Professional Documents
Culture Documents
Supported model
9-883-878-02
Self Diagnosis
Supported model
KDL-40BX455
LCD Digital Color TV
9-883-878-02
MODEL LIST
MODEL COMMANDER DESTINATION MODEL COMMANDER DESTINATION
KDL-32BX355 RM-YD081 CHILE/PERU KDL-40BX455 RM-YD081 CHILE/PERU
KDL-32BX355 RM-YD081 VENEZUELA KDL-40BX455 RM-YD081 VENEZUELA
9-883-878-02
TABLE OF CONTENTS
Cautions and Warnings....................................................................................ii Section 4 - Disassembly/Part Number Information.....................................15
Table-Top Stand and Rear Cover Removal..................................................15
Section 1 - Features and Overview.................................................................1
Handling the LVDS FFC Connector..............................................................16
Features.........................................................................................................1
Disconnecting the LVDS FFC Connector................................................16
Specifications.................................................................................................1
Connecting the LVDS FFC Connector.....................................................16
Chassis Overview...........................................................................................3
Main Board (A) and Power Supply Board (G9/G10/G11) Removal..............17
Overall Circuit Description..............................................................................4
Panel Brackets and LCD Panel Removal.....................................................18
Main Board................................................................................................4
Cleaning the LCD Panel..........................................................................18
Power Supply Board..................................................................................4
Connectors...................................................................................................19
IR Board.....................................................................................................4
Screws .........................................................................................................19
Switch Unit.................................................................................................4
Accessories and Packaging.........................................................................20
LCD Panel Assembly.................................................................................5
Miscellaneous...............................................................................................20
Section 2 - Troubleshooting............................................................................6 Optional Accessories....................................................................................20
Overview........................................................................................................6 Wire Dressing...............................................................................................21
Updating the Software...............................................................................6
Section 5 - Updates and Adjustments..........................................................22
Self Diagnosis Function..................................................................................6
Overview......................................................................................................22
Standby LED Blink Count..........................................................................6
Software Updates for Customers.................................................................22
Viewing the Self Check Diagnosis History.................................................7
Software Updates for Servicers....................................................................22
Triage Chart....................................................................................................8
Software Update Responsibility...............................................................23
Section 3 - Flow Charts and Diagrams...........................................................9 Checking the Software Version................................................................23
Block Diagram................................................................................................9 Examples of Software Correctable Symptoms........................................23
No Power.................................................................................................10 Overview......................................................................................................24
Standby LED Blinking..............................................................................12 Updating the Software..................................................................................24
No Video..................................................................................................13 Selecting the Panel ID Code........................................................................25
Accessing Factory Adjustment Mode...........................................................26
Adjusting the Color Temperature.............................................................26
KDL-32BX355/32BX356/40BX455/46BX455 i
CAUTIONS AND WARNINGS
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible
shock hazard, in case of live chassis.
NOTE: Do not modify the original design without obtaining written permission
from the manufacturer or you will void the original parts and labor warranty.
KDL-32BX355/32BX356/40BX455/46BX455 ii
CAUTIONS AND WARNINGS
KDL-32BX355/32BX356/40BX455/46BX455 iii
CAUTIONS AND WARNINGS
;; Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
;; If using a chemically pretreated cloth, please follow the instruction provided on the package.
;; Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
;; Periodic vacuuming of the ventilation openings is recommended to ensure proper ventilation.
;; Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these materials could easily scratch the
screen which may result in permanent damage.
;; Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, ammonia, benzine, thinner or
insecticide. Using any of these harsh cleaners may result in permanent damage to the screen.
;; Do Not spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a failure.
KDL-32BX355/32BX356/40BX455/46BX455 iv
CAUTIONS AND WARNINGS
SAFETY CHECK-OUT 3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
After correcting the original service problem, perform the following safety analog meters must have an accurate low voltage scale. Nearly all
checks before releasing the set to the customer: battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes To Exposed Metal
and bridges. Parts on Set
The AC leakage from any exposed metal part to earth ground and from all Trouble Light
exposed metal parts to any exposed metal part having a return to chassis, AC Outlet Box
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
1. A commercial leakage tester.
Follow the manufacturers’ instructions provided with the tester.
2. A battery-operated AC milliammeter.
Figure B. Checking for earth ground.
KDL-32BX355/32BX356/40BX455/46BX455 v
SECTION 1 - FEATURES AND OVERVIEW
FEATURES SPECIFICATIONS
The AZ3FK chassis is one of several designs for the 2012 model line of Sistema
Sistema de TV Analógico: NTSC / PAL-M / PAL-N
Sony Bravia® LCD televisions. This manual covers the following models: Digital: SBTVD-T
Cobertura de canales VHF: 2-13
KDL-32BX355 UHF: 14-69
CATV (Analógico): 1-135
KDL-32BX356 Sistema del panel Panel LCD (pantalla de cristal líquido)
Salida de bocinas KDL-46BX455/40BX455/32BX355: 6 W + 6 W
KDL-40BX455 KDL-32BX356: 8 W + 8 W
Tomas de entrada/salida
KDL-46BX455 CABLE/ANTENNA Terminal externo de 75-ohm para entrada de señal de radiofrecuencia
VIDEO IN 1/2 VIDEO: 1 Vp-p, 75 ohm no equilibrado, sincronización negativa
AUDIO: 500 mVrms (Típico) / Impedancia: 47 kiloohmios
The BRAVIA® Sync™ BX45x series LED LCD HDTV COMPONENT IN YP B P R (video componente): Y: 1,0 Vp-p, 75 ohm no equilibrado, sincronización negativa /
P B : 0,7 Vp-p, 75 ohm / P R : 0,7 Vp-p, 75 ohm
Formato de señal: 480i, 480p, 576i/p, 720p, 1 080i, 1 080p
●● Brilliant Full HD (1080p) picture quality AUDIO: 500 mVrms (Típico) / Impedancia: 47 kiloohmios
HDMI IN 1/2 HDMI: Video: 480i, 480p, 576i/p, 720p, 1 080i, 1 080p, 1 080/24p
●● Four HD inputs for a cable box, PS3™ and more1 Audio: PCM lineal de dos canales 32; 44,1 y 48 kHz; 16; 20 y 24 bits, Dolby Digital
Entrada de PC
●● Share your pictures on the big screen via USB input AUDIO OUT Salida de audio, Auriculares (miniconector)
DIGITAL AUDIO OUT Salida de audio óptica digital (PCM/Dolby Digital)
●● Crisp detail & contrast w/ Clear Resolution Enhancer (OPTICAL)
P C IN S ub minia tura D d e 1 5 c onta c tos , R G B a na lóg ic o, 0 , 7 V p - p , 7 5 ohm, p os itiva
●● Optimized picture based on what you’re watching PC/HDMI IN 1 AUDIO IN Minitoma estéreo, 500 mVrms, (Típico) / Impedancia: 47 kiloohmios
●● Less grain & a clear picture w/ Digital Noise Reduction US B K D L - 4 6 B X 4 5 5 /4 0 B X 4 5 5 /3 2 B X 3 5 5 : F oto, mús ic a y v id e o
KDL-32BX356: Foto y video
KDL-32BX355/32BX356/40BX455/46BX455 1
SECTION 1 - FEATURES AND OVERVIEW
Accesorios opcionales Cables de conexión / Kit de correa de soporte / Soporte de montaje mural: SU-WL500
KDL-32BX355/32BX356/40BX455/46BX455 2
SECTION 1 - FEATURES AND OVERVIEW
CHASSIS OVERVIEW
The primary circuits in the AZ3FK chassis consist of a Main Board (A Board), Power Supply Board (G9 Board for the 32” models, G10 Board for the 40” models,
and G11 Board for the 46” models), the IR Board (H Board), the Switch Unit, and the LCD Panel Assembly which includes the TCON Board and the Inverter
MT Board.
NOTE: For connector part number information, refer to “Connectors” on page 19. For Wire Dressing information, refer to “Wire Dressing” on page 21.
INV
G9/G10/G11
A
SWITCH
UNIT
H
BOARD LAYOUT
KDL-32BX355/32BX356/40BX455/46BX455 3
SECTION 1 - FEATURES AND OVERVIEW
OVERALL CIRCUIT DESCRIPTION CPU: The CPU internal to the MT5389 processor controls all aspects of
the television functions. Input from the user along with monitoring of critical
“Block Diagram” on page 9 provides an overview of the AZ3FK chassis. circuits is also performed by this CPU.
The following are descriptions of the boards and their functions. LVDS Transmitter: Integrated into the MT5389 is a Low Voltage Differential
Signaling (LVDS) transmitter. This circuit converts the 8-bit parallel RGB
MAIN BOARD video information into a set of high speed serial lines for noise-free
transmission to the TCON circuits located internally to the LCD panel.
Common to all models utilizing the AZ3FK chassis, the Main Board contains
most of the video processing circuitry along with all audio processing.
Control of the television is accomplished via a CPU embedded within the POWER SUPPLY BOARD
MT5389 processor. Below is a list of the key components located on the There are 2 different Power Supply boards used in the models in this
Main Board. manual. The type of board depends on the size of LCD panel. They are:
●● G9 for the 32” models
TUNER
●● G10 for the 40” models
The tuner is a combination ATSC/NTSC unit. It can receive traditional
analog NTSC signals via cable or terrestrial along with ATSC digital signals ●● G11 for the 46” models
via terrestrial (8VSB) or cable (64 or 256 QAM). There are 2 distinct sections on the power supply:
Standby Supply: Continuously operational as long as AC power is applied,
MT5389 PROCESSOR the standby supply generates 3.3VDC for the circuits requiring power while
This IC performs the majority of the necessary audio and video processing the unit is turned off. An unregulated 15-volt line is present to provide power
on the Main Board. to the main relay, PFC and main power supply at turn-on.
Analog Video Input Switch: All analog video sources are selected and Main Supply: Once the power supply receives a power-on command from
A/D converted and scaled (if necessary) to 1920 X 1080p 60HZ resolution. the CPU on the A board, the main switching supply is turned on to provide
a regulated 12V source, a dedicated un-regulated 15V for the audio circuits
Digital Audio and Video Decoder: The MPEG2 and Digital Dolby audio and an unregulated 24V source for the inverter circuit.
streams are received from the tuner for decompression. All video sources
which are not native 1920 X 1080p 60HZ are scaled to this resolution.
Digital audio content is output to the class D amplifier for processing and IR BOARD
amplification. Designated as the H Board, the IR Board contains the power, standby, and
Audio Processing: Analog audio sources are selected and A/D converted timer LED’s that is located on this board along with the IR remote receiver
directly by the MT5389. The audio information is then processed digitally. and light level sensor.
Digital audio from the tuner and HDMI sources is also input and processed.
Class D amplifier provides the drive for the speakers. SWITCH UNIT
HDMI Input and Switching: The customer can select the HDMI1 through This board contains the power, channel and volume up/down, and menu
HDMI4 input. Each HDMI input contains a dedicated EDI NVM (not shown) buttons.
to provide display information data to any device connected via the HDMI
inputs.
KDL-32BX355/32BX356/40BX455/46BX455 4
SECTION 1 - FEATURES AND OVERVIEW
TCON BOARD
The TCON Board communicates between the LCD Panel and the
microprocessor on the Main Board.
NOTE: The TCON Board is not available as a replacement part for all
models. To determine if the TCON Board is available as a replacement
part, refer to the LCD Panels Manual.
INVERTER MT BOARD
The inverter receives the unregulated 24V from the Power Supply Board
and generates the required high voltage AC to power the backlight lamps. A
control line to turn on the inverter (backlights on) is used in conjunction with
a dimmer control to vary the light level of the CCFL lamps.
KDL-32BX355/32BX356/40BX455/46BX455 5
SECTION 2 - TROUBLESHOOTING Self Diagnosis
Supported model
●● Loss of color
●● Internet connectivity
●● Certain features not working correctly
Standby LED
(photo or video file viewing)
LED DISPLAY & BLINK COUNT
KDL-32BX355/32BX356/40BX455/46BX455 6
SECTION 2 - TROUBLESHOOTING
[Home] Exit
Service Mode
Sound Adjustment >> SAMPLE SELF CHECK DIAGNOSIS PAGE
Wide Band Tuning >> 2X Blink - Main Power Error
Range Scan… >>
Self diagnosis history >> A loss of REG12V from the power supply triggers this protect event. The
Status Information… >> usual cause is a failure of the main switching supply. In some instances,
LVDS Spectrum(%0) <[ 20 ]> excessive loading on the secondary supply lines can cause the switching
DPMS <[ Off ]> regulator to stop, or fail again, if a replacement board is installed.
Low of HPD <[ 5 ]>
TVD_MCDONE_CNT <[ 20 ]> 3X Blink- DC Regulator/Audio Error
Demo Special >> The REG 5V and D3.3V source originating on the Main Board is monitored
Bypass AVI Info Detect <[ On ]>
for low-voltage conditions by the CPU. A failure causing a 3X shutdown
Panel Selection <[ LTY[Z]400HM09 ]>
UART Selection No Log
requires replacing the Main Board.
SERIAL NUMBER EDIT 5000027
4X Blink – Balancer Error
MODEL NAME EDIT KDL-40BX455
NOT USED IN THIS MODEL SERIES
[</>]Set [Home] Exit
5X Blink - TCON Error/Panel Error
The 5X blink protection mode indicates a communications error with the
4. To access the Self diagnosis history page, press until Self
timing control circuits (TCON Board) has occurred. If the TCON Board is
diagnosis history is highlighted, and then press . available for replacement, replace it, if not, replace the LCD Panel Assembly.
In rare cases a loose or defective LVDS cable could also be the cause.
KDL-32BX355/32BX356/40BX455/46BX455 7
SECTION 2 - TROUBLESHOOTING
6X Blink - Backlight Converter System Failure 7X Blink - Temperature Failure
If the inverter circuits fails to generate high voltage or one or more of the A digital thermometer IC located on the Main Board provides a temperature
backlight lamps fails to light, the television will shut down and display this reading of the chassis and LCD panel. If the temperature exceeds a pre-
diagnostics error. Observing for the presence of backlighting is crucial in determined point the TV will shut down. If this problem occurs immediately
determining which component is likely at fault. at turn-on, the temperature sensing IC has failed and replacing the main
If the backlights turn on before the 6X shutdown occurs, it is safe to assume board is required. If this occurs after the TV has been running for a while,
that the inverter circuits are functioning and one of the lamps failed to ignite. check for ventilation issues that could cause the TV to run hotter than
Replacing the LCD Panel assembly is necessary. If the backlights never normal.
turn on before the 6X shutdown, the Inverter MT Board has failed. If this
board is available for replacement, replace it, if not, replace the LCD Panel
Assembly.
TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location.
1. Confirm the symptom from the customer. 5. Chart Color Code
2. Select that symptom from the chart. RED DOT: (Primary) Most likely defective part
3. Bring the primary component listed for that symptom. BLUE Triangle: (Secondary) Possible defective part
4. Follow the associated flowcharts in the Training Manual to isolate the board.
Protection Modes Power Video Audio
Board Whole Isolated
No
2X 3X 5X 6X 7X Dead set
Video
Screen Area No Audio
Distortion Distortion
Main Board * ▲ ▲
Power Supply ***
H Board
Inverter ▲*
LCD Panel **
TCON ▲ ▲
*NOTE: REFER TO LCD PANEL SERVICE * TV Immediate Shuts Off After Power ON & 7X
MANUAL IN REFERENCE LIBRARY DATABASE ***Backlight Does NOT Turn ON before TV Shuts
FOR CORRECT REPLACEMENT PARTS BASED **Backlight Turns ON before TV Shuts Off
To access the most recent version of the Triage documents for the models listed in this manual, login into the Sony Authorized Servicer Portal at
http://www.sony.com/asp.
KDL-32BX355/32BX356/40BX455/46BX455 8
SECTION 3 - FLOW CHARTS AND DIAGRAMS
BLOCK DIAGRAM
RF TUNER L
CLASS D
AUDIO
AMP
Component/Composite R
PC HD15
LVDS LCD PANEL, TCON, &
USB 1 CCFL BACKLIGHTS
USB 2
Ethernet
A
INVERTER
SWITCH LED
UNIT IR RX
H
G9 (32")
G10 (40")
G11 (46")
KDL-32BX355/32BX356/40BX455/46BX455 9
SECTION 3 - FLOW CHARTS AND DIAGRAMS
NO POWER
CN6402
1~5 UNREG24V
6~10 GND
AC IN (N) 1 13 N/C
AC IN (H) 2 14 DIMMER
CN6401 CN201
1 STBY3.3V REG 12V 8
2 AC_OFF_DET GND 5, 7, 9
3 POWER_ON AUDIO_12V 10
4 AUDIO_12V DIMMER 1
5 AUDIO_GND BL_ERR 12
6, 7 REG12V_GND BL_ON 13
8, 9 REG12V TCON_12V 14
10 BL_ERR AC_FF_DET 3
11 BL_ON TCON_ON 15
12 DIMMER STBY 3.3V 4
13 N/C POWER_ON 2
14 TCON_12V
G9 (32")
15 TCON_ON
G10 (40")
G11 (46") A
POWER AND CONTROL BLOCK DIAGRAM
KDL-32BX355/32BX356/40BX455/46BX455 10
SECTION 3 - FLOW CHARTS AND DIAGRAMS
No Power
Press power
Does red standby Yes button while Yes
High (3.3V) Power Supply
LED on front panel monitoring pin 3 of
on pin 3? Board*
light? CN6401 on power
supply board
No No
Yes See
Is standby LED High (3.3V) Yes
Protection Shutdown Main Board*
blinking? on pin 2?
flowchart
No No
Power Supply
Board* Power Supply
Board*
NO POWER FLOWCHART
*For Part Number information, Refer to “Section 4 - Disassembly/Part Number Information” on page 15.
KDL-32BX355/32BX356/40BX455/46BX455 11
SECTION 3 - FLOW CHARTS AND DIAGRAMS
No
Yes
3X Main Board*
Check room
No After a While temperature and
6X 7X
ventilation around
unit
No
Yes Immediately
No
5X
Main Board*
Yes
Yes
LCD Panel*
KDL-32BX355/32BX356/40BX455/46BX455 12
SECTION 3 - FLOW CHARTS AND DIAGRAMS
NO VIDEO
No Video
No LCD Panel*
Backlights
Inverter MT
turned on?
Board*
Yes
No
Unplug LVDS
connector at
TCON while unit Any flashes No
is running. This seen on LCD Panel*
may need to be screen?
done more than
once
Yes
Main Board*
NO VIDEO FLOWCHART
*For Part Number information, Refer to “Section 4 - Disassembly/Part Number Information” on page 15.
KDL-32BX355/32BX356/40BX455/46BX455 13
SECTION 3 - FLOW CHARTS AND DIAGRAMS
Video Distortion
No Yes No No
LCD Panel*
Main Board*
TCON Board*
No
No
Yes
More than 1 LCD Panel*
vertical band? TCON Board*
*For Part Number information, Refer to “Section 4 - Disassembly/Part Number Information” on page 15.
KDL-32BX355/32BX356/40BX455/46BX455 14
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
TABLE-TOP STAND AND REAR COVER REMOVAL Components not identified by a part number or The component parts of an assembly are indicated by the * Items marked with an asterisk are not stocked since
description are not stocked because they are seldom reference numbers in the far right column of the parts list they are seldom required for routine service. Expect
A Gently place LCD TV face down onto a soft cloth and remove 3 screws from Table-Top Stand. required for routine service. and within the dotted lines of the diagram. some delay when ordering these components.
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain
and ! mark are critical for safety. Replace only confidential information. Specific instructions must be adhered to whenever
with part number specified. these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1
B Remove screws from Rear Cover.
CAUTION: Do not damage the Power Board Connector and AC Power Cord when removing the Rear Cover.
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
KDL-32BX355/32BX356/40BX455/46BX455 15
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
HANDLING THE LVDS FFC CONNECTOR DISCONNECTING THE LVDS FFC CONNECTOR CONNECTING THE LVDS FFC CONNECTOR
CAUTION: CAUTION:
Several models use a LVDS FFC Connector from the
Main Board to the TCON Board. Currently there are Regardless of the connector type, DO NOT remove the LVDS FFC DO NOT insert the LVDS FFC Connector into the Main Board upside
three different types of connectors that are used. Connector by the reinforcement tab only. down.
CAUTION:
CONNECTOR TYPE 1 CONNECTOR TYPE 1
Refer to the illustration below when disconnecting or 1. Slightly tilt the Main Board connector release away from the LVDS FFC
connecting the LVDS FFC Connector. Regardless of 1. While holding onto the LVDS FFC Connector, gently tilt the Main Board
Connector. connector release towards the Main Board then slide the LVDS FFC
the connector type, DO NOT remove the LVDS FFC
2. Gently wiggle the LVDS FFC Connector to detach it from the Main Board. Connector straight in.
Connector by the reinforcement tab only.
Main Board
Main Board
Reinforcement
䐠 Tab Reinforcement
Tab
䐠 Reinforcement
Tab
Reinforcement
䐠 Tab
Main Board
Main Board
Main Board
Reinforcement
KDL-32BX355/32BX356/40BX455/46BX455 16
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain
MAIN BOARD (A) AND POWER SUPPLY BOARD (G9/G10/G11) REMOVAL and ! mark are critical for safety. Replace only confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
with part number specified.
See Appendix A: Encryption Key Components in the back of this manual.
NOTE: Refer to “Handling the LVDS FFC Connector” on page 16 to disconnect the LVDS Connector.
52
53
D
54
C
55
57
E 56
F 58
59
G
B REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
A
51 4-300-805-01 BRACKET, SIDE (APOF) 55
1-858-771-11 LOUD SPEAKER (4.0X10.0CM) (LEFT)
52 1-895-184-21 A BOARD, COMPLETE ! 56
1-839-938-11 POWER SUPPLY CORD
I G (KDL-32BX355 ONLY) (KDL-32BX355/32BX356 ONLY)
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE THE ! 56 1-839-938-31 POWER SUPPLY CORD
SOFTWARE TO THE LATEST VERSION (KDL-40BX455/46BX455 ONLY)
52 1-895-184-31 A BOARD, COMPLETE
(KDL-32BX356 ONLY) 57 4-300-803-01 COVER, AC CORD (40APOF)
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE THE 58 1-858-771-21 LOUD SPEAKER (4.0X10.0CM) (RIGHT)
SOFTWARE TO THE LATEST VERSION 59 1-490-188-11 SWITCH UNIT
52 1-895-184-11 A BOARD, COMPLETE 60 1-474-381-12 G9 BOARD, COMPLETE
(KDL-40BX455/46BX455 ONLY) (KDL-32BX355/32BX356 ONLY)
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE THE 60 1-474-380-11 G10 BOARD, COMPLETE
SOFTWARE TO THE LATEST VERSION (KDL-40BX455 ONLY)
60 1-474-382-12 G11 BOARD, COMPLETE
53 4-300-807-01 BRACKET, MB (40APOF) (KDL-46BX455 ONLY)
54 1-895-183-11 H BOARD, MOUNTED
KDL-32BX355/32BX356/40BX455/46BX455 17
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain
PANEL BRACKETS AND LCD PANEL REMOVAL and ! mark are critical for safety. Replace only confidential information. Specific instructions must be adhered to whenever
with part number specified. these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
NOTE: The Insulation Sheet is NOT included with the replacement LCD Panel.
102
103
A
Bezel clip
104
105
B
D
C
CLEANING THE LCD PANEL REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock. 101 4-166-126-21 SUPPORT, PANEL 104 4-410-187-01 FRAME, BOTTOM (32APOF)
Clean the cabinet of the TV with a dry soft cloth, and wipe the LCD screen gently with a soft cloth. (KDL-40BX455/46BX455 ONLY) (KDL-32BX355/32BX356 ONLY)
;; Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water. 104 4-300-797-01 FRAME, BOTTOM (40APOF)
102 4-409-852-01 BEZEL (32APOF) (KDL-40BX455 ONLY)
;; If using a chemically pretreated cloth, please follow the instruction provided on the package.
(KDL-32BX355 ONLY) 104 4-300-798-02 FRAME, BOTTOM (46APOF)
;; Never use strong solvents such as a thinner, alcohol or benzine for cleaning. 102 4-409-852-11 BEZEL (32APOF) (KDL-46BX455 ONLY)
;; Periodic vacuuming of the ventilation openings is recommended to ensure proper ventilation. (KDL-32BX356 ONLY)
;; Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these 102 4-409-853-03 BEZEL (40APOF) 105 4-289-497-02 SHEET, INSULATION (GF40) G
materials could easily scratch the screen which may result in permanent damage. (KDL-40BX455 ONLY) (KDL-40BX455 ONLY)
;; Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, 102 4-409-854-02 BEZEL (46APOF) 105 4-268-449-01 SHEET, INSULATION (G3)
ammonia, benzine, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the (KDL-46BX455 ONLY) (KDL-46BX455 ONLY)
screen.
103 NA LCD PANEL
;; Do Not spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a
FOR ALL LCD PANEL AND TCON BOARD PART NUMBER
failure.
INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL
KDL-32BX355/32BX356/40BX455/46BX455 18
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain
CONNECTORS and ! mark are critical for safety. Replace only confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
with part number specified.
See Appendix A: Encryption Key Components in the back of this manual.
SCREWS
151
154 152
153
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
151 1-910-105-99 (LVDS) CONNECTOR ASSEMBLY 32 (FFC) 51P 153 1-910-106-02 CONNECTOR ASSEMBLY 32 MB-SP-IR-KEY
(KDL-32BX355/32BX356 ONLY) (KDL-32BX355/32BX356 ONLY)
151 1-910-103-98 (LVDS) CONNECTOR ASSEMBLY40 (FFC) 51P 153 1-910-105-98 CONNECTOR ASSEMBLY 40 MB-SP-IR-KEY
(KDL-40BX455 ONLY) (KDL-40BX455 ONLY)
151 1-910-103-97 (LVDS) CONNECTOR ASSEMBLY46 (FFC) 51P 153 1-910-103-93 CONNECTOR ASSEMBLY 46 MB-SP-IR-KEY
(KDL-46BX455 ONLY) (KDL-46BX455 ONLY)
152 1-910-106-01 CONNECTOR ASSEMBLY 32 MB-PSU 15P 154 1-910-106-03 CONNECTOR ASSEMBLY 32 PSU-INV 14P
(KDL-32BX355/32BX356 ONLY) (KDL-32BX355/32BX356 ONLY)
152 1-910-106-00 CONNECTOR ASSEMBLY 40 MB-PSU 15P 154 1-910-103-96 CONNECTOR ASSEMBLY40/46 PSU-INV14P
(KDL-40BX455 ONLY) (KDL-40BX455/46BX455 ONLY)
152 1-910-103-95 CONNECTOR ASSEMBLY 46 MB-PSU 15P
(KDL-46BX455 ONLY)
KDL-32BX355/32BX356/40BX455/46BX455 19
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
MISCELLANEOUS
PART NO. DESCRIPTION
OPTIONAL ACCESSORIES
PART NO. DESCRIPTION
REMOTE COMMANDER
PART NO. DESCRIPTION
KDL-32BX355/32BX356/40BX455/46BX455 20
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
WIRE DRESSING
KDL-32BX355/32BX356/40BX455/46BX455 21
SECTION 5 - UPDATES AND ADJUSTMENTS
These updates are for enhancements or improvements that have SOFTWARE UPDATES FOR SERVICERS
been made to the software after the TV was released.
Replacement Main Boards are now stocked with basic software. Once the
●● Software update for servicers replacement board is installed in the TV, the most current software needs
These updates are specifically for servicers to use during a service to be installed using a USB thumb drive containing the necessary software.
call. This new method of supplying Main Boards significantly reduces the
SOFTWARE UPDATES FOR CUSTOMERS complexity of replacing the Main Boards. Information about the LCD panel
is stored on the TCON circuits. This information is automatically loaded
The subject of software updates is very important. The televisions of today onto the Main Board when the TV is powered up. With the correct software
have advanced to the point where they are not simply a television anymore. version the Main Board and/or the TCON can be replaced more efficiently.
They are evolving into devices that are designed to integrate with numerous
other devices found in the home. Some examples are: portable audio and
video devices, still cameras, home computer networks and accessing the
internet to name a few.
Communications with these varying devices requires that the television be
compatible with varying communications protocols. Although standards
are detailed for each of these protocols, the real world dictates that
occasional errors may occur that could prevent devices from operating or
communicating properly.
Keeping the software in the television up-to-date is a procedure that is
normally handled by the owner of the television. Most customers who own
computers and other digital devices are familiar with and are accustomed
to updating the software in their products. If a customer contacts the Sony
Customer Support Center and it is deemed to be correctable with a software
update, the issue is handled at the customer level.
KDL-32BX355/32BX356/40BX455/46BX455 22
SECTION 5 - UPDATES AND ADJUSTMENTS
Contact Sony
Please contact Sony directly if you have questions on the use of your television con:
KDL-32BX355/32BX356/40BX455/46BX455 23
SECTION 5 - UPDATES AND ADJUSTMENTS
DISPLAY
Onscreen cursor
and select button
VOLUME+
RM-YD081
KDL-32BX355/32BX356/40BX455/46BX455 24
SECTION 5 - UPDATES AND ADJUSTMENTS
KDL-32BX355/32BX356/40BX455/46BX455 25
SECTION 5 - UPDATES AND ADJUSTMENTS
4. Using the table below, press the or Onscreen cursor buttons ACCESSING FACTORY ADJUSTMENT MODE
to select the correct panel code for the Panel ID.
For these models, adjusment data is changed in Factory Mode.
Model Name Panel Code Panel Type Panel ID
KDL-32BX355
12_WXGA_SLCD_32 SLCD/Samsung LTY[Z]320AN04 ADJUSTING THE COLOR TEMPERATURE
KDL-32BX356
The default White Balance data values are set for optimal viewing. The
KDL-40BX455 13_FHD_SLCD_40 SLCD/Samsung LTY[Z]400HM09
following instructions are for technicians who have been requested to
KDL-46BX455 14_FHD_SLCD_46 SLCD/Samsung LTY[Z]460HN06 customize calibrations for their customers.
1. TV must be ON.
5. To save the changes, press and POWER to turn off the 2. Press the following buttons on the Remote Commander within a
TV.
second of each other:
System FW v2.003
Model Name KDL-32BX356
Serial Number 5001692
Picture Quality v1.0000
Audio Quality AQ1.0000
Panel Info 12_WXGA_SLCD_32
EDID Version HDMI: 1.3 / VGA: 1.3
Factory Version v0.013
[</>]Set [EXIT] Exit
KDL-32BX355/32BX356/40BX455/46BX455 26
SECTION 5 - UPDATES AND ADJUSTMENTS
3. Using the button, scroll down to select Color Temp. 6. After the correct Color Temperature is selected, press the to
Factory Mode select the Temperature type that needs to be modified.
7. After the correct Temperature type is selected, press the to
Input Source <[ TV ]> increase the data value, or press to decrease the data value.
White Balance <[ Off ]>
Internal Pattern <[ Off ]> 8. Complete the data value adjustments to the remaining temperature
Color Temp >> items within the selected temperature type.
Aging Mode <[ Off ]> NOTE: Changes to the data value must be saved within the
ADC Calibration >> Temperature type selected before making changes to one of the
TVD ADC Calibration >>
other Temperature types.
Auto Phase <[ Off ]>
Factory Reset (default) Off 9. To save the changes, press the to select Data Backup, then
Recall Data <[ Off ]> press .
Data Backup <[ Off ]>
Site Air Channels <[ Off ]> 10. Do one of the following:
Site Cable Channels <[ Off ]>
a. To make changes to one of the other Temperature types,
[</>]Set [EXIT] Exit repeat steps 5 through 9.
4. Press to access Color Temp adjustments. b. To exit Factory mode, press POWER .
Factory Mode
Color Temperature
Back <<
Color Temp <[ Neutral ]>
R Gain <[ 538 ]>
G Gain <[ 512 ]>
B Gain <[ 452 ]>
R Offset <[ 512 ]>
G Offset <[ 512 ]>
B Offset <[ 512 ]>
Recall Data <[ Off ]>
Data Backup <[ Off ]>
KDL-32BX355/32BX356/40BX455/46BX455 27
is a trademark of Sony Electronics
Reproduction in whole or part without written permission is prohibited. All rights reserved
Sony Corporation English
Sony Technology Center 2012CJ74WEB-1
Technical Services Printed in USA
9-883-878-02 Service Publication Department © 2012.3
KDL-32BX355/32BX356/40BX455/46BX455 28
APPENDIX A: ENCRYPTION KEY COMPONENTS
Encryption key components developed by Sony Corporation contain confidential information, and shall be handled under the non-disclosure obligations
provided in the applicable agreement with Sony Corporation (and/or its subsidiary).
As part of this agreement specific instructions must be adhered to whenever a Circuit Board containing encryption key components is repaired and/or replaced
pursuant to the following:
1. In the service manual the Circuit Board(s) containing encryption key components shall be identified with a red outline and a .
2. Only repair boards or components listed in the service manual shall be utilized for replacement and/or repair.
3. Disassembly, decryption, or reverse-engineering component(s) is strictly prohibited.
4. Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced
defective component MUST BE DESTROYED. Boards cannot be swapped.
5. If a Circuit Board identified with a red outline and a in the service manual is deemed to be defective:
a. and if a core charge is imposed and is covered under the product warranty, the defective un-repaired or modified board MUST BE RETURNED
to Sony.
b. and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.
6. If a unit is destroyed (such as field scrap), the Circuit Board identified with a
red outline and a in the service manual MUST BE DESTROYED.
KDL-32BX355/32BX356/40BX455/46BX455 A-1