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Pautas de reutilización y recuperación

Specifications for Cylinder Head Assembly 3400, 3406E, C15, and C18 Engines
Número de medio -SEBF8270-08 Fecha de publicación -30/11/2004 Fecha de actualización -08/12/2004
SEBF82700001
Specifications for Cylinder Head Assembly 3400, 3406E, C15,

and C18 Engines
GUIDELINE FOR
REUSABLE PARTS
AND SALVAGE
CAT®
OPERATIONS
SEBF8270-08
SPECIFICATIONS FOR CYLINDER HEAD ASSEMBLY SMCS Code: 1000,
3400, 3406E, C15, AND C18 ENGINES 1100
November 2004
Summary of Revisions
Page Description
ALL Revised in New Format.
ALL C15 and C18 information is new.
Introduction
This guideline enables dealers and their customers to benefit from cost reductions made possible
through an established parts reusability and salvage program. Every effort has been made to provide the
most current and relevant information known to Caterpillar Inc. Since the Company makes ongoing
changes and improvements to its products, this guideline must be used with the latest technical
information available from Caterpillar to ensure such changes and improvements are incorporated where
applicable.
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For questions or additional information concerning this guideline, contact Caterpillar Service Support
Division, Dealer Support (309) 675-5434.
Summary
The information in this Guideline can be used to inspect and measure a used or reconditioned cylinder
head assembly to determine if it can be used again. If a cylinder head assembly meets the specifications
in this Guideline and other applicable Guidelines, it can be expected to give normal performance until
the next overhaul when used in the same application.
A used and/or reconditioned cylinder head assembly must be checked for leaks, cracks, and flatness.
Refer to SEBF8162 for procedures and methods used to rework cylinder heads.
When replacement parts are required for this

product Caterpillar recommends using Caterpillar
replacement parts or parts with equivalent
specifications including, but not limited to,
physical dimensions, type, strength and material.
Failure to heed this warning can lead to premature

failures, product damage, personal injury or death.
References
The tooling and equipment used to measure the reusability and salvage of the components listed in this
Guideline are identified in the following reference material.
References
Media Number Title
GMG02562 Using the 5P-3536 Dial Bore
Gauge Group to Check Cylinder
Valve Guides
SEBF2000 Metal Spray Guide

SEBF8002 Valves, Valve Springs, Valve
Rotators and Locks
SEBF8034 Valves and Valve Spring
Specifications
SEBF8076 Specifications To Salvage Cylinder
Blocks and Cylinder Head Contact
Surfaces
SEBF8162 Procedures to Measure and
Salvage Cylinder Head Assemblies
and Related Components
SEBF8262 Reusability of Cylinder Heads with
Bottom Deck Damage on 3176
Engines
SEHS9031 Storage Procedures for Caterpillar
Products
SEHS9246 Using the 4C-4054 Sleeve
Replacement Tool
SEHS9564 3400 Cylinder Head to Block Joint
Repair Procedure
SENR6421 Service Manual, Disassembly and
Assembly Module, 3406E Diesel
Truck Engine (5EK1-UP)
RENR2306 Service Manual, Disassembly and
Assembly Module, C18 Diesel
Truck Engine (6NZ1-UP; 7CZ1-
UP)
SMHS7072 Using 5P-0733 Tool Group for
Bridge Dowel Repair – 3400
Engines
SMHS8276 Repair of Precombustion Chamber
and Direct Injection Adapter
Sealing Surfaces
SMHS8277 Use of 6V-7770 Tool Kit and 6V-
7755 Adapter
Overall Cylinder Head Size
General Dimensions
Engine Model & Part Length Width Height
#
3406E/C15/C18 1118 345 245 (9.6)
(44.0) (13.6)
3406 1130 364 113 (4.4)
(44.5) (14.3)
3408 845 320 113 (4.4)
(33.3) (12.6)
3412 1185 320 113 (4.4)
(46.7) (12.6)
Note: All dimensions are mm (in).
Tooling and Equipment
Caterpillar Service Technology Group offers most of the tooling and equipment needed to salvage and
recondition a cylinder head and its components. Refer to the NENG2500, Tools and Shop Products
Guide for tools and ordering information.
Required Tools
Part Number Part Description
6V-7068 Valve Guide Gauge
General Procedures
Use the following guidelines when inspecting and reconditioning a cylinder head.
• Remove the camshaft and disassemble the springs, keepers, retainers, etc., from the valves.
• Clean the cylinder head and disassembled components. Refer to SEBF8162.
• Remove any remaining gasket material. Refer to SEBF8162.
• Check for cracks on the combustion surface and other areas of the head. Refer to SEBF8162.
• Check the combustion surface for damage and/or erosion. Refer to SEBF8162.
• Check the flatness of the combustion surface.
• Check the cylinder head thickness. Inspect the valves, valve seats, valve springs, valve guides, and
valve rotators for damage. Refer to SEBF8162.
• Recondition the components requiring salvage, and replace the parts not meeting reuse guidelines.
• After assembly, vacuum test the valves for correct sealing. Refer to SEBF8162.
• Protect head against storage or shipping damage. Refer to SEBF8162.
Torque Specifications
Illustration 1
Cylinder head bolt torque specifications.

(1) Bolts and washers [216 mm (8.5 in) long] marked “X”.
(2) Bolts and washers [194 mm (7.6 in) long] marked “Y”.
The head is installed with two different length bolts. Use the longer bolts at the locations marked “X”
and the shorter bolts at the locations marked “Y”. The torque for all bolts is the same, 450 ± 15 N·m
(330 ± 11 lb ft).
3406E/C15 Torque Specifications
1. Put 6V-4876 Anti-Seize Compound on both sides of the washer and on the bolt threads.
2. Tighten all bolts in numerical sequence to a torque of 270 ± 15 N·m (200 ± 11 lb ft).
3. Tighten all bolts in numerical sequence to a torque of 450 ± 15 N·m (330 ± 11 lb ft).
4. Retighten all bolts in numerical sequence to a torque of 450 ± 15 N·m (330 ± 11 lb ft).
5. Install all cup plugs to a depth of 1.25 ± 0.25 mm (.049 ± .010 in). The depth is measured from the
head face to the top edge of the plug.
6. Install all straight-threaded plugs using an O-ring seal. Install all taper-threaded plugs using 5P-3413
Thread Compound.
3400/C18 Torque Specifications
Apply 6V-4876 Lubricant to the bolt threads and both sides of the washers. Tighten the bolts in the following step
sequence:
In a numerical sequence, tighten bolts 1 through 26.
1. Torque for bolts ... 270 ± 15 N·m (200 ± 11 lb ft)
In a numerical sequence, tighten bolts 1 through 26.
In a numerical sequence, again tighten bolts 1 through 26.
Cylinder Head Thickness
Check the thickness of the cylinder head.
Chart A.
Cylinder Head Thickness and Flatness Specifications
Minimum Surface Surface
Thickness
Engine Thickness Flatness Flatness
(New Head)
(A) (New) (“Use again”)
0.26 (.010)
0.13 (0.005)
overall;
overall;
C15/ 120.00 ± 0.15 119.50 0.05 (.002)
0.05 (0.002) for
C18 (4.724 ± 0.006) (4.705) for any
any
150 (6.0)
150 (6.0) span
span
0.26 (.010)
0.13 (0.005)
overall;
overall;
112.78 ± 0.25 0.05 (.002)
3400 111.51 (4.390) 0.05 (0.002) for
(4.44 ± 0.010) for any
any
150 (6.0)
150 (6.0) span
span
Measuring Procedure
1. Put the head, combustion surface down, on a flat surface of a table or bench.
2. Use a 6V-2012 Micrometer Depth Gauge Group (1) and measure the head thickness through the
injector hole. Refer to Chart A for specifications.
Illustration 2
Cylinder head cross section.

(1) 6V-2012 Micrometer Depth Gauge Group.
(A) Location of head thickness measurement.
Flatness of Combustion Surface
Maintain the original specification for cylinder head flatness during reconditioning. Refer to Chart A for
the recommended flatness.
Metal Spray of Gasket Contact Surfaces
Refer to SEBF8162 for more information on metal spray.
Injector Sleeves
Illustration 3
Cylinder head injector sleeve.

(1) Injector sleeve.
(2) O-ring.
(3) Location to apply retaining compound.
(4) Location to apply engine oil.
Stainless steel injector sleeves (1) with O-rings (2) are used between each unit injector and the cylinder
head casting. The injector sleeves seal coolant within the head. The injector sleeves normally will not
need to be replaced. The three O-rings, however, should be replaced every time the head is removed for
valve rework, or the head is hot-tanked for cleaning.
When the injector sleeves are re-installed, apply 4C-9507 retaining compound to location (3), and clean
engine oil to location (4). Use 9U-6891 Sleeve Tool Group and a hammer to seat the sleeves in the head.
Valve Guide
Valve guides must be measured for installed height and inside bore diameter.
Refer to SEBF8162 for methods and procedures to measure the valve guide.
If using the 5P-3536 Dial Bore Gauge Group to measure the inside diameter of the valve guide, the
correct probe is [9.525 mm (0.3750 in)] and has a usable range of 0.38 mm (0.015 in). Special
Instruction GMG02562, “Using the
5P-3536 Dial Bore Gauge Group to Check Valve Guides”, gives complete instructions on the use of the
dial bore gauge.
A 6V-7068 Valve Guide Gauge is also available for a quick, “Go/No-Go” evaluation. If the
“No-Go” end fits in farther than 19.0 mm (0.75 in), the guide is over the “Use Again Maximum”
diameter and must be replaced.
Illustration 4
Height to top of valve guide.

(B) Installed valve guide height (refer to Chart B).
Chart B.
Valve Guide Dimensions

Description 3406E/C15 3400/C18
Bore in valve guides 9.487 ± .025 9.484 ± .026
with guides installed in (.3741 (.3734
head (new) ± .0009) ± .0010)
“Use Again 9.538 9.538
Maximum” bore in (0.3755) (0.3755)
valve guides with
guides installed in head
Installed valve guide 35.00 ± 0.50 35.00 ± 0.50
height (B) (1.378 ± (1.378 ±
0.020) 0.020)

Refer to the appropriate Service Manual Module for the one that applies to your engine.
Note: Do not reuse a valve guide if the measurement of the bore is greater than 9.538 mm (0.3755 in).
Do not use a valve and guide combination that has a difference of 0.13 mm (0.005 in) or larger.
Valves, Seats, and Springs
Valve Seat
The valve seat inserts should be replaced when the valve seat width or valve head-to-cylinder head face
cannot be machined to the correct specification. Refer to the appropriate Service Manual for your engine
application for removal and installation instructions of valve seat inserts.
After the inserts are installed, grind the seat face of the insert to be sure it is flat, has the correct angle,
and is in alignment with the bore in the valve guide. For specifications, refer to Chart C, Valve Seat
Insert Dimensions.
Illustration 5
Valve seat insert dimensions. Refer to Chart C for specifications. When regrinding a valve seat, the
minimum finished seat width (E) is listed in Chart C and the maximum seat width is the intersection of
the ground face with the insert bore in the head.
The valve seat insert should be replaced when the valve seat width or valve head-to-cylinder head face
cannot be machined to the correct specification. Refer to the appropriate Service manual for your engine
application for removal and installation instructions of valve seats.
After the insert is installed, machine the sealing surface of the insert to be certain it is flat, has the
correct angle, and is in alignment with the bore in the valve guide.
Chart C.
Valve Seat Insert Dimensions
Description Inlet Exhaust Inlet Exhaust Inlet Exhaust
and Seat Part 108-5912 1W-5283 175-3617 152-7582 224-3983 226-5561
No.
36.50 ± 41.00 ± 36.50 ± 41.00 ±
Valve seat 41.00 ± 0.13 36.50 ± 0.5
0.50 0.13 0.50 0.13
insert inside (1.614 (1.437
(1.437 (1.614 (1.437 (1.614
diameter (C) ± .005) ± .020)
± .020) ± .005) ± .020) ± .005)
Valve seat 48.025 ± 42.850 ± 48.025 ± 42.850 ± 48.025 ± 42.840 ±
insert outside 0.013 0.013 0.013 0.013 0.013 0.013
diameter (1.8907 (1.6870 (1.8907 (1.6870 (1.8907 (1.6866
± .0005) ± .0005) ± .0005) ± .0005) ± .0005) ± .0005)

Bore diameter 47.950 ± 42.774 ± 47.950 ± 42.774 ± 47.950 ± 42.774 ±
in head for 0.025 0.025 0.025 0.025 0.025 0.025
valve seat (1.8878 (1.6840 (1.8878 (1.6840 (1.8878 (1.6840
insert (B) ± .0010) ± .0010) ± .0010) ± .0010) ± .0010) ± .0010)
Bore depth in 14.0 ± 0.1 13.9 ± 0.1 14.0 ± 0.1 13.9 ± 0.1 14.0 ± 0.1 13.9 ± 0.1
head for valve (.551 (.547 (.551 (.547 (.551 (.547
seat insert (A) ± .004) ± .004) ± .004) ± .004) ± .004) ± .004)
Valve seat
insert seat 30 ± 1º 45 ± 1º 30 ± 1º 45 ± 1º 30 ± 1º 45 ± 1º
angle (D)
Minimum
valve seat 2.00 (.079) 1.25 (.049) 2.00 (.079) 1.25 (.049) 2.00 (.079) 1.25 (.049
width (E)
Note: Unless stated otherwise, all dimensions are mm (in).
Valve Springs
Illustration 6
Valve spring dimensions. Refer to Chart D for item identification.
Refer to SEBF8162 for the procedure to measure valve spring straightness.
Chart D.
Valve Spring Specifications
Part Free Outer Assembled Load at Minimum Valve Load Minimum
Number length Diameter Length Assembled Load at Open at Load at
(E) (B) (D) Length Assembled Minimum Valve Valve
length Length Open Open
(C) Length Length
102- 75.00 36.9 66.00 389 ± 19 370 N 50.00 1077 ± 1023 N

7665 (2.953) (1.453) (2.598) Nm (87 ± (83 lb) (1.969) 54 N (230 lb)
(Inner) 4 lb) (242 ±
12 lb)
214- 62.7 34 52.95 320 ± 31 289 N 37.40 860 ± 826 N
0586 (2.47) (1.34) (2.08) N (71.9 ± (65 lb) (1.47) 34 N (185.7 lb)
(Outer) 7 lb) (193 ±
8 lb)
211- 71.70 25.14 60.14 150 ± 12 138 N 44.02 400 ± 382 N
3122 (2.82) (1) (2.37) N (33.7 ± (31 lb) (1.73) 18 N (85.9 lb)
(Inner) 2.7 lb) (90 ±
4 lb)
211- 76.70 36.3 67.12 320 ± 25 295 N 51.00 900 ± 855 N
3123 (3.02) (1.43) (2.64) N (72 ± (66.32 lb) (2.01) 45 N (192.2 lb)
(Outer) 5.6 lb) (202 ±
10 lb)
4N- 62.7 31.8 55.0 344 ± 34 310 N 42.9 880 ± 836 N
5906 (2.47) (1.25) (2.16) N (77.3 ± (69.7 lb) (1.69) 44 N (187.8)
7.6 lb) (198 ±
10 lb)
4W- 59.5 37.3 53.2 245 ± 24 221 N 39.0 805 ± 765 N
2471 (2.34) (1.47) (2.10) N (55.1 ± (49.7 lb) (1.53) 40 N (172 lb)
(Outer) 5.4 lb) (181 ±
9 lb)
4W- 65.7 25.1 50.2 178 ± 18 160 N 35.9 343 ± 326 N
2472 (2.59) (0.99) (1.98) N (40 ± 4 (36 lb) (1.42) 17 N (73.3 lb)
(Inner) lb) (77.1
± 4 lb)
9Y- 69.0 42.6 53.2 521 ± 52 469 N 39.0 992 ± 942 N
3326 (2.72) (1.68) (2.10) N (117 ± (105.5 lb) (1.53) 50 N (211.9 lb)
(Outer) 12 lb) (223 ±
11 lb)
9Y- 70.9 29.8 50.4 264 ± 26 238 N 36.1 445 ± 423 N
3327 (2.79) (1.17) (1.98) N (59.3 ± (53.5 lb) (1.42) 22 N (95.2 lb)
(Inner) 6 lb) (100 ±
5 lb)
214- 62.7 34 52.95 320 ± 31 289 N 37.4 860 ± 826 N
0586 (2.47) (1.34) (2.08) N (72 ± 7 (65 lb) (1.47) 34 N (185.7 lb)
(Outer) lb) (193 ±
8 lb)
224- 64.1 23.24 50.47 160 ± 13 147 N 34.92 385 ± 367 N
4441 (2.52) (0.914) (1.99) N (36 ± 3 (33.05 lb) (1.37) 18 N (82.5)
(Inner) lb) (86.6
± 4 lb)
Valves
There are several areas of the valve that should be checked to determine if the valve can be used again.
These areas include the valve tip, valve stem, valve head, and valve lip. If any of the four areas do not
meet the “Use again” specifications, the valve must be replaced. The valve locks or keepers should be
replaced during each rebuild.
To measure valve lip thickness, valve stem diameter, or valve projection, refer to the methods and
procedures in SEBF8162.
Refer to Guideline For Reusable Parts SEBF8002, “Valves, Valve Springs, Valve Rotators, and Locks”,
to determine if these
components are reusable after a visual inspection. Refer to Chart E for reuse specifications.
Note: Intake and exhaust valve stems are to be coated with 8T-2998 Break-in Lubricant prior to
installation in the cylinder head.
Illustration 7
Intake and exhaust valves.
(1) Guide. (2) Spring.

(3) Intake valve. (4) Exhaust valve.
(5) Lock (keeper). (6) Valve Rotator.
(7) Stem Seal. (8) Washer.
Illustration 8
Dimensions for cylinder head valves. Refer to Chart E for specifications.
When regrinding a valve tip, a maximum limit of 0.20 mm (0.008 in) of stock removal is allowed. The
overall length of the valve must also be within the limits specified.
Note: All dimension are mm (in).
Chart E.
Valve Specifications
Part Number Valve face New valve New valve “Use Again New valve Overall
angle (D) head diameter lip Minimum” stem length (E)
(C) thickness valve lip diameter (A)
(B) thickness
(B)
108-5910 29.25 ± 47.00 ± 0.13 4.0 ± 0.20 3.8 9.441 ± .010 202.00 ±
(Intake) 0.25 (1.85 ± (.157 (0.099) (.372 0.45 (7.953
0.005) ± .008) ± .0004) ± .018)
108-5911 44.25 ± 41.81 ± 0.13 3.56 ± 0.20 3.36 9.441 ± 202.06 ±
(Exhaust) 0.25 (1.646 ± (.140 (0.132) 0.010 (.372 0.45 (7.955
0.005) ± .008) ± .0004) ± .018)
7E-9578 29.25 ± 45.00 ± 0.13 3.5 ± 0.20 3.3 9.441 ± 174 ± 0.45
(Intake) 0.25 (1.77 ± (.138 (0.130) 0.008 (.372 (6.85
0.005) ± .008) ± .0003) ± .018)
133-7029 44.25 ± 42.00 ± 0.13 3.5 ± 0.20 3.3 9.441 ± 157.92 ±
(Exhaust) 0.25 (1.65 ± (.138 (0.130) 0.008 (.372 0.45 (6.22
0.005) ± .008) ± .0003) ± .018)
153-7023 29.25 ± 47.00 ± 0.13 4.0 ± 0.20 3.8 9.441 ± 202.00 ±
(Intake) 0.25 (1.85 ± (.157 (0.099) 0.008 (.372 0.45 (7.953
0.005) ± .008) ± .0003) ± .018)
153-7024 44.25 ± 41.81 ± 0.13 3.56 ± 0.20 3.36 9.441 ± 202.06 ±
(Exhaust) 0.25 (1.65 ± (.140 (0.132) 0.008 (.372 0.45 (7.955
0.005) ± .008) ± .0003) ± .018)
1W-3860 44.25 ± 41.81 ± 0.13 3.56 ± 0.20 3.36 9.441 ± 181.36 ±
(Intake) 0.25 (1.65 ± (.140 (0.132) 0.008 (.372 0.45 (7.1
0.005) ± .008) ± .0003) ± .018)
1W-3860 44.25 ± 41.81 ± 0.13 3.56 ± 0.20 3.36 9.441 ± 181.36 ±
(Exhaust) 0.25 (1.65 ± (.140 (0.132) 0.008 (.372 0.45 (7.1
0.005) ± .008) ± .0003) ± .018)
115-2367 44.25 ± 41.81 ± 0.13 3.487 3.36 9.441 ± 181.29
(Intake) 0.25 (1.65 ± ± .127 (.14 (0.132) 0.008 (.372 ± .377 (7.1
0.005) ± .005) ± .0003) ± .015)
115-2367 44.25 ± 41.81 ± 0.13 3.487 3.36 9.441 ± 181.29
(Exhaust) 0.25 (1.65 ± ± .127 (.14 (0.132) 0.008 (.372 ± .377 (7.1
0.005) ± .005) ± .0003) ± .015)
Valve Projection
Chart F.
Specifications for Valve Projection
Description 108-5910 108-5911 153-7023 153-7024 7E-9578 133-7029
Inlet Exhaust Inlet Exhaust Inlet Exhaust

Maximum distance 2.80 1.80 2.80 1.80 2.30 1.86
valve head to cylinder (0.110) R (0.071) R (0.110) R (0.071) R (0.09) R (0.073) R
head face (closed
valve) (new valve)
Minimum distance 2.20 1.20 2.20 1.20 1.70 1.26
head face (closed
valve) (new valve)
Maximum distance 3.29 2.20 3.29 2.20 4.32 2.19
head face (closed
valve) (reconditioned
valve)
Minimum distance 2.20 1.20 2.20 1.20 1.70 1.26
head face (closed
valve) (reconditioned
valve)

R = Recessed valve project.
Vacuum Test for Valves
Use the test procedure and specifications in SEBF8162 for this procedure.
SEBF8270-08 CATERPILLAR® ©2004 Caterpillar
Copyright 1993 - 2006 Caterpillar Inc. Tue Feb 14 16:08:14 CST 2006
Todos los derechos reservados.
Red privada para licenciados del SIS.

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Búsqueda del medio - SEBF8270 - Specifications for Cylinder Head Assembly 3400, 340...

Producto: NO SE HA ESCOGIDO NINGUN EQUIPO

Pautas de reutilización y recuperación

Specifications for Cylinder Head Assembly 3400, 3406E, C15,

When replacement parts are required for this

Failure to heed this warning can lead to premature

SEBF2000 Metal Spray Guide

Overall Cylinder Head Size

Note: All dimensions are mm (in).

Tooling and Equipment

• Clean the cylinder head and disassembled components. Refer to SEBF8162.

• Remove any remaining gasket material. Refer to SEBF8162.

• Check the flatness of the combustion surface.

• Protect head against storage or shipping damage. Refer to SEBF8162.

Cylinder head bolt torque specifications.

3406E/C15 Torque Specifications

3400/C18 Torque Specifications

In a numerical sequence, tighten bolts 1 through 26.

1. Torque for bolts ... 270 ± 15 N·m (200 ± 11 lb ft)

In a numerical sequence, tighten bolts 1 through 26.

2. Torque for bolts ... 450 ± 15 N·m (330 ± 11 lb ft)

In a numerical sequence, again tighten bolts 1 through 26.

3. Torque for bolts ... 450 ± 15 N·m (330 ± 11 lb ft)

Cylinder Head Thickness

Check the thickness of the cylinder head.

Cylinder head cross section.

Flatness of Combustion Surface

Metal Spray of Gasket Contact Surfaces

Refer to SEBF8162 for more information on metal spray.

Cylinder head injector sleeve.

Height to top of valve guide.

Valve Guide Dimensions

Note: All dimensions are mm (in).

Valves, Seats, and Springs

± .0005) ± .0005) ± .0005) ± .0005) ± .0005) ± .0005)

Note: Unless stated otherwise, all dimensions are mm (in).

Valve spring dimensions. Refer to Chart D for item identification.

Refer to SEBF8162 for the procedure to measure valve spring straightness.

(C) Length Length

102- 75.00 36.9 66.00 389 ± 19 370 N 50.00 1077 ± 1023 N

Note: All dimensions are mm (in).

Intake and exhaust valves.

(1) Guide. (2) Spring.

Dimensions for cylinder head valves. Refer to Chart E for specifications.

Note: All dimension are mm (in).

Inlet Exhaust Inlet Exhaust Inlet Exhaust

Note: All dimensions are mm (in).

Vacuum Test for Valves

SEBF8270-08 CATERPILLAR® ©2004 Caterpillar

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