Professional Documents
Culture Documents
Trucks
Group 36
Release 01
Fault codes, Adaptive cruise control
MID 219
ACC
20 001916
Foreword
The descriptions and service procedures contained in this manual are based on designs
and methods studies carried out up to January 2004.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.
Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a procedure, practice, or condition that must be followed in order to have
the vehicle or component function in the manner intended.
Caution: Indicates an unsafe practice where damage to the product could occur.
Warning: Indicates an unsafe practice where personal injury or severe damage to the
product could occur.
Danger: Indicates an unsafe practice where serious personal injury or death could occur.
Tools ........................................................................................................ 3
Special tools .......................................................................................... 3
Other special equipment ........................................................................ 3
Malfunction ............................................................................................. 4
MID 219 Fault code table ....................................................................... 4
MID 219 SID 1 ACC Radar, direction .................................................... 7
MID 219 SID 2 ACC Radar power supply and component fault ............ 8
MID 219 SID 2 ACC Radar power supply and component fault, check 10
MID 219 SID 231 SAE J1939 Control link ........................................... 11
MID 219 SID 240 Program memory .................................................... 12
MID 219 SID 248 J1939 CAN 6 ........................................................... 13
MID 219 SID 250 J1708 Information link ............................................. 14
MID 219 SID 253 Calibration memory EEPROM ................................ 15
MID 219 PSID 1 Radar, micro wave transmission, forward ................. 16
MID 219 PSID 2 ACC Radar, micro wave reception, forward .............. 17
MID 219 PSID 3 ACC Radar, temperature .......................................... 18
MID 219 PSID 4 ACC Radar calibration. flash-fault ............................ 19
MID 219 PSID 6 Yaw rate sensor ........................................................ 20
MID 219 PSID 6 Yaw rate sensor, check ............................................. 21
MID 219 PSID 7 Yaw rate sensor, power supply ................................. 22
MID 219 PSID 7 Yaw rate sensor, power supply, check ...................... 23
MID 219 PSID 8 Switch cruise control, time spann ............................. 24
MID 219 PSID 8 Switch cruise control, time spann, check .................. 25
MID 219 PSID 9 ACC Radar operational mode ................................... 26
MID 219 PSID 11 Control unit ACC - ACC Radar, different soft ware . 27
MID 219 PSID 12 SAE J1939 CAN 6 message missing ..................... 28
MID 219 PSID 200 SAE J1939 Data link interruption, Engine control
unit ....................................................................................................... 29
MID 219 PSID 201 SAE J1939 Data link interruption, vehicle control
unit ....................................................................................................... 30
MID 219 PSID 202 SAE J1939 Data link interruption, instrument
control unit ........................................................................................... 31
MID 219 PSID 206 SAE J1939 Data link interruption, automatic
transmission control unit ...................................................................... 32
MID 219 PSID 206 SAE J1939 Data link interruption, retarder
control unit ........................................................................................... 33
MID 219 PSID 208 SAE J1939 Data link interruption, air suspension
control unit ........................................................................................... 34
Feedback
1
Group 39 Fault codes, Adaptive cruise control (ACC) Specifications
Specifications
Control unit, adaptive cruise control, signal descriptions
Conditions:
T0008363
• Starter key in the drive position.
• Voltage measurement.
2
Group 39 Fault codes, Adaptive cruise control (ACC) Tools
Tools
Special tools
T0008353
T3009536 T0010602
T0010359
9990062
Adapter
T3011358
9510060
Multimeter
3
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
Malfunction
MID 219 Fault code table
MID: SID:
Message Identification Description (control unit Subsystem Identification Description (component
identification). identification).
PID: PSID:
Parameter Identification Description (parameter Proprietary Subsystem Identification Description
identification (value)). (Volvo-unique component identification).
PPID: FMI:
Proprietary Parameter Identification Description Failure Mode Identifier (fault type identification). Please
(Volvo-unique parameter identification (value)). refer to “FMI table” page 6
4
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
5
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
FMI table
FMI SAE-text
0 Data valid, but above the normal working area.
1 Data valid, but below the normal working area.
2 Intermittent or incorrect data.
3 Abnormally high voltage or short circuit to higher voltage.
4 Abnormally low voltage or short-circuit to lower voltage.
5 Abnormally low current or interruption.
6 Abnormally high current or short circuit to ground.
7 Incorrect response from a mechanical system.
8 Abnormal frequency.
9 Abnormal update rate.
10 Abnormally large variations.
11 Unidentifiable fault.
12 Faulty unit or component.
13 Value outside calibration values.
14 Special instructions.
15 Reserved for future use.
6
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: B120 Radar, ACC
Fault code
FMI 13
Value outside calibration values.
Condition for fault code:
Possible cause:
• Reduced function.
Appropriate check:
7
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
MID 219 SID 2 ACC Radar power supply and component fault
General information
Component: B120 Radar, ACC; A75 Yawrate sensor and
power supply unit, ACC.
Fault code
FMI 3
Abnormally high voltage or short circuit to higher voltage.
Condition for fault code:
• If the ACC control unit receives a message which
indicates that the radar voltage supply is greater than
12V, a fault code is set.
T3017076
Possible cause:
• Supply cable short-circuited to higher voltage.
FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Condition for fault code:
• If the ACC control unit receives a message which
indicates that the radar voltage supply is less than 12V,
T3017081 a fault code is set.
Possible cause:
• Break in supply cable.
FMI 12
Faulty unit or component.
Condition for fault code:
• If the ACC control unit receives a message which
indicates a component fault on the radar, a fault code
is set.
Possible cause:
8
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
9
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
MID 219 SID 2 ACC Radar power supply and component fault, check
Special tools: 9998699, 9990062, 9813194
Other special equipment: 9510060
NB!
• Read off the other error codes for the vehicle control
unit.
Checking sub-systems
Ground cable
1
Conditions:
Supply lead
2
Conditions:
10
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
Information and diagnostic signals are sent via the SAE • Break in the control link.
J1708 information link. The link also functions as a back
up system for control link SAE J1939, if this control link
• Switch resistance and oxidation.
should stop working for any reason. Reaction from the control unit:
Component: A26 Control unit, ACC. • Fault code is set.
Cable harness: 1007C • Yellow light requested.
Appropriate check:
FMI 2
Intermittent or incorrect data. • Fault trace SAE J1939 data link, see service
information group 371 “Data link fault tracing”.
Condition for fault code:
11
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
At start-up a checksum is calculated for the software in
the control unit’s flash memory. This is compared with a
previously stored check sum to check that the software
is correct.
Fault code
FMI 2
Intermittent or incorrect data
Condition for fault code:
Possible cause:
• Software fault.
12
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: B120 Radar, ACC; A26 Control unit, ACC.
Fault code
FMI 2
Intermittent or incorrect data.
Condition for fault code:
Possible cause:
T3017082
• Loose contact.
Appropriate check:
FMI 12
Faulty unit or component.
Condition for fault code:
Possible cause:
• No function.
Appropriate check:
• Upgrade software.
13
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
Fault code
FMI 2
Intermittent or incorrect data. Reaction from the control unit:
Condition for fault code: • Fault code is set.
• If the ACC control unit registers faulty messages on • Yellow light requested.
the information link, it interprets this as a fault and
a fault code is set. Noticeable external symptoms:
• Several units are sending at the same time on the • Fault trace SAE J1708 data link, see service
information link. information group 371 “Data link fault tracing”.
14
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
On start up, a check sum is calculated for the dataset in
the control unit’s EEPROM memory. This is compared
with a previously stored checksum to check that the
dataset is correct.
Fault code
FMI 2
Intermittent or incorrect data.
Condition for fault code:
Possible cause:
15
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: B120 Radar, ACC
Fault code
FMI 1
Data valid, but below the normal working area.
Condition for fault code:
Possible cause:
• Radar unusable.
Appropriate action:
16
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: B120 Radar, ACC
Fault code
FMI 0
Data valid, but above the normal working area.
Condition for fault code:
• External interference.
Reaction from the control unit:
Appropriate check:
FMI 1
Data valid, but below the normal working area.
Condition for fault code:
Possible cause:
Appropriate check:
17
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: B120 Radar, ACC
Fault code
FMI 0
Data valid, but above the normal working area.
Condition for fault code:
Possible cause:
• Internal fault
• Reduced function.
Appropriate check:
FMI 1
Data valid, but below the normal working area.
Condition for fault code:
Possible cause:
• Reduced function.
Appropriate action:
18
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: B120 Radar, ACC
Fault code
FMI 2
Intermittent or incorrect data.
Condition for fault code:
Possible cause:
• Reduced function.
• Calibrate radar.
19
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: A75 Yawrate sensor and power supply unit,
ACC.
Fault code
FMI 3
Abnormally high voltage or short circuit to higher voltage.
Condition for fault code:
T3017078
• If PB 8 has a voltage greater then the limit value ≈
4.5V, a fault code is set.
Possible cause:
• Faulty sensor.
• No ACC function.
Appropriate check:
FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Condition for fault code:
T3017083
• Faulty sensor.
• No ACC function.
Appropriate check:
20
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
Checking sub-systems
Supply lead
1
Conditions:
21
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: A75 Yawrate sensor and power supply unit,
ACC.
Fault code
FMI 3
Abnormally high voltage or short circuit to higher voltage.
Condition for fault code:
T3017078
• If PB 9 has a voltage greater than the limit value ≈
2.625V, a fault code is set.
Possible cause:
• No ACC function.
Appropriate check:
FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Condition for fault code:
T3017083
• If PB 9 has a voltage lower than the limit value ≈ 2.38V,
a fault code is set.
Possible cause:
• No ACC function.
Appropriate check:
22
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
Checking sub-systems
Supply lead
1
Conditions:
23
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: S25 switch, cruise control.
Fault code
FMI 12
Faulty unit or component.
Condition for fault code:
Possible cause:
• Defective component
T3017084
24
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
Checking sub-systems
Supply lead
1
Conditions:
25
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
General information
Component: B120 Radar, ACC
Fault code
FMI 1
Data valid, but below the normal working area.
Condition for fault code:
Possible cause:
Appropriate check:
26
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
MID 219 PSID 11 Control unit ACC - ACC Radar, different soft ware
General information
Component: A26 Control unit, ACC; B120 Radar, ACC.
Fault code
T2012704
FMI 2
Intermittent or incorrect data.
Condition for fault code:
Possible cause:
Appropriate action:
• Upgrade software.
27
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
28
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
MID 219 PSID 200 SAE J1939 Data link interruption, Engine control
unit
General information Possible cause:
The control units share important information on the SAE
J1939 control link. If a control unit lacks information from • Interruption on SAE J1939 control link between ACC
another control unit, this fault code will be used to point control unit and engine control unit.
out the control unit that is expected to send information Reaction from the control unit:
on the SAE J1939 control link.
• Fault code is set.
Fault code Appropriate check:
FMI 9 • Fault trace SAE J1939 control link, see the separate
Abnormal update rate. service information group 371 “Data link fault tracing”.
29
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
MID 219 PSID 201 SAE J1939 Data link interruption, vehicle control
unit
General information Possible cause:
The control units share important information on the SAE
J1939 control link. If a control unit lacks information from • Interruption on SAE J1939 control link between ACC
another control unit, this fault code will be used to point control unit and vehicle control unit.
out the control unit that is expected to send information Reaction from the control unit:
on the SAE J1939 control link.
• Fault code is set.
Fault code Appropriate check:
FMI 9 • Fault trace SAE J1939 control link, see the separate
Abnormal update rate. service information group 371 “Data link fault tracing”.
30
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
MID 219 PSID 202 SAE J1939 Data link interruption, instrument
control unit
General information Possible cause:
The control units share important information on the SAE
J1939 control link. If a control unit lacks information from • Interruption on SAE J1939 control link between ACC
another control unit, this fault code will be used to point control unit and instrument.
out the control unit that is expected to send information Reaction from the control unit:
on the SAE J1939 control link.
• Fault code is set.
Fault code Appropriate check:
FMI 9 • Fault trace SAE J1939 control link, see the separate
Abnormal update rate. service information group 371 “Data link fault tracing”.
31
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
MID 219 PSID 206 SAE J1939 Data link interruption, automatic
transmission control unit
General information Possible cause:
The control units share important information on the SAE
J1939 control link. If a control unit lacks information from • Interruption on SAE J1939 control link between ACC
another control unit, this fault code will be used to point control unit and gearbox control unit.
out the control unit that is expected to send information Reaction from the control unit:
on the SAE J1939 control link.
• Fault code is set.
Fault code Appropriate check:
FMI 9 • Fault trace SAE J1939 control link, see the separate
Abnormal update rate. service information group 371 “Data link fault tracing”.
32
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
MID 219 PSID 206 SAE J1939 Data link interruption, retarder control
unit
General information • If the ACC control unit does not receive messages from
The control units share important information on the SAE the retarder control unit via control link SAE J1939, it
J1939 control link. If a control unit lacks information from interprets this as a fault and a fault code is set.
another control unit, this fault code will be used to point
out the control unit that is expected to send information Possible cause:
on the SAE J1939 control link. • Interruption on SAE J1939 control link between ACC
control unit and retarder control unit.
Fault code Reaction from the control unit:
• Fault code set
FMI 9
Abnormal update rate. Appropriate check:
• Fault trace SAE J1939 control link, see the separate
Condition for fault code: service information group 371 “Data link fault tracing”.
33
Group 39 Fault codes, Adaptive cruise control (ACC) Malfunction
MID 219 PSID 208 SAE J1939 Data link interruption, air suspension
control unit
General information Possible cause:
The control units share important information on the SAE
J1939 control link. If a control unit lacks information from • Interruption on SAE J1939 control link between ACC
another control unit, this fault code will be used to point control unit and air suspension control unit.
out the control unit that is expected to send information Reaction from the control unit:
on the SAE J1939 control link.
• Fault code is set.
Fault code Appropriate check:
FMI 9 • Fault trace SAE J1939 control link, see the separate
Abnormal update rate. service information group 371 “Data link fault tracing”.
34
Feedback
One of our objectives is that workshop personnel should have access to correct and
appropriate service manuals where it concerns fault tracing, repairs and maintenance
of Volvo vehicles.
In order to maintain the high standards of our literature, your opinions and experience
when using this manual would be greatly appreciated.
If you have any comments or suggestions, make a copy of this page, write down your
comments and send them to us, either via telefax or mailing directly to the address
listed below.
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Comments/proposals
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