. Language selection is in plain text.
P 7 Language
→ English
The assignment of measuring points (Figure. 4-1: LED and measuring points on computer
board TMI) to parameter numbers is:
Selection of system values to be effected through parameters P 10..P 11.
P 13 ... P 17:
Parameters P 13 to P 16 can be used for computing the ratio between motor speed and car
speed and, thus, the maximum motor speed required for reaching the nominal speed, which will
be referred to as rated speed below.
These parameters have a direct effect on the rated speed computed (P 17) and therefore on
the speed of the lift.
P 15: Suspension
The number of suspensions has a direct effect on the ratio (see gear ratio). The ratio is always
indicated as whole number.
The required maximum speed of the motor is automatically computed from the values of
parameters P 13 to P 16 and then displayed.
P 20: Acceleration
If no recorder is available, these measurements can also be made with a digital voltmeter.
levelling speed v0 can always be selected and will not be effective until all the other speeds
are inactive.
• After selecting a speed value, a nominal/actual value comparison will be carried out
("tolerance band monitoring"). Excessive variance causes emergency stop to be activated.
• Emergency stop at inspection speed Vi or emergency operation speed V3 is only be
activated if the nominal value exceeds 130 % of the respective actual value.
• Acceleration and jerk values are the same for all run characteristic sections (acceleration,
deceleration, lower and upper roundings).
• The stopping distance from levelling speed end v0 to "Electrically activated stop" (zero
speed) is only dependent on value v0 and the set jerk of the run characteristics. This
stopping distance cannot be parameterized separately.
Example: v0 = 0,1 m/s, jerk = 0,8 m/s³ -> stopping distance: 35 mm.
• Short run function only works at rated speed vn .
• Normal levelling speed v0 is 0,1 m/s; if value v0 is lower the "levelling time" will increase
substantially.
Further intermediate speeds are available from software versions TMI V15.3 or V5.5:
P 28: Speed v3
Speed for emergency operation v3 [m/s]
Select parameter P48 or P49 “emergency current” to activate. Otherwise parameter P28 cannot
be displayed.
Corresponding +24V input signals X1.11a (for P48) or X1.9b (for P49) to be present.
P 29 to P 32:
Select “intermediate speed” in parameter 48 or 49 to activate. Otherwise parameters P29 to
P32 cannot be displayed.
Corresponding +24V input signals X1.11a (for P48) or X1.9b (for P49) to be present.
When selecting vi or v0 and another intermediate speed at the same time the following will
apply:
• Inspection speed vi has priority, i.e. as soon as vi is selected, all other speeds will be
ignored.
• Levelling speed v0 can always be selected and will not be effective until all the other speeds
are inactive.
Input Input
PROGIN or PROGIN or
Vi V0 Vn V2
PROGANA PROGANA
X1.7b X1.8b X1.5b X1.6b
"Intermediate "emergency
speed" current"
Electrical stop 0 0 0 0 0 X
Inspection speed Vi P24 1 X X X X X
Levelling speed V0 P23 0 1 0 0 0 X
Rated speed Vn P25 0 X 1 0 0 0
Intermediate speed V2 P26 0 X 0 1 0 X
2. intermediate speed Vn2 P27 0 X 1 1 0 X
Intermediate speed V4 V4 P29 0 X 0 0 1 X
Intermediate speed V5 V5 P30 0 X 1 0 1 X
Intermediate speed V6 V6 P31 0 X 0 1 1 X
Intermediate speed V7 V7 P32 0 X 1 1 1 X
Emergency operation V3 P28 0 X 1 0 0 1
The following signals can be output through P 45, P 46 and P 47 (if numbers with negative
signs are selected, the signals will be inverted).
<0> no control
<1> ESP (run contactor control)
<2> EBS (brake control)
<3> n=0
<4> v<0,3 m/s
<5> v<P44
<6> Motor overtemperature
<7> Device overtemperature
<8> Ready
<9> Contactor check
Entering a starting torque can reduce reverse rotation of the car on disengagement of the brake.
This specification is made either with the help of a load-weighing device LMS 1or it can be
entered for a single specific load condition, if no load-weighing device is available.
This implies that the load-weighing device LMS 1 was correctly adjusted beforehand.
A position controller replaces the existing precontrol signal from the load sensor. As soon as the
pulses are enabled and the brake opened, the car is hold in its momentary position through the
load controller. Intervention gain to be set through parameter P55. The position controller is
disabled at the running characteristic start to permit control to be effected by the speed
controller.
Preparation:
TMI board: EPROM version from V5.5b, FLASH program from F030701.
P0 = 280 ms re-adjust reference value start delay
P 50 = OFF switch off load weighing
P 55 = 5 (start value) enable control of position controller gain
Setting:
When starting from upper-most landing downwards with the car empty, P 55 will be set to a
value where reverse rotation of the car is avoided. Small values to be selected, preferably.
Check selected setting during running performance in opposite run direction and readjust P 55
to avoid jerk. Values from P 55 = 0.1 to 25 to be selected.
Note:
Retrofitting of existing installations is possible.
The method above does not replace use of overload sensor. "Occupied", "abuse" and "no load"
conditions cannot be recognized.
When choosing "third-party motor" (0) in motor selection (P 40), four new parameters will be
available (P 80 ... P 83). These parameters permit to set the current controller for the unknown
motor.
Motor is energized.
Brake shall not open
Activate drive by electrical recall
2. (disconnect, if necessary).
operation
Switch off run time monitoring,
if necessary
7. Save parameter
BA CPIMFC20 54108 ENG
Discharge of DC link is only possible with signal “QSP“ = 0, i.e. the line contactor released
and the brake resistor in perfect working condition.
Power supply must be disconnected in case of installations, where the contactors are
connected between motor and frequency inverter and not between mains and frequency
inverter. However, the control voltage must be connected until DC link is discharged.
These parameters cannot be changed. The values of these parameters are continuously re-
calculated by the device and indicated.
P 111: sv computed
To perform a short run, the distance to be covered by the lift between start of deceleration at
rated speed vn and reaching levelling speed (sv).
The distance is computed from the data of parameters P19, P20, P23 and P25 and will be
indicated in P111 for the purpose of checking.
P 112: sv measured
During a run in which vrated is reached, the deceleration distance will be measured and displayed
at the end of the run. The distance is measured from the moment signal vn is removed until v0 is
reached.
6.1 General
A short run is present, if the floor-to-floor distance is shorter than the sum from acceleration and
deceleration distance for rated speed. Rated speed is not reached during such a run. To arrive
in the landing, the car will have to move at levelling speed over a longer period of time.
The built-in short-run device recognizes this state and it extends the acceleration phase of the
run automatically. The levelling time into the landing is thus the same as with run at rated
speed, i.e. no creep or only short creep (operating delay or rope slip). (Fig. 6-1: Normal run).
The lift data must be set correctly, so that the short-run device will operate correctly.
These are:
• P13 Gear ratio
• P14 Traction sheave diameter
• P15 Suspension
• P19 Jerk
• P20 Acceleration
•
P23 Speed v0
• P25 Speed vN
The deceleration distance vN will be computed from these parameters and indicated in
parameter P111. The deceleration distance will be measured for each normal run
(vN is reached) and displayed in P112. However, this measured distance will not be considered
in the short-run calculation.
Short run with "sharper rounding" (Fig. 6-3: "Short run with sharper rounding"). This is the case,
if the deceleration point is reached during the top rounding of the acceleration phase. If
deceleration with the set jerk is performed, the deceleration distance will be too large. The
landing will be bypassed. To avoid this, the run will have a "sharper rounding" i.e. a greater jerk.
6.2 Settings
Short run
The pattern of running characteristic can be checked at measuring points (MP42A or MP43A).
For this purpose, parameter P10 or P11 must be set to value (11) – running characteristic
status. A diagram will appear at the respective measuring point and this permits the individual
phases of the running characteristic to be seen (Fig. 6-2: Short run).
Where:
MP42A/43A
2,50 V v = 0 m/s
rounded from constant speed to
3,15 V
constant acceleration
3,45 V constant acceleration
rounded from constant acceleration to
3,75 V
constant speed
4,10 V constant speed
with sharper rounding to constant
1,90 V
acceleration
constant acceleration extended
1,55 V
by short run device
1,25 V short-run device
BA CPIMFC20 62004 ENG
7 Modernization
7.1 General
Frequency inverter MFC 20 is also designed for use in modernization jobs at elevator
installation with third-party motors (no ThyssenKrupp motor). Single-speed or pole-changing
motors may be selected.
A vector control is used here, too.
Max. speed of 1.6 m/s is recommended.
The necessary information about modernization jobs is given in the following description.
7.2.1 Rating
The braking resistor used depends on the type of installation (see chapter 2.5.2.4 External
brake resistors, page 2-28).
To adapt an unknown motor to the frequency inverter proceed accordingly, by iteration for
example. Start with the name plate data. In so doing please note that these data may be
incomplete or unequal to the rated working point of the frequency inverter in case of old lift
motors as the ratio of maximum current to rated current was limited to special values. This
normally results in an excessive no-load current of the frequency inverter. Also see table at the
end of this chapter.
Release below parameters by selecting "third party motor" in P40.
a) Automatic current controller optimization (autotuning P 80) to be effected.
b) The values of P 65 („rotor time constant TR“) and P 66 („no-load current Id“) are calculated
from parameters P 60 („rated frequency of motor“), P 61 („rated voltage of motor“), P 62 („rated
speed of motor“), P 63 („rated current of motor“) and P 64 („motor cos (phi)“). As a rule, the
values of P 65 are between 40 ms and 400 ms, and the values of P 66 between 6 Aeff and
30 Aeff (dependent on motor output).
Note:
Improved computation of rotor time constant (TR) and no-load current (Id) is available from
program version V 15.4. This means that the fine adjustment described below is not necessary
in most cases.
Fine adjustment (if necessary):
c) Enter computed value of P 65 in P 67 and computed value of P 66 in P 68. An approximate
value for motor adaption will be determined. These are the values to be used by the controller.
Parameter No. Setting range As delivered
Rotor time constant (Tr) computed P 65 ms
No-load current (Id) computed P 66 A
Ref. rotor time constant (Tr) P 67 -1..500 ms -1 ms
Ref. no-load current (Id) P 68 -0,1..38,0 A -0,1 A
BA CPIMFC20 72202 ENG
If negative values are used for P 67 or P 68, the computed values of P 65 and P 66 will
continuously be adopted. These are the default values.
d) These presettings permit an approximate basic setting of the motor. Load compensation is
required to ensure that no-load current is present only (load current < 5% of max. current) if the
lift runs at constant speed (electric recall operation, for example). Now initiate run at rated
speed. A band error may arise during acceleration; disconnect the band monitoring, if
necessary, or set slower acceleration value.
Now observe the actual motor voltage in parameter P 76. This value should be between 270
and 300 V with the lift running at rated speed. Decrease motor voltage through P 68 (no-load
current Id) (the arising motor voltage based on the no-load current from the name plate data is
too high, normally). The motor voltage in P 76 should be approx. between 270 to 300 V both for
UP and DOWN direction.
Increase or decrease the rotor time constant TR in P 67 if the torque required for acceleration
phase is insufficient. This value can be changed step by step by 25 %.
e) Now move the lift with empty car; this means that motor-driven run under no load shall be
performed in DOWN direction and a brake test during run in UP direction. The motor voltage
shall increase by the value of the motor slip with the lift running in DOWN direction, i.e. approx.
30 V to 50 V; decrease of the motor voltage shall be less in UP direction (approx. 10 V to 30 V).
If this is not the case, change the value of the rotor time constant in P 67 step by step by 25%
each. Perform setting when the motor runs at operating temperature (and not with extremely
cold or hot motor).
f) Check setting of speed controller once again.
Set I-gain of controller to 0 ms and increase P-gain until the motor vibrates or hums. Now
reduce P-gain to half value.
Select I-gain approx. between 10 ms and 100 ms depending on overshooting of running
characteristic.
Pre-controlling of the speed controller through acceleration precontrol (P 21 und P 22) improves
running performance.
Check running performance with the car running at no-load, half load and full load.
Use below table indicating standard data for values to be entered provided that:
• Data on the name plate of the motor are incomplete or
• The rated point indicated is not standard (indicated deliberately in case of single-speed,
pole-changing motors to comply with IA/Irated < 2.5).
Parameters P 62 (rated motor speed) and P 91 (number of pole pairs) to be entered for
synchronous motors.
Current controller is easy to adapt to motor through P 80/81 (auto tuning).
8 DCP Interface
8.1 Preface
DCP03 and DCP04 is a serial data bus protocol to connect the inverter to the elevator
control. RS485 interface (connection X90) is used here; Kollmorgen has specified the
protocol. For further details on product specification please contact Kollmorgen
Steuerungstechnik GmbH Köln. Email: info@kollmorgen.de
DCP04 is adapted to the inverter and thus designed for max. speed of 6 m/s. For use of
higher speeds, please contact the manufacturer.
8.1.1 Installation
Connect RS485 inverter interface with control. Contactor X90 is to be used here. The
corresponding assignment is: 1=signal B, 2=signal A, 3= earth reference RS485.
A twisted-conductor, shielded line is recommended.
Connect the control cabinet of the control over a large surface to the inverter housing by
means of a copper band, for example. It is recommended to place the DCP connection
shield on both sides of the box.
A shield placed on the inverter side of the box only may be advantageous for major
distances between inverter and control.
Run contactors attracted must be signalled to the inverter in case of MFC20.devices.
Unfortunately contactors acknowledge has not been provided for DCP message interchange.
Wiring is the same as for conventional controls. (Input QSP1 terminal X1-10b)
The MFC30.devices have integrated run contactors and contactor acknowledges.
The relay output ("contactor control", terminal X1-4a, 5a) has been provided to comply with
the requirements for monitoring as set out in EN81.
3 speeds thereof are maximum limits for DCP04. To be selected through bit G7, G6 or G1.
The inverter may slow down under certain conditions.
Attention: special runs in accordance with DCP03 specification are possible under DCP4
operation; this means that the values for the remaining speeds (bit G5, G4, G0) must be
entered, too.
The elevator component manufacturers use different speed designations meanwhile, which
entail the danger of confusion and mixup.
The table has been set up in accordance with the documentation of Kollmorgen.
Please check valid control description and assignment for conformity.
Bits G0....G7 only can be regarded to be properly assigned to MFC inverter display.
The parameters in the table are only relevant for DCP04 interface.
Default
No. Display panel Unit min max
value
72 Distance at=const. 0 mm 0 5000
73 V0 creep distance 0 mm auto 1000
Traction sheave mm
74
computed
Stop gain position 0
75 auto
regulator
CPIMFC 45003 ENG
The program automatically sets "Auto limits" dependent on other parameter entries.
P72 : permits to travel a specific run distance at constant speed. When shorter runs are
performed at lower speeds, energy consumption and wear will be slightly reduced. Run time
will slightly increase in return. Max. 1/3 of the run distance is performed at constant speed
irrespective of the distance entered. This setting does not have any effect on longer runs
where sections to be run at constant speed are standard.
P73: elevators approaching the landing may be forced to travel a defined distance at
creeping speed before arriving at the landing. If the exact ratio is unknown when setting the
elevator into service it is recommended to enter a great value here. The deceleration
distance from creeping speed V0 to zero is already implied here. Should the elevator tend to
overrun the destination landing, a higher value must be entered here.
P74 see 8.1.5 Stopping accuracy under DCP04 operation
P75 stop position controller gain
While the elevator is running, the run characteristics is computed from the parameters set for
speed, acceleration and jerk and transmitted to the speed controller. Computation is
continued up to last few mm before reaching the stop. The reference speed control values
are determined from stopping accuracy distance. Actual stop is almost equal to position pre-
set by the DCP control. Controller gain is set through P75.
Increase the value set for creep distance (P73) to 50....100mm, for example, if there is an
uncomfortable jerk during stopping. Then re-set P75 to ensure smooth and comfortable
stopping.
As soon as the value in P75 leads to proper stopping accuracy and smooth stopping, P73
can be re-set P73 to smaller value.
If the inverter fails to receive a valid DCP message for more than 150ms while the elevator is in
operation, emergency stop will be effected. "DCP error" and the number of DCP messages with
wrong checksum received since switching on are displayed in the event-error stack of the
inverter. The corresponding service hour counter status for each stack entry is displayed too.
Emergency stop means: disable pulses, open run contactors and close mechanical brake.
Gear ratio, suspension and traction sheave diameter for DCP04 operation are to be entered
with utmost care. Inaccurately entered traction sheave diameters can cause unsatisfactory
stopping accuracy.
When the elevator is running, the values for run speed at control display and those of parameter
P101 "actual speed" at inverter display must be the same. Should exact traction sheave
diameter be unknown, a mathematically computed average value is displayed in P74 "traction
sheave computed" of inverter after each run. This value is computed from the distance
signalled from control and the values signalled from drive encoder. However rope slip and
rounding errors will lead to an inaccurate result. After performing a couple of runs to several
landings a significant result will be achieved. Zero may be displayed in P74 if runs to or from the
lower-most landing are made. If so, perform runs between two other landings and read P74.
Enter this value in P14 "traction sheave" if the same or almost the same value is read
repeatedly.
The drive always tends to run too fast or overrun if the value entered in P14 "traction sheave" is
too small. If the value entered is too great, the drive tends to excessive creep distance at
excessively slow speed.
9 Annex
9.2 Settings
Customer: Date:
Code: Name:
Order number: Serial No.:
Parameter Designation Value Unit
P 0 Reference start delay ms
P 1 Brake application time ms
P 3 Direction of rotation not / inverted
P 4 Direction of rotation not / inverted
P 5 P gain
P 6 I gain ms
P 7 Language selection
P8 RS 485 mode
P 10 Analog output MP42A V
P 11 Analog output MP43A V
P 13 Gear ratio
P 14 Traction sheave diameter mm
P 15 Suspension
P 17 N rat computed 1/min
P 18 Operating point for n = 0 1/min
P 19 Jerk m/s³
P 20 Acceleration m/s²
P 21 Acceleration precontrol on / off
P 22 Acceleration precontrol value %
P 23 Levelling speed v0 m/s
P 24 Inspection speed vi m/s
P 25 Rated speed vn m/s
P 26 Intermediate speed v2 m/s
P 27 Second intermediate speed Vn2 m/s
P 28 Speed emergency operation m/s
P 29 Intermediate speed v4 m/s
P 30 Intermediate speed v5 m/s
P 31 Intermediate speed v6 m/s
P 32 Intermediate speed v7 m/s
P 37 Operating point v < 0,3 m/s
P 38 Short run device on / off
P 39 Correction short-run distance cm
BA CPIMFC20 82001 ENG
Explanation
1 means motor/device assignment possible
0 means motor/device assignment not possible
CPI_330004_GER
CPI_330006_GER
Should you have any questions please inform us about the installation data as indicated in
below table. Installation data and parameter data in frequency inverter must be equivalent. The
associated inverter parameters are indicated in right-hand column.
Inverter type MFC 20 Your data Examples Parameter
39 ...
Order number -
(see name plate at gear)
15, 32, 48, 60
Size of frequency inverter P120
(see name plate at inverter on left side)
Software Version If you remove the varnished cover, the Eprom will
(after powering the device on the software appear with the version indicated on top side (also see P120
will appear on the display) manual, fig. 4-1).
TW 45, TW 63, W 191,
Gear type -
W 263 B, W 332 B
Gear ratio z.B. 48:2 (=24) P13
Motor-driven gear:
Motor type P40
type see name plate of motor.
Gearless:
DAF 210, DAF 270;
SC 300, DAF 290, DAF 330,
DAF 380
Traction sheave diameter [mm] - P14
Suspension 1:1, 2:1, etc. P15
Rated speed vN [m/s] - P25
Inspection speed vI [m/s] - P24
Acceleration [m/s²] - P20
Change of acceleration (jerk) [m/s³] - P19
Encoder signals 4096 TTL, etc. P96
BA CPIMFC20 85001 ENG
10 Updating
Prepared
Date Description of updates
by
Albertelli
01.07.2004 Operating manual prepared in current format
Emhardt