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SERVICE MANUAL
MINI HOME THEATER
SERVICE MANUAL
MODEL : FB163(FBS163V)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.
Copyright © 2008 LG Electronics. Inc. All right reserved. 1-1 LGE Internal Use Only
Only for training and service purposes
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
LGE Internal Use Only 1-2 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong mag-
netism is present, or where there is excessive dust.
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
Copyright © 2008 LG Electronics. Inc. All right reserved. 1-3 LGE Internal Use Only
Only for training and service purposes
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com-
monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir-
cuits and some field-effect transistors and semiconductor chip components. The following techniques should be
used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a com-
mercially available discharging wrist strap device, which should be removed for potential shock reasons prior
to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready
to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conduc-
tive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gener-
ate static electricity sufficient to damage an ESD device).
LGE Internal Use Only 1-4 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
THE STEPS FOR CHANGE THE OPTION CODE
AUDIO MICOM OPTION
POWER ON LED
NAME HEX
Copyright © 2008 LG Electronics. Inc. All right reserved. 1-5 LGE Internal Use Only
Only for training and service purposes
LOCATION OF USERS CONTROLS
LGE Internal Use Only 1-6 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
REMOTE CONTROL
POWER
MUTE
FUNCTION
INPUT
SLEEP
RETURN ( )
EQ (EQUALIZER Effect)
VSM
ECHO VOL. ( / )
MIC VOL. ( / )
SETUP
MENU
DISPLAY
TITLE
SELECT/ENTER
PRESET(-/+)( / )
TUN.(-/+)( / )
PLAY ( )
STOP ( )
PAUSE/STEP ( )
REC ( )
PROG./MEMO.
VOLUME (+/-)
REPEAT
CLEAR
S-TITLE
VOCAL FADER
RDS(optional)
PTY(optional)
Copyright © 2008 LG Electronics. Inc. All right reserved. 1-7 LGE Internal Use Only
Only for training and service purposes
SPECIFICATIONS
General
Power supply Refer to main label.
Power consumption Refer to main label.
Net Weight 3.31 kg
External dimensions (W x H x D) 170 x 253 x 265 mm
Tuner
FM Tuning Range 87.5 - 108.0 MHz or 65.0 - 74.0 MHz, 87.5 - 108.0 MHz
Intermediate Frequency 10.7 MHz
AM Tuning Range 522 - 1,620 kHz or 520 - 1,720 kHz
Intermediate Frequency 450 kHz
Amplifier
OUTPUT POWER 80 W + 80 W(4Ω,THD 0.5%)
Stereo Mode 80 W + 80 W(4Ω,THD 0.5%)
Frequency Response 40 - 20000Hz
Signal-to-noise ratio 75dB
Speakers
FBS163V
Type 3 Way 3 Speaker
Impedance 4Ω
Rated Input Power 80 W
Max. Input Power 160W
Net Dimensions 132 x 286 x 253 mm
(W x H x D)
Net Weight 4.3kg
LGE Internal Use Only 1-8 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 2. EXPLODED VIEWS
• CABINET AND MAIN FRAME SECTION NOTES) THE EXCLAMATION POINT WITHIN AN
255 EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
463 463
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
262
463
455
264
254
273
463 252
CABLE3 468
9701
A46
J C
259
463 B
261 463
452 SMPS
463
A43 A26 A47
A
463 251 A46
CABLE1 276
CABLE2 I
E
265
F
263
FRONT
G H
250 463
463
CN101 I
D
275 A B
MAIN
463 463 272
E K 463
D A46
G
H
452
C A44
305
274
Copyright © 2008 LG Electronics. Inc. All right reserved. 2-1 2-2 LGE Internal Use Only
Only for training and service purposes
• DECK MECHANISM EXPLODED VIEW
A26
001
007
017
008
010
004
007
002
011
009
003
012
013
014
432
030
005 033
024
016
032
025
031
431
036 024
435
025 015
024
A30
025
021
006 024
035
025
035A
LGE Internal Use Only 2-3 2-4 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SPEAKER EXPLODED VIEW
• FRONT SPEAKER
A80
A81
A80L
A80R
A80A 856
855
854
853 859 857
861
860
851
854 862
852
864
850
863
Copyright © 2008 LG Electronics. Inc. All right reserved. 2-5 LGE Internal Use Only
Only for training and service purposes
• PACKING ACCESSORY VIEW
803 Packing
804 Bag
802 Box
LGE Internal Use Only 2-6 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SECTION 3. ELECTRICAL PART
INTERNAL BLOCK DIAGRAM OF ICs
1. CS5345_DATASHEET
• PIN CONFIGURATION
SDOUT
DGND
MCLK
LRCK
OVFL
SCLK
TSTI
INT
NC
NC
NC
VD
48 47 46 45 44 43 42 41 40 39 38 37
SDA/CDOUT 1 36 VLS
SCL/CCLK 2 35 TSTO
AD0/CS 3 34 NC
AD1/CDIN 4 33 NC
VLC 5 32 AGND
RESET 6 CS5345 31 AGND
AIN3A 7 30 VA
AIN3B 8 29 PGAOUTB
AIN2A 9 28 PGAOUTA
AIN2B 10 27 AIN6B
AIN1A 11 26 AIN6A
AIN1B 12 25 MICBIAS
13 14 15 16 17 18 19 20 21 22 23 24
FILT+
VQ
TSTO
TSTO
AIN4A/MICIN1
AIN4B/MICIN2
AIN5A
AIN5B
AGND
VA
AFILTA
AFILTB
1. CS5345_DATASHEET
• PIN DESCRIPTION
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-1 LGE Internal Use Only
Only for training and service purposes
AIN1A 11 Stereo Analog Input 1 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN1B 12 specification table.
AGND 13 Analog Ground (Input) - Ground reference for the internal analog section.
VA 14 Analog Power (Input) - Positive power for the internal analog section.
AFILTA 15 Antialias Filter Connection (Output) - Antialias filter connection for the channel A ADC input.
AFILTB 16 Antialias Filter Connection (Output) - Antialias filter connection for the channel B ADC input.
VQ 17 Quiescent Voltage (Output) - Filter connection for the internal quiescent reference voltage.
TSTO 18 Test Pin (Output) - This pin must be left unconnected.
FILT+ 19 Positive Voltage Reference (Output) - Positive reference voltage for the internal sampling circuits.
TSTO 20 Test Pin - This pin must be left unconnected.
AIN4A/MICIN1 21 Stereo Analog Input 4 / Microphone Input 1 & 2 (Input) - The full-scale level is specified in the ADC
AIN4B/MICIN2 22 Analog Characteristics specification table.
AIN5A 23 Stereo Analog Input 5 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN5B 24 specification table.
Microphone Bias Supply (Output) - Low-noise bias supply for external microphone. Electrical charac-
MICBIAS 25
teristics are specified in the DC Electrical Characteristics specification table.
AIN6A 26 Stereo Analog Input 6 (Input) - The full-scale level is specified in the ADC Analog Characteristics
AIN6B 27 specification table.
PGAOUTA 28 PGA Analog Audio Output (Output) - Either an analog output from the PGA block or high impedance.
PGAOUTB 29 See ìPGAOut Source Select (Bit 6)î on page 33.
VA 30 Analog Power (Input) - Positive power for the internal analog section.
31
AGND Analog Ground (Input) - Ground reference for the internal analog section.
32
33 No Connect - These pins are not connected internally and should be tied to ground to minimize any
NC
34 potential coupling effects.
TSTO 35 Test Pin (Output) - This pin must be left unconnected.
Serial Audio Interface Power (Input) - Determines the required signal level for the serial audio inter-
VLS 36
face. Refer to the Recommended Operating Conditions for appropriate voltages.
TSTI 37 Test Pin (Input) - This pin must be connected to ground.
38,
No Connect - These pins are not connected internally and should be tied to ground to minimize any
NC 39,
potential coupling effects.
40
SDOUT 41 Serial Audio Data Output (Output) - Output for twoís complement serial audio data.
SCLK 42 Serial Clock (Input/Output) - Serial clock for the serial audio interface.
Left Right Clock (Input/Output) - Determines which channel, Left or Right, is currently active on the
LRCK 43
serial audio data line.
MCLK 44 Master Clock (Input/Output) - Clock source for the ADCís delta-sigma modulators.
DGND 45 Digital Ground (Input) - Ground reference for the internal digital section.
VD 46 Digital Power (Input) - Positive power for the internal digital section.
INT 47 Interrupt (Output) - Indicates an interrupt condition has occurred.
OVFL 48 Overflow (Output) - Indicates an ADC overflow condition is present.
LGE Internal Use Only 3-2 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
1. CS5345_DATASHEET
• TYPICAL CONNECTION DIAGRAM
VD VA VA
+1.8V 3.3 F
to +5V VLS PGAOUTA
0.1 F
3.3 F
PGAOUTB
MCLK
SDOUT
* 10 F 100
1800 pF 100
AIN1B Right Analog Input 1
INT
AIN2A Left Analog Input 2
OVFL 1800 pF * 10 F 100 100
RESET
Micro- * 10 F 100
Controller SCL/CCLK 1800 pF 100
AIN2B Right Analog Input 2
SDA/CDOUT
AD1/CDIN AIN3A Left Analog Input 3
1800 pF * 10 F 100 100
AD0/CS
* 10 F 100
1800 pF 100
2k 2k AIN3B Right Analog Input 3
See Note 1
+1.8V AIN4A/MICIN1 Left Analog Input 4
VLC
to +5V 1800 pF * 10 F 100 100
0.1 F
* 10 F 100
1800 pF 100
AIN4B/MICIN2 Right Analog Input 4
RL
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-3 LGE Internal Use Only
Only for training and service purposes
2. CY8C21434
• PIN CONFIGURATION
I, M
I, M
I, M
I, M
P0[4], A, I, M
P0[2], A, I, M
P0[3], A,
P0[5], A,
P0[7], A,
P0[6], A,
Vdd
Vss
31
29
25
32
30
28
27
26
A , I, M, P0[1] 1 24 P0[0], A , I, M
M, P2[7] 2 23 P2[6], M
M, P2[5] 3 22 P2[4], M
M, P2[3] 4 QFN 21 P2[2], M
M, P2[1] 5 (Top View ) 20 P2[0], M
M, P3[3] 6 19 P3[2], M
M, P3[1] 7 18 P3[0], M
M, I2C SCL, P1[7] 8 17 XRES
9
10
11
12
13
14
15
16
Vss
M, P1[3]
M, I2C SCL, P1[1]
M, I2C SDA, P1[5]
• PIN DESCRIPTION
Type
Pin No. SYMBOL Description
Digital Analog
1 IO I, M P0[1] Analog column mux input, integrating input.
2 IO M P2[7]
3 IO M P2[5]
4 IO M P2[3]
5 IO M P2[1]
6 IO M P3[3] In CY8C21434 part.
6 Power SMP Switch Mode Pump (SMP) connection to required external
components in CY8C21634 part.
7 IO M P3[1] In CY8C21434 part.
7 Power Vss Ground connection in CY8C21634 part.
8 IO M P1[7] I2C Serial Clock (SCL).
9 IO M P1[5] I2C Serial Data (SDA).
10 IO M P1[3]
11 IO M P1[1] I2C Serial Clock (SCL), ISSP-SCLK*.
12 Power Vss Ground connection.
13 IO M P1[0] I2C Serial Data (SDA), ISSP-SDATA*.
14 IO M P1[2]
15 IO M P1[4] Optional External Clock Input (EXTCLK).
16 IO M P1[6]
17 Input XRES Active high external reset with internal pull down.
18 IO M P3[0]
19 IO M P3[2]
20 IO M P2[0]
21 IO M P2[2]
22 IO M P2[4]
23 IO M P2[6]
24 IO I, M P0[0] Analog column mux input.
25 IO I, M P0[2] Analog column mux input.
26 IO I, M P0[4] Analog column mux input.
27 IO I, M P0[6] Analog column mux input.
28 Power Vdd Supply voltage.
29 IO I, M P0[7] Analog column mux input.
30 IO I, M P0[5] Analog column mux input.
31 IO I, M P0[3] Analog column mux input, integrating input.
32 Power Vss Ground connection.
LGE Internal Use Only 3-4 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. DS8391+8390
• SYSTEM BIOCK DIAGRAM
DVD/CD
Motor
OPU
Motor Driver
Video TV Display
Audio Speakers
SDRAM
(8/16-MB) Audio
Microphone In
ES8391 S/PDIF A/V Receiver
EEPROM Phoenix II
VFD Driver VFD Panel
ROM/Flash
IR Remote
4. IP9010
• BIOCK DIAGRAM
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-5 LGE Internal Use Only
Only for training and service purposes
1. CS5345_DATASHEET
• PIN CONNECTIONS
1. CS5345_DATASHEET
• PIN DESCRIPTION
NO SYMBOL I /O DESCRI PTI ON NO SYMBOL I /O DESCRI PTI ON
LGE Internal Use Only 3-6 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. LC87F5NC8AVU-QIP
• PIN CONFIGURATION
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-7 LGE Internal Use Only
Only for training and service purposes
5. LC87F5NC8AVU-QIP
• SYSTEM BIOCK DIAGRAM
LGE Internal Use Only 3-8 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. LC87F5NC8AVU-QIP
• PIN DESCRIPTION
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-9 LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only 3-10 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
6. MC4580
• PIN CONFIGURATION
OUT1 1 8 Vcc+
IN1(-) 2 7 OUT2
IN1(+) 3 6 IN2(-)
Vcc- 4 5 IN2(+)
•TEST CIRCUIT
Vcc+
IN(-) OUTPUT
IN(+)
Vcc-
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-11 LGE Internal Use Only
Only for training and service purposes
7. 0IRH330800A
• SYSTEM BIOCK DIAGRAM
•TEST CIRCUIT
LGE Internal Use Only 3-12 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
6. MC4580
• TEST CIRCUIT SWITCH POSITION
8. PS9830B
• FUNCTIONAL BIOCK DIAGRAM
MBCK
MLRCK Input
MSDIN[0:3] Serial Audio
&
Output
Output
SBCK interface
MUX
SLRCK
SSDIN[0:3]
Serial DMIX_MCLK
Down Audio OLRCK
Sample OBCK
Mixer Output
Rate interface DMIX_SDOUT
Converter
Automatic
Gain PWM1_P/M
Limiter
Input PWM2_P/M
Mapper
Output Mapper
PWM3_P/M
PWM4_P/M
Bass Main Trim
Mixer EQ PWM5_P/M
MIC_MCLK Manager Volume Volume
Mic. PWM6_P/M
MIC_BCK
Input
MIC_LRCK PWM7_P/M
Processor
MIC_SDIN PWM PWM8_P/M
Modulator
Internal Clock Internal Reset PWM_HP_L_P/M
SPI/I2C
SO/SDA PWM_HP_R_P/M
SCK/SCL Host
Internal Controls Reset & Power Down
SI/I2C_AD0 Interface PWM_SWL_P/M
/CS/I2C_AD2 (I2C, SPI)
POP EPD_ENA
EXT_MUTE Crystal Power Supply
PLL NR
Oscillator OVERLOAD
XI N
XOUT
/RESET
PLL_DVDD
PLL_AVDD
PLL_DVSS
PLL_AVSS
IO_VDD
IO_VSS
DVDD
DVSS
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-13 LGE Internal Use Only
Only for training and service purposes
• PIN CONFIGURATION
PWM8_M
PWM7_M
PWM6_M
PWM5_M
PWM4_M
PWM3_M
PWM2_M
PWM8_P
PWM7_P
PWM6_P
PWM5_P
PWM4_P
PWM3_P
PWM2_P
IO_VDD
IO_VDD
IO_VDD
IO_VSS
IO_VSS
IO_VSS
IO_VSS
IO_VSS
IO_VSS
DVDD
DVSS
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
OVERLOAD 76 50 IO_VSS
EPD_ENA 77 49 PWM1_P
SO/SDA 78 48 PWM1_M
SCK/SCL 79 47 IO_VDD
DVDD 80 46 PWM_HP_L_P
DVSS 81 45 PWM_HP_L_M
SI/I2C_AD0 82 44 IO_VSS
/CS/I2C_AD2 83 43 DVSS
SPI/I2C 84 42 DVDD
IO_VSS 85 41 PWM_HP_R_P
XIN
XOUT
DMIX_LRCK
DMIX_BCK
86
87
88
89
PULSUS 40
39
38
37
PWM_HP_R_M
IO_VDD
IO_VSS
PWM_SWL_P
DMIX_SDOUT
DVDD
DVSS
90
91
92
PS9830B 36
35
34
PWM_SWL_M
DVSS
DVDD
DMIX_MCLK 93 33 MIC_SDIN
IO_VDD 94 32 MIC_LRCK
IO_VSS 95 31 MIC_BCK
/RESET 96 30 MIC_MCLK
TEST_MODE1 97 29 IO_VDD
TEST_MODE2 98 28 IO_VSS
SCAN_ENA 99 27 EXT_MUTE
TEST_MODE3 100 26 SSDIN3
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
MSDIN0
MSDIN1
MSDIN2
MSDIN3
PLL_AVSS
DVSS
SSDIN0
SSDIN1
SSDIN2
PLL_DVSS
IO_VSS
PLL_AVDD
IO_VSS
IO_VSS
MLRCK
SBCK
SLRCK
IO_VSS
IO_VDD
MBCK
DVDD
IO_VDD
IO_VDD
PLL_DVDD
IO_VSS
LGE Internal Use Only 3-14 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. PT6324
• BIOCK DIAGRAM
SG 1/KS1
Con tro l
SG 2/KS2
DIN/DOUT SG 3/KS3
Ser ial SG 4/KS4
CLK Data SG 5/KS5
Inter face
Displa y Memor y SG 6/KS6
STB
SG 7/KS7
SG 8/KS8
SG 9/KS9
SG 10/KS 10
OS C
Ti ming Ge nera to r SG 11 /K S11
Se gment Driver SG 12/KS 12
SG 13/KS 13
SG 14/KS 14
Ke y Matrix Memory SG 15/KS 15
SG 16/KS 16
SG 17
SG 18
LED SG 19
LE D1
Drive r SG 20
SG 21
SG 22
SG 23
SG 24
GR1
GR2
GR3
GR4
GR5
Dimming Cir cu it GR6
GR7
Gr id GR8
Drive r GR9
GR1 0
GR11
GR1 2
GR1 3
GR1 4
GR1 5
GR1 6
K1 K2 VDD GND VE E
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-15 LGE Internal Use Only
Only for training and service purposes
9. PT6324
• PIN CONFIGURATION
GR10
GND
VDD
GR1
GR2
GR3
GR4
GR5
GR6
GR7
GR8
GR9
VEE
5 2 51 50 49 48 47 46 4 5 44 4 3 42 4 1 4 0
CLK 1 39 GR11
DIN/DOUT 2 38 GR12
STB 3 37 GR13
LED1 4 36 GR14
K1 5 35 GR15
K2 6 34 GR16
G ND 8 32 SG23
VDD 9 31 SG22
SG1/KS1 10 30 SG21
SG2/KS2 11 29 SG20
SG 3KS3 12 28 SG19
SG4/KS4 13 27 SG18
1 4 15 16 17 18 19 20 2 1 22 2 3 24 2 5 2 6
SG11/KS11
SG10/KS10
SG12/KS12
SG14/KS14
SG16/KS16
SG5/KS5
SG6/KS6
SG7/KS7
SG8/KS8
SG9/KS9
SG13/KS13
SG15/KS15
SG 17
LGE Internal Use Only 3-16 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. PT6324
• PIN DESCRIPTION
Pin Name I/O Description Pin No.
Clock Input Pin
CLK I This pin reads serial data at the rising edge and outputs data at 1
the falling edge.
Data Input Pin/Data Output pin (N-Channel, Open-Drain)
When this pin acts as input pin, serial data is inputted at the
DIN/DOUT I/O rising edge of the shift clock (starting from the lower bit) 2
When this pin acts as output pin, serial data is outputted at the
falling edge of the shift clock (starting from the lower bit)
Serial Interface Strobe Pin
STB I The data input after the STB has fallen is processed as a 3
command. When this in is ìHIGHî, CLK is ignored.
LED1 O LED Output Pin 4
Key Data Input Pins
K1 to K2 I The data inputted to these pins is latched at the end of the 5, 6
display cycle.
Oscillator Input Pin
OSC I A resistor is connected to this pin to determine the oscillation 7
frequency.
GND - Ground Pin 8, 52
VDD - Logic Power Supply 9, 51
SG1/KS1 to High-Voltage Segment Output Pins
O 10 to 25
SG16/KS16 Also acts as the key source
SG17 to SG24 O High-Voltage Segment Output Pins 26 to 33
GR1 to GR16 O High-Voltage Grid Output Pins 34 to 49
VEE - Pull-Down Level 50
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-17 LGE Internal Use Only
Only for training and service purposes
10. TAS5342
• TYPICAL SYSTEM BLOCK DIAGRAM
OTW
System
Microcontroller SD
TAS5518
OTW
SD
BST_A
Bootstrap
BST_B Capacitors
VALID RESET_AB
RESET_CD
PWM_A
OUT_A
Left- 2nd-Order L-C
Input Output
Channel Output Filter
H-Bridge 1 H-Bridge 1
Output OUT_B for Each
PWM_B
Half-Bridge
2-Channel
H-Bridge
BTL Mode
PWM_C OUT_C
2nd-Order L-C
Right- Output
Output Filter
Channel H-Bridge 2
Input OUT_D for Each
Output H-Bridge 2 Half-Bridge
PWM_D
GVDD_A, B, C, D
PVDD_A, B, C, D
M1
GND_A, B, C, D
BST_C
Hardwire M2
Mode Bootstrap
OC_ADJ
Control Capacitors
AGND
BST_D
VREG
GND
VDD
M3
4 4 4
PVDD GVDD
PVDD Power VDD
35.5 V Supply Hardwire
VREG
System Decoupling Power Supply OC Limit
Power Decoupling
Supply
GND
GND
VAC
B0047-02
LGE Internal Use Only 3-18 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. PT6324
• FUNCTIONAL BLOCK DIAGRAM
4 VDD
Under-
OTW voltage 4
Protection
Internal Pullup VREG VREG
Resistors to VREG
SD
Power
On
M1
Reset AGND
Protection
M2 and
I/O Logic
M3 Temp.
Sense GND
RESET_AB
Overload
RESET_CD Isense OC_ADJ
Protection
GVDD_D
BST_D
PVDD_D
PWM Gate
PWM_D Ctrl. Timing OUT_D
Rcv. Drive
BTL/PBTLConfiguration
Pulldown Resistor
GND_D
GVDD_C
BST_C
PVDD_C
PWM Gate
PWM_C Ctrl. Timing OUT_C
Rcv. Drive
BTL/PBTLConfiguration
Pulldown Resistor
GND_C
GVDD_B
BST_B
PVDD_B
PWM Gate
PWM_B Ctrl. Timing OUT_B
Rcv. Drive
BTL/PBTLConfiguration
Pulldown Resistor
GND_B
GVDD_A
BST_A
PVDD_A
PWM Gate
PWM_A Ctrl. Timing OUT_A
Rcv. Drive
BTL/PBTLConfiguration
Pulldown Resistor
GND_A
B0034-03
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-19 LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only 3-20 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
AUDIO ELECTRICAL TROUBLESHOOTING GUIDE
1. MICOM PART CHECK I
MICOM PART
HECK I
YES
YES
YES YES
OK OK
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-21 LGE Internal Use Only
Only for training and service purposes
2. MICOM PART CHECK II
YES
NO Refer to SMPS
Check CN101 5PIN 5.6V
Troubleshooting.
YES
NO
Check the related part Replace the related parts.
YES
OK
YES
Check Q10 NO
Check Q102 BASE NO Check output power of IC101
EMITTER 5V and
COLLECTOR 5V PIN 0.6V HIGH KIA7042 is over 4.3V.
YES
YES YES
Check IC103 8PIN IC100 NO
Check Q102 COLLECTOR Check the related part.
14,55,89 PIN 5V
YES YES
OK
YES
Check the working condition NO
X100:32.768kHz Check the
Replace the related parts.
X101:9.8304MHz related part.
YES YES
LGE Internal Use Only 3-22 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. IC103 S-24CS16A01 PART CHECK
NO NO Refer to micom
81 PIN DATA 82 PIN CLK Check MICOM power 5V troubleshooting.
YES
YES
NO
Check the related part. Replace the related parts.
YES
OK OK
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-23 LGE Internal Use Only
Only for training and service purposes
4. FLD DISPLAY PART CHECK
YES
YES
F1+,F2-both terminals:over
3.7V Check power VKK:over
-28V.
YES Check P3101 assembly
YES
Check
P3101 connection
condition and power F1+,F2- NO Check NO
both terminals:over 3.7V power of each PIN. Replace the related part
Check power VKK:over -28V
Check 4.5 PIN:5.6V
YES
YES OK
Check
IC304 PT6324 NO When 5V fails,check D321SR35
power 50 PIN VKK:-28V input and output power.
9.52 PIN +5V YES
NO
Replace the related part.
Check the related part
YES
YES
OK
IC100
Check→IC304
Data communication. IC100 27 PIN→STB
PIN PIN NO 28 PIN→1PIN CLK
27PIN→3PIN STB Check Data output.
26PIN→2PIN DO
28PIN→1PIN CLK YES
Check 26 PIN→DO
→DATA input.
YES
YES
NO
FLT light on? Check the related part Replace the related part.
YES YES
OK OK
LGE Internal Use Only 3-24 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. TOUCH-PAD PART CHECK
TOUCH-PAD CHECK
YES
Check NO NO
IC3A1 8Pin,9Pin, Check resistance output of
IC100 97Pin :CLK, Replace the related part.
line CLK :R316 DATA :R317
96Pin :DATA
YES YES
OK OK
PWM MODULATION
PART CHECK
YES
Check NO Refer to SMPS
PN102 10PIN 3.3V.
Troubleshooting.
YES
Check IC702 PS9830 VDD
PIN power (3,10,22,29,39,47,
56,65,72,87,94)Check X701
2PIN 3.3V
YES
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-25 LGE Internal Use Only
Only for training and service purposes
YES
YES YES
OK
Check
output of IC100 Check
LC87F5NC8A NO resistance output of LINE NO
21→PWM_CLK DATA:R797 Replace the related part.
22→PWM_DATA CLK:R795
43→PWM_REST RST:R790
YES
YES
OK
YES YES
YES
OK
Check
PWM MODULATOR NO
output Check IC702 PS9830 part.
FL:75(+)74(-)
R:71(+)70(-)
YES
OK
LGE Internal Use Only 3-26 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. PWM AMP PART CHECK
YES
PN102 NO
Refer to SMPS Troubleshooting.
3PIN + 13,14,15 PIN 28V.
YES
YES
YES
YES
YES
NO
Check output LINE COIL. Replace the related parts.
YES
OK
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-27 LGE Internal Use Only
Only for training and service purposes
8. TUNER FUNCTION PART CHECK
YES
YES
Check IC201(CS5345)
26,27PIN input waveform.
YES
Check IC201(CS5345) NO
Replace the related parts
14PIN output waveform.
YES
OK
LGE Internal Use Only 3-28 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. SMPS POWER CIRCUIT
MAIN PART
MAIN PART
YES
YES
Check
the DC V of C905 NO
Check BD901,LF901,902.
if DC V is over
400V.
YES
Check the
DC V of C909,C903,C921 NO NO
Check IC901,902. Replace IC901,902.
If DC V is in 14~19V
And it is steady
YES
YES
Check short of P9701,P9702 line.
Check the NO
DC V of C981,C945. Check short of P9702 line.
If DC V is 6.1V.
YES
Check the
DC V of C950,C951 NO
Check short of P9701 line.
If DC V is in
29V.
YES
OK
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-29 LGE Internal Use Only
Only for training and service purposes
P-SENS VKK PART CHECK
YES YES
Check Check
NO Check power circuit the PIN3 of P9702 NO Check power circuit
the PIN6 of P9702
if DC V is over Troubleshooting. if DC V is over Troubleshooting.
5.6V -30V ±1.
YES YES
OK OK
TURN ON IPOD
YES
NO
LOADING Check the JK3C1 13pin, 30pin.
YES
YES
YES
OK
NO
OSD IPOD Check the JK3C1 18pin, 19pin.
YES
YES
YES
OK
LGE Internal Use Only 3-30 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
DVD ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER CHECK GUIDE
POWER ON
YES
YES
YES
YES
Check Connector
(P4405,P4407,P4408).
YES
Reconnect it.
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-31 LGE Internal Use Only
Only for training and service purposes
2. TEST & DEBUG FLOW
POWER ON
YES
YES YES
YES
YES
YES YES
YES
YES
LGE Internal Use Only 3-32 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
A
YES
YES YES
YES
YES
Optical Proper
Lens is moving NO NO Check Focus connection on
Focus outputs
for searching Focus? to motor driver? ES8390 and motor driver IC.
YES YES
NO
Proper F+ & F-outputs? Check the motor driver (IC401).
YES
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-33 LGE Internal Use Only
Only for training and service purposes
B
YES
YES YES
Collector
voltage of power transistor NO Check the related circuit of laser
is ok? (Q405, Q406) power transistor.
YES
NO
Put disc in SLOT. Laser off.
YES
NO NO
Does SPINDLE Proper SPINDLE Check the SPINDLE related
rotate? signal on ES8390. circuit on SLOT.
YES YES
YES
LGE Internal Use Only 3-34 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
C
YES
YES YES
YES
NO NO
Proper TRD signal on Check the related circuit
Tracking OK?
IC401? between IC401 and ES8390.
YES YES
YES
NO
Disc play? Check RF signal waveform.
YES
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-35 LGE Internal Use Only
Only for training and service purposes
D
YES
All
outputs are Ok NO NO Check the SERIAL RESISTOR
Audio signal data on
during playing between ES8390 and IC702.
ES8390 is OK?
DISK ?
YES YES
LGE Internal Use Only 3-36 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. USB PART
TURN ON USB
YES
YES YES
YES
YES YES
YES
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-37 LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only 3-38 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
WAVEFORMS OF MAJOR CHECK POINT
Playing at USB
function
1.HRST#
2.5V
3.D-
4.D+
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-39 LGE Internal Use Only
Only for training and service purposes
2. OPEN/CLOSE WAVEFORM AT POWER ON (OPEN AND CLOSE)
1.Limit SW
2.OPEN
3.CLOSE
LGE Internal Use Only 3-40 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
4. FOCUS WAVEFORM
1.FDO
2.F+
3.F-
(INSERT CD )
(INSERT DVD )
1.FDO
2.F+
3.F-
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-41 LGE Internal Use Only
Only for training and service purposes
5. AT POWER ON ,SPINDLE SIGNAL AT MD DECK
1.Spind
2.Spin+
3.Spin-
1.A
2.B
3.C
4.D
LGE Internal Use Only 3-42 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. TRACKING SIGNAL
1.Tro
2.Tr-
3.Tr+
8. RF WAVEFORM
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-43 LGE Internal Use Only
Only for training and service purposes
9. DISK TYPE JUGEMENT WAVEFORM
(DVD)
1.F+
2.FDO
3.SVRRF
(CD)
LGE Internal Use Only 3-44 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
WIRING DIAGRAM
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-45 3-46 LGE Internal Use Only
Only for training and service purposes
BLOCK DIAGRAMS
TAS53X2
TAS53
VFD SPK FL-
HIJK
SPK FR+
`` SPK FR-
FR+/FR-
PT6324 RCU PICK_UP
PICK_UP PW
PWM
LOAD-/+,SPIN-/+
DRVER
IC 9830
9830B
CD_DVDCT,VC,DVDMDI,CDLDO,DVDLDO(5)
SLED-/+(6)
RF,PUDET,F,E,A,D,C,B,LOAD_SW1/SW2(10)
IPOD_PWR,IPOD_DET, KEY2
BCK,LRCK, ADTA0,ADATA3
MOTOR
PWM_CLK,DAT,RST,AMP_PDN
DRV. IC
IPOD_LR,IPOD_VIDEO
IP9010 BUFFER
POT HDP
IPOD_RX,IPOD_TX
MC4580
USB
AMP_SD/PROTECT
MIC OPTION
DRV_MUTE,SVREF(8)
SLO,SPINO,OPEN,
CLOSE,FOO,TRO,
SDRAM
SDRAM
SPNN,SPNP(2)
HP_L/R
FLASH
FLASH
RCU,TOUCH_CLK,TOUCH_DAT
VFD_DO,VFD_STB,VFD_CLK
PORT_L/R
STBY_LED,KEY,H/P_SENS,
USB_N,P
MIC_SIG
FAN EEPROM
EEPRO
HP_L/R
IPOD
MIC_VOL,,MIC_DET
Composite
Composite Y, Pb, Pr (4)
Y, Pb, Pr (4) COMP.
FAN_CTL
VIDEO
27MHZ
DRIVER Y Pr Pb
BH7868
9.8304MHZ L R C
SERVO AUX
R,G,B,V
PART SCART & HD/RADIO
DVD RST(1)
JACK PCB
VIDEO
DVD_DI_DO_CLK (3)
-CO M MPEG
MPEG PART
CLK san
sanyo ESS8390
ESS8390 SCART
EEPROM IPOD_RX, TX
DAT 100 PIN
100PIN
AUDIO PART
DEMO
OPTION
BT_MPKEY
MCL
K,BCK,LRCK, ADT
AT
P_CTL (1)
BT_LED
IPOD
IPOD_VIDEO,
RST IC
+5.6VA
IPOD_L/R,
VKK
AUX_L/R,
FL+
FL-
PORT_L/R, TUNER
TUNE
BLUE TOOTH
+36V
+12V
-12V
SCART_L/R,
3.3V
+5V
MODULE ADC
P_SENS(1)
BT_L/R,
CS5345 TUNER_L/R
ADC_CLK, DAT,
SMPS TUNER_DI,DO,CE,,MUTE,RDS_CLK,DAT
LGE Internal Use Only 3-47 3-48 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SCHEMATIC DIAGRAMS
IMPORTANT SAFETY NOTICE COMPONENTS ARE SHADED ON THE SCHEMATIC NOTE :
FOR EASY IDENTIFICATION. 1. Shaded( ) parts are critical for safety. Replace only
WHEN SERVICING THIS CHASSIS, UNDER NO CIR- THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF- with specified part number.
CUMSTANCES SHOULD THE ORIGINAL DESIGN BE FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, 2. Voltages are DC-measured with a digital voltmeter
MODIFIED OR ALTERED WITHOUT PERMISSION IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode.
FROM THE LG CORPORATION. ALL COMPONENTS PERFORMANCE IMPROVEMENT CHANGES INTO
SHOULD BE REPLACED ONLY WITH TYPES IDENTI- THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
1. SMPS SCHEMATIC DIAGRAM CAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL LITERATURE IS PRINTED.
12
11
10
NOTE) Warning
NOTE) Parts that are shaded are critical
1 NOTE) With respect to risk of fire or
NOTE) electricial shock.
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-49 3-50 LGE Internal Use Only
Only for training and service purposes
2. MICOM SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
LGE Internal Use Only 3-51 3-52 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3. AMP SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-53 3-54 LGE Internal Use Only
Only for training and service purposes
4. I/O SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
LGE Internal Use Only 3-55 3-56 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. MPEG SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-57 3-58 LGE Internal Use Only
Only for training and service purposes
6. SERVO SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
LGE Internal Use Only 3-59 3-60 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
7. IPOD SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-61 3-62 LGE Internal Use Only
Only for training and service purposes
8. SCART SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
LGE Internal Use Only 3-63 3-64 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
9. FRONT SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-65 3-66 LGE Internal Use Only
Only for training and service purposes
10. MIC SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
LGE Internal Use Only 3-67 3-68 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
11. TOUCH SCHEMATIC DIAGRAM
12
11
10
2008.01.09
A B C D E F G H I J K L M N O P Q R S T
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-69 3-70 LGE Internal Use Only
Only for training and service purposes
PRINTED CIRCUIT BOARD DIAGRAMS
NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.
LGE Internal Use Only 3-71 3-72 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2-1. MAIN P.C. BOARD DIAGRAM ( TOP VIEW )
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-73 3-74 LGE Internal Use Only
Only for training and service purposes
2-2. MAIN P.C. BOARD DIAGRAM ( BOTTOM VIEW )
LGE Internal Use Only 3-75 3-76 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
3-1. IPOD &KEY P.C. BOARD DIAGRAM ( TOP VIEW )
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-77 3-78 LGE Internal Use Only
Only for training and service purposes
4-1. I/O P.C. BOARD DIAGRAM ( TOP VIEW ) 5. MIC P.C. BOARD DIAGRAM
LGE Internal Use Only 3-79 3-80 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
6. FRONT P.C. BOARD DIAGRAM
Copyright © 2008 LG Electronics. Inc. All right reserved. 3-81 3-82 LGE Internal Use Only
Only for training and service purposes
7-1. TOUCH KEY P.C. BOARD DIAGRAM ( TOP VIEW ) 8-1. TOUCH SLIDE P.C. BOARD DIAGRAM ( TOP VIEW )
7-2. TOUCH KEY P.C. BOARD DIAGRAM ( BOTTOM VIEW ) 8-2. TOUCH SLIDE P.C. BOARD DIAGRAM ( BOTTOM VIEW )
LGE Internal Use Only 3-83 3-84 Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes