You are on page 1of 85

Internal Use Only

Website http://biz.lgservice.com

SERVICE MANUAL
MINI HOME THEATER
SERVICE MANUAL

MODEL :XD203(XDS203V)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.

MODEL : XD203(XDS203V)
P/NO : AFN52679821 AUGUST, 2008
[CONTENTS]
❍ SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• LOCATION OF USERS CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
• SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
• USB DOWN LOAD GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

❍ SECTION 2. EXPLODED VIEWS


• CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• TAPE DECK MECHANISM (SINGLE DECK) EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . 2-3
• SPEAKER EXPLODED VIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
• PACKING ACCESSORY VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

❍ SECTION 3. AUDIO ELECTRICAL PART


• AUDIO ELECTICAL TROUBLESHOOTING GUIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
• INTERNAL BLOCK DIAGRAM OF ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
• WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
• BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
• SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
• PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53

❍ SECTION 4. DVD ELECTRICAL PART


• DVD ELECTICAL TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
• WAVEFORMS OF MAJOR CHECK POINT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
• SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
• PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

❍ SECTION 5. REPLACEMENT PARTS LIST


• REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-1 - LGE Internal Use Only
Only for training and service purposes
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for
camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab
should be used, taking care not to distort this.

6) Never attempt to disassemble the pick-up.


Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not
use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this
alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

LGE Internal Use Only - 1-2 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong mag-
netism is present, or where there is excessive dust.

2. Notes for repair


1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)

NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.

Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-3 - LGE Internal Use Only
Only for training and service purposes
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com-
monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir-
cuits and some field-effect transistors and semiconductor chip components. The following techniques should be
used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a com-
mercially available discharging wrist strap device, which should be removed for potential shock reasons prior
to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready
to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conduc-
tive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gener-
ate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

LGE Internal Use Only - 1-4 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LOCATION OF USERS CONTROLS

FRONT / BACK PANEL

5 disc Changeable tray


Disc select buttons
MAIN UNIT OPEN
POWER /|
VSM
FUNCTION
STOP/ DEMO. • TUNNING (-/+)
• PRESET (-/+)
• USB Rec./ REC/ PAUSE
PUSH EJECT- TAPE

VOLUME Adjustment

TIMER
CLOCK
SET/ RDS- OPTIONAL/
CD PAUSE
OPEN XDSS -PLUS ( MP3 Optimizer)

DISPLAY MODE
CD SYNC./ REVERSE MODE
MIC1/ MIC2
MIC VOL.
HEADPHONE JACK
WOOFER VOL.
PORTABLE IN
USB connector

Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-5 - LGE Internal Use Only
Only for training and service purposes
REMOTE CONTROL

POWE
D. SEL
FUNCTION
INPUT
SLEEP
MUTE
EQ (EQUALIZER Effect)
VSM
PLAY (  )
ECHO VOL.( / )
STOP (  )
MIC VOL.( /  ) PAUSE/ STEP (  )
SETUP SCAN(  /  )
MENU SKIP (  / )
DISPLAY PROG./ MEMO.
TITLE VOLUME (+/-)
 /  / (left/ right/ up/ down)
SELECT/ ENTER
PRESET (-/+) ( /  ) CLEAR
TUN.(-/+) ( / ) S- TITLE
REPEAT
VOCAL FADER
RDS
PTY
RETURN ( )

LGE Internal Use Only - 1-6 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SPECIFICATIONS
General
Power supply Refer to main label.
Power consumption Refer to main label.
Net Weight 5.7 kg
External dimensions (W x H x D) 190 x 291 x 352 mm

Tuner
FM Tuning Range 87.5 - 108.0 MHz or 65.0 - 74.0 MHz, 87.5 - 108.0 MHz
Intermediate Frequency 10.7 MHz
AM Tuning Range 522 - 1,620 kHz or 520 - 1,720 kHz
Intermediate Frequency 450 kHz

Amplifier
OUTPUT POWER Front*: 100 W + 100 W (4 Ω, THD 10 %)
Center: 60 W( 8 Ω, THD 10 %)
Rear *: 60 W + 60 W( 8 Ω, THD 10 %)
Subwoofer*: 150 W (3 Ωat 30 Hz, THD 10 %)

DVD/ VCD/ CD player


Frequency response (audio) 40 - 20000 Hz
Signal- to- noise ratio (audio) More than 75 dB (1 kHz)
Signal- to- noise ratio (video) More than 55 dB (1 kHz)
Dynamic range (audio) More than 80 dB
Video output 1.0 V (p- p), 75 Ω
Component Video output (Y) 1.0 V (p- p), 75 Ω
(Pb)/( Pr) 0.7 V (p- p), 75 Ω

Cassette tape player


F. F/ REW Time 120 sec (C- 60)
Frequency Response 250 - 8000 Hz
Signal to Noise Ratio 43 dB
Channel Separation 45 dB (P/ B)/ 45 dB (R/ P)
Erase Ratio 50dB (MTT- 5511)

Speakers
XDS533V XDS533S DS533C XDS533W
Front Speaker Rear Speaker Center Speaker Passive Subwoofer
Type 2 Way 3 Speaker 1 Way 1 Speaker 1Way1Speaker
Impedance 4Ω 8Ω 8Ω 3Ω
Rated Input Power 100 W 60 W 60 W 150 W
Max. Input Power 200W 120 W 120 W 300 W
Net Dimensions 190 x 356 x 280 mm 108x 179 x 117 mm 286 x 86 x 80 mm 197 x 356 x 260mm
(W x H x D)
Net Weight 4.6 kg 1.15 kg 0.78 kg 5.35kg

Designs and specifications are subject to change without notice.

Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-7 - LGE Internal Use Only
Only for training and service purposes
USB DOWN LOAD GUIDE

• AUDIO USB DOWN LOAD GUIDE

The name of the program file to download is XD533_date.hex.


- At some PCs with the security program (Water Wall)installed, store it at the USB device, disable
the security protection, and download it to the set.

Note) Do not perform any other work such as disconnecting the USB device, switching to the
other Function and turning off the power while downloading it to the set.
The USB device should be disconnected after completing the download.

1. When the USB device is inserted at the USB function.

2. is displayed on the TV screen after a while.

LGE Internal Use Only - 1-8 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. The message “Upgrade” is displayed while downloading.

4. The power is automatically turned off when downloading is completed.

Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-9 - LGE Internal Use Only
Only for training and service purposes
• DVD USB DOWN LOAD GUIDE

The program file to download should be named as BANK30.ROM.


- The downloaded file should be modified as BANK30.ROM to use.
- At some PCs with the security program (Water Wall)installed, store BANK30.ROM at the USB
device, disable the security protection, and download it to the set.
- After safely storing BANK30. ROM at the USB device, perform the following steps.

Note) Do not perform any other work such as disconnecting the USB device, switching to the
other Function and turning off the power while downloading it to the set.

1. When the USB device is inserted at the USB function,

2. is displayed on the TV screen after a while.

3. When downloading is completed, the message “Completed” is displayed at the top left of the TV screen
as shown at Figur.

(1) If the message “NO USB” is displayed as shown at Figure (2) downloading is completed.

LGE Internal Use Only - 1-10 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
4. Turn on the power, press the SETUP button of the remote controller at the USB FUNCTION.
When the SETUP window is displayed on the screen, move down once to select the DISPLAY menu.
Go to the TV Aspect at the right menu, move to “16:9”, enter “1397139” by using the numeric key of the
remote controller, and then press the Enter key.
Then, the System Information screen is displayed as shown at the
figure. If not, retry the steps at the above.

Left Right

Down

5. When Step 3 is completed, press the PAUSE KEY of the remote controller.

6. Disconnect the power code, and reconnect it after 5 seconds to complete downloading.

7. When the power is turned on sgisn, the language selection menu is initially displayed.
After selecting the desired language, press the SELECT/ENTER.

Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-11 - LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only - 1-12 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 2. EXPLODED VIEWS
451
• CABINET AND MAIN FRAME SECTION 261

A26
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE 453
LITERATURE. A E

451
A43 F

CABLE6
257 MAIN
CABLE2 453
451
FRONT
CABLE5 A46
J 451
G
F A48 B
J CABLE3 I
K C
A50 453 453
DVD
P3309
I

C
A41 262
G CABLE4 260
P7304
451
250
P3303
K 450

451 9701

259 451
263 305 451
251
A
SMPS
CABLE1
A53 D
9702

258 A47
451 CN201 B
H

256 276
252
253 451
E
272
451
A00
255
274

254 451
273

A44

Copyright © 2007 LG Electronics. Inc. All right reserved. - 2-1 - - 2-2 - LGE Internal Use Only
Only for training and service purposes
• TAPE DECK MECHANISM (SINGLE DECK) EXPLODED VIEW

006
020
019

A00
017
037 022
001
018

001

A01
003

015 023

009

025

A02
011
009

LGE Internal Use Only - 2-3 - - 2-4 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
• DECK MECHANISM EXPLODED VIEW (5 CHANGER)

075

003

074
072

071
004
011

431
023

005

006

038
007

062

A26
001

037
032 031

002

073

Copyright © 2007 LG Electronics. Inc. All right reserved. - 2-5- - 2-6- LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only - 2-7 - - 2-8 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SPEAKER EXPLODED VIEW
• FRONT SPEAKER (XDS203V)

A80L
A80R

A80BL
A80BR

A80A

855
853
850
857

854
852
856

851 858 WIRE80


853 WIRE81
855
858

Copyright © 2007 LG Electronics. Inc. All right reserved. - 2-9 - LGE Internal Use Only
Only for training and service purposes
• PACKING ACCESSORY VIEW

808 Battery 824 ANTENNA LOOP

900 Remote Control 825 Antenna (FM)

801 Instruction Ass'y 803 Packing

803 Packing

804 Bag

802 Box

LGE Internal Use Only - 2-10 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 3. AUDIO ELECTRICAL PART
AUDIO ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)

POWER (SMPS)

YES

Check the FUSE NO


Replace the fuse.
F901.

YES

Check
the DC V of C905 NO
Check BD901,LF901,902.
if DC V is over
400V.

YES

Check the
DC V of C909,C903,C921 NO NO
Check IC901,902. Replace IC901,902.
If DC V is in 14~19V
And it is steady

YES
YES
Check short of P9701,P9702 line.

Check the NO
DC V of C981,C945. Check short of P9702 line.
If DC V is 6.1V.

YES

Check the
DC V of C950,C951 NO
Check short of P9701 line.
If DC V is in
31.68V.

YES

OK

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-1 - LGE Internal Use Only
Only for training and service purposes
2. P-SENS 3. VKK PART CHECK

P-SENS VKK CHECK

YES YES

Check Check
NO Check power circuit the PIN3 of P9702 NO Check power circuit
the PIN6 of P9702
if DC V is over Troubleshooting. if DC V is over Troubleshooting.
5.6V -28V.

YES YES

OK OK

4. MICOM PART CHECK I

MICOM PART
HECK I

YES

Check P-SENS NO Refer to SMPS


(P7904_PIN6) troubleshooting.

YES

Check Check the


Check both NO NO NO Replace IC101
If input voltage of Periphery of IC101
End voltage of IC101 (KIA7042)
IC101 is over 5V (KIA7042)
(KIA7042)

YES YES

Check voltage of Check if IC101 of output


IC100(LC87Fxxx)PIN4 voltage is over4.3V

YES YES

OK OK

LGE Internal Use Only - 3-2 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. MICOM PART CHECK II

MICOM PART CHECK II

YES

Check P-SENS NO Refer to SMPS


(P7904_PIN6). troubleshooting.

YES

Check both NO Check NO


End voltage of D101. If output of Replace D101.
D101 is 5V.

YES
Check If IC103_PIN8 and YES
IC100_PIN14,40,55,89 are 5V .
YES
Check D101.
X101:32.768KHz
X100:9.8304MHz
Check the operation.
YES YES

OK OK

6. IC103(S24CS16A01) PART CHECK

CHECK IC100
PIN81,82
YES

PIN81:DATA NO NO Refer to micom


Check MICOM
PIN82:CLK Voltage 5V. troubleshooting.

YES
YES

NO
Check MICOM. Replace MICOM.

YES

OK OK

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-3 - LGE Internal Use Only
Only for training and service purposes
7. FLD DISPLAY PART CHECK

FLD DISPLAY CHECK

YES
Check
NO
P7904 PIN1,2,3 Refer to SMPS.
Voltage input

YES
Check if both end voltage of
F1,F2 are over 3.7V.
VKK : Over 28V
YES Check P3302 Connection.

YES
Check P7302
Connection and Power. NO NO
Check each Replace P3302.
pin29:FL+26,pin28:FL-22, PIN voltage.
pin27:Vkk over 28V,
pin24:+5.6V
YES

YES OK

Check
IC301(PT6324)Voltage IF voltage is not 5V.
Pin50 VKK:-28V Check input and output of D303.
PIN:9,52:+5V YES

NO
Replace IC301.
Check IC301.
YES
YES

OK
IC100
Check IC301
Data communication.
Pin pin NO IC100 : 27,26,28 PIN Check
27pin 3pin STB DATA INPUT.
26pin 2pin data
28pin 1pin clk YES
26PIN DATA OUT
Check DATA INPUT.
YES
YES

NO
FLD light on? Check IC100. Replace IC100.

YES YES
OK OK

LGE Internal Use Only - 3-4 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
8. PWM MODULATION PART CHECK

PWM MODULATION
PART CHECK
YES

P7905 PIN9,10 Refer to SMPS


3.3V Check NO Troubleshooting

YES
Check IC604(PS9830)
VDD PIN VOLTAGE NO Check X601
12.288MHz Replace X601.
(3,10,22,29,39,47,56,65,72,87,94) NO
Check X601 PIN2 :3.3V
YES YES

Check OK
X601 12.288MHz
Operation.

YES
IC604 Check LINE
PIN86 CLK INPUT Resistor output Replace R671,R670,R665
SDA:R671,SCL:R670 NO
Check RST:R665
YES YES

Check OK
IC100(LC87Fxx)
PIN22:PWM REST
PIN79:PWM SDA NO
PIN80:PWM SCL Check
OUTPUT DVD ASSY Communication Refer to DVD troubleshooting
P7403 NO
YES
Check
IC604(PS9830) Check Check each LINE
DATA INPUT PIN23,24,25,26 IC604(PS9830) DATA Resistor output
NO INPUT NO
PWM WAVE
Check.
YES
YES
OK
Check PWM
Modulator output Check
FL:PIN75(+),74(-) Replace IC604.
FR:PIN71(+),70(-) NO IC604(PS9830) NO
OTHER OUTPUT
Check

YES YES

OK OK

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-5 - LGE Internal Use Only
Only for training and service purposes
9. PWM MODULATION PART CHECK

POWER AMP PART CHECK

YES

P7905 PIN3:+12v NO
Refer to SMPS Troubleshooting.
PIN13,14,15:32V

YES

Check each IC700,701,702,703


PIN27,26,32,35,40,41 INPUT VOLTAGE

YES

Check each NO
IC700,701,702,703 PIN1,22,23,44:+12V Check each line resistor output voltage.
INPUT

YES

Check PWM Modulator input


each PIN6,8,16,18.

YES

POWER IC700,701,702,703
PIN28,31,36,39 output.

YES

Check output NO
Replace the coil.
line coil.

YES

OK

LGE Internal Use Only - 3-6 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
10. POWER AMP PART CHECK

AUX FUNCTION CHECK

YES

Check JK001connection.

YES

Check IC201 NO
(CS5345) Check CN201 Connection.
PIN7,8 INPUT

YES

Check IC201 NO Check ic201 NO Check CN202 PIN4,5:+5V


(CS5345) PIN46:+3.3V
PIN11,12: +3.3V
PIN41 data output PIN14:+5V

YES

Check ic201
NO Check CN206
PIN1:SDA
PIN2:SCL PIN8:SDA,PIN9:SCL,PIN10:RST
PIN6:RST
YES
YES
IC501(ES8390)
PIN55 INPUT DATA.

YES

IC501(ES8390)
DADATA0 OUTPUT.

YES

OK

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-7 - LGE Internal Use Only
Only for training and service purposes
11. AUX FUNCTION PART CHECK

FUNCTION CHECK

YES
Each function
(tuner/tape/portable)
output to IC200(BU4052) Check
input : L/R_CH. IC200 (BU4052) NO Check P7905 connection
PIN7:-12V After replace IC200.
YES PIN:16:+12V
Check
NO YES
IC200 (BU4052)
PIN3,13 each function Each function
output. output line Check.

YES YES

Check
Check IC801 NO IC801 (MC4580)
(MC4580) PIN:-12V
PIN1,7 output. PIN:8:+12V

YES YES
Check P7501
Refer to SMPS.
PIN6(L-CH),PIN8(R-CH).
YES

Check
NO
IC201 (CS5345) Check CN202 Connection.
PIN26,27 INPUT.

YES

Check Check ic201


NO NO Check CN202 PIN4,5:+5V
IC201 (CS5345) PIN46:+3.3V
PIN41 data output. PIN11,12: +3.3V
PIN14:+5V

YES YES
IC501(ES8390)
PIN55 INPUT DATA. Check ic201
PIN1:SDA NO Check CN206
YES PIN2:SCL PIN8:SDA,PIN9:SCL,PIN10:RST
PIN6:RST
IC501(ES8390) YES
DADATA0 OUTPUT. YES
YES

OK Replace IC201.

LGE Internal Use Only - 3-8 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
12. TUNER/TAPE/PORTABLE FUNCTION PART CHECK

TAPE PLAY PART CHECK

YES

Check IC210 NO
(HA12237)_PIN16 Refer to SMPS troubleshooting.
12V in put.

YES

Check
NO Check A/B NO Replace head wire and tape
IC201_ PIN5,
26 signal output. DECK head input. DECK mechanism.

YES
YES Check A DECK head input
IC201_PIN32, 39 and B DECK
head input IC201_PIN34, 37.

YES

NO
Check IC201. Replace IC201.

YES

OK

Check NO
IC201_PIN14 Check IC202_PIN10 "HIGH"
mute operation.
YES

NO
Check IC202. Replace IC202.

YES YES

OK OK

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-9 - LGE Internal Use Only
Only for training and service purposes
13. TAPE PLAY PART CHECK

TAPE REC PART CHECK

YES

Check
NO Refer to PWM modulation
IC604(PS9829)
_PIN49, 52 PWM troubleshooting.
output.

YES
Check IC201_PIN7, 24
record input.
YES

Check IC201_ NO Check IC100_ NO


PIN10, 21 output. Replace IC201.
PIN23 "HIGH"

YES YES

OK

Check L203_PIN2, 3 NO NO
Check Q205(D1304)_ Check IC202_PIN4 "HIGH".
oscillation base "HIGH"

YES YES YES

Check P2203_PIN5, 3inputand OK Replace IC202.


PIN8 erase input.
YES

OK

LGE Internal Use Only - 3-10 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
INTERNAL BLOCK DIAGRAM OF ICs
• BU2090
1) BIOCK DIAGRAM

VSS 1 Control circuit 16 VDD

DATA 2 15 Q11
12-bit shift register

CLOCK 3 14 Q10
Latch
Q0 4 13 Q9
Output buffer
(open drain)
Q1 5 12 Q8

Q2 6 11 Q7

Q3 7 10 Q6

Q4 8 9 Q5

• BU4052
1) BIOCK DIAGRAM

Y0 1 16 VDD

Y2 2 15 X2
Y0

COMMON 3 Y2 X2 14 X1
Y Y
X1
OUT / IN
Y3 4 X 13 COMMON
Y3 OUT / IN X
Y1 X0
Y1 5 12 X0
INH X3
INH 6 11 X3
VEE A
B
VEE 7 10 A

VSS 8 9 B

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-11 - LGE Internal Use Only
Only for training and service purposes
• CS5345
1) BIOCK DIAGRAM

+3.3V to +5V +3.3V to +5V


10 µF 0.1 µF 0.1 µF 0.1 µF 10 µF

VD VA VA
+1.8V 3.3 µF
to +5V VLS PGAOUTA
0.1 µF
3.3 µF
PGAOUTB
MCLK

Digital Audio SCLK


AIN1A Left Analog Input 1
Capture LRCK 1800 pF * 10 µF 100 100 k

SDOUT
* 10 µF 100 k
1800 pF 100
AIN1B Right Analog Input 1
INT
AIN2A Left Analog Input 2
OVFL 1800 pF * 10 µF 100 100 k
RESET
Micro- * 10 µF 100 k
Controller SCL/CCLK 1800 pF 100
AIN2B Right Analog Input 2
SDA/CDOUT
AD1/CDIN AIN3A Left Analog Input 3
1800 pF * 10 µF 100 100 k
AD0/CS
* 10 µF 100 k
1800 pF 100
2k 2k AIN3B Right Analog Input 3
See Note 1
+1.8V AIN4A/MICIN1 Left Analog Input 4
VLC
to +5V 1800 pF * 10 µF 100 100 k
0.1 µF
* 10 µF 100 k
1800 pF 100
AIN4B/MICIN2 Right Analog Input 4

AIN5A Left Analog Input 5


NC 1800 pF * 10 µF 100 100 k
Note 1: Resistors are required
for I≤C control port operation NC
NC
* 10 µF 100 k
NC 1800 pF 100
NC AIN5B Right Analog Input 5
Note 2 The value of RL is
dictated by the microphone AIN6A Left Analog Input 6
carteridge. TSTI 1800 pF * 10 µF 100 100 k
TSTO
TSTO
TSTO * 10 µF 100 k
1800 pF 100
AIN6B Right Analog Input 6
See Note 2
MICBIAS
RL
VQ 47 µF
AGND
FILT+
AGND * *
10 µF 0.1 µF 2.2nF 2.2nF
47 µF 0.1 µF AFILTA
AGND AFILTB
DGND * Capacitors must be C0G or equivalent

LGE Internal Use Only - 3-12 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
• CS5345
2) PIN DESCRIPTIONS

SDOUT
DGND
MCLK
LRCK
OVFL

SCLK

TSTI
INT

NC
NC
NC
VD

48 47 46 45 44 43 42 41 40 39 38 37

SDA/CDOUT 1 36 VLS
SCL/CCLK 2 35 TSTO
AD0/CS 3 34 NC
AD1/CDIN 4 33 NC
VLC 5 32 AGND
RESET 6 CS5345 31 AGND
AIN3A 7 30 VA
AIN3B 8 29 PGAOUTB
AIN2A 9 28 PGAOUTA
AIN2B 10 27 AIN6B
AIN1A 11 26 AIN6A
AIN1B 12 25 MICBIAS

13 14 15 16 17 18 19 20 21 22 23 24
FILT+
VQ
TSTO

TSTO
AIN4A/MICIN1
AIN4B/MICIN2
AIN5A
AIN5B
AGND
VA
AFILTA
AFILTB

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-13 - LGE Internal Use Only
Only for training and service purposes
• DS8391+8390
1) BIOCK DIAGRAM

DVD/CD

Motor
OPU
Motor Driver

Video TV Display
Audio Speakers
SDRAM
(8/16-MB) Audio
Microphone In
ES8391 S/PDIF A/V Receiver
EEPROM Phoenix II
VFD Driver VFD Panel
ROM/Flash
IR Remote

Flash Memory Cards / HDD

LGE Internal Use Only - 3-14 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
PBOUT(L)
RECOUT(L)

PB-NF2(L)
PB-EQ(L)
EQOUT(L)
TAI(L)
RECIN(L)
ALC(L)

NC
NC
+ +
• HA12237F

30 29 28 27 26 25 24 23 22 21

PB-NF1(L) EQ
93/120 mode

Only for training and service purposes


31 20 Test

+
+ (High/Norm) (Open for normal use)
1) BIOCK DIAGRAM

AIN(L) MUTE
IREF
32 A B 19
RIP GND
33 18

Copyright © 2007 LG Electronics. Inc. All right reserved.


BIN(L) ALC DET
34 17
Return SW
+

REC- VCC
RETURN
35 16
GND ALC

- 3-15 -
36 15 REC MUTE OFF/
BIN(R) Return SW
37 14 MUTE ON/OFF

NC 38 13 A/
(REC Return ON/OFF)
AIN(R)
A B
39 12 High/
MUTE
PB-NF1(R) + 93/120
40 (High/Norm) 11 ALC ON/OFF

+
EQ

1 2 3 4 5 6 7 8 9 10
+ +
NC
NC

TAI(R)
ALC(R)

PB-EQ(R)
RECIN(R)

PB-NF2(R)
EQOUT(R)
PBOUT(R)
RECOUT(R)

LGE Internal Use Only


• HA12237F-E
1) BIOCK DIAGRAM

LGE Internal Use Only - 3-16 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
• IP9010
1) BIOCK DIAGRAM

• IP9010
2) PIN CONNECTIONS

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-17 - LGE Internal Use Only
Only for training and service purposes
• LC87F5NC8AVU-QIP-E
1) BIOCK DIAGRAM

LGE Internal Use Only - 3-18 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
• LC87F5NC8AVU-QIP-E
2) PIN ASSIGNMENTS

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-19 - LGE Internal Use Only
Only for training and service purposes
• 0ILNR00048A
1) BIOCK DIAGRAM

75
VCC 1 LPF 2dB Driver 16 COUT
6.75MHz
bias
75
CIN 2 4dB -6 dB 8dB Driver 15 CVBSOUT

BIAS 3 LPF 2dB Driver 14 YOUT


6.75MHz
clamp
Y1IN 4 4dB 2dB Driver 13 CYOUT

75
MUTE 5 2dB Driver 12 CbOUT

clamp
75
CYIN 6 4dB LPF 2dB Driver 11 CrOUT
13.5MHz

GND1 7 10 GND2

bias bias
CbIN 8 4dB LPF LPF 4dB 9 CrIN
6.75MHz 6.75MHz

• 0ILNR00048A
2) PIN CONFIGURATION

VCC 1 16 COUT

CIN 2 15 CVBSOUT

BIAS 3 14 YOUT

YIN 4 13 CYOUT

MUTE 5 12 CbOUT

CYIN 6 11 CrOUT

GND1 7 10 GND2

CbIN 8 9 CrIN

( TOP VIEW )

LGE Internal Use Only - 3-20 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
• MC4580
1) PIN CONFIGURATION

OUT1 1 8 Vcc+

IN1(-) 2 7 OUT2

IN1(+) 3 6 IN2(-)

Vcc- 4 5 IN2(+)

• PS9830B
1) BIOCK DIAGRAM

MBCK
MLRCK Input
MSDIN[0:3] Serial Audio
&
Output
Output
SBCK interface
MUX
SLRCK
SSDIN[0:3]
Serial DMIX_MCLK
Down Audio OLRCK
Sample OBCK
Mixer Output
Rate interface DMIX_SDOUT
Converter
Automatic
Gain PWM1_P/M
Limiter
Input PWM2_P/M
Mapper
Output Mapper

PWM3_P/M
PWM4_P/M
Bass Main Trim
Mixer EQ PWM5_P/M
MIC_MCLK Manager Volume Volume
Mic. PWM6_P/M
MIC_BCK
Input
MIC_LRCK PWM7_P/M
Processor
MIC_SDIN PWM PWM8_P/M
Modulator
Internal Clock Internal Reset PWM_HP_L_P/M
SPI/I2C
SO/SDA PWM_HP_R_P/M
SCK/SCL Host
Internal Controls Reset & Power Down
SI/I2C_AD0 Interface PWM_SWL_P/M
2
/CS/I2C_AD2 (I C, SPI)
POP EPD_ENA
EXT_MUTE Crystal Power Supply
PLL NR
Oscillator OVERLOAD
XOUT
XI N

/RESET

PLL_DVDD

PLL_AVDD
PLL_DVSS

PLL_AVSS

IO_VDD
IO_VSS
DVDD
DVSS

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-21 - LGE Internal Use Only
Only for training and service purposes
• PS9830B
2) PIN ASSIGNMENTS

PWM8_M

PWM7_M

PWM6_M

PWM5_M

PWM4_M

PWM3_M

PWM2_M
PWM8_P

PWM7_P

PWM6_P

PWM5_P

PWM4_P

PWM3_P

PWM2_P
IO_VDD

IO_VDD

IO_VDD
IO_VSS

IO_VSS

IO_VSS

IO_VSS

IO_VSS

IO_VSS
DVDD

DVSS
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
OVERLOAD 76 50 IO_VSS
EPD_ENA 77 49 PWM1_P
SO/SDA 78 48 PWM1_M
SCK/SCL 79 47 IO_VDD
DVDD 80 46 PWM_HP_L_P
DVSS 81 45 PWM_HP_L_M
SI/I2C_AD0 82 44 IO_VSS
/CS/I2C_AD2 83 43 DVSS
SPI/I2C 84 42 DVDD

PULSUS
IO_VSS 85 41 PWM_HP_R_P
XIN 86 40 PWM_HP_R_M
XOUT 87 39 IO_VDD
DMIX_LRCK 88 38 IO_VSS
DMIX_BCK 89 37 PWM_SWL_P
DMIX_SDOUT 90 36 PWM_SWL_M
DVDD 91 35 DVSS
DVSS 92 34 DVDD
DMIX_MCLK 93 33 MIC_SDIN
IO_VDD 94 32 MIC_LRCK
IO_VSS 95 31 MIC_BCK
/RESET 96 30 MIC_MCLK
TEST_MODE1 97 29 IO_VDD
TEST_MODE2 98 28 IO_VSS
SCAN_ENA 99 27 EXT_MUTE
TEST_MODE3 100 26 SSDIN3
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9

MSDIN0
MSDIN1
MSDIN2
MSDIN3

SSDIN0
SSDIN1
SSDIN2
PLL_DVSS

IO_VSS

DVSS

SLRCK
IO_VSS

IO_VSS
PLL_AVDD

PLL_AVSS

MLRCK

SBCK

IO_VSS
IO_VDD

IO_VDD
MBCK

DVDD

IO_VDD
PLL_DVDD

IO_VSS

LGE Internal Use Only - 3-22 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
• PT6324
1) BIOCK DIAGRAM

SG 1/KS1
Con tro l
SG 2/KS2
DIN/DOUT SG 3/KS3
Ser ial SG 4/KS4
CLK Data SG 5/KS5
Inter face
Displa y Memor y SG 6/KS6
STB
SG 7/KS7
SG 8/KS8
SG 9/KS9
SG 10/KS 10
OS C
Ti ming Ge nera to r SG 11 /K S11
Se gment Driver SG 12/KS 12
SG 13/KS 13
SG 14/KS 14
Ke y Matrix Memory SG 15/KS 15
SG 16/KS 16
SG 17
SG 18
LED SG 19
LE D1
Drive r SG 20
SG 21
SG 22
SG 23
SG 24

GR1
GR2
GR3
GR4
GR5
Dimming Cir cu it GR6
GR7
Gr id GR8
Drive r GR9
GR1 0
GR11
GR1 2
GR1 3
GR1 4
GR1 5
GR1 6

K1 K2 VDD GND VE E

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-23 - LGE Internal Use Only
Only for training and service purposes
• PT6324
2) PIN CONFIGURATION

GR10
GND

VDD

GR1

GR2

GR3

GR4

GR5

GR6

GR7

GR8

GR9
VEE

5 2 51 50 49 48 47 46 4 5 44 4 3 42 4 1 4 0

CLK 1 39 GR11

DIN/DOUT 2 38 GR12

STB 3 37 GR13

LED1 4 36 GR14

K1 5 35 GR15

K2 6 34 GR16

OSC 7 PT6324 33 SG24

G ND 8 32 SG23

VDD 9 31 SG22

SG1/KS1 10 30 SG21

SG2/KS2 11 29 SG20

SG 3KS3 12 28 SG19

SG4/KS4 13 27 SG18
1 4 15 16 17 18 19 20 2 1 22 2 3 24 2 5 2 6
SG11/KS11
SG10/KS10

SG12/KS12

SG14/KS14

SG16/KS16
SG5/KS5

SG6/KS6

SG7/KS7

SG8/KS8

SG9/KS9

SG13/KS13

SG15/KS15

SG 17

LGE Internal Use Only - 3-24 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
• TAS5342
1) BIOCK DIAGRAM

OTW
System
Microcontroller SD

TAS5518

OTW
SD
BST_A
Bootstrap
BST_B Capacitors
VALID RESET_AB
RESET_CD

PWM_A
OUT_A
Left- 2nd-Order L-C
Input Output
Channel Output Filter
H-Bridge 1 H-Bridge 1
Output OUT_B for Each
PWM_B
Half-Bridge

2-Channel
H-Bridge
BTL Mode

PWM_C OUT_C
2nd-Order L-C
Right- Output
Output Filter
Channel H-Bridge 2
Input OUT_D for Each
Output H-Bridge 2 Half-Bridge
PWM_D
GVDD_A, B, C, D
PVDD_A, B, C, D

M1
GND_A, B, C, D

BST_C
Hardwire M2
Mode Bootstrap
OC_ADJ

Control Capacitors
AGND

BST_D
VREG
GND
VDD

M3

4 4 4

PVDD GVDD
PVDD Power VDD
35.5 V Supply Hardwire
VREG
System Decoupling Power Supply OC Limit
Power Decoupling
Supply

GND
GND

GVDD (12 V)/VDD (12 V)


12 V

VAC

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-25 - LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only - 3-26 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
WIRING DIAGRAM

From Main From Main USB

28pin
(FFC) 12pin
(harness)

13pin To Front
8pin
(FFC) VFD
(Cable) To DVD
DECK Touch pad
To SMPS 29pin
(FFC) 18pin

From Main
(FFC)

To DVD
8pin MAIN D/L
(harness)
4pin
From SMPS

PT (cable)
To Main

10pin
To Main (harness) MIC JACK
10pin
15pin
(harness)
(harness)
SMPS PT USB

Jack board
(PT,H/P,USB,KEY)

3pin
(harness)

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-27 - - 3-28 - LGE Internal Use Only
Only for training and service purposes
BLOCK DIAGRAMS

1. MAIN & FRONT BLOCK DIAGRAM

DECK/AD PT6324
9.8304 MHz MAIN BOARD AMP BOARD
AMP_PDN
MODE A. B VFD DATA. CLK
HALF A. B SOL"A" EXP CLK 12.288 MHz AMP_SD
REC F. R SOL"B" DATA
FR
MOTER
SANYO
SANYO
HIGH/NOR 9829_DAT
AUDIO
AUDIO PS9830B
PS9830B
DECK M
MICOM
MICOM PWM
PWM
FL+/-, FR+/- FL

9829_RESET MODULATOR RL+/-, RR+/- TAS5342_L RR


EXPENDER CENTER+/-
9829_CLK Power Amp
WOOFER+/-
REC MUTE RL
P/B MUTE LEVEL METER
A/B RETM C
REC SW H/P
REC MUTE PWM OUT S/W
OP AMP
REC L/R
HA1227 OP AMP
TAPE IC CS5340
RDS HEAD PHONES
CLK.DATA DVD DATA.CLK
DATA. CLK
TUNER DVD DATA.CLK
MODULE
DAT.CLK
BU4052 DATA
TUNER L/R
TAPE L/R
BU4052 OP AMP CS5345/
P/T INPUT AUX L/R
AK5358 DVD/CD USB DA+.-.5V
MIC INPUT BLOCK
AUX INPUT

LGE Internal Use Only - 3-29 - - 3-30 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2. DVD BLOCK DIAGRAM

SPDIF
OPT IN SPI
SDRAM EEPROM
FLASH

DSCK#,CKE,CS0#,RAS0#
DMA[0..11],DB[0..15]
SPI_CS,CLK,DI,KO

SCI,SDA
CP
27MHZ CP READY DECK MECHANISM
Aux-IN
A,B,C,D,E,F,RF
MAIN_A CD/DVDMDI
CS5345 P/UP
CDDVDCT,VRCD,VRDVD
MCLK,BCK LDO1,LDO2
LRCK,DATA

OPEN/CLOSE M
MOTOR
FOCUS/SLED
DRIVE SLED ,F ,T
SPINDLE/TRACKING IC

MPEG AMP_STBY (IP9010) LOAD ,SPINDLE

ESS8390
ESS8390 (176PIN)
(176PIN) USBP, USBN USB CON

MPEG MICOM
CE,CLK,DI,DO, MRST#
Composite I/F

LRCK,BCK,ADATA[0,3] PWM
Scart CVBS
I/F
Y,
C,
Y/G,
Pb/B,
Pr/R 3.3V 3.3V 3.8V
MM1692
Composite REG
R,G,B
5V POWER
12V
I/F
Component
Y, Pb, Pr MIC
I/F
(FRONT)

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-31 - - 3-32 - LGE Internal Use Only
Only for training and service purposes
SCHEMATIC DIAGRAMS
IMPORTANT SAFETY NOTICE COMPONENTS ARE SHADED ON THE SCHEMATIC NOTE :
1. SMPS SCHEMATIC DIAGRAM WHEN SERVICING THIS CHASSIS, UNDER NO CIR-
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF-
1. Shaded( ) parts are critical for safety. Replace only
with specified part number.
CUMSTANCES SHOULD THE ORIGINAL DESIGN BE FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, 2. Voltages are DC-measured with a digital voltmeter
MODIFIED OR ALTERED WITHOUT PERMISSION IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode.
FROM THE LG CORPORATION. ALL COMPONENTS PERFORMANCE IMPROVEMENT CHANGES INTO
SHOULD BE REPLACED ONLY WITH TYPES IDENTI- THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
CAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL LITERATURE IS PRINTED.
12

11

10

NOTES) Symbol denotes DC chassis ground.

NOTE) Warning
1 NOTE) Parts that are shaded are critical
NOTE) With respect to risk of fire or
NOTE) electricial shock.
2007. 10. 25
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only - 3-33 - - 3-34 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2. MAIN SCHEMATIC DIAGRAM

12

11

10

2007. 12. 27
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-35 - - 3-36 - LGE Internal Use Only
Only for training and service purposes
3. MAIN_AMP SCHEMATIC DIAGRAM

12

11

10

2007. 12. 27
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only - 3-37 - - 3-38 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
4. DECK SCHEMATIC DIAGRAM

12

11

10

2007. 12. 27
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-39 - - 3-40 - LGE Internal Use Only
Only for training and service purposes
5. FRONT SCHEMATIC DIAGRAM

12

11

10

2007. 12. 06
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only - 3-41 - - 3-42 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
6. FRONT_LED SCHEMATIC DIAGRAM

12

11

10

2007. 12. 06
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-43 - - 3-44 - LGE Internal Use Only
Only for training and service purposes
7. TOUCH SLIDE SCHEMATIC DIAGRAM

12

11

10

2007. 12. 06
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only - 3-45 - - 3-46 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
8. JACK SCHEMATIC DIAGRAM

12

11

10

2007. 12. 06
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-47 - - 3-48 - LGE Internal Use Only
Only for training and service purposes
9. MIC SCHEMATIC DIAGRAM

12

11

10

2007. 12. 06
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only - 3-49 - - 3-50 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
10. I/O_JACK SCHEMATIC DIAGRAM

12

11

10

2007. 12. 06
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-51 - - 3-52 - LGE Internal Use Only
Only for training and service purposes
PRINTED CIRCUIT DIAGRAMS

1. SMPS P.C. BOARD


NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

LGE Internal Use Only - 3-53 - - 3-54 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2. MAIN P.C BORAD (TOP VIEW)

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-55 - - 3-56 - LGE Internal Use Only
Only for training and service purposes
2. MAIN P.C BORAD (BOTTOM VIEW)

LGE Internal Use Only - 3-57 - - 3-58 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. FRONT P.C. BOARD

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-59 - - 3-60 - LGE Internal Use Only
Only for training and service purposes
4. TOUCH PAD P.C. BOARD (TOP VIEW) 5. JACK P.C. BOARD (TOP VIEW)

4. TOUCH PAD P.C. BOARD (BOTTOM VIEW) 6. MIC P.C. BOARD (TOP VIEW)

LGE Internal Use Only - 3-61 - - 3-62 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. I/O P.C. BOARD (TOP VIEW)

7. I/O P.C. BOARD (BOTTOM VIEW)

Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-63 - - 3-64 - LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only - 3-65 - - 3-66 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 4. DVD ELECTRICAL PART
DVD ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER PART CHECK GUIDE

POWER ON POWER ON

YES YES
PUSH FUNTION
Does BUTTON UNTIL
DVD/CD APPEAL DVD/CD Does AUX NO
FM 87.5 appear OK.
appear at FLD?
at FLD?

YES YES

Push Does it NO
NO appear DVD
any button
Disc1~5 ERROR
at FLD?

YES YES
NO
Reading OK. Check
Connector NO
Reconnect it.
P400,P403,P404

YES

Check an Audio
Micom or interface
reconnect.(CN206)

Check the NO
voltage of each pin
on CN202.

YES

Check DVD MD
Module.

Check connector
CN206.

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-1 - LGE Internal Use Only
Only for training and service purposes
2. TEST & DEBUG FLOW

POWER ON

YES

NO NO Check connection lines between


Show LOGO? Flash Memory FLASH & ES8390 or the FLASH
operates properly? access time whether is suitable or not.

YES YES

Check connection lines between


NO SDRAM.
SDRAM works
properly? (IC502) & ES8390 or the SDRAM is
damaged.

YES

NO Check the related circuit of


ES8390 VIDEO ES8390 (IC501)
outputs properly? PIN77,78,79,80,81,82,83,84,85,86

YES

Check AV cable connection


to TV set.

Does tray was NO NO


inserted inside when SW5 & SW7 signals Check the MD mecha
you push Disc1~5 on P403 are OK?
button?

YES YES

OPEN / CLOSE NO Check the output signal of


signals on IC401 are ES8390 to IC401 for control
OK? OPEN/CLOSE.

YES

NO Check the Tray control I/O


Load+ & load- signals
on P403 are OK? Pin on IC401.

YES

Check the cable connection between


A DVD PCB and MD (MECHA).

LGE Internal Use Only - 4-2 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
A

YES

Does the NO
SLED move to inner side YES Check the related circuit of SLED
when it is at outer SLED signal is OK? and Motor driver IC ( IC401)
position?

YES YES

Check the cable connection


with MECHA.

Optical Proper
NO NO Check Focus connection on
Lens is moving Focus outputs
for searching Focus? to motor driver? ES8390 and motor driver IC.

YES YES

NO
Proper F+ & F-outputs? Check the motor driver (IC401).

YES

Check cable connection


B with pick-up head.

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-3 - LGE Internal Use Only
Only for training and service purposes
B

YES

Laser turns on NO NO Check the laser power circuit between


when reading DVDLD or CDLD
output properly? ES8390 and power transistor.
disc?
(Q405, Q406)

YES YES

Collector
voltage of power transistor NO Check the related circuit of laser
is ok? (Q405, Q406) power transistor.

YES

Check cable connection


Put disc in tray.
between P400 and pick-up head.

YES

NO NO
Does SPINDLE Proper SPINDLE Check the SPINDLE related
rotate? signal on ES8390. circuit on ES8390.

YES YES

NO Check the SPINDLE control of


SPIN+&SPIN- output
properly? motor driver (IC401).

YES

Check the cable connection


C between P404 and MD.

LGE Internal Use Only - 4-4 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
C

YES

NO NO Check the connections between


Proper signal on
Focus On OK? P400 and pick-up head.
A,B,C,D from MD?

YES YES

NO Check the related circuit of


Proper FOD signal on
IC401? ES8390 FOCUS signal.

YES

Check cable connection


between P400 and MD.

NO NO
Proper TRD signal on Check the related circuit
Tracking OK?
IC401? between IC401 and ES8390.

YES YES

NO Check the Tracking control


T+ & T- output
properly? on motor driver (IC401).

YES

Check cable connection on


pick-up head.

NO
Disc play? Check RF signal waveform.

YES

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-5 - LGE Internal Use Only
Only for training and service purposes
D

YES

All
outputs are Ok NO NO Check the connections
Audio signal data on
during playing between ES8390 and CN206.
CN206 is OK?
DISK ?

YES YES

Check the MAIN PCB.

For example composite video ,


NO Picture NO
signal data on Check the video mute TR
TEST END
ES8390 is OK? (Q506,Q507), ES8390
video signal data.

LGE Internal Use Only - 4-6 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. USB PART

TURN ON USB

YES

"Searching" or NO Check the POWER supply circuit.


"USB" Display check. (Check P7905)

YES YES

Check the USB PART and DVD PART line.

NO Check the USB JACK POWER supply.


Reading OK check (Check CN205,202)

YES YES

Check the USB DATA LINE. (CN202)

YES

Check the ES8390.


OK
(Check DATA LINE PIN89,90)

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-7 - LGE Internal Use Only
Only for training and service purposes
WAVEFORMS OF MAJOR CHECK POINT
1. WHEN POWER ON, RESET & DATA ETC WAVEFORM

1. RESET(DVD)

2. SPI_CS3(FLASH)

3. DI

4. DO

2. WHEN USB FUNCTION OPERATING

Playing at USB function

1. 5V

2. D+

3. D-

LGE Internal Use Only - 4-8 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. OPEN/CLOSE WAVEFORM AT POWER ON (OPEN AND CLOSE)

1.OPEN(High/Low)

2.CLOSE(Low/Low)

4. STARTING ACTION WAVEFORM IN MD DEVICE (SLED HOME)

1.SLO (from MPEG)

2.SLED-

3.SLED+

( At Power on )

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-9 - LGE Internal Use Only
Only for training and service purposes
5. FOCUS WAVEFORM (IN CASE OF CD)

1.TE

2. PI

3. FOD

4. FE

( INSERT CD )

6. FOCUS WAVEFORM (IN CASE OF CD-RW)

1.TE

2. PI

3. FOD

4. FE

( INSERT CD-RW )

LGE Internal Use Only - 4-10 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. FOCUS WAVEFORM (IN CASE OF DVD5)

1.TE

2. PI

3. FOD

4. FE

( INSERT DVD5 )

8. FOCUS WAVEFORM (IN CASE OF DVD-RW)

1.TE

2. PI

3. FOD

4. FE

( INSERT DVD-RW )

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-11 - LGE Internal Use Only
Only for training and service purposes
9. WHEN DISC READING , SPINDLE KICK SIGNAL
(SPNN &SPNP BE USED SPINDLE BREAK DIRECTION)

1. SPNN

2. SPNP

3. SPD

4. TE

10. WHEN WE PUSH OPEN OR STOP KEY ,SPIDLE BREAK SIGNAL


(SPNN &SPNP BE USED SPINDLE BREAK DIRECTION)

1. SPNN

2. SPNP

3. SPD

4. TE

LGE Internal Use Only - 4-12 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
11. DVD & CD DISTINCTION
(DISC SURFACE & DATA LAYER DISTANCE IS DIFFERENT) IN CASE OF CD 30ms

1.Mirror

2.PI

3.FOD

4.SPNN

12. DVD & CD DISTINCTION


(DISC SURFACE & DATA LAYER DISTANCE IS DIFFERENT) IN CASE OF DVD 14ms

1.Mirror

2.PI

3.FOD

4.SPNN

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-13 - LGE Internal Use Only
Only for training and service purposes
13. AT FIRST ACTION, FOCUS SIGNAL A,B,C,D

1. A
2. B
3. C
4. D

14. RF WAVEFORM (ANALOG SCOPE)

LGE Internal Use Only - 4-14 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
DVD SCHEMATIC DIAGRAMS

1. MPEG SCHEMATIC DIAGRAM

12

11

10

2007. 12. 06
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-15 - - 4-16 - LGE Internal Use Only
Only for training and service purposes
2. SERVO SCHEMATIC DIAGRAM

12

11

10

2007. 12. 06
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only - 4-17 - - 4-18 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. I/O SCHEMATIC DIAGRAM

12

11

10

2007. 12. 06
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-19 - - 4-20 - LGE Internal Use Only
Only for training and service purposes
PRINTED CIRCUIT DIAGRAMS

1. DVD P.C. BOARD (TOP VIEW)

LGE Internal Use Only - 4-21 - - 4-22 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
DVD P.C. BOARD (BOTTOM VIEW)

Copyright © 2007 LG Electronics. Inc. All right reserved. - 4-23 - - 4-24 - LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only - 4-25 - - 4-26 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes

You might also like