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Geothermal Power Production From Abandoned Oil Wells
Geothermal Power Production From Abandoned Oil Wells
Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: A simulation for the determination of geothermal power production from abandoned oil wells by
Received 29 November 2008 injecting and retrieving a secondary fluid was performed. The analysis takes into consideration local
Received in revised form geothermal gradients and typical well depths and pipe diameters. Isobutane is chosen as the secondary
1 March 2009
fluid, which is injected in the well at moderate pressures and allowed to heat up and produce vapor. The
Accepted 10 March 2009
computational model that was developed takes into account mass, energy, and momentum conservation
Available online 2 May 2009
equations for the well flow, and the simulation helps determine the state of the fluid from injection to
retrieval. It is observed that the operation of such systems attains a maximum power that depends on the
Keywords:
Geothermal temperature of the well bottom and the injection pressure. In general, 2–3 MW of electric power may be
Oil wells produced from wells that are typical in the South Texas region.
Energy Published by Elsevier Ltd.
Isobutane
Double-pipe heat exchanger
several deep oil wells exist in the same areas that are currently
a To
abandoned. These are oil wells that were struck dry or are now dry,
because the oil reservoir has been depleted. Most of these wells are
plugged, and because they are in remote areas, they pose a poten-
tial environmental hazard. The production of geothermal power
from such wells will not only add more renewable energy to the Heat Heat transfer
transfer from the inner
grid, but it will also help avert environmental problems associated
from the to the outer
with accidental spillage and neglect of the area around the aban- pipe
rocks
doned wells.
This study focuses on the total power that may be extracted from
such geothermal wells. We are using an existing well and propose to
refit it in order to produce a double-pipe heat exchanger. Instead of
using water as in Ref. [14], we propose to use an organic fluid, such as H
Insulation
isobutane, which has thermodynamic properties better suited for
the extraction of heat from geothermal resources. Isobutane boils at
Bottom of
lower temperatures than water, and hence, the well would produce
the well
isobutane vapor that may be easily used in a small turbine with
a condenser. In addition, we performed a simple optimization study
on the effect of fluid injection pressure, and determined that there is Tw
always an optimum value for produced power. This optimum Twi
depends chiefly on the temperature of the well, the injection pres-
sure, and the flow rate of the isobutane.
b
2. Geothermal data and governing equations 4
Data for the gas and oil wells in Texas are available from the t R
RailRoad Commission of Texas [16]. Based on an extensive review of
such data, we have chosen an existing well with a depth of 3 km,
bottom-hole temperature of 140 C, and 0.30 m diameter (1 inch). A Δz
double-pipe heat exchanger may be easily made by retrofitting this r
well with an internal pipe of smaller diameter and with a small
amount of insulation, as shown in Fig. 1a. The bottom of the well
could be sealed off by sealants to allow the isobutane to rise on the
internal part of the pipe. Isobutane may be injected at the outer part 2
of the double pipe as a compressed liquid coming from the
Fig. 1. (a) Schematic representation of the heat transfer in the well [14]. (b) The
condenser at a temperature of 40–45 C and with pressure in the
scheme for direction of the flow and the top view of the pipes in the well.
range of 5–20 bar. It would heat up from the heat extracted from the
surrounding rocks and would reach the bottom of the well, where its
temperature reaches a maximum. There, the flow is reversed; the
fluid enters the core of the pipe and ascends to the wellhead. P1 V1 P V
The conservation equations for this model are continuity,
þ þ z1 ¼ 2 þ 2 þ z2 þ hl (4)
r1 g 2g r2 g 2g
momentum, and energy equations.
where P is the static pressure, z is the height, and g is the gravita-
tional acceleration. The pressure head loss, hl, is given by a closure
2.1. Continuity equation equation and the friction factor as follows:
where r is the density of the fluid, V is the velocity, and A is the area dh is the hydraulic diameter. For the downward flow, the hydraulic
of the fluid conduit. For the downward part of the flow the area is: diameter is given in terms of the outer radius, the insulation
thickness, and the outer radius is as follows:
Ad ¼ p R2 ðr þ tÞ2 (2) qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
dh ¼ 2 R2 ðr þ tÞ2 (6)
and for the upward flow:
For the upward flow, fluid is conveyed in a round pipe and the
Aup ¼ pr 2 (3) hydraulic diameter is equal to the diameter of the inner pipe:
dh ¼ 2r (7)
2.2. Momentum equation
The friction factor is calculated by Haaland’s equation [17]:
The momentum equation is given in terms of two states of the " 1:11 #
1 3=dh 6:9
fluid at heights z1 and z2, and is being used for the calculation of the pffiffiffi ¼ 1:8 log10 þ (8)
static pressure of isobutane as follows: f 3:7 Re
868 A.P. Davis, E.E. Michaelides / Energy 34 (2009) 866–872
where Reynolds number is: enthalpy, and entropy, from Ref. [20]. Appropriate functions with
temperature and pressure as independent variables were fitted to
rVdh these tables in order to obtain expressions that were used in the
Re ¼ (9)
m numerical subroutines. Throughout the computations we assume
that the dimensions of the well are constant. Also, that the
And the equivalent roughness for the cast iron piping is
temperature of the fluid injected to the well is also constant at
3 ¼ 0.26 mm [18].
310 K, and that it is not affected by any other conditions. The
bottom-hole temperature and the injection pressure and flow rate
2.3. Energy equation
were parameterized, and their effect on the total power produced is
evaluated in the computations.
The energy equation is essentially the First Law of Thermody-
The double-pipe heat exchanger effectively replaces the pump
namics for an open system. The rate of external work in the pipeline
and boiler of a simple Rankine cycle. The fluid is compressed and
is always zero, and the heat that enters results in the change of the
heated in its downward course. Some of the fluid pressure is spent
enthalpy, which includes the kinetic and potential energy. The rate
in its upward course, but in general, the working fluid exits the
of heat transfer from the rock to the isobutane in the outer pipe is:
double-pipe heat exchanger at a high temperature and supercritical
pressure. The Rankine cycle that results from this operation is
Q_ ¼ 2pRhðTw ðzÞ T1 ÞDz (10)
shown schematically in Fig. 2.
And the convective heat transfer coefficient is:
hi 2r
Nu3 ¼ ¼ 0:023 Re0:8 0:4
3 Pr3 (15) 3
k
ho 2ðr þ tÞ 400
Nu4 ¼ ¼ 0:023 Re0:8 0:4
4 Pr4 (16)
Temperature, K
k
Thus, one may take into consideration the rate of heat transfer
from the inner pipe to the outer pipe, and hence, derive the
following expression for the heat transfer rate to the downward
part of the system, which is denoted as section 1-2 in Fig. 1b: 350
Q_ 12total ¼ Q_ þ Q_ 34 (17)
2
Equations (1)–(17) constitute a system of governing and closure 4s 4
1
equations for the double-pipe heat exchanger, which in the present
case extends to 3 km. In addition to the governing equations, one
300
needs to have the properties of the working fluid in the double-pipe 200 250 300 350
heat exchanger, in our case isobutane. We obtained the transport
Entropy, J/(mol K)
properties of isobutane, such as viscosity and thermal conductivity
from Ref. [19], and thermodynamic properties, such as density, Fig. 2. Temperature–entropy diagram of the Rankine cycle.
A.P. Davis, E.E. Michaelides / Energy 34 (2009) 866–872 869
Table 1 120
Initial parameters for the computer simulation.
Depth H, m 3000
Temperature of the bottom Tw, K 430
Initial pressure of injected isobutane P, bar 10
Initial velocity of injected isobutane V, m/s 2
Initial temperature of injected isobutane To, K 310
Internal radius r, in 4
Pressure, bar
60
_ t ¼ mw
W _ t (19a) _ ¼ mw
W _ net (21)
In order to obtain more realistic values for the potential of such The specific work and power obtained from this well are shown
a well to produce power, we have assumed in the computations in Figs. 6 and 7 respectively. The three curves in these figures are for
that the turbine efficiency is ht ¼ 85%, and the pump efficiency is three different bottom-hole temperatures, namely 415 K, 430 K,
hp ¼ 80%. and 450 K. The injection pressure is the variable in the two figures,
The ideal pump power is given by the expression: and the injection velocity is initially assumed constant at V ¼ 2 m/s.
This choice specifies the mass flow rate, which is constant
_ p ¼ mw m_ throughout the computations. The velocity of the fluid varies,
W _ p ¼ DP (19b)
r however, according to the variation of the density. For calculation of
440 120
Temperature, K
Pressure, bar
370
60
300
0 1500 3000 0
Depth, m 20 40 60
Enthalpy, kJ/mol
Fig. 3. Temperature change with depth when polystyrene is used with k ¼ 0.027
W/mK. Fig. 5. Thermodynamic diagram of pressure versus enthalpy for isobutane.
870 A.P. Davis, E.E. Michaelides / Energy 34 (2009) 866–872
100 velocity at V ¼ 2 m/s, and the well with the bottom temperature
T ¼ 450 K were chosen for the simulations. The results of the
calculations for specific work and total power produced are shown
in Figs. 8 and 9 respectively. It is observed that the specific work of
the fluid at the wellhead is almost the same in all three cases. This is
a consequence of the fact that the fluid exits the well at almost the
Net work, kJ/kg
3000
90
Net power, kW
1500
45 r=3.5 in
r=4.0 in
T=450 K
r=4.5 in
T=430 K
T=415 K
0
0 30 60 0
Pressure, bar 0 30 60
Pressure, bar
Fig. 7. Net power for different temperatures and injection pressures with inner radius
3.5 inches. Fig. 8. Net work change with pressure for different inner radii.
A.P. Davis, E.E. Michaelides / Energy 34 (2009) 866–872 871
2800 Table 2
Uncertainty due to the computational step.
0.05% of the value obtained for the significant more stringent case
1400
of Dz ¼ 0.1 m. This proves that the choice of the computational step,
Dz ¼ 1 m, introduces minimal error in the computations.
5. Practical considerations
outer part and 97.3 m3 in the inner part. In order to maintain the for wells in Texas and choosing a typical well for the performance of
mass flow rates contemplated for such a plant, a total of 66,434 kg this study.
of the secondary fluid would be required. While this may be a large
quantity of fluid, it is not difficult to obtain commercially. If an
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