You are on page 1of 83

Internal Use Only

Website http://biz.lgservice.com

SERVICE MANUAL
DVD/CD RECEIVER
SERVICE MANUAL
MODEL: HT303PD(HT303PD-D0, SH33PD-F/S/W)

MODEL: HT303PD
P/NO : AFN73178958 JUNE, 2009
(HT303PD-D0, SH33PD-F/S/W)

Downloaded from www.Manualslib.com manuals search engine


[CONTENTS]
❍ SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
• HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
• SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

❍ SECTION 2. ELECTRICAL PART


• TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . .2-13
• INTERNAL BLOCK DIAGRAM OF ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
• WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
• OVERALL BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
• CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
• PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69

❍ SECTION 3. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


• CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
• DECK MECHANISM EXPLODED VIEW(DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
• PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
• SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

❍ SECTION 4. MECHANISM (DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


❍ SECTION 5. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Copyright © 2009 LG Electronics. Inc. All right reserved. 1-1 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.

Pressure
Magnet
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

LGE Internal Use Only 1-2 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M Ω)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta-
tic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 Mohm)
Resistor
Conductive
(1 Mohm)
Sheet

Copyright © 2009 LG Electronics. Inc. All right reserved. 1-3 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gener-
ate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS


INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

LGE Internal Use Only 1-4 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


SERVICE INFORMATION FOR EEPROM (DVD PART)

POWER ON

DETECT NEW EEPROM


DVD LOGO Status (NO Disk status) (OPTION EDIT SCREEN)

NAME HEX

Remote control OPT 1 53


OPT 2 45
Pause key-->1-->4-->7-->2 in order.
OPT 3 20
OPT 4 FD
OPT 5 22
OPT 6 05
Press number 0~9, Press character OPT 7 EC
A~F (1~6 for a while) OPT 8 32
OPT 9 AC
OPT A 00
OPT B 00
Use arrow key ( ) to OPT C 00
move to appropriate position and OPT D 00
OPT E 00
make changes
OPT F 00
OPT G 00

Press pause key once

Change will be applied when power


OFF-->ON.

Copyright © 2009 LG Electronics. Inc. All right reserved. 1-5 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


SERVICE INFORMATION FOR EEPROM (MICOM PART)

POWER ON

FLD no disc status

Remote control ‘2’ + Front ‘STOP’ DETECT NEW EEPROM


push same timing during 5s (OPTION EDIT SCREEN)

NAME HEX
OPT 1 82
OPT 2 CA
FLD ‘OP-0….
OPT 3 22
OPT 4 27
OPT 5 00
Use arrow key ( ) move
to appropriate position and make
changes

Press ENTER key once

FLD ‘write ok’ or ‘up ok’

Remote control ‘2’ + Front ‘STOP’


push same timing

FLD display E2P CLR or EP CLR

Auto power off

LGE Internal Use Only 1-6 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS

1. How to update AUDIO MICOM program.


[Update using CD]
1. Change the filename to download as “(MODEL NAME)_(Version).HEX”. Only upper cases are permitted.
ex) HT303PD : “HT303PD_0709081.HEX”
2. Copy the file to the root folder of a CD and burn it.
3. Insert the CD to the SET, and move to the DVD function. Then the upgrade process will be started with
the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with “Complete” message.

[Update using USB]


1. Change the filename to download as “(MODEL NAME)_(Version).HEX”. Only upper cases are permitted.
ex) HT303PD : “HT303PD_0709081.HEX”
2. Copy the file to the root folder of USB storage.
3. Put the USB into the SET, and move to the USB function. Then the upgrade process will be started with
the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with “Complete” message.

2. How to update DVD program.


[Update using CD]
1. Rename the filename to download as “TARGET.BIN” in upper cases.
2. Copy the file to “\MTK_UPG\” folder of CD, and burn it.
ex) P:\MTK_UPG\TARGET.BIN
3. Insert the CD to the SET, then after a while the CD tray will be opened with upgrade information on the
screen.
4. Remove the CD, and press UP key in remote controller.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.

[Update using USB]


1. Rename the filename to download as “TARGET.BIN” in upper cases.
2. Copy the file to “\MTK_UPG\” folder of the formatted USB, and burn it.
ex) P:\MTK_UPG\TARGET.BIN
3. Move to the USB function, and insert the USB to the set. The upgrade information will be shown on the
screen.
4. Remove the USB, press UP key of the remote control.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.

Copyright © 2009 LG Electronics. Inc. All right reserved. 1-7 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


SPECIFICATIONS

GENERAL
Power supply Refer to main label
Power consumption Refer to main label
Net Weight 2.5 kg
External dimensions (W x H x D) 360 x 62 x 305 mm
Operating conditions Temperature: 5°C to 35°C, Operation status: Horizontal
Operating humidity 5% to 85%

AMPLIFIER
Output Power Front: 45 W + 45 W (Rated Output Power 30 W, THD 10 %)
(* Depending on the sound mode Centre*: 45 W
settings and the source, there may
be no sound output.) Surround*: 45 W + 45 W (Rated Output Power 30 W, 4 Ωat 1 kHz, THD 10 %)
Subwoofer*: 75 W (Rated Output Power 60 W, 8 Ωat 30 Hz, THD 10 %)

SPEAKERS
Front Speaker Center/Rear Speaker Passive Subwoofer
SH33PD-F SH33PD-S SH33PD-W
Impedance 4Ω 4Ω 8Ω
Net Dimensions 260 x 1100 x 260 mm 99 x 114 x 86 mm 156 x 325 x 320 mm
(W x H x D)
Net Weight (1EA) 3.0 kg 0.37 kg 3.5 kg

Designs and specifications are subject to change without notice.

LGE Internal Use Only 1-8 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


SECTION 2. ELECTRICAL PART
TROUBLESHOOTING GUIDE
1. Power Supply Circuit

INSERT POWER CORD.

YES

NO Check power plug and power


Does red power led
turn on? supply circuit.

YES

Turn power on.

YES

NO
Is power on? Check power supply circuit.

YES

NO
Does red power led Check laser circuit.
turn on?

YES
Check focus circuit.

Check disc.

NO
Does it play? Check tracking servo circuit.

YES

NO
Does it output Check audio circuit.
audio?

YES

OK

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-1 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


2. Front circuit (1/2)

POWER ON.

YES

NO NO
Check if Reconnect it.
Red LED turn off?
PN103 is ok?

YES YES

NO NO
Is the Digitron on Check if the front Refer to SMPS part.
correctly? power is ok?

YES
YES

Check if all 1
buttons are ok?

YES

NO NO
Check if the remote 2 Check if Check pattern and resoldering
control is ok? RC2 is ok?

YES

Front B/D ok.

LGE Internal Use Only 2-2 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


3. Front circuit (2/2)

Check if the NO
power part of the Refer to power(SMPS).
front is ok?

YES

Check if NO
R345~R350
ok?

YES

Refer to MICOM circuit. Replace R345 ~ R350.

Check if the power NO


part of the front is ok? Refer to power(SMPS).

YES

Check if the remote NO


control waveform of PN301 Refer to MICOM circuit.
pin5 is ok?

YES

Check if RC2 NO
voltage is ok(5V)?

YES

Resolder or Replace RC2. Check RM circuit

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-3 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


4. System operation flow

POWER ON.

1. Initializes SERVO, DSP & RISC registers.


2.Write RISC code to SDRAM.
3. Reset RISC.

Show LOGO.

YES YES
Tray closed?

NO

Tray close to closed position.

YES
SLED at inner
side?

NO

SLED moves to inner position.

1. Judge whether have disc and disc type.


2. Jump to related disc reading procedure.

Recieve
OPEN/ CLOSE
Key?
NO
1. Execute Pressed Key & IR Key.
2. System operation routine loop.

1. Stop Playback & Open Tray.


2. Display tray open message & LOGO.
YES

Receive
NO CLOSE Key?

LGE Internal Use Only 2-4 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


5. Test & debug flow

TEST.

YES

Check the NO
AC voltage Power PCBA (110V Check the POWER PART.
or 220V).

YES

Switch on the Power PCBA.

YES

Are the NO
DC Voltage outputs OK? (12V, 5.6V, Check the POWER PART.
3.5V, 5V,7V, 34V).

YES

Are 3.5V and NO


5V DC outputs normal on main Check the regulators or diode.
PCBA?

YES
1. Check 27MHz system clock.
Update NO 2. Check system reset circuit.
FLASH successfully? 3. Check FLASH R/W enable signal PRD,
RWR.
4. Check FLASH Memory related circuit.
YES
NO

Replace FLASH.

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-5 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


A

YES

Power On.

YES

Check connection lines


NO Flash NO between FLASH &MT1389/L
Show LOGO? Memory operates and the FLASH access time
properly? whether is suitable or not.

YES
YES
Check connection lines
SDRAM NO between SDRAM(IC504) &
works properly? MT1389/L and the SDRAM
is damaged.
YES

MT1389/L NO Check the related circuit of


VIDEO outputs MT1389/L IC501 Pins99, 102,
properly? 103, 104.

YES
Check AV cable
connection to TV set.

Normal
Does NO NO Check the load OPEN &
Tray move inside when it OPEN_SW,
is not at closed CLOSE_SW CLOSE switch.
position? signal?
YES
YES
Normal NO Check the Tray control IO pins
TROPEN & TRCLOSE on MT1389/L.
signal?

YES

Normal NO Check the Tray control MOTOR


LOAD+ & LOAD-signal? & SERVO circuit IC401.

YES
Check AV cable connection
B between main PCBA and
loader. (MECHA)

LGE Internal Use Only 2-6 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


B

YES

Does Motor
the SLED move to inner NO NO Check the connection line of
side when it is at outer Driver DRV_MUTE DRV_MUTE.
position? pin is high?

YES
YES
Motor NO Check the related circuit of
Driver DRV_MUTE SLEGN.
pin is High?

YES

SLED+ and NO
Check the amp circuit on
SLED- output
motor driver.
properly?

YES
Do not put in disc Check the cable connection
and close tray. with MECHA.

Optical Lens NO NO Check Focus connection on


has movements for Proper Focus outputs
searching Focus? to motor dricer? MT1389/L and motor driver.

YES
YES

NO Check the amp circuit on motor


Proper F+ & F- outputs? driver.

YES
Check cable connection with
pick-up head.

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-7 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


C

YES

Check the laser power circuit


NO DVDLD or NO on MT1389/L and connecting
Laser turns on when CDLD output
reading disc? to power transistor.
property? (Q401, Q402).
YES
YES
Collector
NO Check the related circuit on
voltage of power transistor
is OK?(Q401, Q402) laser power transistor.

YES
Check cable connection
between transistor output and
pick-up head.

NO
Put disc in? Laser off.

YES

NO Proper NO Check the related circuit on


Disc ID is correct? RF signal on MT1389/L. MT1389/L RF signal.

YES YES

Check the RF connection


between AM5890 and MT1389/L.

NO Proper NO Check the SPINDLE related


Does spindle rotate? SPINDLE signal on circuit on MT1389/L.
MT1389/L.

YES
YES
SPNP
NO Check the spindle control amp
SPNN output
properly? circuit of motor driver.

YES
Check the cable connection
between spindle and main
D
PCB.

LGE Internal Use Only 2-8 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


D

YES

Proper NO
NO Check connections between
Focus on ok? signals on A, B, C,
D of MT1389/L. MT1389/L and pick-up head.

YES
YES
Proper
NO Check the related circuit on
CD-DVDCT signal
on MT1389/L. MT1389/L CD-DVDCT.

YES
Check CD_DVDCT connection
between AM5890 and
MT1389/L.

Proper
NO NO Check the related circuit on
Track On OK? CD-DVDCT signal
on MT1389/L. MT1389/L.

YES YES

Proper
NO Check the TRACK connection
TRACK signal
on MT1389/L and motor driver.
on MT1389/L.

YES

NO Check the tracking control amp


TR+ & TR-output
properly? circuit on motor driver.

YES
Check cable connection
on pick-up head.

NO
Disc Playback? Check RF signal waveform.

YES

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-9 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


E

YES

Normal Audio NO PWM IC NO Check connection between


output when disc received correct data IC704 BCK, LRCK, ADATAO.
playback? stream?

YES
YES

Normal NO Check the related circuit of


PWM IC out?(IC704). PWM.(Check Audio out
Pins 55, 59, 61, 62, 68, 71, 75).

YES

Check Digital Amp circuit


TEST END. (IC702, IC703).

LGE Internal Use Only 2-10 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


6. AMP Protection

"PROTECTION" appears on the FLD.

YES

After unplug power cord, connect again.

YES

Power on.

YES

"PROTECTION" NO
appears continuously on the FLD. OK.

YES

Is the IC101 pin54 NO


Replace IC101.
"LOW" signal(0V)?

YES

NO
Is the Q701 and Q702 normal? Replace the Q701 and Q702.

YES

Replace ST AMP IC(IC702 and IC703)

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-11 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


7. AUDIO µ-COM Circuit(DVD & AMP)

Power On.

YES

Does NO Does Aux, YES


CD/DVD appear at Scart, opt and FM 87.5 OK
FLD? appear at FLD.
NO
YES

Does NO Does
it appear DVD Error NO
Loading appear
at FLD? at FLD?

YES YES

Does Check
no Disc or Time NO NO
power part of Main Refer to SMPS.
appear at FLD? B/D.

YES YES

Check NO
if DVD an audio Check
micom insert is oscillator of Refer to oscillator circuit.
OK. X101.

YES
YES

Check NO
NO Check IC101 reset
Check Power. if IC101 Pin5
waveform.
is high.

YES YES

Check NO
Check DVD Module. if IC101 Pin9,36,59 are Check 3.3V line.
high(5V).
YES
YES

Check NO Check power section


Check SMPS. if IC101 Pin49
is high. circuit.

YES

Replace IC101.

LGE Internal Use Only 2-12 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL

1) MT1389/L main clock is at 27MHz(X501)

1
1

FIG 1-1

2) MT1389/L reset is high active.


Power Cord in

4
3 2

FIG 1-2

IC501

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-13 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


3) Flash R/W enable signal during download(Downloading)

2
1

FIG 1-4

2. SDRAM CLOCK

1) MT1389/L main clock is at 27MHz(X501)

DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V

1 1

FIG 2-1

LGE Internal Use Only 2-14 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


3. TRAY OPEN/CLOSE SIGNAL

1) Tray open/close waveform 2) Tray close waveform

1
1
2
2
3 3

4 4

FIG 3-1 FIG 3-2

3) Tray open waveform

1
1
2
3

4 2

FIG 3-3

3
4

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-15 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

1
2
1
3

FIG 4-1

3
4

LGE Internal Use Only 2-16 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

2
1

FIG 5-1

3
2

6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)

1
1
2 3
2
3

FIG 6-1

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-17 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


7. DISC TYPE JUDGEMENT WAVEFORMS

FIG 7-1 (DVD)

2
3 IC501

FIG 7-2 (DVD)

IC501

LGE Internal Use Only 2-18 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


1

FIG 7-3 (CD)

2
3
IC501

FIG 7-4 (CD)

IC501

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-19 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


8. FOCUS ON WAVEFORMS

2
3 1
4 IC501

FIG 8-1 (DVD)

2
3
2
4

FIG 8-2 (CD)

4
3

LGE Internal Use Only 2-20 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)

2
1

FIG 9-1

2
3

10. TRACKING CONTROL RELATED SIGNAL(System checking)

3
1
4
IC501

FIG 10-1(DVD)

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-21 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


1

4 2

FIG 10-2(CD)

3
4

11. MT1389/L VIDEO OUTPUT WAVEFORMS

1) Full colorbar signal(COMPOSIT)

1
1

FIG 11-1

LGE Internal Use Only 2-22 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


2) Y

IC501

FIG 11-2

12. AUDIO OUTPUT FROM mt1389/L

1) Audio related Signal

ASDATA3
1 3 2

IC501

FIG 12-1

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-23 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


13. DVD & AMP WAVEFORMS

1) 2)

• R703 → TP704 • R720 → TP711

3) 4)

• R704 → TP707 • R709 → TP713


or
R717 → TP705

5) 6)

• R707 → TP702 • R701 → TP708

4
3

LGE Internal Use Only 2-24 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


INTERNAL BLOCK DIAGRAM OF ICs
1. IC501 MPEG(MT1389L)

• PIN CONFIGURATION

AKIN1 / GPIO21 / Audio_mute

AKIN2 / GPIO19 / Audio_mute


ALF / CENTER / GPIO

ADVCM / GPIO20 /
ARF / LFE / GPIO
RFH / OPINN /

RFIN / OPOUT /
RFG / OPINP /

ADACVDD2
ADACVDD1

ARS / GPIO

ADACVSS1
ADACVSS2
AR / GPIO0
ALS / GPIO
AL / GPIO1
AVDD18_1

DACVDDA
DACVDDB

DACVSSC
APLLVDD
APLLCAP

AADVDD

AADVSS
AGND18

AVCM

CVBS
RFIP

FS
G
R
B
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
RFA 1 96 VREF
RFB 2 95 DACVDDC
RFC 3 94 GPIO13
RFD 4 93 SPDIF / GPIO12
RFE 5 92 GPIO11
RFF 6 91 GPIO10
AVDD18_2 7 90 DVDD18
AVDD33_1 8 89 GPIO9
XTALI 9 88 GPIO8
XTALO 10 87 GPIO7 / CKE
AGND33 11 86 RA3
V20 12 85 RA2
V14 13 84 DVDD33
REXT 14 83 RA1
MDI1 15 82 RA0
MDI2
LDO1
LDO2
AVDD33_2
16
17
18
19
MT1389L 81
80
79
78
RA10
BA1
DVSS18
BA0
DMO 20 77 RAS#
FMO 21 76 CAS#
TRAY_OPEN 22 75 RWE#
TRAY_CLOSE 23 74 RA4
TRO 24 73 RA5
FOO 25 72 RA6
FG / GPIO2 26 71 RA7
USB_DP 27 70 RA8
USB_DM 28 69 RA9
VDD33_USB 29 68 DVDD33
VSS33_USB 30 67 RA11
PAD_VRT 31 66 RCLK
VDD18_USB 32 65 DQM1
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
GPIO3 / INT#
GPIO4
GPIO6
SF_CS_
SF_DO
SF_DI
SF_CK
UP1_6 / SCL
UP1_7 / SDA
ICE
PRST#
IR
RD0
RD1
RD2
RD3
RD4
DVDD33
RD5
RD6
RD7
DVDD18
DQM0
RD15
RD14
RD13
RD12
DVSS33
RD11
RD10
RD9
RD8

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-25 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


1. IC501 MPEG(MT1389L)

• BLOCK DIAGRAM

DVD
Debug CVBS, Y/C
PUH Port
108MHz
Component
Module TV Encoder
Video
RF Amplifier
Video DAC

Servo IO

Motor Servo
Drive Processor Video De-
Processor interlacer
Spindle
Control

FLASH MPEG-1/2/4
ROM Audio JPEG
Memory DSP
Controller Video Decoder

Internal
6ch Audio DACs
6ch Audio Analog
DRAM
outputs

System PCM output Audio


Parser Audio DAC
Ouptut
CPPM/CPR
M
DRM
SDPIF

System
GPIO CPU Audio Mic1
32-bit
RISC Audio Mic2
In ternal
Audio ADC
IR/VFD

USB 2.0 High USB 2.0 High


Speed / Full Speed
controller Device

MS/SD/MMC
Card MS/SD/MMC
Controller Flash Card

LGE Internal Use Only 2-26 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


1. IC501 MPEG(MT1389L)

• PIN DESCRIPTION
• Abbreviations:
SR: Slew Rate
PU: Pull Up
PD: Pull Down
SMT: Schmitt Trigger
4mA~16mA: Output buffer driving strength.
Pin Main Alt. Type Description
Analog I nterface (66)
125 RFIP Analog Input AC coupled DVD RF signal input RFIP
126 RFIN OPOUT Analog Input AC coupled DVD RF signal input RFIN
127 RFG OPINP Analog Input Main beam, RF AC input path
128 RFH OPINN Analog Input Main beam, RF AC input path
1 RFA Analog Input RF main beam input A
2 RFB Analog Input RF main beam input B
3 RFC Analog Input RF main beam input C
4 RFD Analog Input RF main beam input D
5 RFE Analog Input RF sub beam input E
6 RFF Analog Input RF sub beam input E
7 AVDD18_2 Analog power Analog 1.8V power
8 AVDD33_1 Analog power Analog 3.3V power
9 XTALI Input 27MHz crystal input
10 XTALO Output 27MHz crystal output
11 AGND33 Analog Ground Analog Ground
12 V20 Analog output Reference voltage 2.0V
13 V14 Analog output Reference voltage 1.4V
Current reference input. It generates reference current for
14 REXT Analog Input RF path. Connect an external 15K resistor to this pin and
AVSS
15 MDI1 Analog Input Laser power monitor input
16 MDI2 Analog Input Laser power monitor input
17 LDO1 Analog Output Laser driver output
18 LDO2 Analog Output Laser driver output
19 AVDD33_2 Analog Power Analog 3.3V power
20 DMO Analog Output Disk motor control output. PWM output
21 FMO Analog Output Feed motor control. PWM output
22 TRAY_OPEN Analog Output Tray PWM output/Tray open output
23 TRAY_CLOSE Analog Output Tray PWM output/Tray close output
Tracking servo output. PDM output of tracking servo
24 TRO Analog Output
compensator
Focus servo output. PDM output of focus servo
25 FOO Analog Output
compensator
1) Motor Hall sensor input
26 FG GPIO2 Analog
2) GPIO
27 USB_DP Analog Input USB port DPLUS analog pin
28 USB_DM Analog Input USB port DMINUS analog pin
29 VDD33_USB USB Power USB Power pin 3.3V
30 VSS33_USB USB Ground USB ground pin
31 PAD_VRT Analog Inout USB generating reference current
32 VDD18_USB USB Power USB Power pin 1.8V
95 DACVDDC Power Power
96 VREF Analog Bandgap reference voltage
97 FS Analog Full scale adjustment (suggest to use 560 ohm)
98 DACVSSC Ground Ground pin for video DAC circuitry
99 CVBS Analog Analog composite output

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-27 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Pin Main Alt. Type Description
100 DACVDDB Power 3.3V power pin for video DAC circuitry
101 DACVDDA Power 3.3V power pin for video DAC circuitry
102 Y/G Analog Green, Y, SY, or CVBS
103 B/CB/PB Analog Blue, CB/PB, or SC
104 R/CR/PR Analog Red, CR/PR, CVBS, or SY
105 AADVSS Ground Ground pin for 2ch audio ADC circuitry
` 1) Audio ADC input 2
2) MS_CLK set B
3) MCDATA
106 AKIN2 Analog 4) Audio Mute
5) HSYN/VSYN output
6) C5
7) GPIO
1) 2ch audio ADC reference voltageC
107 ADVCM Analog 2) C6
3) GPIO
1) Audio ADC input 1
2) MS_D0 set B
3) Audio Mute
108 AKIN1 Analog
4) HSYN/VSYN output
5) C7
6) GPIO
109 AADVDD Power 3.3V power pin for 2ch audio ADC circuitry
110 APLLVDD3 Power 3.3V Power pin for audio clock circuitry
111 APLLCAP Analog InOut APLL external capacitance connection
112 ADACVSS2 Ground Ground pin for audio DAC circuitry
113 ADACVSS1 Ground Ground pin for audio DAC circuitry
1) Audio DAC sub-woofer channel output
2) While internal audio DAC not used:
114 ARF / LFE GPIO Analog Output
a. ACLK
b. GPIO
1) Audio DAC right Surround channel output
115 ARS GPIO Analog Output 2) While internal audio DAC not used:
a. ABCK
b. GPIO
1) Audio DAC right channel output
2) While internal audio DAC not used:
116 AR Analog Output a. SDATA2
b. GPIO
c. RXD2
117 AV CM Analog Audio DAC reference voltage
1) Audio DAC left channel output
2) While internal audio DAC not used:
118 AL GPIO Analog Output a. SDATA1
b. GPIO
c. RXD1
1) Audio DAC left Surround channel output
119 ALS GPIO Analog Output 2) While internal audio DAC not used:
a. ALRCK
b. GPIO
1) Audio DAC center channel output
2) While internal audio DAC not used:
120 ALF /CENTER GPIO Analog Output
a. ASDATA0
b. GPIO
121 ADACVDD1 Analog Power 3.3V power pin for audio DAC circuitry
122 ADACVDD2 Analog Power 3.3V power pin for audio DAC circuitry
123 AVDD18_1 Analog Power Analog 1.8V power
124 AGND18 Analog Ground Analog Ground
General Power/ Ground (7)
54, 90 DVDD18 Power 1.8V power pin for internal digital circuitry

LGE Internal Use Only 2-28 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Pin Main Alt. Type Description
79 DVSS18 Ground 1.8V Ground pin for internal digital circuitry
50, 68,84 DVDD33 Power 3.3V power pin for internal digital circuitry
60 DVSS Ground 3.3V Ground pin for internal digital circuitry
Micro Controller , Flash I nterface and GPIO(12)
InOut 1) General purpose IO 3
33 GPIO3 INT# 8mA, SR 2) Microcontroller external interrupt 1
PD, SMT
InOut
34 GPIO4 General purpose IO 4
4mA, PD
InOut
35 GPIO6 General purpose IO 6
4mA, PD
InOut
36 SF_CS_ 8mA, SR Serial Flash Chip Select
PU, SMT
InOut
37 SF_DO 8mA, SR Serial Flash Dout
PD, SMT
InOut
38 SF_DI 8mA, SR Serial Flash Din
PU, SMT
InOut
39 SF_CK 8mA, SR Serial Flash Clock
PD, SMT
InOut 1) Microcontroller port 1-6
40 UP1_6 SCL 8mA, SR 2) I2C clock pin
PU, SMT
InOut 1) Microcontroller port 1-7
41 UP1_7 SDA 4mA, SR 2) I2C data pin
PU, SMT
Input
42 ICE Microcontroller ICE mode enable
PD, SMT
Input
43 PRST# Power on reset input, active low
PU, SMT
Input
44 IR IR control signal input
SMT
Dram Interface (37) (Sorted by position)
InOut
45 RD0 DRAM data 0
4mA
InOut
46 RD1 DRAM data 1
4mA
InOut
47 RD2 DRAM data 2
4mA
InOut
48 RD3 DRAM data 3
4mA
InOut
49 RD4 DRAM data 4
4mA
InOut
51 RD5 DRAM data 5
4mA
InOut
52 RD6 DRAM data 6
4mA
InOut
53 RD7 DRAM data 7
4mA
InOut
55 DQM0 Data mask 0
4mA, PD
InOut
56 RD15 DRAM data 15
4mA
InOut
57 RD14 DRAM data 14
4mA
InOut
58 RD13 DRAM data 13
4mA

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-29 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Pin Main Alt. Type Description
InOut
59 RD12 DRAM data 12
4mA
InOut
61 RD11 DRAM data 11
4mA
InOut
62 RD10 DRAM data 10
4mA
InOut
63 RD9 DRAM data 9
4mA
InOut
64 RD8 DRAM data 8
4mA
InOut
65 DQM1 Data mask 1
4mA, PD
InOut
66 RCLK Dram clock
4mA, PD
InOut
67 RA11 DRAM address bit 11
4mA, PD
InOut
69 RA9 DRAM address 9
4mA, PD
InOut
70 RA8 DRAM address 8
4mA, PD
InOut
71 RA7 DRAM address 7
4mA, PD
InOut
72 RA6 DRAM address 6
4mA, PD
InOut
73 RA5 DRAM address 5
4mA, PD
InOut
74 RA4 DRAM address 4
4mA, PD
Output
75 RWE# DRAM Write enable, active low
4mA, PD
Output
76 CAS# DRAM column address strobe, active low
4mA, PD
Output
77 RAS# DRAM row address strobe, active low
4mA, PD
InOut
78 BA0 DRAM bank address 0
4mA, PD
InOut
80 BA1 DRAM bank address 1
4mA, PD
InOut
81 RA10 DRAM address 10
4mA, PD
InOut
82 RA0 DRAM address 0
4mA, PD
InOut
83 RA1 DRAM address 1
4mA, PD
InOut
85 RA2 DRAM address 2
4mA, PD
InOut
86 RA3 DRAM address 3
4mA, PD
1) GPIO 7
2) Dram Clock Enable
InOut 3) MS_CLK set A
87 GPIO7 CKE
4mA, PD 4) Audio Mute
5) HSYN/VSYN input
6) C0
GPIO (6)
1) GPIO8
2) MS_BS set A
88 GPIO8 InOut 3) SD_CLK set A
4mA, PD 4) ASDATA2
5) ACLK

LGE Internal Use Only 2-30 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Pin Main Alt. Type Description
6) Audio Mute
7) HSYN/VSYN input
8) C1
1) GPIO9
2) MS_D0 set A
89 GPIO9 InOut 3) SD_CMD set A
4mA, PD 4) ASDATA1
5) ABCK
6) C2
7) RXD1
1) GPIO10
2) SD_CLK set B
3) SD_D0 set A
InOut 4) ASDATA0
91 GPIO10
4mA, PD 5) ALRCK
6) HSYN/VSYN output
7) C3
8) TXD1
1) GPIO11
2) SD_CMD set B
InOut 3) MS_BS set B
92 GPIO11 4mA, PD 4) Audio Mute
5) HSYN/VSYN output
6) C4
InOut 1) SPDIF output
93 SPDIF GPIO12
2mA, PD 2) GPIO12
1) GPIO13
InOut 2) SD_D0 set B
94 GPIO13 4mA, PD 3) ALRCK
4) Audio Mute
5) YUVCLK

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-31 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


2. IC401 MOTOR DRIVER

• PIN CONFIGURATION

• BLOCK DIAGRAM

LGE Internal Use Only 2-32 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


1. IC501 MPEG(MT1389L)

• PIN DESCRIPTION

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-33 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


3. IC101 MICOM1389L)

• PIN CONFIGURATION

PC5/DBGP0

PC7/DBGP2
PC6DBGP1
P83/AN3
P84/AN4
P85/AN5
P86/AN6

VDD3
VSS3
PC0
PC1
PC2
PC3
PC4

P30
P31
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

P70/INT0/T0LCP/AN8 49 32 P32/UTX1
P71/INT1/T0HCP/AN9 50 31 P33/URX1
P72/INT2/T0IN/NKIN 51 30 P34/UTX2
P73/INT3/T0IN 52 29 P35/URX2
RES 53 28 P36
XT1/AN10 54 27 P37
XT2/AN11 55 26 P27/INT5/T1IN
VSS1 56 25 P26/INT5/T1IN
LC87F5M64A
CF1 57 24 P25/INT5/T1IN
CF2 58 23 P24/INT5/T1IN/INT7
VDD1 59 22 P23INT4/T1IN
P80/AN0 60 21 P22/INT4/T1IN
P81/AN1 61 20 P21/INT4/T1IN
P82/AN2 62 19 P20/INT4/T1IN/INT6
P10/SO0 63 18 P07/T7O
P11/SI0/SB0 64 17 P06/T6O

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
P17/T1PWMH/BUZ

P05/CKO
P12/SCK0

P14/SI1/SB1
P15/SCK1
P16/T1PWML
P13/SO1

PWM2
PWM3
VDD2
VSS2
P00
P01
P02
P03
P04

Top view

LGE Internal Use Only 2-34 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


• BLOCK DIAGRAM

Interrupt control
IR PLA

Standby control
ROM correct

CF Flash ROM
generator
RC
Clock

X’tal

MRC

PC

SIO0 Bus interface

SIO1 Port 0 ACC

Timer 0 Port 1 B register

Timer 1 Port 2 C register

Timer 4 Port 7
ALU

Timer 5 Port 8

Timer 6 ADC PSW

INT0 to INT7 RAR


Timer 7
Noise filter

Base timer Port 3 RAM

PWM2/3 Port C Stack pointer

UART1 Watchdog timer

UART2 On-chip Debugger

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-35 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


3. IC101 MICOM

• PIN DESCRIPTION

Pin Name I/O Description Option


VSS1, VSS2 - - Power supply pin No
VSS3
VDD1, VDD2 - + Power supply pin No
VDD3
Port 0 I/O • 8-bit I/O port Yes
P00 to P07 • I/O specifiable in 4-bit units
• Pull-up resistor can be turned on and off in 4-bit units
• HOLD release input
• Port 0 interrupt input
• Shared Pins
P05 : Clock output (system clock / can selected from sub clock)
P06 : Timer 6 toggle output
P07 : Timer 7 toggle output
Port 1 I/O • 8-bit I/O port Yes
P10 to P17 • I/O specifiable in 1-bit units
• Pull-up resistor can be turned on and off in 1-bit units
• Pin functions
P10 : SIO0 data output
P11 : SIO0 data input/bus I/O
P12 : SIO0 clock I/O
P13 : SIO1 data output
P14 : SIO1 data input/bus I/O
P15 : SIO1 clock I/O
P16 : Timer 1 PWML output
P17 : Timer 1 PWMH output/beeper output
Port 2 I/O • 8-bit I/O port Yes
P20 to P27 • I/O specifiable in 1-bit units
• Pull-up resistor can be turned on and off in 1-bit units
• Other functions
P20: INT4 input/HOLD reset input/timer 1 event input/timer 0L capture input/
timer 0H capture input/INT6 input/timer 0L capture 1 input
P21 to P23 : INT4 input/HOLD reset input/timer 1 event input/timer 0L capture input/
timer 0H capture input
P24: INT5 input/HOLD reset input/timer 1 event input/timer 0L capture input/
timer 0H capture input/INT7 input/timer 0H capture 1 input
P25 to P27: INT5 input/HOLD reset input/timer 1 event input/timer 0L capture input/
timer 0H capture input
• Interrupt acknowledge type
Rising/
Rising Falling H level L level
Falling
INT4 enable enable enable disable disable
INT5 enable enable enable disable disable
INT6 enable enable enable disable disable
INT7 enable enable enable disable disable

LGE Internal Use Only 2-36 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Pin Name I/O Description Option
Port 7 I/O • 4-bit I/O port No
P70 to P73 • I/O specifiable in 1-bit units
• Pull-up resistor can be turned on and off in 1-bit units
• Shared pins
P70 : INT0 input/HOLD reset input/timer 0L capture input/watchdog timer output
P71 : INT1 input/HOLD reset input/timer 0H capture input
P72 : INT2 input/HOLD reset input/timer 0 event input/timer 0L capture input/
high speed clock counter input
P73 : INT3 input (with noise filter)/timer 0 event input/timer 0H capture input
AD converter input port: AN8 (P70), AN9 (P71)
• Interrupt acknowledge type
Rising/
Rising Falling H level L level
Falling
INT0 enable enable disable enable enable
INT1 enable enable disable enable enable
INT2 enable enable enable disable disable
INT3 enable enable enable disable disable

Port 8 I/O • 7-bit I/O port No


P80 to P86 • I/O specifiable in 1-bit units
• Shared pins
AD converter input port : AN0 (P80) to AN6 (P86)
PWM2 I/O • PWM2 and PWM3 output ports No
PWM3 • General-purpose I/O available
Port 3 I/O • 8-bit I/O port Yes
P30 to P37 • I/O specifiable in 1-bit units
• Pull-up resistor can be turned on and off in 1-bit units
• Pin functions
P32: UART1 transmit
P33: UART1 receive
P34: UART2 transmit
P35: UART2 receive
Port C I/O • 8-bit I/O port Yes
PC0 to PC7 • I/O specifiable in 1-bit units
• Pull-up resistor can be turned on and off in 1-bit units
• Pin functions
PC5 to PC7: On-chip Debugger
RES Input Reset pin No
XT1 Input • 32.768kHz crystal oscillator input pin No
• Shared pins
General-purpose input port
AD converter input port : AN10
Must be connected to VDD1 if not to be used.
XT2 I/O • 32.768kHz crystal oscillator output pin No
• Shared pins
General-purpose I/O port
AD converter input port : AN11
Must be set for oscillation and kept open if not to be used.
CF1 Input Ceramic resonator input pin No
CF2 Output Ceramic resonator output pin No

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-37 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


4. IC201 ADC(CS5345)

• PIN CONFIGURATION

SDOUT
DGND
MCLK
LRCK
OVFL

SCLK

TSTI
INT

NC
NC
NC
VD

48 47 46 45 44 43 42 41 40 39 38 37

SDA/CDOUT 1 36 VLS
SCL/CCLK 2 35 TSTO
AD0/CS 3 34 NC
AD1/CDIN 4 33 NC
VLC 5 32 AGND
RESET 6 CS5345 31 AGND
AIN3A 7 30 VA
AIN3B 8 29 PGAOUTB
AIN2A 9 28 PGAOUTA
AIN2B 10 27 AIN6B
AIN1A 11 26 AIN6A
AIN1B 12 25 MICBIAS

13 14 15 16 17 18 19 20 21 22 23 24
FILT+
VQ
TSTO

TSTO

AIN5A
AIN5B
AGND
VA

AIN4A/MICIN1
AIN4B/MICIN2
AFILTA
AFILTB

LGE Internal Use Only 2-38 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


4. IC201 ADC(CS5345)

• BLOCK DIAGRAM

+3.3V to +5V +3.3V to +5V


10 µF 0.1 µF 0.1 µF 0.1 µF 10 µF

VD VA VA
+1.8V 3.3 µF
to +5V VLS PGAOUTA
0.1 µF
3.3 µF
PGAOUTB
MCLK

Digital Audio SCLK


AIN1A Left Analog Input 1
Capture LRCK 1800 pF * 10 µF 100 100 k

SDOUT
* 10 µF 100 k
1800 pF 100
AIN1B Right Analog Input 1
INT
AIN2A Left Analog Input 2
OVFL 1800 pF * 10 µF 100 100 k
RESET
Micro- * 10 µF 100 k
Controller SCL/CCLK 1800 pF 100
AIN2B Right Analog Input 2
SDA/CDOUT
AD1/CDIN AIN3A Left Analog Input 3
1800 pF * 10 µF 100 100 k
AD0/CS
* 10 µF 100 k
1800 pF 100
2k 2k AIN3B Right Analog Input 3
See Note 1
+1.8V AIN4A/MICIN1 Left Analog Input 4
VLC
to +5V 1800 pF * 10 µF 100 100 k
0.1 µF
* 10 µF 100 k
1800 pF 100
AIN4B/MICIN2 Right Analog Input 4

AIN5A Left Analog Input 5


NC 1800 pF * 10 µF 100 100 k
Note 1: Resistors are required
for IC control port operation NC
NC
* 10 µF 100 k
NC 1800 pF 100
NC AIN5B Right Analog Input 5
Note 2 The value of RL is
dictated by the microphone AINA Left Analog Input ;
carteridge. TSTI 1800 pF * 10 µF 100 100 k
TSTO
TSTO
TSTO * 10 µF 100 k
1800 pF 100
AIN6B Right Analog Input 6
See Note 2
MICBIAS
RL
VQ 47 µF
AGND
FILT+
AGND * *
10 µF 0.1 µF 2.2nF 2.2nF
47 µF 0.1 µF AFILTA
AGND AFILTB
DGND * Capacitors must be C0G or equivalent

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-39 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


• PIN DESCRIPTION
Pin Name # Pin Description
Serial ControlData (Input/Output) - SDA is a data I/O in IC ® Mode. CDOUT is the output data line for
SDA/CDOUT 1
the control port interface in SPITM Mode.
SCL/CCLK 2 Serial Control Port Clock (Input) - Serial clock for the serial control port.
Address Bit 0 (IC) / Co ntrol Port Chip Select (SPI) (Input) - AD0 is a chip address pin in IC Mode;
AD0/CS 3
CS is the chip-select signal for SPI format.
Address Bit 1 (IC) / Ser ial Control Data Input (SPI) (Input) - AD1 is a chip address pin in IC Mode;
AD1/CDIN 4
CDIN is the input data line for the control port interface in SPI Mode.
ControlPort Power (Input) - Determines the required signal level for the control port interface. Refer
VLC 5
to the Recommended Operating Conditions for appropriate voltages.
RESET 6 Reset (Input) - The device enters a low-power mode when this pin is driven low.
AIN3A 7 Stereo Analog Input 3 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN3B 8 specification table.
AIN2A 9 Stereo Analog Input 2 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN2B 10 specification table.
AIN1A 11 Stereo Analog Input 1 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN1B 12 specification table.
AGND 13 Analog Ground (Input) - Ground reference for the internal analog section.
VA 14 Analog Power (Input) - Positive power for the internal analog section.
AFILTA 15 Antialias Filter Connection (Output) - Antialias filter connection for the channel A ADC input.
AFILTB 16 Antialias Filter Connection (Output) - Antialias filter connection for the channel B ADC input.
VQ 17 Quiescent Voltage (Output) - Filter connection for the internal quiescent reference voltage.
TSTO 18 Test Pin (Output) - This pin must be left unconnected.
FILT+ 19 Positive Voltage Reference (Output) - Positive reference voltage for the internal sampling circuits.
TSTO 20 Test Pin - This pin must be left unconnected.
AIN4A/MICIN1 21 Stereo Analog Input 4 / MicrophoneInput 1 & 2 (Input) - The full-scale level is specified in the ADC
AIN4B/MICIN2 22 Analog Characteristics specification table.
AIN5A 23 Stereo Analog Input 5 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN5B 24 specification table.
MicrophoneBias Supply (Output) - Low-noise bias supply for external microphone. Electrical charac-
MICBIAS 25
teristics are specified in the DC Electrical Characteristics specification table.
AIN6A 26 Stereo Analog Input 6 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN6B 27 specification table.
PGAOUTA 28 PGA Analog AudioOutput(Output) - Either an analog output from the PGA block or high impedance.
PGAOUTB 29
VA 30 Analog Power (Input) - Positive power for the internal analog section.
31
AGND Analog Ground (Input) - Ground reference for the internal analog section.
32
33 No Connect - These pins are not connected internally and should be tied to ground to minimize any
NC
34 potential coupling effects.
TSTO 35 Test Pin (Output) - This pin must be left unconnected.
Serial Audio Interface Power (Input) - Determines the required signal level for the serial audio inter-
VLS 36
face. Refer to the Recommended Operating Conditions for appropriate voltages.
TSTI 37 Test Pin (Input) - This pin must be connected to ground.
38,
No Connect - These pins are not connected internally and should be tied to ground to minimize any
NC 39,
potential coupling effects.
40
SDOUT 41 Serial Audio Data Output (Output) - Output for two’s complement serial audio data.
SCLK 42 Serial Clock (Input/Output) - Serial clock for the serial audio interface.
Left Right Clock (Input/Output) - Determines which channel, Left or Right, is currently active on the
LRCK 43
serial audio data line.
MCLK 44 Master Clock (Input/Output) - Clock source for the ADC’s delta-sigma modulators.
DGND 45 Digital Ground (Input) - Ground reference for the internal digital section.
VD 46 Digital Power (Input) - Positive power for the internal digital section.
INT 47 Interrupt (Output) - Indicates an interrupt condition has occurred.
OVFL 48 Overflow (Output) - Indicates an ADC overflow condition is present.

LGE Internal Use Only 2-40 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


5. IC704 PWM

• PIN CONFIGURATION

PWM8_M

PWM7_M

PWM6_M

PWM5_M

PWM4_M

PWM3_M

PWM2_M
PWM8_P

PWM7_P

PWM6_P

PWM5_P

PWM4_P

PWM3_P

PWM2_P
IO_VDD

IO_VDD

IO_VDD
IO_VSS

IO_VSS

IO_VSS

IO_VSS

IO_VSS

IO_VSS
DVDD

DVSS
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
OVERLOAD 76 50 IO_VSS
EPD_ENA 77 49 PWM1_P
SO/SDA 78 48 PWM1_M
SCK/SCL 79 47 IO_VDD
DVDD 80 46 PWM_HP_L_P
DVSS 81 45 PWM_HP_L_M
SI/I2C_AD0 82 44 IO_VSS
/CS/I2C_AD2
SPI/I2C
IO_VSS
XIN
83
84
85
86
PULSUS 43
42
41
40
DVSS
DVDD
PWM_HP_R_P
PWM_HP_R_M
XOUT 87 39 IO_VDD
DMIX_LRCK 88 38 IO_VSS
DMIX_BCK 89 37 PWM_SWL_P
DMIX_SDOUT 90 36 PWM_SWL_M
DVDD 91 35 DVSS
DVSS 92 34 DVDD
DMIX_MCLK 93 33 MIC_SDIN
IO_VDD 94 32 MIC_LRCK
IO_VSS 95 31 MIC_BCK
/RESET 96 30 MIC_MCLK
TEST_MODE1 97 29 IO_VDD
TEST_MODE2 98 28 IO_VSS
SCAN_ENA 99 27 EXT_MUTE
TEST_MODE3 100 26 SSDIN3
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9

MSDIN0
MSDIN1
MSDIN2
MSDIN3
PLL_AVSS

DVSS

SSDIN0
SSDIN1
SSDIN2
PLL_DVSS
IO_VSS

PLL_AVDD
IO_VSS

IO_VSS

MLRCK

SBCK
SLRCK
IO_VSS
IO_VDD

MBCK

DVDD
IO_VDD

IO_VDD
PLL_DVDD

IO_VSS

• BLOCK DIAGRAM

MBCK
MLRCK Input
MSDIN[0:3] Serial Audio
&
Output
Output
SBCK interface
MUX
SLRCK
SSDIN[0:3]
Serial DMIX_MCLK
Down Audio OLRCK
Sample OBCK
Mixer Output
Rate interface DMIX_SDOUT
Converter
Automatic
Gain PWM1_P/M
Limiter
Input PWM2_P/M
Mapper
Output Mapper

PWM3_P/M
PWM4_P/M
Bass Main Trim
Mixer EQ PWM5_P/M
MIC_MCLK Manager Volume Volume
Mic. PWM6_P/M
MIC_BCK
Input
MIC_LRCK PWM7_P/M
Processor
MIC_SDIN PWM PWM8_P/M
Modulator
Internal Clock Internal Reset PWM_HP_L_P/M
SPI/I2C
SO/SDA PWM_HP_R_P/M
SCK/SCL Host
Internal Controls Reset & Power Down
SI/I2C_AD0 Interface PWM_SWL_P/M
/CS/I2C_AD2 (I2C, SPI)
POP EPD_ENA
EXT_MUTE Crystal Power Supply
PLL NR
Oscillator OVERLOAD
XI N

XOUT

/RESET

PLL_DVDD

PLL_AVDD
PLL_DVSS

PLL_AVSS

IO_VDD
IO_VSS
DVDD
DVSS

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-41 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


5. IC704 PWM

• PIN DESCRIPTION

Name Pin NO. Type Description


Power and Ground
PLL_AVDD 6 Analog PLL analog power supply.
Power
PLL_AVSS 8 Analog PLL analog ground.
Ground
PLL_DVDD 3 PLL PLL digital power supply.
Power
PLL_DVSS 2 PLL PLL digital ground.
Ground
DVDD 13, 34, 42, Power Core power supply.
66, 80, 91
DVSS 14, 35, 43, Ground Core digital ground.
63, 81, 92
IO_VDD 4, Power I/O power supply. 3.3V Digital power supply.
10, 22, 29, 39, 47,
56, 65, 72, 94
IO_VSS 1, 5, 7, 9, 21, Ground I/O digital ground.
28, 38, 44, 50,
53, 57, 60, 64,
69, 73, 85, 95
Reset and Clock
/RESET 96 I H/W reset signal. Active Low Schmitt-Trigger input.
The Schmitt-Trigger input allows a slowly rising input to reset the
chip reliably. The RESET signal must be asserted ‘Low’ during
power up. De-assert ‘High’ for normal operation.
XIN 86 Analog Crystal Oscillator input pin.
XOUT 87 Analog Crystal Oscillator output pin.
PCM Audio Input/Output Interface
MBCK 11 I/O PCM bit clock input/output of main 8-channel audio.
User can select the master/slave mode of this signal.
Schmitt-Trigger input.
MLRCK 12 I/O PCM Word clock (left-right clock) input/output of main 8-channel
audio. User can select the master/slave mode of this signal.
Schmitt-Trigger input.
MSDIN [3:0] 15, 16, 17, 18 I PCM serial data input of main 8-channel audio.
Schmitt-Trigger input.
SBCK 19 I/O PCM bit clock input/output of 8-channel audio.
User can select the master/slave mode of this signal.
Schmitt-Trigger input.
SLRCK 20 I/O PCM word clock (left-right clock) input/output of sub 8-channel
audio. User can select the master/slave mode of this signal.
Schmitt-Trigger input.
SSDIN [3:0] 23, 24, 25, 26 I/O PCM serial data input of sub-channel audio.
User can set this sub-channel data input pins to PCM serial data
output pins. See the Control Register Description part.
Schmitt-Trigger input

LGE Internal Use Only 2-42 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


MIC_MCLK 30 O Main clock for external microphone input A/DC.
Clock frequency can be selected between 6.144MHz,
12.288MHz, and 24.576MHz.
MIC_BCK 31 I/O PCM bit clock input/output of external microphone.
Bit clock frequency is 3.072MHz (48kHz x 64, fixed)
MIC_LRCK 32 I/O PCM Word clock (left-right clock) input/output of external
microphone. Word clock rate is 48kHz (fixed).
MIC_SDIN 33 I PCM serial data input of external microphone.
Schmitt-Trigger input.
DMIX_MCLK 93 O Main clock for external down-mix line output D/AC.
DMIX_BCK 89 O PCM bit clock output of down-mix signal.
Bit clock frequency is 6.144MHz (96kHz x 64, fixed)
DMIX_LRCK 88 O PCM Word clock (left-right clock) output of down-mix signal.
Word clock rate is 96kHz (fixed).
DMIX_SDOUT 90 O PCM serial data output of down-mix signal.

PWM Audio Output


PWM1_P 49 O Positive PWM output of channel 1.
PWM1_M 48 O Negative PWM output of channel 1.
PWM2_P 52 O Positive PWM output of channel 2.
PWM2_M 51 O Negative PWM output of channel 2.
PWM3_P 55 O Positive PWM output of channel 3.
PWM3_M 54 O Negative PWM output of channel 3.
PWM4_P 59 O Positive PWM output of channel 4.
PWM4_M 58 O Negative PWM output of channel 4.
PWM5_P 62 O Positive PWM output of channel 5.
PWM5_M 61 O Negative PWM output of channel 5.
PWM6_P 68 O Positive PWM output of channel 6.
PWM6_M 67 O Negative PWM output of channel 6.
PWM7_P 71 O Positive PWM output of channel 7.
PWM7_M 70 O Negative PWM output of channel 7.
PWM8_P 75 O Positive PWM output of channel 8.
PWM8_M 74 O Negative PWM output of channel 8.
PWM_HP_L_P 46 O Positive PWM output of headphone left channel.
PWM_HP_L_M 45 O Negative PWM output of headphone left channel.
PWM_HP_R_P 41 O Positive PWM output of headphone right channel.
PWM_HP_R_M 40 O Negative PWM output of headphone right channel.
PWM_SWL_P 37 O Positive PWM output of subwoofer line output.
PWM_SWL_M 36 O Negative PWM output of subwoofer line output.
System Control Interface
SPI/I2C 84 I Host interface mode (SPI or I2C) selector.
Assert ‘HIGH’ for SPI mode. De-assert ‘LOW’ for I2C mode.
Internal pull-down resistor.
SO/SDA 78 I/O SO for SPI mode or SDA for I2C mode.

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-43 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


SCK/SCL 79 I SCK for SPI mode or SCL for I2C mode.
Schmitt-Trigger input.
SI/I2C_AD0 82 I SI for SPI mode or Slave Address 0 for I2C mode.
Schmitt-Trigger input.
Internal pull-down resistor.
/CS/I2C_AD2 83 I Chip selector (CS) for SPI mode or Slave Address 2 for I2C
mode.
Schmitt-Trigger input.
Internal pull-down resistor.
Special Control Interface
EXT_MUTE 27 I External mute control input. Active High.
Assert ‘HIGH’ to mute audio output.
Internal pull-down resistor.
OVERLOAD 76 I Power stage overload indication input.
Polarity is programmable. Schmitt-Trigger input.
When OVERLOAD is asserted, all PWM audio outputs go to
“LOW”. That shutdown process is programmable.
Internal pull-down resistor.
EPD_ENA 77 O External amplifier power device enable output. Active High.
Test Mode
TEST_MODE1 97 I Test mode selection pin 1.
In normal operation, it should be “LOW” or not connected.
Internal pull-down resistor.
TEST_MODE2 98 I Test mode selection pin 2.
In normal operation, it should be “LOW” or not connected.
Internal pull-down resistor.
SCAN_ENA 99 I Scan enable. Active High.
In normal operation, it should be “LOW” or not connected.
Internal pull-down resistor.
TEST_MODE3 100 I Test mode selection pin 3.
In normal operation, it should be “LOW” or not connected.
Internal pull-down resistor.

All inputs and bi-directional inputs are 5 Volt tolerant. The corresponding pins can be connected to the buses that can
swing between 0V and 5V. The output-only pins are not 5V tolerant and the buses they are connected to can swing only
between 0V and 3.3V.

LGE Internal Use Only 2-44 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


WIRING DIAGRAM

CABLE1
18PIN

WIRING DIAGRAM
PN202 HT303/HT353
EBY38558901(#8) REV 8.2
2008.12.16

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-45 2-46 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


OVERALL BLOCK DIAGRAM

MT1389FE/L

BLOCK DIAGRAM
HT303/HT353
EBY38558901(#7) REV 8.2
2008.12.16

LGE Internal Use Only 2-47 2-48 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO CIR-
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF-
NOTE :
1. Shaded( ) parts are critical for safety.
Replace only with specified part number.
CUMSTANCES SHOULD THE ORIGINAL DESIGN BE
1. SMPS(POWER) CIRCUIT DIAGRAM MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
FER FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
PERFORMANCE IMPROVEMENT CHANGES INTO
SHOULD BE REPLACED ONLY WITH TYPES IDENTI- THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
CAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL LITERATURE IS PRINTED.

12

11

10

SMPS-WIDE
HT303/HT353
EBY39308001 REV 7.2
1
NOTES) Symbol denotes DC chassis ground.
NOTE)
NOTE)
Warning
Parts that are shaded are critical 2008.8.22
NOTE) With respect to risk of fire or
NOTE) electricial shock.

A B C D E F G H I J K L M N O P Q R S T

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-49 2-50 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


2. MPEG CIRCUIT DIAGRAM

12

11

10

MPEG PART
HT303/HT353
1 EBY38558901(#1) REV 8.2
2008.12. 16

A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 2-51 2-52 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


3. SERVO CIRCUIT DIAGRAM

12

11

10

SERVO
HT303/HT353
1
EBY38558901(#2) REV 8.2
2008.12.16
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-53 2-54 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


4. MICOM CIRCUIT DIAGRAM

12

11

10

MICOM
HT303/HT353
1 EBY38558901(#3) REV 8.2
2008.12.16
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 2-55 2-56 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


5. I/O CIRCUIT DIAGRAM

12

11

10

I/O
HT303/HT353
1 EBY38558901(#4) REV 8.2
2008.12.16
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-57 2-58 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


6. AMP CIRCUIT DIAGRAM

12

11

10

AMP
1 HT303/HT353
EBY38558901(#5) REV 8.2
2008.12.16
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 2-59 2-60 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


7. MIC CIRCUIT DIAGRAM

12

11

10

MIC
1
HT303/HT353
EBY38558901(#6) REV8.2
2008.12.16
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-61 2-62 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


8. FRONT CIRCUIT DIAGRAM

12

11

10

FRONT
HT303
1 EBY39798401 REV5.1
2007. 11. 30
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 2-63 2-64 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


9. PWR KEY CIRCUIT DIAGRAM

12

11

10

PWR KEY
HT303
1 EBY39799101(#1) REV2.1
2007. 11. 30

A B C D E F G H I J K L M N O P Q R S T

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-65 2-66 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


10. MIC & USB & PTB CIRCUIT DIAGRAM

12

11

10

MIC&USB&PTB
HT303
1 EBY39799201 REV3.3
2007. 11. 30
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 2-67 2-68 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C. BOARD DIAGRAM ( TOP VIEW )

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-69 2-70 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


MAIN P.C. BOARD DIAGRAM ( BOTTOM VIEW )

LGE Internal Use Only 2-71 2-72 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


2. SMPS P.C. BOARD DIAGRAM

NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

Copyright © 2009 LG Electronics. Inc. All right reserved. 2-73 2-74 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


3. TIMER P.C BOARD DIAGRAM

4. KEY P.C. BOARD DIAGRAM

5. FRONT JACK P.C. BOARD DIAGRAM

LGE Internal Use Only 2-75 2-76 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


SECTION 3. EXPLODED VIEWS
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
• CABINET AND MAIN FRAME SECTION 462 TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

463

A 250

283

A
A50
B
463 463
463
A43
C
462
PN302 CABLE1
A47

MA
IN
E
SM
PS D C
D 300
PN202 465 A46

467 465

E
275
279
FR
ON A44
A41 T
JA
CK

262

261

260 261

Copyright © 2009 LG Electronics. Inc. All right reserved. 3-1 3-2 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


• DECK MECHANISM EXPLODED VIEW(DP-12TV)

001

A02 002 A01

439 003
018

013

014
020

017

435
016
015B

015
015A

440
026
010

442
012A
012

A03

037

012 442
019

LGE Internal Use Only 3-3 3-4 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


• PACKING ACCESSORY SECTION

808 BATTERY 818 PORTABLE IN CABLE

900 REMOTE CONTROL


825 FM WIRE ANTENNA

801 OWNER’S MANUAL

804 BAG
803 PACKING, CASING

803 PACKING, CASING

802 BOX

Copyright © 2009 LG Electronics. Inc. All right reserved. 3-5 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


• SPEAKER SECTION

1. CENTER/REAR SPEAKER (SH33PD-S)

A70 CENTER SPK


A60 R.L SPK 753
A61 R.R SPK

WIRE70 CENTER SPK


WIRE60 R.L SPK
WIRE61 R.R SPK
752

751

750

LGE Internal Use Only 3-6 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


2. FRONT SPEAKER (SH33PD-F)

A80
853
A80B

A80A 854

850

856
851 A80C

853

858
859

852
853

860
855

853

861
855B

855A
857A 853
WIRE80 : F.L

WIRE81 : F.R
857

Copyright © 2009 LG Electronics. Inc. All right reserved. 3-7 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


LGE Internal Use Only 3-8 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


3. PASSIVE SUBWOOFER (SH33PD-W)

A90
952

WIRE90

950 956

954
951 955

953

Copyright © 2009 LG Electronics. Inc. All right reserved. 3-9 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


LGE Internal Use Only 3-10 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


SECTION 4. MECHANISM (DP-12TV)

[CONTENTS]

DECK MECHANISM PARTS LOCATIONS


• Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
• Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
• Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

DECK MECHANISM DISASSEMBLY


1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-1. Plate Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4


3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4


5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Copyright © 2009 LG Electronics. Inc. All right reserved. 4-1 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


DECK MECHANISM PARTS LOCATIONS
• Top View Procedure Disass Fig-
Parts Fixing Type
Starting No. embly ure

1 Main Base 4-1

1 2 Clamp Assembly 4-1


Disc
1, 2 3 Plate Clamp 4-1
1, 2, 3 4 Magnet Clamp 4-1
1, 2, 3, 4 5 Clamp Upper 4-1
1 6 Tray Disc 4-2
1, 6 7 Base Assembly Sled 4-3
4 Screws,
1, 2, 6 8 Gear Feed 1 Connector 4-3
1 Locking Tabs
1, 2, 6, 8 9 Gear 4-3
Middle
• Top View(without Tray Disc)
1, 2, 6, 8, 10 Gear Rack 1 Screw 4-3
9
1, 2, 7 11 Rubber Rear 4-3
1, 2, 7 12 Frame Assembly 1 Screw Bottom 4-4
Up/Down
1, 2 13 Belt Loading 1 Locking Tab 4-4
1, 2 ,13 14 Gear Pulley 4-4
1, 2, 13, 14 15 Gear Loading 1 Locking Tab 4-4
1, 2, 7, 12, 13, 16 Guide Up/Down 4-4
14 17 PWB Assembly 1 Locking Tab Bottom 4-4
1, 2, 13 Loading 1 Hook
2Screw
1, 2, 7, 12, 13, 18 Base Main 2 Locking Tabs 4-4
14, 15, 16, 17

• Bottom View

Note
When reassembling, perform the procedure in
reverse order.
The “Bottom” on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.

LGE Internal Use Only 4-2 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


DECK MECHANISM DISASSEMBLY

TRAY DISC
MAIN BASE

DISC CLAMP ASSEMBLY


PLATE CLAMP

MAGNET CLAMP

CLAMP UPPER

(Fig. A) BASE MAIN


HOLDER

LEVER

BASE MAIN
BASE MAIN

BOTTOM SIDE VIEW

Fig. 4-1 Fig. 4-2

1. Main Base (Fig. 4-1) 2. Tray Disc (Fig. 4-2)


1-1. Clamp Assembly Disc 1) Insert and push a Driver in the emergency eject
1) Place the Clamp Assembly Disc as Fig. (A) hole(A) at the right side, or put the Driver on the
2) Lift up the Clamp Assembly Disc in direction of Lever(B) of the Gear Emergency and pull the
arrow(A). Lever(B) in direction of arrow so that the Tray Disc
3) Separate the Clamp Assembly Disc from the is ejected about 15~20mm.
Holder Clamp. 2) Pull the Tray Disc until it is separated from the
1-1-1. Plate Clamp Base Main completely.
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

Copyright © 2009 LG Electronics. Inc. All right reserved. 4-3 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER
Distinguish upper and
RUBBER DAMPER lower sides
(Assemble with care)

BASE PU

(S2)
(S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY

GEAR RACK

SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3. Base Assembly Sled (Fig. 4-3) 3-3. Gear Rack


1) Release 4 Screw(S2). 1) Release the Scerw(S3)
2) Disconnect the FFC Connector(C1)
3-1. Gear Feed 4. Rubber Rear (Fig. 4-3)
3-2. Gear Middle

LGE Internal Use Only 4-4 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


GUIDE UP/DOWN

GEAR LOADING

GEAR PULLEY
(L6)

SCREW INSERTION (L6)


TORGUE CONTROL
(800gf DOWN)
(L4) BASE MAIN

BELT LOADING

(H1)
(C2)
PWB ASSEMBLY LOADING

(S5)
(S4)

BASE MAIN
(S4)

(A) (A)

UP/DOWN FRAME ASSEMBLY


(A)
(L5) (B)
GUIDE UP/DOWN
FIG. (A) (B)
FIG. (B)
(C) GUIDE UP/DOWN
(B)

GUIDE UP/DOWN
FIG. (C)
Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4) 8. Gear Loading (Fig. 4-4)


Note
9. Guide Up/Down (Fig. 4-4)
Put the Base Main face down(Bottom Side) 1) Move the Guide Up/Down in direction of arrow(A) as
1) Release the screw(S4) Fig.(A)
2) Unlock the Locking Tab(L3) in direction of arrow 2) Push the Locking Tab(L5) down and then lift up the
and then lift up the Frame Assembly Up/Down to Guide Up/Down to separate it from the Base Main.
separate it from the Base Main. Note
Note When reassembling place the Guide Up/Down as Fig.(C)
• When reassembling move the Guide Up/Down in and move it in direction arrow(B) until it is locked by the
direction of arrow(C) until it is positioned as Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
Fig.(C).
• When reassembling insert (A) portion of the Frame
10. PWB Assembly Loading (Fig. 4-4)
Assembly Up/Down in the (B) portion of the Guide Note
Up/Down as Fig.(B) Put the Base Main face down(Bottom Side)
1) Release 1 Screws(S5)
6. Belt Loading(Fig. 4-4) 2) Unlock the Loading Motor (C2) from the Hook (H1) on
Note the Base Main.
Put the Base Main on original position(Top Side) 3) Unlock 2 Locking Tabs(L6) and separate the PWB
Assembly Loading from the Base Main.
7. Gear pulley (Fig. 4-4)
1) Unlock the Locking Tab(L4) in direction of arrow(B) and 11. Base Main(Fig. 4-4)
then separate the Gear Pulley from the Base Main.

Copyright © 2009 LG Electronics. Inc. All right reserved. 4-5 LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


DECK MECHANISM EXPLODED VIEW (DP-12TV)

001

A02 002 A01

439 003
018

013

014
020

017

435
016
015B

015
015A

440
026
010

442
012A
012

A03

037

012 442
019

LGE Internal Use Only 4-6 Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine

You might also like