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2020 - Preliminary Design of Post-Tensioned Transfer Girders
2020 - Preliminary Design of Post-Tensioned Transfer Girders
Abstract: Posttensioned transfer girders offer elegant solutions to support vertical members that do not extend below lower levels of
high-rise buildings. The design of a posttensioned transfer girder involves selection of a preliminary section, and then optimization of girder
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size and the prestressing force to satisfy serviceability and ultimate design requirements. In practice, typical span-to-depth ratios are used for
preliminary sizing of structures. However, in the case of transfer girders, it is not easy to set a rule-of-thumb because the depth of the member
depends on the transferred load and many other parameters. Herein, a simple approach is suggested to practicing engineers for determining
the depth of simply supported transfer girders with minimal trial and error. It is shown that the proposed expression gives reasonable pre-
liminary dimensions to achieve an acceptable design in terms of serviceability. DOI: 10.1061/(ASCE)SC.1943-5576.0000519. © 2020
American Society of Civil Engineers.
Author keywords: Staged prestressing; Preliminary sizing; Prestressed concrete; Posttensioning; Transfer girders.
plates should be large enough such that the compressive stresses PDL L
behind the anchorage plates stay below reasonable limits, and these Peff ep;mid ¼ ð4Þ
4
anchorage plates should be placed within an acceptable distance
from the face of the girder to avoid spalling failure. Hence, the where PDL = total dead load of the transferred column; and L =
width of the transfer girder should be wide enough to accommodate span length of the transfer girder. Applied moment due to the dead
a proper arrangement of the tendons. In practice, considering a load of the supported column is calculated assuming that the point
beam width close to the height of the transfer girder is reasonable load acts at the midspan. Recall that because the profile of the ten-
and economical unless there are architectural constraints to limit the dons cannot be formed into a perfect harped profile to avoid sharp
width of the girder. kinks along the tendon, the profile will not match the applied
moment diagram. Consequently, exact load balancing is not
Tendon Eccentricity at Midspan, ep;mid achieved, and this will result in some unbalanced moments along
Cover requirements and minimum spacing between the tendons the beam. However, it is noted that the purpose here is to calculate a
dictate the value of the eccentricity of the tendon at the span where preliminary girder size that will require minimal trial and error.
the largest sag occurs. To determine concrete cover and minimum Substituting Eq. (3) into Eq. (4) and solving for h, the following
spacing between tendons, applicable standards and recommenda- simple expression to determine the required height of a simply sup-
tions should be followed. Fire protection and durability are ensured ported posttensioned transfer girder supporting a column dead load
by a sufficiently thick cover. Moreover, the cover must be thick of PDL at midspan, is obtained as
enough to ensure sufficient bond and to avoid spalling of concrete. pffiffiffiffiffiffiffiffiffiffiffiffi
The minimum specified cover for cast-in-place prestressed concrete h ¼ 52 3 PDL L kN; m ð5Þ
is given as 40 mm (1.5 in.) in Table 20.5.1.3.2 of ACI 318-19 (ACI
2019). The minimum spacing between the tendons should be large As is understood from the above, the coefficient in Eq. (5)
enough to provide clearance for proper concrete placement around changes depending on the value of the average effective compres-
the tendons. According to R25.6.2.1 of ACI 318R-19 (ACI 2019), sive stress, the location of the transferred column along the span,
it is suggested that the clear distance between parallel ducts is at percentage of the column dead load to be balanced, and the ratio of
least 1.33 times the nominal maximum size of aggregate but not width to height of the girder. This coefficient which is notated as ah
less than 25 mm (1 in.). Larger spacings based on the diameter in Eq. (6), can be tabulated.
of ducts are recommended in AASHTO (2017) and other technical pffiffiffiffiffiffiffiffiffiffiffiffi
guidance documents (Rogowsky and Marti 1991). Based on the h ¼ ah 3 PDL L ð6Þ
cover and spacing requirements of the ducts, it is suggested that
Table 1 gives values for ah in Eq. (6) considering different levels
the eccentricity of tendons at midspan can be approximately taken
of balanced column dead load percentage and width-to-height ra-
as 0.35 h for most design cases where h is the total height of the
tios. For all cases, tendon eccentricity at the midspan, ep;mid , is as-
transfer girder. It is believed that this approximation is conservative
sumed to be 0.35 h; an average effective prestress of 5 MPa is
and reasonable from the standpoint of practical design.
applied, and the column load is assumed to be applied at the mid-
Height of Transfer Girder, h span. Using the approach explained above, the ah value can easily
Herein, the load balancing concept is used to derive a simple ex- be calculated to meet the specific needs of any project, such as the
pression for the height of transfer girders. The balancing moment percentage of the balanced column load, average effective pre-
due to prestressing is the sum of the primary moment and the sec- stress, or location of the transferred column in the span.
ondary moment that occurs only in statically indeterminate systems In continuous beams, the tendon profile is effectively used with
resulting from restraint of deformations induced by prestressing. high points over the intermediate supports, and the moments gen-
The primary moment does not depend on the member’s support erated by the external loading will be less in statically indetermi-
conditions and applied loading (Aalami 1990). For a simply sup- nant systems. However, secondary moments, which occur in the
ported beam with a profiled tendon, the balanced moment at mid- opposite direction of primary moments at spans, lower the balanced
span is calculated as follows:
moments. Table 2 gives the results of calculations to determine the must be controlled with conventional steel reinforcement. In that case,
height of multispan transfer girders using the same approach. For camber calculations may not be correct because the concrete is
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all girders, tendon eccentricity at the midspan, ep;mid , is assumed to cracked. If exact deflection calculations are required, then the section
be 0.35 h; an average effective prestress of 5 MPa is applied, and should be assumed as a cracked section. It is believed that the same
the girder width to height ratio is taken as 1. The girders have equal expression can still be used to determine a preliminary girder depth.
span lengths with a point load acting at each midspan. The midspan If stage prestressing is an option, then the loading and construc-
moment for the exterior and first interior span of continuous beams, tion history must be contemplated before developing a safe design
along with the primary and secondary moments generated by pre- and detailing of transfer girders. In their engineering report,
stressing at the same section, are given in Table 2. The secondary Rogowsky and Marti (1991) noted that, “A satisfactory design is
moments generated by prestressing in statically indeterminate sys- possible if one examines what can go wrong during the construction
tems are calculated by the method given in Collins and Mitchell and use of a structure, along with the resulting consequences.” It is
(1997). As seen from Table 2, governing ah values are those cal- preferable to grout ducts once stressed; however, in stage prestress-
culated for exterior spans in multispan girders with equal spans ing, grouting of ducts is usually carried out after all stressing stages
under equal point loads and for a four-span continuous girder are completed. If the ducts are grouted at the end of the final stage,
ah value in Eq. (6) is equal to 48.1, which is only about 10% less the tendons will be temporarily unbonded, and this must be taken
than that of a simply supported girder as calculated in Eq. (5). into account when detailing conventional steel reinforcement. At
Therefore, instead of performing complicated secondary moment the end of a stage, before the last prestressing takes place, the trans-
calculations, the same expression can be used to calculate a fer girder would be supporting the weight of several floors, and the
conservative value for the required height of a continuous transfer tendons would still be unbonded because stressing operations are
girder with the same loading and span length. not completed. Transfer girders are instrumental to the integrity of
the whole structure because the failure of the girder may cause
progressive collapse of the building. Therefore, it is prudent to
Stage Prestressing design the transfer girder reinforcement such that the ultimate re-
At the initial stage when the prestressing force is applied through sistance provided by only nonprestressed bonded steel reinforce-
tensioning of strands, the prestressing force is at its highest value, ment is sufficient to support the self-weight of floors existing at
and the strength of young concrete is lower than the specified de- the beginning of the final stage before the rest of the building is
sign strength. Large concentrated loads on transfer girders require constructed.
high prestressing forces to be applied, which may result in exces- The first step, in the design of stages, would be to choose the
sive cracking and crushing in the young concrete. Therefore, it is total effective prestressing force to be applied such that the stress
possible to damage a member during stressing operation, if stresses limits at the final stage are satisfied. Stress limits for tensile stresses
in young concrete exceed the tensile strength of concrete. Another in the concrete are given in Chapter 24.5 of ACI 318-19 (ACI
challenge in the construction of posttensioned transfer girders is 2019). Flexural stresses are calculated assuming uncracked section
that because the number of floors to be transferred is not there properties or fully cracked conditions, whichever is appropriate ac-
at the initial stage, excessive cambering due to large prestressing cording to Table R24.5.2.1. Compressive stresses under sustained
forces may occur. This can be prevented by applying stage post- loads should also be checked and limited to 0.45f c0 to avoid creep
tensioning (Slater 1975). In this method, the prestressing force is effects (Balázs et al. 2013).
chosen to balance the weight of several floors, such that these floors The initial jacking force is based on the required long-term ef-
are constructed without exceeding the code stress limits in the con- fective stress and includes all long-term prestress losses. Therefore,
crete, and the tendons are stressed gradually at several stages as the the initial prestressing force is usually 15–20% higher than the re-
building construction progresses. This process of stage posttension- quired effective force at a certain stage (Kelley 2000). When check-
ing is repeated until the structure is completed. Elastic behavior is ing concrete stresses at the end of each intermediate stage, it is
ensured by limiting the concrete stresses to the values suggested in suggested that a construction live load of 1 kPa (20 psf) as specified
relevant design codes at each stage, and the principle of superpo- in ASCE/SEI 37-14 (ASCE 2019), is considered in the calculation
sition can then be used. of applied loads.
By stage prestressing, the stresses can be controlled; however,
construction and operational issues may demand the stressing oper-
ations to end as early as possible. Grouting of tendons is usually per- Design Example
formed when all the prestressing operations end; therefore, specific
measures should be taken to prevent water ingression into the ducts.
Preliminary Sizing
This may not be desirable because there is always a risk of water
ingression. If lower stories are planned to be occupied sooner, no A posttensioned girder, with a span length of 12 m, is required to
major construction work can continue; therefore, stressing should support a 650 × 650 mm column at midspan. The column is 28
be finished earlier. In such cases, top cracking as a result of excessive stories high and does not extend below the second story of the
cambering due to large prestressing forces may be inevitable and building, which is assigned to SDC A. The total dead and live loads
bw=2000
value equal to the one considered as one of the design choices when
determining the preliminary depth of the girder; thus, Peff is calcu-
lated as ð5 MPaÞð2 mÞ2 ¼ 20,000 kN. This effective prestressing Fig. 3. Transfer girder section at midspan showing only tendon
force can be achieved by using six tendons, with a parabolic profile arrangement.
that consists of 23–15 mm low-relaxation strands with a total
cross-sectional area of 19,320 mm2 and a duct diameter of
120 mm. The ultimate tensile strength of the prestressing steel is eccentricity was approximated as 0.35h ¼ 700 mm; therefore,
f pu ¼ 1,860 MPa. Assuming that the effective stress in the strands the prestressing force can be slightly lowered because the actual
after prestress losses is fse ¼ 1,070 MPa (PCI Committee on eccentricity of the tendons increased. Accordingly, the number
Prestress Losses 1975), the final effective prestressing force can of strands in each duct is lowered to 22, which results in an effective
be calculated as Peff ¼ 20,670 kN. The compressive strength of force of Peff ¼ 19,770 kN (Fig. 4). With this arrangement, Table 3
concrete is specified as f c0 ¼ 40 MPa. Because the supporting sys- gives the concrete stresses that are calculated at midspan section for
tem is statically determinate, secondary moments due to prestressing service loads and sustained loads assuming a 25% sustained live
do not occur. At the service stage, the total moment at midspan due to load. It is noted that because the load from the transferred column
the self-weight of the beam, loads on the second floor and loads from at the midspan is substantial, the critical section for stresses is al-
the transferred column is equal to M service ¼ 26,440 kN-m. ways at the midspan. As documented in Table 3, stresses due to
For this preliminary cross section with an eccentricity of ep ¼ total and sustained loading are below specified limits. The deflec-
0.35 · 2,000 ¼ 700 mm at midspan and a prestressing force of tion under the transferred column can be calculated assuming un-
Peff ¼ 20,670 kN, stresses at the final service stage, can be calcu- cracked section properties according to Table R24.5.2.1 of ACI
lated considering uncracked concrete section as below: 318-19 (ACI 2019). If 25% of the live load is assumed to be sus-
Peff Peff ep Mservice tained with a creep coefficient of 2, then the long-term total deflec-
f¼ ∓ y tion is calculated as 3.75 mm, which is only about 1/3,200 of the
Ac Ic Ic
span length.
−20670 × 103 20670 × 103 × 700 In the example above, if the engineer chooses to consider lower
f top ¼ þ × 1000
2000 × 2000 2000×20003
12
values for the height of the girder, the required average prestressing
to satisfy final service stress limits will increase accordingly. Aver-
26440 × 106 age prestressing, fpc , for h ¼ bw ¼ 1,900 mm is 6 MPa, with a
− 2000×20003
× 1000
12 maximum tensile stress value of 3.61 MPa at the final service stage,
f top ¼ −5.17 þ 10.85 − 19.83 whereas f pc , for h ¼ bw ¼ 1,800 mm should be increased to
7.2 MPa to satisfy the tensile stress limit at the final service stage.
¼ −14.15 MPa < 0.6ð40Þ ¼ −24 MPa The engineer must evaluate the resulting restraining due to the in-
fbot ¼ −5.17 − 10.85 þ 19.83 creased average prestressing if the girder height is taken less than
calculated by the proposed expression.
7.5 pffiffiffiffiffi
¼ 3.81 MPa < 40 ¼ 3.95 MPa ð8Þ Table 4 gives the results of preliminary height calculations for
12 two additional design cases: one with increased loading and one
As seen from the above calculations, stresses at the final stage with a longer span length. The same design decisions are made;
are below specified stress limits; therefore, the design will proceed therefore, an ah value to determine girder height is taken as 49.
with six ducts containing 23 strands each with a cross-sectional The first column of Table 4 summarizes the design parameters
area of 3,220 mm2 and a duct diameter of 120 mm which results and gives the girder height calculated by the proposed expression.
in a total prestressing steel area of Aps ¼ 19,320 mm2 for the If a girder height close to the calculated height is used in the design,
girder. Assuming that the effective tensile stress in the strands will then an effective prestress of 5 MPa is enough to satisfy the tensile
be f se ¼ 1,070 MPa after long-term losses occur, the final pre- stress limit at the final service stage. In the second row of each
stressing force Peff is calculated as 20,670 kN. As shown in Fig. 3, design case, the girder height is taken less than the calculated height
the clear cover is taken as 75 mm to the bottom of ducts, and the and as a result, the effective prestressing is increased to satisfy the
distance between the ducts is assumed to be equal to 50 mm, which stress limits. As determined from Table 4, the proposed method
are both acceptable values according to ACI 318-19. The tendon gives reasonable results for different design parameters.
eccentricity at the midspan can then be calculated as ep;mid ¼
2,000=2 − 240 ¼ 760 mm assuming a distance of Δe ¼ 20 mm
Application of Stage Prestressing
between the center of gravity of strands and duct centerline because
the strands will be pulled towards the inside wall of the curved duct It is assumed that the posttensioning will be completed in
during stressing. Recall that for preliminary calculations, tendon two stages, thus the first stressing takes place after the girder is
14 stories transferred
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2nd floor
Stage1-initial Stage2-final
Stage Stage1-final Stage2-initial
INITIAL STAGE FINAL STAGE
Concrete
strength
30 MPa 40 MPa 40 MPa 40 MPa
ftop= 2.21 MPa ftop= -5.26 MPa ftop= -0.25 MPa ftop= -13.5 MPa
Total stress
fbot= -8.14 MPa fbot= 0.31 MPa fbot= -10.6 MPa fbot= 3.62 MPa
cast provided that concrete reaches a compressive strength of stage. It is assumed that only the self-weight of the structure is
f ci0 ¼ 30 MPa, and the second stressing is carried out when the present during construction because finishes cannot be completed
building reaches the 16th floor (Fig. 4). The prestressing force ap- before the stressing operations end. During construction, a live load
plied at the first stage is chosen to transfer the first 14 floors is of 1 kPa on each floor is considered. However, at the time of
9,890 kN. At the second stage, an additional effective prestressing stressing, it is assumed that the construction live load within the
force of 9,890 kN will be applied to transfer the remaining 14 vicinity of the transferred column is removed. The actual live load
floors. In this example, for concrete stress checks, initial jacking is used to check stresses at the final service stage. Fig. 4 also gives
stress is taken as 20% greater than the effective prestressing concrete stresses at each stressing stage. The stresses are calculated
force, 1.2 × 1,070 ¼ 1,280 MPa. This initial stress value is less assuming that the section is not cracked and using gross section
than the limit stress in posttensioning tendons immediately after properties. As seen from Fig. 4, stresses at each stage are below
tendon anchorage, which is given as 0.7fpu ¼ 1,302 MPa in specified limits, and both the section size and prestressing satisfy
Table 20.3.2.5.1 of ACI 318-19 (ACI 2019). service stage requirements except at the first initial stage where the
Fig. 4 shows how the stage prestressing is applied along with top stress exceeds the stress limit. At the initial service stage, crack-
the loading on structure and applied prestressing force at each ing in the top concrete fibers is generally acceptable and can be
Table 4. Results for different design cases fpc = compressive stress at the centroid of the section due to
Design parameters Transfer Applied Tensile stress prestress after allowance for all prestress losses;
calculated girder height prestressing check at final fpu = specified tensile strength of prestressing reinforcement;
height (mm) f pc (MPa) stage (MPa) fse = effective tensile stress in prestressing reinforcement after
L ¼ 12 m 2,200 5 3.71 < 3.95 all prestress losses;
PDL ¼ 8,000 kN h = overall height of member;
PLL ¼ 3,000 kN 2,100 6 3.48 < 3.95 I c = Inertia moment of uncracked section;
h ¼ 2,240 mm Peff = effective prestressing force after all losses;
L ¼ 14 m 2,100 5 3.68 < 3.95 PCLL = total live load due to construction loads;
PDL ¼ 6,000 kN PDL = total dead load due to self-weight and superimposed loads;
PLL ¼ 2,000 kN 2,000 6 3.74 < 3.95 PLL = total live load; and
h ¼ 2,140 mm
PSW = total dead load due to only self-weight.