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Indian Standard
AUTOMOTIVE VEHICLES-
PORTABLEJACKSFOR AUTOMOBILES
PART 2 HYDRAULIC JACKS - SPECIFICATION
( First Revision /
Q BIS 1993
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the
Automotive Accessories and ~Garage Equipment Sectional Committee had been approved by the Transport
Engineering Division Council.
This standard covering both hydraulic and mechanical type of jacks was published in 1968. In the past
24 years, due to developments of various types of vehicles, different types and capacities of jacks are now
being manufactured and used. In order to cater all types of such jacks, this revision has been prepared. In
view of separate requirement of mechanical and hydraulic type these are now being covered in separate
parts. Part 1 covers the mechanical jacks and Part 2 covers the hydraulic jacks.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test or analysis, shall be rounded off, in accordance
with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised )‘. The number of significant places
retained in the rounded off value should be the same as that ~ofthe specified value in this standard.
The Committee responsible for the preparation of this standard is given at Annex A.
IS 4552 ( Part 2 ) : 1993
Indian Standard
AUTOMOTIVEVEHICLES-
PORTABLEJACKSFOR AUTOMOBILES
PART 2 HYDRAULIC JACKS - SPECIFICATIDN
(First Revision)
1 SCOPE 2.1.1 Hydraulic jacks with single lift shall be
either plain ram with an extension screw or screw-
1.1 This lndian Standard ( Part 2 ) covers types, ed ram with safety lock nut.
constructional and operational featurts and
methods of tests for hydraulically operated lifting 2.1.2 Hydraulic trolley jaclcs for medium vehicles
jacks with integral pumping mechanism common- may be provided with an extra long reach (ELR)
ly used for passenger cars, commercial vehicles, to suit rear extended vehicle body.
heavy duty vehicles and trailer and capable of
being applied from below the vehicle and trailer 3 DIMENSIONS AND OPERATING
or from its sides or end ( bumper ). EFFORT
1.2 This standard also includes hydraulically
operated trolley lifting jacks, generally used in 3.1 Dimensions
garages and are manually manoeuverad from
place to place inside the garage. The functional dimensions of the jacks listed
under 2.1 shall be as given in Tables 1 to 10.
2 TYPES
4 DESIGNATIDN
2.1 The jacks covered in this standard shall be of
the following types: 4.1 The jacks shall be designated by;
1) Hydraulic jacks with single lift for heavy 5.1 Strength and other essential physical proper-
vehicles ( Plain ram 2Bl see Table 6, ties of the component parts of the jack shall be
Screwed ram 2B2 see Table 7 ). adequate for the purpose intended. All castings,
2) Hydraulic jacks with Tsingle as well as which shall be in accordance with the appropriate
multiple ( telescopic ) lifts for trailer Indian Standard, shall be of uniform quality, free
2B3 ( see Table 8 ). of blow holrs, porosity, hard spots, shrinkage,
cracks or other deleterious defects which might
c) Hydraulic trolley jacks for light and
adversely affect the intended use. Processes such
medium vehicles:
as peening or plugging shall not be used on cast-
1) Hydraulic trolley jacks for light ings or forgings for reclaiming any part of the
vehicles 3A ( see Table 9 ). jack. Lubricants, hydraulic fluids and paints shall
2) Hydraulic trolley jacks for medium be compatible with seal materials, where seals are
vehicles 3B ( see Table 10 ). used.
1
IS 4552 ( Part 2 ) : 1993
Table 1 Single Lift Hydraulic Jacks lB1 with Integral Pumps ( Plain Ram )
Capacity 2t to 12t
( Clauses 2.1 and 3.1 )
UG
41 Da He#ht HI Ha LX6 s
30 65 385 120 190 115 x 115 75
NOTES
1 For extra desired lift, the closed height shall be increased by extra desired lift.
2 For desired reduction in closed height the lift shall he reduced by the same reduction inclosed height.
2
IS 4552 ( Part 2 3 : 1993
Table 2 Single Lift Hydraulic Jacks with Integral Pumps ( Screwed~Ram ) Type lB2
Capacity 2t to 12t
( Clauses2.1 and 3.1 )
UG
NOTES
1 For extra desired lift, the closed height shall be increased by extra desired lift.
2 For desired reduction in closed height the lift shallbe reduced by the same reduction in closed heigllt.
1s 4552 ( Part 2 ) : 1993
Table 3 Multiple Telescopic Lift Hydraulic Jacks’ with Integral Pump Type 1C
Capacity 2t to 12t
( Clauses 2.1 and 3.1 )
2 For desired reduction in closed height, the lift shall be reduced by desired reduction in closed height x Ko. of
staees.
fi.wm/~le - For 25 mm reduction in closed height in case of dogble stage telescopic jack, the lift shall be reduced
by 25 x 2, i. e 50 mm.
4
IS 4552 ( Part 2 ) : 1993
Table 4 Siaagle Lift Hydraulic Jacks with Integral Pumps j Plain Ram ) Type 2Al
Capacity 15t to 351
( Clauses 2.1 and 3.1 )
I I
Lx B
NOTES
1 For extra desired lift, the closed height shall be increased by extra desired lift.
2 For desired reduction in closed height the lift shall be reduced by the same reduction in closed height.
5
IS 4552 ( Part 2 ) : 1993
Table 5 Single Lift Hydraulic Jacks with Integral Pumps ( Screwed Ram ) Type 2 A2
Capacity 15t to 35t
LXE?
1
NOTES
1 For extra desired lift, the closed height shall be increased by extra desired lift.
2 For desired reduction in closed height the lift shall be reduced by the same reduction in closed height.
IS 4552 ( Part 2 ) : 1993
Table 6 Single Lift IIydraulic Jacks with Integral Pumps ( Plain Ram ) Type 2Bl
Capacity 15t to 35t
Dl Ds H%ht HI HS Lx6 S
PU’OTES
1 or extra desired lift, the closed height shall be increased by extra desired lift.
2 For desired reduction in closed height the lift shall be reduced by the same reduction in closed height.
7
IS 4552 ( Part 2 ) : 1993
Table 7 Single Lift Hydraulic Jacks with Integral Pumps ( Screwed Warn ) Type 2B2
Capacity 15t to 35t
( Clauses2.1 and 3.1 )
UG
51 5% H HI H, LxB
NOTES
1 For extra desired lift, the closed height shall be increased by extra desired lift.
2 For desired reduction in closed height the lift shall be reduced by the same reduction in c!csed t,eight.
8
IS 4552 ( Part 2 ) : 1993
Table 8 Multiple ( Telescopic ) Lift Hydraulic Jacks with Integral Pumps Type 2B2
Capacity 15t to 35t
Axf3
Sl Capa- Body Ram1 Ram2 Saddle Total Hydrau- Closed Base Plate
NO. city in Dia Dia Dia Dia Extended lit Lift IIeight Size
Tonnes Height
DI D, D3 D4 Ii HI W? AxB
NOTES
extra desired lift
1 For extra desired lift, the closed height shall be increased by
No. of stages ’
&amfils - In case of double stage telescopic jack for an extra lift of 100 mm, the closed height shall be increased
byEie50mm
2” ’
2 For desired reduction in closed height, the lift shall be reduced by desired reduction in closed height x ~0. Isi
stages.
Exam@ - For 25 mm reduction in closed height in case of double stage telescopic jacks, the lift shall be reducr$
by 25 X 2, i. e. 50 mm.
9
IS 4552 ( Part 2 ) : 1993
Table 9 Hydraulic Trolley Jacks Capacity l-T, 1*5 and 2-T Type 3A
( Clauses 2.1 aud 3.1 )
5.2 Operating Mechanism 5.6 The jack shall be provided with a suitable
saddle.
The jack shall be operated by a hand lever of
maximum length of 1 000 mm ( 1 150 mm in case 5.7 Swiveling head saddle shall be provided, if
of trolley jacks of 5 and 10 tonnes capacity ). The specified.
operating effort required shall not exceed 30 kgf
for all loads. 6 OPERATIONAL FEATURES
5.3 Single lift jacks shall be provided with a suit-
able handle to facilitate transportation. 6.1 The jack shall be operated in vertical position
and shall be able to lift the nominal load. When
5.4 The jack shall be provided with a filling/
pressure is released and a force of 30 kgf is
venting plug suitably located on the jack body.
applied on the ram, the ram shall be able to be
5.5 The jack shall be provided with a release lowered to its closed height.
valve in inclined position at a suitable angle to
the base, so that it can be easily opened and 6.2 The ram shall move jerk-free throughout its
closed with the operating handle when the jack is entire range of movement either while lifting or
under the vehicle. while retracting.
10
IS 4552 ( Part 2 ) : 1993
E FOR
D 13T
lSWlVEL WHEEL I
10 475 1 400 145 258 620 165 326 440 250 1 151’
11
15 1552 ( Part 2 ) : 1993
12
IS 4552 ( Part 2 ) 1993
ANNEX A
q Foreword)
COMMITTEE COMPOSITION
Automotive Accessories and Garage Equipments Sectional Committee, TED 9
Representing
Secretary
Sax1 D. L. BROLA
ArsivtantDirector ( TED ), BIS
13
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