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Received 19 June 2003; received in revised form 17 December 2004; accepted 31 December 2004
Available online 2 March 2005
Abstract
The Chemical Analysis Laboratory under study weekly generates 46.5 L effluent with low pH (0.7), high COD concentration
(6535 mg O2/L), sulphate (10390 mg/L) and heavy metals (213 mg Hg/L, 55 mg Cr/L, 28 mg Al/L, 22 mg Fe/L, 10 mg Cu/L,
4 mg Ag/L). A treatment sequence has been proposed using a physical chemical step (coagulation/flocculation or chemical precip-
itation) followed by a biological step (anaerobic treatment). Removals of COD (18%), turbidity (76%) and heavy metals (64–99%)
were attained only after adjusting pH to 6.5, without requiring the addition of Al2(SO4)3 and FeCl3. Due to the low COD:sulphate
ratio (0.9–1.3), it was possible to efficiently operate the UASB reactor (at the biological step) only upon mixing the effluent with
household wastewater. COD, sulphate and heavy metals removals of 60%, 23% and 78% to 100%, respectively, were attained for
30% effluent in the reactor feed. The results pointed to the need of a pretreatment step and mixing the effluent in household waste-
water prior to the biological step. This alternative is feasible as this can be achieved using sanitary wastewater generated in the uni-
versity campus.
2005 Elsevier Ltd. All rights reserved.
0960-8524/$ - see front matter 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2004.12.028
L.C. Alves et al. / Bioresource Technology 96 (2005) 1650–1657 1651
emphasize the management of wastes generated in labo- ulant type selected in the first step were used to determi-
ratories, recommending techniques for source reduction, nate the best coagulant concentration. Samples of the
recycling, reuse and recovery (Davis et al., 1996; Na- raw effluent, the supernatant following pH correction
tional Research Council, 1995). The treatment of efflu- to 6.5 using NaOH (40%) and the sludge generated in
ents with such aggressive characteristics is not reported the chemical precipitation, were collected for the deter-
in literature and studies about the effect of components mination of Hg, Cr-total, Cu, Ag, Fe-total, Al and P
present in these effluents on the efficiency of the treat- contents.
ment systems should be conducted.
This work investigated the treatment of the effluent
2.3. Biological treatment
generated through several analytical investigations and
in the operation of treatment reactors conducted in the
The upflow anaerobic sludge blanket reactor (UASB)
Effluent Treatment Laboratory at the Federal Univer-
was built in acrylic fiber (1.45 L usable volume) and the
sity of Uberlândia Faculty of Chemical Engineering.
dimensions were 8.5 cm diameter · 33.0 cm height. A
Firstly, the effluent was characterized by the volume
perforated plate with holes of 1.0 mm diameter was
produced and chemical composition. Secondly, physical
placed above the conical area in the bottom of the reac-
chemical treatment was studied in order to reduce the
tor to better distribute the feed flow and to prevent the
inhibitory effects exerted by extremely low pH, high
formation of preferential channels.
COD, heavy metals and sulphate present in this effluent.
The biogas outlet canalization was directed to upper
Afterwards, a treatment sequence (physical–chemical/
part of the reactor after passing through a non-conven-
biological) was evaluated with the objective of verifying
tional triphase separation system, which consisted of
the effect of the discharge of this effluent on the effi-
four 10.5 cm height · 7.0 cm diameter deflecting plates
ciency of the effluent treatment workstation of the
fastened to a central stem. Each plate was positioned
university.
alternately at an angle of 30 (Caixeta et al., 2002).
The gas volume produced in the reactor was measured
in a gas meter by liquid displacement.
2. Methods
Reactor outlet was on one side, coupled to a sedimen-
tation tank for retaining particles not trapped by the tri-
2.1. Effluent collecting and characterization
phase separation system. Considering the strong odor
from H2S produced in the reactor, the gas retention by
The effluent generated by chemical analyses con-
the system was improved by immersing the sedimenta-
ducted at the Effluent Treatment Laboratory at Federal
tion tank discharge into a cadmium hydroxide solution.
University of Uberlândia Faculty of Chemical Engineer-
The experimental system used in this study is shown in
ing from March to May 2001 was characterized. The
Fig. 1.
waste collected every week was disposed in plastic con-
The reactor was inoculated with sludge from
tainers together with wastewater generated by triple
an anaerobic reactor of a cigarette factory (VSS =
washing procedure with tap water adopted for cleaning
24,000 mg/L) and fed with a mixture of laboratory efflu-
of laboratory materials. In another tank all volumes col-
ent and household wastewater (after pH correction to
lected weekly were deposited in order to make a com-
7.5–8.0) at a 1.1 mL/min rate of flow giving a hydraulic
posite sample, which was employed in the experiments
retention time (HRT) of 22 h. The reactor operated at
performed. Aliquots of the volumes collected weekly
room temperature (29.5 ± 2.3 C) for 157 days.
and the composite sample were stored under refrigera-
tion at 4 C until analysis.
Jar tests were conducted under the following condi- Turbidity, expressed as NTU or FTU, was measured
tions: 120 rpm stirring for 3 min (coagulation), 75 rpm on a Polylab turbidimeter or using a Hach DR/2000
stirring for 12 min (flocculation) and sedimentation for equipment, respectively. COD was measured according
30 min. The experiments were conducted in two steps to HachÕs closed reflux method. The parameters used
in order to analyze the effect of the variables pH (3.0– for effluent characterization (listed in Table 1) and bio-
10.0), type (ferric chloride and aluminum sulphate) reactor handling (sulphate, sulphide, oil and grease)
and concentration (60–160 mg/L) of the coagulant agent were determined according to Standard Methods
on the turbidity and COD removal efficiency. In a first (Greenberg et al., 1992). The elements Hg, Cr-total,
step, coagulants concentration was set at 60 mg/L and Cu, Ag, Fe-total, Al and P were determined by mass
the initial pH was adjusted into a range of 3.0–10.0 as spectrometry with inductively coupled plasma (MS-
previously mentioned. In the second step, pH and coag- ICP).
1652 L.C. Alves et al. / Bioresource Technology 96 (2005) 1650–1657
Fig. 1. Schematic drawing of the experimental system used in the biological treatment step. Indexes: 1 = refrigerator, 2 = feed, 3 = gas meter,
4 = peristaltic pump, 5 = UASB reactor, 6 = sedimentation tank, 7 and 8 = H2S absorption.
Table 1 x1 þ x2 þ x3 þ x4 þ
Characteristics of the effluent generated in the laboratory x ¼ ð1Þ
n
Parametera Week Mixb
The standard deviation is a measure of how precise the
pH 0.37 ± 0.28 0.70 ± 0.23
average is, that is, how well the individual numbers
Total suspended solids 3697 ± 2109 4208 ± 1311
Volatile suspended solids 2824 ± 1744 3405 ± 1475 agree with each other. It is a measure of a type of error
Fixed suspended solids 873 ± 367 803 ± 262 called random error, that is calculated as follows:
COD 4400 ± 2350 6535 ± 3165 sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Oil and grease 222.3 ± 83.7 408.9 ± 111.9 2 2 2
ðx1 xÞ þ ðx2 xÞ þ ðx3 xÞ þ
Total Kjeldahl nitrogen 189.0 ± 118.9 295.5 ± 38.4 S¼ ð2Þ
Ammoniacal nitrogen 124.5 ± 11.6 108.6 ± 10.3
n1
Total phosphorus 17.4 ± 12.7 23.4 ± 8.8
Anionic surfactants 1.6 ± 0.1 0.1 ± 0.1
Acidity (as acetic acid) 430 ± 148 650 ± 125
Alkalinity (as CaCO3) 287 ± 99 433 ± 83 3. Results
Turbidity 296 ± 83 283 ± 90
Sulphate – 10390 ± 1127 3.1. Collecting and characterizing the effluent
Mercury – 213.5
Total chromium – 55.4
Copper – 9.7
The effluent sampled from March to May 2001 had
Silver – 4.0 seasonal characteristics in accordance with the labora-
Total iron – 222.1 tory and research work underway. The physical and
Aluminum – 27.7 chemical characteristics of the effluent are presented in
Cumulative weekly volume (L) 46.54 ± 16.55 Table 1. The effluent has low pH values, high-suspended
Metal analyses had been carried through a single sample. Values solids (80.9% of which corresponding to organic sub-
represent average ± standard deviation of 12 replicates. stances in the mix), organic compounds (COD), nutri-
a
All parameter values are in mg/L, except for pH and turbidity.
Turbidity is in NTU.
ents (N and P), oil and grease and heavy metals
b
Mix correspond to values obtained for the composite sample. contents. The high content of suspended solids, COD,
nutrients and oil and grease found in the effluent was
due to the fact that the laboratory was conducting re-
2.5. Calculation of average and standard deviation values search studies on dairy effluents and cheese whey.
The COD:sulphate ratio is an important parameter in
In the determination of the characteristics of the ef- the regulation of the competition between methanogenic
fluent and interpretation of the results obtained during and sulphate-reducing bacteria (SRB). COD:sulphate
bioreactor monitoring, were calculated average and ratios higher than 10 are recommended for a successful
standard deviation values of the replicates. Both values anaerobic treatment, and lower ratios would be inhibi-
were calculated using Microsoft Excel software. The tory for methanogenesis because of the high sulphide
average result, x, is calculated by summing the individ- concentrations in the system (Colleran et al., 1994).
ual results and dividing this sum by the number (n) of However, in other studies methanogenesis was success-
individual values (Eq. (1)). ful at COD:sulphate ratios of 5–8 (Hilton and Archer,
L.C. Alves et al. / Bioresource Technology 96 (2005) 1650–1657 1653
1988; Méndez et al., 1989). The effluentÕs low COD:sul- Even considering that the removal of COD and tur-
phate ratio (0.63) indicates that organic matter used by bidity with or without the addition of FeCl3 was similar,
SRB is more important and a complete sulphidogenic the effect of higher concentrations of this coagulant on
system can be developed with COD removal carried the physical–chemical process was evaluated, once the
out only by SRB (Lima et al., 2000; Visser et al., 1996). concentration adopted at the first step (60 mg/L) could
be insufficient to promote a more significant precipita-
3.2. Physical chemical treatment tion. The results obtained only with pH correction or
with pH correction and addition of increasing concen-
Physical chemical treatment was not successful as low trations of ferric chloride did not present marked differ-
COD removal efficiencies were obtained: 23–37% and 8– ences. COD and turbidity removals of 18% and 76%
29% for ferric chloride and aluminum sulphate (both at were obtained only with pH adjustment, while average
60 mg/L), respectively. The condition which presented values around 16% and 76% were obtained with pH
higher COD removal (37%) was pH adjustment to 5.0 adjustment and ferric chloride concentration varying
followed by the addition of ferric chloride (60 mg/L). from 60 to 160 mg/L. Therefore, there was no need to
However, similar results (15–30% COD removal) were add coagulant to the effluent and the physical chemical
obtained without the addition of the coagulants but only treatment was only restricted to pH adjustment to 6.5
with pH adjustment. by means of sodium hydroxide addition.
Physical chemical treatment provided better turbidity The results obtained for heavy metals and phospho-
removal efficiencies than COD: 66–92% and 76–92% for rus in the raw effluent, in the supernatant following
ferric chloride and aluminum sulphate (both at 60 mg/ pH adjustment to 6.5 and in the sludge generated after
L), respectively. The optimum condition was pH adjust- chemical precipitation are presented in Table 2. One
ment to 4.0 or 5.0 followed by the addition of aluminum can see that by merely correcting pH, high metal re-
sulphate or ferric chloride (92%). A higher turbidity re- moval rates (63.9–98.5%) were possible.
moval (68–98%) was obtained only with pH adjustment, The heavy metals concentrations in the treated efflu-
without the addition of the coagulants. ent would be less toxic and/or inhibitor of microbial
Since ferric chloride appeared to be the best coagu- flora in the biological treatment (Speece, 1996; Wong
lant, especially at pH 5.0, further experiments should and Cheung, 1995) as indicated by BOD5:COD ratios
be conducted with this coagulant agent. However, this shown in Table 3 for two different samples. The increase
low pH value would not be indicated because the activ- of BOD5 detected after physical chemical treatment (un-
ity of anaerobic bacteria would be limited by acidity of like the reduction observed with COD) was due to the
the medium. At higher pH values, residual COD did not removal of inhibitory constituents (by precipitation, as
virtually change (COD removals of 32% and 29% at pH shown in Table 2). These constituents would be inhibit-
7.0 and 8.0, respectively, compared to 37% at pH 5.0) ing the action of microorganisms on the biodegradable
but turbidity removal decreased from 92% (pH 5.0) to organic matter present in the effluent during the incuba-
66% (pH 7.0) and 78% (pH 8.0). For the choice of the tion at 20 C for 5 days (standard conditions of the
ideal pH for the process, the recommended values for BOD test). Therefore, the increase of the BOD5 and
further biological treatment were also taken into ac- BOD5:COD ratio on the effluent after physical chemical
count. At pH 6.0 the pretreatment with ferric chloride treatment indicates an increase of the degree of biode-
presented residual COD and turbidity slightly lower gradability (Eckenfelder, 2000).
than those obtained at pH 5.0 and the increment of Also shown in the table is that the raw effluent (be-
0.5 brought pH close to neutrality, making further bio- fore physical chemical treatment) exhibited different
logical treatment feasible. Therefore, pH 6.5 was BOD5:COD ratios (0.157 and 0.069) because of the
adopted in the experiments carried out in the second quantitative and qualitative variability of the analyses
step. carried out in the laboratory, which resulted in different
Table 2
Heavy metals and phosphorus concentrations in the effluent (before and after chemical precipitation (pH = 6.5)) and in the generated sludge
Element Raw effluent (mg/L) Effluent after pH adjustment to 6.5 (mg/L) Removal (%) Sludge (mg/kg)
Mercury 213.5 52.5 75.4 173
Total chromium 55.4 7.7 86.1 10,472
Copper 9.7 3.5 63.9 1187
Silver 4.0 0.06 98.5 2358
Total iron 222.1 27.3 87.7 47,094
Aluminum 27.7 4.4 84.1 4850
Phosphorus – – – 1899
The analyses were conducted in the mix (composed of all weekly collected effluents).
1654 L.C. Alves et al. / Bioresource Technology 96 (2005) 1650–1657
Table 3
Effluent BOD5 and COD values before and after physical chemical treatment (adjustment pH to 6.5)
Effluent Before physical chemical treatment After physical chemical treatment
Sample 1 Sample 2 Sample 1 Sample 2
BOD5 (mgO2/L) 1449 1056 4398 2594
COD (mgO2/L) 9230 15,220 6750 9860
BOD5:COD 0.157 0.069 0.652 0.263
Sample 1 = mix composed of all weekly collected effluents between March and September 2001.
Sample 2 = mix composed of all weekly collected effluents between October and December 2001.
effluent compositions. Therefore, effluents after physical Reactor efficiency recovery was only possible by reduc-
chemical treatment sometimes presented high bio- ing the percentage of the effluent in the feed to values
degradability degree (BOD5:COD ratio = 0.652) and of 30% again. The use of an effluent with very distinct
other times refractory characteristics (BOD5:COD ra- characteristics took place in view of changes in the labo-
tio = 0.263) thus making any further anaerobic treat- ratoryÕs routine works. While the first effluent samplings
ment more difficult. (March to September 2001) presented turbidity of 280
However, the effect of the physical chemical treat- NTU and COD of 9200 mg O2/L on the average, the
ment on toxicity reduction was maintained because the effluent collected at the end of the study (October to
increase of the BOD5:COD ratio was around four times December 2001) presented turbidity of 540 NTU and
in the two samples analyzed. One therefore perceives the COD of 15,200 mg O2/L. As a result of the change in
importance of the physical chemical treatment, consi- these parameters, the percentage of the effluent in the
dering that besides fostering sedimentation of suspended feed was maintained at 30% for 5 days, increasing to
solids and metal precipitation, it also contributes to a 40% for 6 days, and 50% for 6 days. Because of a consi-
higher effluent biodegradability thus making anaerobic derable drop in COD removal efficiency, which in some
treatment feasible. cases increased (CODdischarge > CODfeed), it was decided
to return to the 30% effluent composition operating the
3.3. Anaerobic biological treatment reactor under that condition for 55 more days. During
that period, soluble COD removal values were observed
The UASB reactor operated under continuous regime to be less variable and removal efficiency was found to
(22 h HRT) for 157 days. The initial feed was 10% efflu- stabilize at 60% with an average residual COD around
ent (in household wastewater) for 10 days, 20% for 1600 mg/L.
16 days, 30% for 14 days, 40% for 12 days, and 50% Anaerobic bacteria exhibit an optimum growth over
for 33 days. the pH range of 6.6–7.4 (Lettinga et al., 1996). At pH
The progress of the soluble COD removal efficiency 8.0 sulphide formed from the reaction of effluent sul-
during the operational period studied is presented in phate by sulphate reducing bacteria (SRB) is in the form
Fig. 2. The reactor supported the increase of the per- of HS, less toxic than H2S (Freeman, 1997). Thus, it
centage of the effluent (up to 50%), keeping the COD re- was opted by using pH values higher than the estab-
moval efficiency within the range of 30–70%. However, lished one at physical chemical step (6.5) in the reactor
when the effluent was replaced by a more concentrated feed. Average pH values at reactor feed and discharge
one with higher SO2
4 and COD contents, removal effi- were 7.6 ± 0.7 and 7.7 ± 0.6, respectively.
ciency dropped abruptly nearly to zero for several days. Acidity and alkalinity values obtained did not present
satisfactory results during operational period. The acid-
ity increased with the percentage of effluent in the feed.
soluble COD removal (%)
6000 substantially.
4000 Biogas production was between 0 and 0.5 mL/h (mea-
2000
sured at 29.5 ± 2.3 C), except for the last regime (with
30% of effluent) in which production increased to
0
0 1 2 3 4 5 6 7 8 achieve values around 1.0 mL/h and then dropped to
values close to zero. These low values were already
Volumetric organic loading (kgCOD/m3.d)
expected because of the excessive amount of sulphate
(a)
in the effluent. According to Colleran et al. (1994), the
100
reduction of 1.5 g SO24 requires the oxidation of 1.0 g
COD removal (%)
Table 4
Heavy metals concentration in reactor influent and effluent during operation with 40% effluent (Sample 1 = effluent collected between March and
September 2001)
Sample Fetotal (mg/L) Cu (mg/L) Crtotal (mg/L) Crhexavalent (mg/L)
Effluent pH adjusted to 6.5 67.25 ± 6.22 9.64 ± 3.18 0.18 ± 0.04 0.15 ± 0.03
Influent 34.50 ± 6.20 3.25 ± 1.52 0.09 ± 0.02 0.07 ± 0.02
Effluent 3.33 ± 0.52 nd 0.02 ± 0.01 0.01 ± 0.01
Removal (%) 90.3 ± 0.35 100.0 ± 0.00 77.8 ± 0.59 85.7 ± 0.84
nd = not detected; values represent average ± standard deviation of four replicates.
Table 5
Sulphate and sulphide concentrations obtained in the last two weeks of operation, when the reactor feed contained 30% effluent (Sample 2 = effluent
collected between October and December 2001)
Sample Sulphate Sulphide
Reactor feed (mg/L) Reactor discharge (mg/L) Removal (%) Reactor feed (mg/L) Reactor discharge (mg/L) Removal (%)
1 3400 2900 14.7 37.4 8.2 78.1
2 3500 2300 34.3 85.3 34.1 60.0
3 3200 2500 21.9 65.6 35.4 46.0
4 2800 2100 25.0 88.2 37.9 57.0
5 3400 2700 20.6 87.2 29.9 65.7
Average 3260 2500 23.3 72.7 29.1 61.4
SD 279 316 7.2 21.8 12.0 11.8
Average and standard deviation (SD) calculated of the five replicates.
1656 L.C. Alves et al. / Bioresource Technology 96 (2005) 1650–1657
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