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Internal Use Only

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SERVICE MANUAL
MINI HOME THEATER
SERVICE MANUAL

MODEL : FB163(FBS163V)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.

P/NO : AFN52679812 JANUARY, 2008 MODEL : FB163(FBS163V)


[CONTENTS]
❍ SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• THE STEPS FOR CHANGE THE OPTION CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
• LOCATION OF USERS CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
• SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

❍ SECTION 2. EXPLODED VIEWS


• CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• DECK MECHANISM EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
• SPEAKER EXPLODED VIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
• PACKING ACCESSORY VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

❍ SECTION 3. ELECTRICAL PART


• INTERNAL BLOCK DIAGRAM OF ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
• AUDIO ELECTICAL PART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
• DVD ELECTICAL PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
• WAVEFORMS OF MAJOR CHECK POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
• WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
• BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
• SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
• PRINTED CIRCUIT BOARD DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71

❍ SECTION 4. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Copyright © 2008 LG Electronics. Inc. All right reserved. 1-1 LGE Internal Use Only
Only for training and service purposes
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for
camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab
should be used, taking care not to distort this.

6) Never attempt to disassemble the pick-up.


Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not
use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this
alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

LGE Internal Use Only 1-2 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong mag-
netism is present, or where there is excessive dust.

2. Notes for repair


1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)

NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.

Copyright © 2008 LG Electronics. Inc. All right reserved. 1-3 LGE Internal Use Only
Only for training and service purposes
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com-
monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir-
cuits and some field-effect transistors and semiconductor chip components. The following techniques should be
used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a com-
mercially available discharging wrist strap device, which should be removed for potential shock reasons prior
to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready
to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conduc-
tive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gener-
ate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

LGE Internal Use Only 1-4 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
THE STEPS FOR CHANGE THE OPTION CODE
AUDIO MICOM OPTION

POWER ON LED

NAME HEX

Remote control ‘2’ + Front ‘STOP’ OPT 0 00


push same timing during 5s

Use arrow key ( ) to


move to appropriate position and
make changes

Press pause key once

Remote control ‘2’ + Front ‘STOP’


push same timing during 5s

Auto power off

Copyright © 2008 LG Electronics. Inc. All right reserved. 1-5 LGE Internal Use Only
Only for training and service purposes
LOCATION OF USERS CONTROLS

FRONT / BACK PANEL

• FUNC. iPod DOCKING (Optional)


To select the Functions press
FUNC..
• USB Rec.
(DVD/CD→USB→OSD IPOD
USB DIRECT RECORDING
(Optional)→IPOD(Optional)
•  EJECT
→PORTABLE→FM→AM )..
Ejects or inserts the CD from the slot
• XDSS Plus (MP3 Optimizer) loader.
Reinforce the treble, bass and
surround effect, XDSS ON will • CD slot loader
show in the display, press again for - Do not push a disc forcibly.
ORMAL. - Do not pull or push a disc while a
disc is eject.
• (STANDBY/ON) - Press  again to reinsert the disc
Turn on or off after ejecting it .

• TIMER •  or  AUTO TUNING -


(see Use your player as a desired TUNER / (| or |) SKIP-CD
time.) buttons
• CLOCK •  /  (PLAY/PAUSE)
For setting the clock and checking •  STOP button
the time. • VOLUME Adjustment
(see setting the clock) Moves your finger to inside of touch
• VSM(VIRTUAL SOUND MATRIX ) wheel.
/ DEMO Press DEMO in power off
state to demonstrate the function
on display window. • MIC1/MIC2 Connect the microphone.
To cancel it, press or DEMO ( 6.3 mm) - Optional
again.
• SET confirms the time you have • PORT. IN. For connecting a portable
selected when setting the clock. device and playing it through the
- RDS (OPTIONAL) shows infor- system’s speaker.
mation about radio stations. (see • Headphone jack
listening to the radio) Connect a headphone plug ( 3.5
mm) into the jack to listen to the
• USB connector sound through headphones
Connect a remote USB compatible (not supplied).
player here.

LGE Internal Use Only 1-6 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
REMOTE CONTROL

POWER
MUTE
FUNCTION
INPUT
SLEEP
RETURN ( )
EQ (EQUALIZER Effect)
VSM

ECHO VOL. (  /  )
MIC VOL. (  /  )
SETUP
MENU
DISPLAY
TITLE
SELECT/ENTER
PRESET(-/+)(  /  )
TUN.(-/+)(  /  )

PLAY (  )
STOP (  )
PAUSE/STEP (  )
REC (  )
PROG./MEMO.
VOLUME (+/-)
REPEAT
CLEAR
S-TITLE
VOCAL FADER
RDS(optional)
PTY(optional)

Copyright © 2008 LG Electronics. Inc. All right reserved. 1-7 LGE Internal Use Only
Only for training and service purposes
SPECIFICATIONS

General
Power supply Refer to main label.
Power consumption Refer to main label.
Net Weight 3.31 kg
External dimensions (W x H x D) 170 x 253 x 265 mm

Tuner
FM Tuning Range 87.5 - 108.0 MHz or 65.0 - 74.0 MHz, 87.5 - 108.0 MHz
Intermediate Frequency 10.7 MHz
AM Tuning Range 522 - 1,620 kHz or 520 - 1,720 kHz
Intermediate Frequency 450 kHz

Amplifier
OUTPUT POWER 80 W + 80 W(4Ω,THD 0.5%)
Stereo Mode 80 W + 80 W(4Ω,THD 0.5%)
Frequency Response 40 - 20000Hz
Signal-to-noise ratio 75dB

DVD/ VCD/ CD player


Frequency response (audio) 40 - 20000 Hz
Signal- to- noise ratio (audio) More than 75dB (1 kHz)
Signal- to- noise ratio (video) More than 55dB (1 kHz)
Dynamic range (audio) More than 80dB
Video output 1.0V (p-p), 75Ω
Component Video output (Y) 1.0V (p-p), 75Ω
(Pb)/( Pr) 0.7V (p-p), 75Ω

Speakers
FBS163V
Type 3 Way 3 Speaker
Impedance 4Ω
Rated Input Power 80 W
Max. Input Power 160W
Net Dimensions 132 x 286 x 253 mm
(W x H x D)
Net Weight 4.3kg

Designs and specifications are subject to change without pior notice.

LGE Internal Use Only 1-8 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 2. EXPLODED VIEWS
• CABINET AND MAIN FRAME SECTION NOTES) THE EXCLAMATION POINT WITHIN AN
255 EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
463 463
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

253 OPTIONAL PART

262
463
455

264
254
273
463 252

CABLE3 468
9701
A46
J C
259

463 B
261 463
452 SMPS

463
A43 A26 A47
A
463 251 A46

CABLE1 276
CABLE2 I
E
265

F
263
FRONT
G H

250 463
463

CN101 I
D
275 A B

MAIN
463 463 272

E K 463
D A46
G
H

452

C A44
305
274

Copyright © 2008 LG Electronics. Inc. All right reserved. 2-1 2-2 LGE Internal Use Only
Only for training and service purposes
• DECK MECHANISM EXPLODED VIEW

A26

001
007

017
008

010
004
007
002
011
009

003
012

013
014

432
030
005 033

024
016
032
025
031
431
036 024
435
025 015
024

A30
025

021
006 024
035
025
035A

LGE Internal Use Only 2-3 2-4 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SPEAKER EXPLODED VIEW
• FRONT SPEAKER

A80
A81

A80L
A80R

A80A 856
855

854
853 859 857

861
860
851
854 862

852
864
850
863

Copyright © 2008 LG Electronics. Inc. All right reserved. 2-5 LGE Internal Use Only
Only for training and service purposes
• PACKING ACCESSORY VIEW

824 Antenna Loop 808 Battery

825 Antenna 811 Plug Ass'y, 1Way(BLACK)

900 Remote controller 801 Instruction Ass'y

803 Packing

804 Bag

802 Box

LGE Internal Use Only 2-6 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 3. ELECTRICAL PART
INTERNAL BLOCK DIAGRAM OF ICs
1. CS5345_DATASHEET
• PIN CONFIGURATION

SDOUT
DGND
MCLK
LRCK
OVFL

SCLK

TSTI
INT

NC
NC
NC
VD
48 47 46 45 44 43 42 41 40 39 38 37

SDA/CDOUT 1 36 VLS
SCL/CCLK 2 35 TSTO
AD0/CS 3 34 NC
AD1/CDIN 4 33 NC
VLC 5 32 AGND
RESET 6 CS5345 31 AGND
AIN3A 7 30 VA
AIN3B 8 29 PGAOUTB
AIN2A 9 28 PGAOUTA
AIN2B 10 27 AIN6B
AIN1A 11 26 AIN6A
AIN1B 12 25 MICBIAS

13 14 15 16 17 18 19 20 21 22 23 24
FILT+
VQ
TSTO

TSTO
AIN4A/MICIN1
AIN4B/MICIN2
AIN5A
AIN5B
AGND
VA
AFILTA
AFILTB

1. CS5345_DATASHEET
• PIN DESCRIPTION

Pin Name # Pin Description


Serial Control Data (Input/Output) - SDA is a data I/O in I≤CÆ Mode. CDOUT is the output data line for
SDA/CDOUT 1
the control port interface in SPITM Mode.
SCL/CCLK 2 Serial Control Port Clock (Input) - Serial clock for the serial control port.
Address Bit 0 (I≤C) / Control Port Chip Select (SPI) (Input) - AD0 is a chip address pin in I≤C Mode;
AD0/CS 3
CS is the chip-select signal for SPI format.
Address Bit 1 (I≤C) / Serial Control Data Input (SPI) (Input) - AD1 is a chip address pin in I≤C Mode;
AD1/CDIN 4
CDIN is the input data line for the control port interface in SPI Mode.
Control Port Power (Input) - Determines the required signal level for the control port interface. Refer
VLC 5
to the Recommended Operating Conditions for appropriate voltages.
RESET 6 Reset (Input) - The device enters a low-power mode when this pin is driven low.
AIN3A 7 Stereo Analog Input 3 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN3B 8 specification table.
AIN2A 9 Stereo Analog Input 2 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN2B 10 specification table.

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-1 LGE Internal Use Only
Only for training and service purposes
AIN1A 11 Stereo Analog Input 1 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN1B 12 specification table.
AGND 13 Analog Ground (Input) - Ground reference for the internal analog section.
VA 14 Analog Power (Input) - Positive power for the internal analog section.
AFILTA 15 Antialias Filter Connection (Output) - Antialias filter connection for the channel A ADC input.
AFILTB 16 Antialias Filter Connection (Output) - Antialias filter connection for the channel B ADC input.
VQ 17 Quiescent Voltage (Output) - Filter connection for the internal quiescent reference voltage.
TSTO 18 Test Pin (Output) - This pin must be left unconnected.
FILT+ 19 Positive Voltage Reference (Output) - Positive reference voltage for the internal sampling circuits.
TSTO 20 Test Pin - This pin must be left unconnected.
AIN4A/MICIN1 21 Stereo Analog Input 4 / Microphone Input 1 & 2 (Input) - The full-scale level is specified in the ADC
AIN4B/MICIN2 22 Analog Characteristics specification table.
AIN5A 23 Stereo Analog Input 5 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN5B 24 specification table.
Microphone Bias Supply (Output) - Low-noise bias supply for external microphone. Electrical charac-
MICBIAS 25
teristics are specified in the DC Electrical Characteristics specification table.
AIN6A 26 Stereo Analog Input 6 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN6B 27 specification table.
PGAOUTA 28 PGA Analog Audio Output (Output) - Either an analog output from the PGA block or high impedance.
PGAOUTB 29 See ìPGAOut Source Select (Bit 6)î on page 33.
VA 30 Analog Power (Input) - Positive power for the internal analog section.
31
AGND Analog Ground (Input) - Ground reference for the internal analog section.
32
33 No Connect - These pins are not connected internally and should be tied to ground to minimize any
NC
34 potential coupling effects.
TSTO 35 Test Pin (Output) - This pin must be left unconnected.
Serial Audio Interface Power (Input) - Determines the required signal level for the serial audio inter-
VLS 36
face. Refer to the Recommended Operating Conditions for appropriate voltages.
TSTI 37 Test Pin (Input) - This pin must be connected to ground.
38,
No Connect - These pins are not connected internally and should be tied to ground to minimize any
NC 39,
potential coupling effects.
40
SDOUT 41 Serial Audio Data Output (Output) - Output for twoís complement serial audio data.
SCLK 42 Serial Clock (Input/Output) - Serial clock for the serial audio interface.
Left Right Clock (Input/Output) - Determines which channel, Left or Right, is currently active on the
LRCK 43
serial audio data line.
MCLK 44 Master Clock (Input/Output) - Clock source for the ADCís delta-sigma modulators.
DGND 45 Digital Ground (Input) - Ground reference for the internal digital section.
VD 46 Digital Power (Input) - Positive power for the internal digital section.
INT 47 Interrupt (Output) - Indicates an interrupt condition has occurred.
OVFL 48 Overflow (Output) - Indicates an ADC overflow condition is present.

LGE Internal Use Only 3-2 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
1. CS5345_DATASHEET
• TYPICAL CONNECTION DIAGRAM

+3.3V to +5V +3.3V to +5V


10 F 0.1 F 0.1 F 0.1 F 10 F

VD VA VA
+1.8V 3.3 F
to +5V VLS PGAOUTA
0.1 F
3.3 F
PGAOUTB
MCLK

Digital Audio SCLK


AIN1A Left Analog Input 1
Capture LRCK 1800 pF * 10 F 100 100

SDOUT
* 10 F 100
1800 pF 100
AIN1B Right Analog Input 1
INT
AIN2A Left Analog Input 2
OVFL 1800 pF * 10 F 100 100
RESET
Micro- * 10 F 100
Controller SCL/CCLK 1800 pF 100
AIN2B Right Analog Input 2
SDA/CDOUT
AD1/CDIN AIN3A Left Analog Input 3
1800 pF * 10 F 100 100
AD0/CS
* 10 F 100
1800 pF 100
2k 2k AIN3B Right Analog Input 3
See Note 1
+1.8V AIN4A/MICIN1 Left Analog Input 4
VLC
to +5V 1800 pF * 10 F 100 100
0.1 F
* 10 F 100
1800 pF 100
AIN4B/MICIN2 Right Analog Input 4

AIN5A Left Analog Input 5


NC 1800 pF * 10 F 100 100
Note 1: Resistors are required
for I≤C control port operation NC
NC
* 10 F 100
NC 1800 pF 100
NC AIN5B Right Analog Input 5
Note 2 The value of RL is
dictated by the microphone AIN6A Left Analog Input 6
carteridge. TSTI 1800 pF * 10 F 100 100
TSTO
TSTO
TSTO * 10 F 100
1800 pF 100
AIN6B Right Analog Input 6
See Note 2
MICBIAS
RL
VQ 47 F
AGND
FILT+
AGND * *
10 F 0.1 F 2.2nF 2.2nF
47 F 0.1 F AFILTA
AGND AFILTB
DGND * Capacitors must be C0G or equivalent

RL

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-3 LGE Internal Use Only
Only for training and service purposes
2. CY8C21434
• PIN CONFIGURATION

I, M
I, M
I, M

I, M
P0[4], A, I, M
P0[2], A, I, M
P0[3], A,
P0[5], A,
P0[7], A,

P0[6], A,
Vdd
Vss
31

29

25
32

30

28
27
26
A , I, M, P0[1] 1 24 P0[0], A , I, M
M, P2[7] 2 23 P2[6], M
M, P2[5] 3 22 P2[4], M
M, P2[3] 4 QFN 21 P2[2], M
M, P2[1] 5 (Top View ) 20 P2[0], M
M, P3[3] 6 19 P3[2], M
M, P3[1] 7 18 P3[0], M
M, I2C SCL, P1[7] 8 17 XRES
9
10
11
12
13
14
15
16
Vss
M, P1[3]
M, I2C SCL, P1[1]
M, I2C SDA, P1[5]

M, I2C SDA, P1[0]


M, P1[2]
M, EXTCLK, P1[4]
M, P1[6]

• PIN DESCRIPTION
Type
Pin No. SYMBOL Description
Digital Analog
1 IO I, M P0[1] Analog column mux input, integrating input.
2 IO M P2[7]
3 IO M P2[5]
4 IO M P2[3]
5 IO M P2[1]
6 IO M P3[3] In CY8C21434 part.
6 Power SMP Switch Mode Pump (SMP) connection to required external
components in CY8C21634 part.
7 IO M P3[1] In CY8C21434 part.
7 Power Vss Ground connection in CY8C21634 part.
8 IO M P1[7] I2C Serial Clock (SCL).
9 IO M P1[5] I2C Serial Data (SDA).
10 IO M P1[3]
11 IO M P1[1] I2C Serial Clock (SCL), ISSP-SCLK*.
12 Power Vss Ground connection.
13 IO M P1[0] I2C Serial Data (SDA), ISSP-SDATA*.
14 IO M P1[2]
15 IO M P1[4] Optional External Clock Input (EXTCLK).
16 IO M P1[6]
17 Input XRES Active high external reset with internal pull down.
18 IO M P3[0]
19 IO M P3[2]
20 IO M P2[0]
21 IO M P2[2]
22 IO M P2[4]
23 IO M P2[6]
24 IO I, M P0[0] Analog column mux input.
25 IO I, M P0[2] Analog column mux input.
26 IO I, M P0[4] Analog column mux input.
27 IO I, M P0[6] Analog column mux input.
28 Power Vdd Supply voltage.
29 IO I, M P0[7] Analog column mux input.
30 IO I, M P0[5] Analog column mux input.
31 IO I, M P0[3] Analog column mux input, integrating input.
32 Power Vss Ground connection.

LGE Internal Use Only 3-4 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. DS8391+8390
• SYSTEM BIOCK DIAGRAM

DVD/CD

Motor
OPU
Motor Driver

Video TV Display
Audio Speakers
SDRAM
(8/16-MB) Audio
Microphone In
ES8391 S/PDIF A/V Receiver
EEPROM Phoenix II
VFD Driver VFD Panel
ROM/Flash
IR Remote

Flash Memory Cards / HDD

4. IP9010
• BIOCK DIAGRAM

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-5 LGE Internal Use Only
Only for training and service purposes
1. CS5345_DATASHEET
• PIN CONNECTIONS

1. CS5345_DATASHEET
• PIN DESCRIPTION
NO SYMBOL I /O DESCRI PTI ON NO SYMBOL I /O DESCRI PTI ON

1 DO1- O CH1 driver output(-) 15 DO4- O CH4 driver output(-)


2 DO1+ O CH1 driver output(+) 16 DO4+ O CH4 driver output(+)
3 DO2- O CH2 driver output(-) 17 DO5- O CH5 driver output(-)

4 DO2+ O CH2 driver output(+) 18 DO5+ O CH5 driver output(+)


5 VCC1 - Power supply voltage 1 19 VCC2 - Power supply voltage 2
6 IN2 I CH2 input 20 IN5 I CH5 input
7 IN1 I CH1 input 21 IN4 I CH4 input

8 MUTE I Mute 22 GND - Ground


9 CTL3 I Loading motor speed control 23 BIAS I Bias
10 REV3 I Loading motor reverse input 24 VDET I Reset detection
11 FWD3 I Loading motor forward input 25 RESET O Reset output
12 SVCC - Signal supply voltage 26 FB I Adjustable regulator feed back
13 DO3+ O CH3 driver output(+) 27 REGVCC O Regulator supply voltage
14 DO3- O CH3 driver output(-) 28 REO - Adjustable regulator output

LGE Internal Use Only 3-6 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. LC87F5NC8AVU-QIP
• PIN CONFIGURATION

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-7 LGE Internal Use Only
Only for training and service purposes
5. LC87F5NC8AVU-QIP
• SYSTEM BIOCK DIAGRAM

LGE Internal Use Only 3-8 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. LC87F5NC8AVU-QIP
• PIN DESCRIPTION

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-9 LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only 3-10 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
6. MC4580
• PIN CONFIGURATION

OUT1 1 8 Vcc+

IN1(-) 2 7 OUT2

IN1(+) 3 6 IN2(-)

Vcc- 4 5 IN2(+)

•TEST CIRCUIT

Vcc+

IN(-) OUTPUT

IN(+)

Vcc-

• ABSOLUTE MAXIMUM RATINGS (TA=25 °C)

PARAMETER SYMBOL RATINGS UNIT


Supply Voltage V+/V- ±18 V
Input Voltage VIC ±5 V
Differential Input Voltage VID ±30 V
Output Current Io ±50 m A
Power Dissipation PD 300 (SOP-8) mW
800 (DIP-8)
250(TSSOP-8)
Operating Temperature Range Topr -40 to+85 ° C
Storage Temperature Range Tstg -40 to +125 °C

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-11 LGE Internal Use Only
Only for training and service purposes
7. 0IRH330800A
• SYSTEM BIOCK DIAGRAM

•TEST CIRCUIT

LGE Internal Use Only 3-12 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
6. MC4580
• TEST CIRCUIT SWITCH POSITION

8. PS9830B
• FUNCTIONAL BIOCK DIAGRAM

MBCK
MLRCK Input
MSDIN[0:3] Serial Audio
&
Output
Output
SBCK interface
MUX
SLRCK
SSDIN[0:3]
Serial DMIX_MCLK
Down Audio OLRCK
Sample OBCK
Mixer Output
Rate interface DMIX_SDOUT
Converter
Automatic
Gain PWM1_P/M
Limiter
Input PWM2_P/M
Mapper
Output Mapper

PWM3_P/M
PWM4_P/M
Bass Main Trim
Mixer EQ PWM5_P/M
MIC_MCLK Manager Volume Volume
Mic. PWM6_P/M
MIC_BCK
Input
MIC_LRCK PWM7_P/M
Processor
MIC_SDIN PWM PWM8_P/M
Modulator
Internal Clock Internal Reset PWM_HP_L_P/M
SPI/I2C
SO/SDA PWM_HP_R_P/M
SCK/SCL Host
Internal Controls Reset & Power Down
SI/I2C_AD0 Interface PWM_SWL_P/M
/CS/I2C_AD2 (I2C, SPI)
POP EPD_ENA
EXT_MUTE Crystal Power Supply
PLL NR
Oscillator OVERLOAD
XI N

XOUT

/RESET

PLL_DVDD

PLL_AVDD
PLL_DVSS

PLL_AVSS

IO_VDD
IO_VSS
DVDD
DVSS

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-13 LGE Internal Use Only
Only for training and service purposes
• PIN CONFIGURATION

PWM8_M

PWM7_M

PWM6_M

PWM5_M

PWM4_M

PWM3_M

PWM2_M
PWM8_P

PWM7_P

PWM6_P

PWM5_P

PWM4_P

PWM3_P

PWM2_P
IO_VDD

IO_VDD

IO_VDD
IO_VSS

IO_VSS

IO_VSS

IO_VSS

IO_VSS

IO_VSS
DVDD

DVSS
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
OVERLOAD 76 50 IO_VSS
EPD_ENA 77 49 PWM1_P
SO/SDA 78 48 PWM1_M
SCK/SCL 79 47 IO_VDD
DVDD 80 46 PWM_HP_L_P
DVSS 81 45 PWM_HP_L_M
SI/I2C_AD0 82 44 IO_VSS
/CS/I2C_AD2 83 43 DVSS
SPI/I2C 84 42 DVDD
IO_VSS 85 41 PWM_HP_R_P
XIN
XOUT
DMIX_LRCK
DMIX_BCK
86
87
88
89
PULSUS 40
39
38
37
PWM_HP_R_M
IO_VDD
IO_VSS
PWM_SWL_P
DMIX_SDOUT
DVDD
DVSS
90
91
92
PS9830B 36
35
34
PWM_SWL_M
DVSS
DVDD
DMIX_MCLK 93 33 MIC_SDIN
IO_VDD 94 32 MIC_LRCK
IO_VSS 95 31 MIC_BCK
/RESET 96 30 MIC_MCLK
TEST_MODE1 97 29 IO_VDD
TEST_MODE2 98 28 IO_VSS
SCAN_ENA 99 27 EXT_MUTE
TEST_MODE3 100 26 SSDIN3
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9

MSDIN0
MSDIN1
MSDIN2
MSDIN3
PLL_AVSS

DVSS

SSDIN0
SSDIN1
SSDIN2
PLL_DVSS
IO_VSS

PLL_AVDD
IO_VSS

IO_VSS

MLRCK

SBCK
SLRCK
IO_VSS
IO_VDD

MBCK

DVDD
IO_VDD

IO_VDD
PLL_DVDD

IO_VSS

LGE Internal Use Only 3-14 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. PT6324
• BIOCK DIAGRAM

SG 1/KS1
Con tro l
SG 2/KS2
DIN/DOUT SG 3/KS3
Ser ial SG 4/KS4
CLK Data SG 5/KS5
Inter face
Displa y Memor y SG 6/KS6
STB
SG 7/KS7
SG 8/KS8
SG 9/KS9
SG 10/KS 10
OS C
Ti ming Ge nera to r SG 11 /K S11
Se gment Driver SG 12/KS 12
SG 13/KS 13
SG 14/KS 14
Ke y Matrix Memory SG 15/KS 15
SG 16/KS 16
SG 17
SG 18
LED SG 19
LE D1
Drive r SG 20
SG 21
SG 22
SG 23
SG 24

GR1
GR2
GR3
GR4
GR5
Dimming Cir cu it GR6
GR7
Gr id GR8
Drive r GR9
GR1 0
GR11
GR1 2
GR1 3
GR1 4
GR1 5
GR1 6

K1 K2 VDD GND VE E

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-15 LGE Internal Use Only
Only for training and service purposes
9. PT6324
• PIN CONFIGURATION

GR10
GND

VDD

GR1

GR2

GR3

GR4

GR5

GR6

GR7

GR8

GR9
VEE

5 2 51 50 49 48 47 46 4 5 44 4 3 42 4 1 4 0

CLK 1 39 GR11

DIN/DOUT 2 38 GR12

STB 3 37 GR13

LED1 4 36 GR14

K1 5 35 GR15

K2 6 34 GR16

OSC 7 PT6324 33 SG24

G ND 8 32 SG23

VDD 9 31 SG22

SG1/KS1 10 30 SG21

SG2/KS2 11 29 SG20

SG 3KS3 12 28 SG19

SG4/KS4 13 27 SG18
1 4 15 16 17 18 19 20 2 1 22 2 3 24 2 5 2 6
SG11/KS11
SG10/KS10

SG12/KS12

SG14/KS14

SG16/KS16
SG5/KS5

SG6/KS6

SG7/KS7

SG8/KS8

SG9/KS9

SG13/KS13

SG15/KS15

SG 17

LGE Internal Use Only 3-16 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. PT6324
• PIN DESCRIPTION
Pin Name I/O Description Pin No.
Clock Input Pin
CLK I This pin reads serial data at the rising edge and outputs data at 1
the falling edge.
Data Input Pin/Data Output pin (N-Channel, Open-Drain)
When this pin acts as input pin, serial data is inputted at the
DIN/DOUT I/O rising edge of the shift clock (starting from the lower bit) 2
When this pin acts as output pin, serial data is outputted at the
falling edge of the shift clock (starting from the lower bit)
Serial Interface Strobe Pin
STB I The data input after the STB has fallen is processed as a 3
command. When this in is ìHIGHî, CLK is ignored.
LED1 O LED Output Pin 4
Key Data Input Pins
K1 to K2 I The data inputted to these pins is latched at the end of the 5, 6
display cycle.
Oscillator Input Pin
OSC I A resistor is connected to this pin to determine the oscillation 7
frequency.
GND - Ground Pin 8, 52
VDD - Logic Power Supply 9, 51
SG1/KS1 to High-Voltage Segment Output Pins
O 10 to 25
SG16/KS16 Also acts as the key source
SG17 to SG24 O High-Voltage Segment Output Pins 26 to 33
GR1 to GR16 O High-Voltage Grid Output Pins 34 to 49
VEE - Pull-Down Level 50

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-17 LGE Internal Use Only
Only for training and service purposes
10. TAS5342
• TYPICAL SYSTEM BLOCK DIAGRAM

OTW
System
Microcontroller SD

TAS5518

OTW
SD
BST_A
Bootstrap
BST_B Capacitors
VALID RESET_AB
RESET_CD

PWM_A
OUT_A
Left- 2nd-Order L-C
Input Output
Channel Output Filter
H-Bridge 1 H-Bridge 1
Output OUT_B for Each
PWM_B
Half-Bridge

2-Channel
H-Bridge
BTL Mode

PWM_C OUT_C
2nd-Order L-C
Right- Output
Output Filter
Channel H-Bridge 2
Input OUT_D for Each
Output H-Bridge 2 Half-Bridge
PWM_D
GVDD_A, B, C, D
PVDD_A, B, C, D

M1
GND_A, B, C, D

BST_C
Hardwire M2
Mode Bootstrap
OC_ADJ

Control Capacitors
AGND

BST_D
VREG
GND
VDD

M3

4 4 4

PVDD GVDD
PVDD Power VDD
35.5 V Supply Hardwire
VREG
System Decoupling Power Supply OC Limit
Power Decoupling
Supply

GND
GND

GVDD (12 V)/VDD (12 V)


12 V

VAC
B0047-02

LGE Internal Use Only 3-18 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. PT6324
• FUNCTIONAL BLOCK DIAGRAM

4 VDD
Under-
OTW voltage 4
Protection
Internal Pullup VREG VREG
Resistors to VREG

SD
Power
On
M1
Reset AGND
Protection
M2 and
I/O Logic
M3 Temp.
Sense GND

RESET_AB
Overload
RESET_CD Isense OC_ADJ
Protection

GVDD_D
BST_D
PVDD_D
PWM Gate
PWM_D Ctrl. Timing OUT_D
Rcv. Drive
BTL/PBTLConfiguration
Pulldown Resistor

GND_D
GVDD_C
BST_C
PVDD_C
PWM Gate
PWM_C Ctrl. Timing OUT_C
Rcv. Drive
BTL/PBTLConfiguration
Pulldown Resistor

GND_C
GVDD_B
BST_B
PVDD_B
PWM Gate
PWM_B Ctrl. Timing OUT_B
Rcv. Drive
BTL/PBTLConfiguration
Pulldown Resistor

GND_B
GVDD_A
BST_A
PVDD_A
PWM Gate
PWM_A Ctrl. Timing OUT_A
Rcv. Drive
BTL/PBTLConfiguration
Pulldown Resistor

GND_A
B0034-03

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-19 LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only 3-20 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
AUDIO ELECTRICAL TROUBLESHOOTING GUIDE
1. MICOM PART CHECK I

MICOM PART
HECK I

YES

Check NO Refer to SMPS


CN101 6PIN
troubleshooting.
P-SENS.

YES

Check Check if Check the


power of both NO IC101 KIA7042 NO NO Replace the
related part of IC101
terminals of IC101 input is over 5V. related parts.
KIA7042.
KIA7042

YES YES YES

Check IC100 Check if output voltage


LC87F5NC8A 4 PIN of IC101 KIA7042 is
power. 4.3V.

YES YES

OK OK

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-21 LGE Internal Use Only
Only for training and service purposes
2. MICOM PART CHECK II

MICOM PART CHECK II

YES

NO Refer to SMPS
Check CN101 5PIN 5.6V
Troubleshooting.

YES

Check power NO Check D101 RS1G


of both terminals of D101
output is working on 5V.
RS1G.
YES

NO
Check the related part Replace the related parts.

YES

OK

YES

Check Q10 NO
Check Q102 BASE NO Check output power of IC101
EMITTER 5V and
COLLECTOR 5V PIN 0.6V HIGH KIA7042 is over 4.3V.

YES
YES YES
Check IC103 8PIN IC100 NO
Check Q102 COLLECTOR Check the related part.
14,55,89 PIN 5V
YES YES

OK
YES
Check the working condition NO
X100:32.768kHz Check the
Replace the related parts.
X101:9.8304MHz related part.

YES YES

OK OK Replace the related parts.

LGE Internal Use Only 3-22 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. IC103 S-24CS16A01 PART CHECK

CHECK IC100 LC87F5NC8A


81,82 PIN
YES

NO NO Refer to micom
81 PIN DATA 82 PIN CLK Check MICOM power 5V troubleshooting.

YES
YES

NO
Check the related part. Replace the related parts.

YES

OK OK

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-23 LGE Internal Use Only
Only for training and service purposes
4. FLD DISPLAY PART CHECK

FLD DISPLAY CHECK

YES

Check NO Refer to SMPS


CN101 1,2,3 power. Troubleshooting

YES
F1+,F2-both terminals:over
3.7V Check power VKK:over
-28V.
YES Check P3101 assembly

YES
Check
P3101 connection
condition and power F1+,F2- NO Check NO
both terminals:over 3.7V power of each PIN. Replace the related part
Check power VKK:over -28V
Check 4.5 PIN:5.6V
YES

YES OK

Check
IC304 PT6324 NO When 5V fails,check D321SR35
power 50 PIN VKK:-28V input and output power.
9.52 PIN +5V YES

NO
Replace the related part.
Check the related part
YES
YES

OK
IC100
Check→IC304
Data communication. IC100 27 PIN→STB
PIN PIN NO 28 PIN→1PIN CLK
27PIN→3PIN STB Check Data output.
26PIN→2PIN DO
28PIN→1PIN CLK YES
Check 26 PIN→DO
→DATA input.
YES
YES

NO
FLT light on? Check the related part Replace the related part.

YES YES
OK OK

LGE Internal Use Only 3-24 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. TOUCH-PAD PART CHECK

TOUCH-PAD CHECK

YES

IC3A1 NO NO Refer to SMPS


PN3A2 1PIN 5V. Troubleshooting.
28PIN check 5V.
YES
YES
OK

Check NO NO
IC3A1 8Pin,9Pin, Check resistance output of
IC100 97Pin :CLK, Replace the related part.
line CLK :R316 DATA :R317
96Pin :DATA
YES YES

OK OK

6. PWM MODULATION PART CHECK

PWM MODULATION
PART CHECK
YES
Check NO Refer to SMPS
PN102 10PIN 3.3V.
Troubleshooting.

YES
Check IC702 PS9830 VDD
PIN power (3,10,22,29,39,47,
56,65,72,87,94)Check X701
2PIN 3.3V
YES

Check if X701 NO Check the NO


12.288MHz is working. related part of Replace the related part.
X701.
YES
YES
OK

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-25 LGE Internal Use Only
Only for training and service purposes
YES

Check IC702 PS9830 Check R791(1M)output Replace the related part.


86 PIN CLK input NO NO

YES YES

OK

Check
output of IC100 Check
LC87F5NC8A NO resistance output of LINE NO
21→PWM_CLK DATA:R797 Replace the related part.
22→PWM_DATA CLK:R795
43→PWM_REST RST:R790
YES
YES
OK

Check IC702 Check DVD


PS9830 DATA input NO ASS`Y PS9830 NO
78 PIN→DATA Refer to DVD Troubleshooting.
79 PIN→CLK communication condition
96 PIN→REST (P7403)

YES YES

Check IC702 NO Check resistance


PS9830 DATA input. output of each LINE.

YES

OK

Check
PWM MODULATOR NO
output Check IC702 PS9830 part.
FL:75(+)74(-)
R:71(+)70(-)

YES

OK

LGE Internal Use Only 3-26 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. PWM AMP PART CHECK

POWER AMP PART CHECK

YES

PN102 NO
Refer to SMPS Troubleshooting.
3PIN + 13,14,15 PIN 28V.

YES

Check input power IC700


34,29,26,21 PIN.

YES

Check input power of IC700, NO Check resistance power


1,36,17,18,19 PIN +12V IC700:R702,701,726,727,724.

YES

Check PWM MODULATOR


input 4,6,14,16 PIN.

YES

Check POWER IC 700 34,


29,27,20 PIN output.

YES

NO
Check output LINE COIL. Replace the related parts.

YES

OK

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-27 LGE Internal Use Only
Only for training and service purposes
8. TUNER FUNCTION PART CHECK

TUNER FUNCTION PART CHECK

YES

Check TUNER NO Check TUNER MODUEL


module(TU100)is working. power(Check 4PIN 9V).

YES

Check IC201(CS5345)
26,27PIN input waveform.

YES

Check IC201(CS5345) NO
Replace the related parts
14PIN output waveform.

YES

OK

LGE Internal Use Only 3-28 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. SMPS POWER CIRCUIT

MAIN PART

MAIN PART

YES

Check the FUSE NO


Replace the fuse.
F901.

YES

Check
the DC V of C905 NO
Check BD901,LF901,902.
if DC V is over
400V.

YES

Check the
DC V of C909,C903,C921 NO NO
Check IC901,902. Replace IC901,902.
If DC V is in 14~19V
And it is steady

YES
YES
Check short of P9701,P9702 line.

Check the NO
DC V of C981,C945. Check short of P9702 line.
If DC V is 6.1V.

YES

Check the
DC V of C950,C951 NO
Check short of P9701 line.
If DC V is in
29V.

YES

OK

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-29 LGE Internal Use Only
Only for training and service purposes
P-SENS VKK PART CHECK

P-SENS VKK CHECK

YES YES

Check Check
NO Check power circuit the PIN3 of P9702 NO Check power circuit
the PIN6 of P9702
if DC V is over Troubleshooting. if DC V is over Troubleshooting.
5.6V -30V ±1.

YES YES

OK OK

10. IPOD PART(ONLY NORTH AMERICA)

TURN ON IPOD

YES

NO
LOADING Check the JK3C1 13pin, 30pin.

YES
YES

Check the JK3C1 13pin and 30pin line.

YES

OK

NO
OSD IPOD Check the JK3C1 18pin, 19pin.

YES
YES

Check theJK3C1 18pin and 19pin line


OK

YES

OK

LGE Internal Use Only 3-30 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
DVD ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER CHECK GUIDE

POWER ON

YES

Select the DVD Mode

YES

Does DVD NO Does it NO


appear DVD ERROR at Check an Audio Micom
appear at FLD?
FLD?

YES
YES
Check Connector
(P4405,P4407,P4408).

YES

Reconnect it.

Does No DISC or NO Check the voltage


Time are appeared at of each pin on PN702.
FLD?
YES
YES
Check DVD MD Module.
OK

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-31 LGE Internal Use Only
Only for training and service purposes
2. TEST & DEBUG FLOW

POWER ON

YES

NO NO Check connection lines between


Show LOGO? Flash Memory FLASH & ES8390 or the FLASH
operates properly? access time whether is suitable or not.

YES YES

Check connection lines between


NO SDRAM.
SDRAM works
properly? (IC502) & ES8390 or the SDRAM is
damaged.

YES

NO Check the related circuit of


ES8390 VIDEO ES8390 (IC501)
outputs properly? PIN80,83,84,85

YES

Check AV cable connection


to TV set.

Does DISC was NO NO


inserted inside when SW5 & SW7 signals
on PN4402 are OK? Check the MD mecha
you push Disc1~5
button?

YES YES

OPEN / CLOSE NO Check the output signal of


signals on IC401 are ES8390 to IC401 for control
OK? OPEN/CLOSE.

YES

NO Check the Tray control I/O


Load+ & load- signals
on PN4402 are OK? Pin on IC401.

YES

Check the cable connection between


A DVD PCB and MD (MECHA).

LGE Internal Use Only 3-32 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
A

YES

Does the NO Motor Drive


SLED move to inner side YES
DRV_MUTE pin Check the MD
when it is at outer
position? is high?

YES YES

YES Check the related circuit of SLED


SLED signal is OK? and Motor driver IC ( IC401)

YES

Do not put in disc and Check the cable connection


tray close. with MECHA.

YES

Optical Proper
Lens is moving NO NO Check Focus connection on
Focus outputs
for searching Focus? to motor driver? ES8390 and motor driver IC.

YES YES

NO
Proper F+ & F-outputs? Check the motor driver (IC401).

YES

Check cable connection


B with pick-up head.

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-33 LGE Internal Use Only
Only for training and service purposes
B

YES

Laser turns on NO NO Check the laser power circuit between


when reading DVDLD or CDLD
output properly? ES8390 and power transistor.
disc?
(Q405, Q406)

YES YES

Collector
voltage of power transistor NO Check the related circuit of laser
is ok? (Q405, Q406) power transistor.

YES

Check cable connection


between PN4401 and pick-up head.

NO
Put disc in SLOT. Laser off.

YES

NO NO
Does SPINDLE Proper SPINDLE Check the SPINDLE related
rotate? signal on ES8390. circuit on SLOT.

YES YES

NO Check the SPINDLE control of


SPIN+&SPIN- output
properly? motor driver ES8390.

YES

Check the cable connection


C between PN4401 and MD.

LGE Internal Use Only 3-34 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
C

YES

NO NO Check the connections between


Proper signal on
Focus On OK? PN4401 and pick-up head.
A,B,C,D from MD?

YES YES

NO Check the related circuit of


Proper FOD signal on
IC401? ES8390 FOCUS signal.

YES

Check cable connection


between PN4401 and MD.

NO NO
Proper TRD signal on Check the related circuit
Tracking OK?
IC401? between IC401 and ES8390.

YES YES

NO Check the Tracking control


T+ & T- output
properly? on motor driver (IC401).

YES

Check cable connection on


pick-up head.

NO
Disc play? Check RF signal waveform.

YES

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-35 LGE Internal Use Only
Only for training and service purposes
D

YES

All
outputs are Ok NO NO Check the SERIAL RESISTOR
Audio signal data on
during playing between ES8390 and IC702.
ES8390 is OK?
DISK ?

YES YES

Check the IC702.

For example composite video ,


NO Picture NO Check the video mute TR
TEST END signal data on (Q501), Output of Video buffer
ES8390 is OK? IC (IC507) and ES8390
video signal data.

LGE Internal Use Only 3-36 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. USB PART

TURN ON USB

YES

"Searching" or NO Check the POWER supply circuit.


"USB" Display check. (Check PN102)

YES YES

Check the HRST#signal.

YES

Check the HRST#signal.Check the USB PART


and DVD PART line.

NO Check the USB JACK POWER supply.


Reading OK check. (Check PN205)

YES YES

Check the USB DATA LINE. (PN205)

YES

Check the ES8390.


OK
Check DATA LINE PIN 91(USB-No)90(USB-Po)

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-37 LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only 3-38 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
WAVEFORMS OF MAJOR CHECK POINT

1. WHEN POWER ON, RESET & DATA ETC WAVEFORM


1.RESET(DVD)
2.RX
3.TX
4.LCS3#(FLASH)

Playing at USB
function
1.HRST#
2.5V
3.D-
4.D+

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-39 LGE Internal Use Only
Only for training and service purposes
2. OPEN/CLOSE WAVEFORM AT POWER ON (OPEN AND CLOSE)
1.Limit SW
2.OPEN
3.CLOSE

3. STARTING ACTION WAVEFORM IN MD DEVICE (SLED HOME)


1.SLO (from
MPEG)
2.SLED-
3.SLED+
(At Power on )

LGE Internal Use Only 3-40 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
4. FOCUS WAVEFORM
1.FDO
2.F+
3.F-
(INSERT CD )

(INSERT DVD )
1.FDO
2.F+
3.F-

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-41 LGE Internal Use Only
Only for training and service purposes
5. AT POWER ON ,SPINDLE SIGNAL AT MD DECK
1.Spind
2.Spin+
3.Spin-

6. AT FIRST ACTION,FOCUS SIGNAL A,B,C,D

1.A
2.B
3.C
4.D

LGE Internal Use Only 3-42 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. TRACKING SIGNAL

1.Tro
2.Tr-
3.Tr+

8. RF WAVEFORM

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-43 LGE Internal Use Only
Only for training and service purposes
9. DISK TYPE JUGEMENT WAVEFORM

(DVD)

1.F+
2.FDO
3.SVRRF

(CD)

LGE Internal Use Only 3-44 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
WIRING DIAGRAM

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-45 3-46 LGE Internal Use Only
Only for training and service purposes
BLOCK DIAGRAMS

IPOD & KEY PCB FRONT PCB


SLOT
SLOT M
MD
SPK FL+
12.288MHZ

TAS53X2
TAS53
VFD SPK FL-
HIJK
SPK FR+
`` SPK FR-
FR+/FR-
PT6324 RCU PICK_UP
PICK_UP PW
PWM

LOAD-/+,SPIN-/+
DRVER
IC 9830
9830B

CD_DVDCT,VC,DVDMDI,CDLDO,DVDLDO(5)
SLED-/+(6)
RF,PUDET,F,E,A,D,C,B,LOAD_SW1/SW2(10)
IPOD_PWR,IPOD_DET, KEY2

BCK,LRCK, ADTA0,ADATA3
MOTOR

PWM_CLK,DAT,RST,AMP_PDN
DRV. IC
IPOD_LR,IPOD_VIDEO

IP9010 BUFFER
POT HDP
IPOD_RX,IPOD_TX

MC4580
USB

AMP_SD/PROTECT
MIC OPTION

DRV_MUTE,SVREF(8)
SLO,SPINO,OPEN,
CLOSE,FOO,TRO,
SDRAM
SDRAM

SPNN,SPNP(2)

HP_L/R
FLASH
FLASH
RCU,TOUCH_CLK,TOUCH_DAT
VFD_DO,VFD_STB,VFD_CLK

PORT_L/R
STBY_LED,KEY,H/P_SENS,

USB_N,P

MIC_SIG
FAN EEPROM
EEPRO

HP_L/R
IPOD
MIC_VOL,,MIC_DET

Composite
Composite Y, Pb, Pr (4)
Y, Pb, Pr (4) COMP.
FAN_CTL

VIDEO
27MHZ
DRIVER Y Pr Pb
BH7868
9.8304MHZ L R C

SERVO AUX

R,G,B,V
PART SCART & HD/RADIO
DVD RST(1)
JACK PCB
VIDEO
DVD_DI_DO_CLK (3)
-CO M MPEG
MPEG PART
CLK san
sanyo ESS8390
ESS8390 SCART
EEPROM IPOD_RX, TX
DAT 100 PIN
100PIN

AUDIO PART
DEMO
OPTION
BT_MPKEY

MCL
K,BCK,LRCK, ADT
AT
P_CTL (1)

BT_LED

IPOD
IPOD_VIDEO,
RST IC
+5.6VA

IPOD_L/R,
VKK

AUX_L/R,
FL+
FL-

PORT_L/R, TUNER
TUNE
BLUE TOOTH
+36V

+12V
-12V

SCART_L/R,
3.3V
+5V

MODULE ADC
P_SENS(1)

BT_L/R,
CS5345 TUNER_L/R
ADC_CLK, DAT,

SMPS TUNER_DI,DO,CE,,MUTE,RDS_CLK,DAT

LGE Internal Use Only 3-47 3-48 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SCHEMATIC DIAGRAMS
IMPORTANT SAFETY NOTICE COMPONENTS ARE SHADED ON THE SCHEMATIC NOTE :
FOR EASY IDENTIFICATION. 1. Shaded( ) parts are critical for safety. Replace only
WHEN SERVICING THIS CHASSIS, UNDER NO CIR- THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF- with specified part number.
CUMSTANCES SHOULD THE ORIGINAL DESIGN BE FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, 2. Voltages are DC-measured with a digital voltmeter
MODIFIED OR ALTERED WITHOUT PERMISSION IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode.
FROM THE LG CORPORATION. ALL COMPONENTS PERFORMANCE IMPROVEMENT CHANGES INTO
SHOULD BE REPLACED ONLY WITH TYPES IDENTI- THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
1. SMPS SCHEMATIC DIAGRAM CAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL LITERATURE IS PRINTED.

12

11

10

NOTES) Symbol denotes DC chassis ground.

NOTE) Warning
NOTE) Parts that are shaded are critical
1 NOTE) With respect to risk of fire or
NOTE) electricial shock.
2008.01.09
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-49 3-50 LGE Internal Use Only
Only for training and service purposes
2. MICOM SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 3-51 3-52 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. AMP SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-53 3-54 LGE Internal Use Only
Only for training and service purposes
4. I/O SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 3-55 3-56 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. MPEG SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-57 3-58 LGE Internal Use Only
Only for training and service purposes
6. SERVO SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 3-59 3-60 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. IPOD SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-61 3-62 LGE Internal Use Only
Only for training and service purposes
8. SCART SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 3-63 3-64 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. FRONT SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-65 3-66 LGE Internal Use Only
Only for training and service purposes
10. MIC SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only 3-67 3-68 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
11. TOUCH SCHEMATIC DIAGRAM

12

11

10

2008.01.09
A B C D E F G H I J K L M N O P Q R S T

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-69 3-70 LGE Internal Use Only
Only for training and service purposes
PRINTED CIRCUIT BOARD DIAGRAMS

1. SMPS P.C. BOARD DIAGRAM

NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

LGE Internal Use Only 3-71 3-72 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2-1. MAIN P.C. BOARD DIAGRAM ( TOP VIEW )

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-73 3-74 LGE Internal Use Only
Only for training and service purposes
2-2. MAIN P.C. BOARD DIAGRAM ( BOTTOM VIEW )

LGE Internal Use Only 3-75 3-76 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3-1. IPOD &KEY P.C. BOARD DIAGRAM ( TOP VIEW )

3-2. IPOD &KEY P.C. BOARD DIAGRAM ( BOTTOM VIEW )

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-77 3-78 LGE Internal Use Only
Only for training and service purposes
4-1. I/O P.C. BOARD DIAGRAM ( TOP VIEW ) 5. MIC P.C. BOARD DIAGRAM

4-2. I/O P.C. BOARD DIAGRAM ( BOTTOM VIEW )

LGE Internal Use Only 3-79 3-80 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
6. FRONT P.C. BOARD DIAGRAM

Copyright © 2008 LG Electronics. Inc. All right reserved. 3-81 3-82 LGE Internal Use Only
Only for training and service purposes
7-1. TOUCH KEY P.C. BOARD DIAGRAM ( TOP VIEW ) 8-1. TOUCH SLIDE P.C. BOARD DIAGRAM ( TOP VIEW )

7-2. TOUCH KEY P.C. BOARD DIAGRAM ( BOTTOM VIEW ) 8-2. TOUCH SLIDE P.C. BOARD DIAGRAM ( BOTTOM VIEW )

LGE Internal Use Only 3-83 3-84 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes

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