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In the simplest general arrangement the gas flows up through a column, and liquid flows
downward. In the column we may put either trays or packing, to bring the liquid and gas
into contact with each other in an organised way, and to create interfacial area for the
transfer of material from gas into the liquid phase. This is the arrangement used for
example to remove hydrogen sulphide from natural gas using an aqueous amine solution.
Gas which is almost free from sulphur leaves the top of the absorption column, and liquid
which is rich in H2S leaves the bottom of the column. To complete the process we need
another column which regenerates fresh solvent which can be circulated to enter at the top
of the absorber. Putting this whole process together requires a lot of knowledge about both
the absorption and regeneration, but we shall here concentrate on the absorber.
The component that we want to remove should obviously have good solubility in the
solvent. Figure 2.1 shows the solubility of common gases in water, which vary enormously.
Nevertheless, it is not always best to choose the solvent with the highest solubility for the
removed component; there are many other considerations:
the solvent should not absorb components that we do not want to remove
(removal of other components is known as co-absorption).
Sometimes the solvent will work purely on the basis of physical solubility. However it is
often necessary to add a chemical species that reacts reversibly with the absorbed
component, thereby effectively increasing the solubility. H2S and CO2 absorption in
aqueous amines is a typical example of the use of a chemical solvent.
There are two simple laws relating the concentrations in the gas and liquid phases for a
mixture at equilibrium. Actually they both relate the partial pressure of a component in the
vapour to the composition of the liquid phase. We have:
where poA is the vapour pressure of the pure component at the same temperature, and xA
2
is the mol fraction of A in the liquid phase. cT is the total molar concentration in the liquid
phase, equal to the molar density. Raoult's Law tends to be valid for mixtures of similar
hydrocarbons, particularly when xA is close to unity. It is a special case of Henry's Law,
and because it suggests that the solubility is independent of the nature of the solvent, it
can only be expected to apply in rather ideal conditions. Henry's law is usually obeyed for
small values of xA. Sometimes a value is quoted for the solubility, for example in units of
kmol m-3 bar-1, and this is simply the inverse of the Henry constant.
Various forms of Henry's Law are used: above we give two of the more common. Which
form to use will be evident from the units given for Henry's constant. Solubility data will be
found in International Critical Tables, Perry's Chemical Engineers' Handbook, and
estimation methods can be found for example in Molecular Thermodynamics of Fluid-
phase equilibria by Prausnitz, Lichtenthaler and Azevedo.
Solution
From the saturated vapour pressure, H' is 3.3 bar (mol fraction)-1.
From Figure 2.1 the solubility at 20oC is 0.03 mol fraction atm-1, which is
equivalent to 0.03/1.013 = 0.0296 mol fraction bar-1; H' = 1/0.0296 = 33.8
bar/mol fraction. Thus the solubility is lower, and the Henry constant is a factor
about 10 higher, than we would expect from Raoult's law.
The solution contains 1 mol% SO2, which is a mol fraction of 0.01. So the
actual vapour pressure of SO2 is 0.01 x 33.8 = 0.338 bar.
The mol fraction in the vapour phase at 12 bar is thus 0.338/12 = 0.028.
2.2 Graphical representation of the absorption process
In these days of cheap high-powered computers we no longer need the graphical methods
that were developed in the 1920's in order to aid calculations. However these graphical
methods give such a remarkable insight into the working of a continuously operating
contact column, that they are worth studying.
The basis of this insight is a very simple graphical representation of the mass balance, and
the equilibrium condition known as the McCabe-Thiele construction. If the molar flowrate of
inert gas through the column is G and the flowrate of solute-free liquid is L, and
then a mass balance between the bottom of the column and any plane cutting through it
yields (figure 2.2):
G (Yin-Y) = L (Xout-X)
On a graph of Y vs X this is a straight line of slope (L/G) which passes through the point
(Xout ,Yin), the conditions at the bottom of the column. In fact every point on the line
represents the conditions at some cross-section in the column, and the line therefore also
passes through (Xin ,Yout), which represents conditions at the top of the column. This, the
operating line, is straight in this case because L and G are constant.
4
5
Yout Xin
Y, mol/mol
Yin
Operating
line
X
Yout
Equilibrium
line
solute at the exit increases. At the minimum value of L/G the outlet liquid reaches
equilibrium with the incoming gas. At this point the exiting solvent is saturated, and can
carry no more solute. This pinch condition defines the maximum solvent concentration,
and also the minimum liquid flow-rate for a given flow-rate of gas.
The mol ratio (X, Y) and mol fraction (x, y) are related by the equations
X Y x y
x y X Y
1 X 1 Y 1 x 1 y
When the absorbing component forms a significant fraction of the inlet gas, it is
convenient to use mol ratios in analysing the absorber, because the flow-rate G of
inert gas is constant, and the flow-rate L of solute-free solvent is also constant. The
operating line then has a constant slope.
If the absorbing component mol fraction is <<1, then x~X and y~Y, and we can
ignore the effect of changing flow-rates, and assume the operating line is straight,
taking G and L to be the total flow rates. We can then also use mol fractions
instead of mol ratios.
We consider a section at the top of the column, in which just sufficient mass transfer
occurs that the liquid leaving the section, X1 is in equilibrium with the gas leaving the
section, Y1. This section of column represents a special case - an equilibrium stage. Since
the leaving streams are in equilibrium, their X-Y co-ordinate is a point on the equilibrium
line (X1 ,Y1). The X-Y co-ordinates for the passing streams can be found by mass balance
as usual, and the short piece of operating line connecting the two ends of the stage (that
is: (X0 ,Y1) and (X1 ,Y2)) has a slope L/G, as before. This is shown on figure 2.4.
If we consider now an adjacent section of column, again chosen such that the leaving
streams (X2 ,Y2) are in equilibrium, its short operating line again has a slope L/G, joining
the co-ordinates for passing streams at each end of the stage, as shown on figure 2.4.
We go on like this, splitting the column up into equilibrium stages, each of which is
represented by a dog-tooth on the X-Y diagram, until we have stepped from one end of the
column to the other. The last stage may not be a whole one, but this is no problem - for a
fraction of a stage the leaving streams (eg X4 ,Y4) are not wholly at equilibrium.
7
Y1 (X4,Y5)
X0
Y, mol/mol (X3,Y4)
(X4,Y4)
Operating line
Y2 X1
(X2,Y3)
(X3,Y3)
Y3 X2 Equilibrium
(X1,Y2) line
(X2,Y2)
Y4 X3
(X0,Y1) (X1,Y1)
Y5 X4 X, mol/mol
Figure 2.4
In practice the size (height) of an equilibrium stage depends on the type of column internal.
For random packing it may be ~ 0.5 to 1.0 m, whilst for trays it will usually be 1 or 2 trays.
The equilibrium stage is often called a theoretical stage, which is less descriptive, and
sometimes a theoretical tray. In old books the term theoretical plate is used. The height of
an equilibrium stage is therefore often called the Height Equivalent to a Theoretical Stage
or the Height Equivalent to a Theoretical Plate, abbreviated to HETS or HETP. It should be
clear from the preceding discussion that the concept is applicable to all types of contacting
equipment, not just those involving trays (plates).
Design
First we work out the flowrates and concentrations at top and bottom of the column
by mass balance, as far as we are able:
The minimum water flow, Lmin is then found by mass balance. The alcohol absorbed is
1.152 - 0.023 = Lmin {0.00945 - 0.0001/(1-0.0001)} kmol h-1
Hence Lmin = 120.75 kmol h-1
and 1.5 times the minimum water flowrate is = 181.12 kmol h-1
The operating and equilibrium lines are plotted in figure 2.5. Drawing equilibrium
stages on this figure one finds that some 9 are needed for the required removal of
98% of the alcohol. The height of the packed column is then 9 x 0.8 = 7.2 m.
9
Figure 2.5
In fact when both the operating and equilibrium lines are straight, there is an analytical
solution to the absorption problem. Either mol fractions or mol ratios can be used to
develop the result, which will apply to whichever unit system gives straight lines. Here we
shall derive it for mol ratios. The equilibrium line is Y=mX.
10
then en = Aen-1 = An e0 where e0 = Y1-Y0 = Y1-mX0. (Note that the gas leaving stage 1,
the top stage, has mol ratio Y1, so that Y0 is a hypothetical value, equal to mX0. X0 is a real
value, being the mol ratio of the liquid entering the top stage.)
The values of en thus comprise a geometric series. The sum of this series is:
= eN + eN-1 + .... + e1 + e0
= e0 (AN+1 - 1)/(A - 1)
where YN+1 is the mol ratio in the gas entering the column of N stages. So we have
YN 1 mX 0 AN 1 1 YN 1 Y1 A N 1 A
which can be written N 1
Y1 mX 0 A1 YN 1 mX 0 A 1
This is the Kremser-Souders-Brown equation which relates the actual change in gas
composition YN+1 - Y1 to the maximum possible change YN+1 - mX0, which occurs when the
gas leaving the absorber is in equilibrium with the entering liquid.
For calculating the number of stages needed for a given separation the following form of
equation is convenient:
11
Y mX 0 1
log 1 A 1 . N 1 A
Y1 mX 0
N
logA
For the reverse operation, in which a solute is desorbed, or stripped, from a solution, there
are exactly analogous equations:
X0 XN S N 1 S
N 1 where S, the stripping factor (=1/A), is mG/L.
YN 1 S 1
X0
m
Y
X 0 N 1
log 1 S 1
.
m
S 1
Y
X N N 1
m
and N .
logS
The absorption factor plays an important role in the absorption or stripping process. If the
absorption factor is less than one, there will be a limit to the degree of absorption possible,
even with an infinite number of stages. Similarly for stripping, if S is less than one the
degree of stripping will be limited.
columns, and the stream into which the solute is concentrated (liquid in the case of
absorption, stripping gas in the case of desorption) also becomes more dilute. This can be
undesirable for subsequent treating or recovery processes. Commonly a value for A or S
will be around 1.2 to 2.0.
If the absorption or stripping column is equipped with trays, we can make use of the
concept of stage efficiency to convert from equilibrium stages to actual stages and hence
design the column. We shall explore this concept further when we deal with distillation.
We can calculate the amount of mass transfer in a section of column from the flux
equations. We recall that there are four of them:
where the flux, which is of course the same in each case, is related to different
concentration driving forces. For calculation purposes the gas and liquid film relations are
not so useful, as we do not know the interface concentrations. However we can use the
overall relations as follows.
N A (KG / RT ) . ( p Ab pA* ) KG (y y * ) mG
where y is the mol fraction in the gas phase and mG is the (constant) molar density of the
gas. If the amount of interfacial area in a unit volume of column is a, the molar rate of
transfer of material in an element of height dh is:
where A is the column cross-sectional area. Assuming G, the total molar flow rate of gas,
to be constant, a mass balance over an element of column height yields:
NAa Adh = -G dy
13
.Equating the two expressions for NAa Adh and integrating over the total height H gives:
yB
G dy
H =
K G a A mG yT
y-y *
The group G/(KGaAmG) has the dimensions of a length, and is known as the height of an
overall gas phase transfer unit, HOG. The integral dy/(y-y*) is the number of overall gas
phase transfer units, NOG , and is a measure of the mass transfer duty. We then have:
H = HOG . NOG
A similar derivation starting from the liquid phase expression for the flux gives:
xB
L dx
and H =
K L a A mL
x x
*
, written as H = HOL . NOL.
xT
In general the number of overall transfer units, either NOG or NOL, has to be calculated
numerically, from the integral.
What volume of packing will be required for a column where the duty is 5.5 overall
gas phase transfer units, and a design safety margin of 25% is allowed?
Solution
mG = P/RT = 1.5 105
/ (8314 x 293) = 0.0616 kmol m-3
Then HOG = 0.08/(0.001x250x6.0x0.0616) = 0.866 m
The height of packing required is 5.5 x 0.866 = 4.763 m
Volume of packing required = 1.25 x 4.763 x 6 = 35.72 m3
yB yB yB
dy dy dy
yT y - y*
=
yT
y - mx
=
yT
G
y - m [ xB + (y - y B )]
L
and so NOG = (1 - mG/L)-1 ln [(yB - mxB)/(yT - mxT)]
14
where we have used the mass balance equation (G/L).(yB - yT) = xB - xT. The subscripts B
and T refer to bottom and top of the column, respectively. From the same mass balance
equation we find that the stripping factor S is given by:
y B y B
where y y
= y y
y y
ln
y T y T
lm B B T T
(iii) Special case of straight equilibrium line and solute-free solvent feed
In the special case of the solvent entering free of solute, y*T = 0 and y*B = S(yB-yT), so
Solution
The minimum height will be required when there is no back-pressure of H2S
anywhere in the column. This means that y* is zero everywhere, and the driving
force for absorption is equal to the partial pressure of H2S. We can thus find NOG:
If A = 1.6, S = 0.625,and
The feed gas may be at a different temperature from the solvent. Because direct-contact
heat transfer is rather efficient, the temperatures of the gas and liquid approach each other
rather quickly. In the case of a high pressure gas, the heat effect may be sufficient to
cause a significant change in liquid temperature. To deal properly with heat effects it is
necessary to do stage-to-stage calculations, with both mass and enthalpy balances.
The diagram shows that pentane and heavier components will be completely recovered,
and that the recovery of propane and lighter components will be much less. This is
because the slope of the operating line (L/G) is the same for all components, but the lower
solubility of the lighter components causes the separation to be "pinched". The operating
and equilibrium lines meet at the absorber bottom, indicating that the solvent leaving the
column is almost saturated in propane and ethane.
16
Ethane Propane
0.12
0.10
0.08
Butane
0.06
0.04
0.02
Pentane