Professional Documents
Culture Documents
Troubleshooting Guide
System
Mobile generator
Document Version
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Copyright
“© Siemens, 2011” refers to the copyright of a Siemens entity such as:
Siemens Healthcare GmbH - Germany
Siemens Aktiengesellschaft - Germany
Siemens Shenzhen Magnetic Resonance Ltd. - China
Siemens Shanghai Medical Equipment Ltd. - China
Siemens Medical Solutions USA Inc. - USA
Siemens Healthcare Diagnostics Inc. - USA and/or
Siemens Healthcare Diagnostics Products GmbH - Germany
1 General Information 6
3 System Overview 33
4.9 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.9.1 Current Regulation (FC1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.9.2 kV Regulation (FC2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.9.3 mAs control (F1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.9.4 Collimator voltage (VOut) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.9.5 Heating control / adjustment (IH) . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.9.6 Motor Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.9.7 Timings D848 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.10 Diagnostics / Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.10.1 CAP Bank Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.10.2 Rotor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.10.3 Energy storage (power supply test) . . . . . . . . . . . . . . . . . . . . . . . 73
4.10.4 Heating Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.10.5 Resonance Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.11 Program Board Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.12 Board Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5 Function check 88
DANGER
DANGER indicates an immediate danger that if disregarded will cause death or se‐
rious physical injury.
WARNING
WARNING indicates a possible danger that if disregarded can cause death or seri‐
ous physical injury.
CAUTION
CAUTION used with the safety alert icon indicates a possible danger that if disre‐
garded will or can lead to minor or moderate physical injury and/or property dam‐
age.
NOTICE
NOTICE used without the safety alert icon indicates a possible danger that if disre‐
garded can or will lead to an undesirable outcome or state other than death,
physical injury, or property damage.
NOTE is used to indicate information that explains the proper way to use devices or to
carry out a process (provides pointers and tips).
1.3 Icons
X Warning about ionizing radiation or radioactive substances. Tests and adjustments that
must be performed with the radiation switched on are indicated by this radiation warning
icon.
V Dangerous electrical voltage > 25 VAC or > 60 VDC.
U Certain tasks can also be performed by other technical personnel (e.g. the customer's hos‐
pital technicians).
Certain sections apply only to the USA. These sections are marked with this icon.
DANGER
While performing maintenance and service work
on the Mobilett Mira with the covers removed,
it is possible to come into contact with components under voltage.
DANGER
Remove or install components only if:
DANGER
Releasing radiation:
Checks and settings for which radiation must be released are marked with the
radiation warning symbol.
Radiation protection measures must be used.
DANGER
To avoid electrical shock from components under voltage, also be aware that:
The capacitors of the capacitor bank can be electrically charged even when the
system is switched off and the power cable is disconnected!
Individual capacitors of the capacitor bank may have been disconnected from the
discharging circuit, erroneously or as a result of failure, and can still be electrical‐
ly charged!
Disconnect the battery blocks in the Mira to perform maintenance and service
work!
n Switch the unit off before servicing or maintenance. Always disconnect the power
plug first.
n Make sure that the main switch is switched off.
n The capacitor bank discharges to < 40 V in approx. 15 minutes
The safety covers can be removed after this period has elapsed.
n Prior to performing any work, it must be verified that areas with dangerous voltage
are voltage-free.
V With housing covers open and safety covers removed.
At the right side:
At the front:
CAUTION: DC voltage (400V) under a small metal cover at the discharging re‐
sistance of capacitor bank!
1.6 Orientation
Fig. 3: Unit orientation
These orientation indicators are used in all technical documents. Descriptions are
always from the “forward travel” user view. Always use this perspective when com‐
municating with other partners (e.g., USC/RSC/HSC).
Mira Options
Abbreviations Explanation
DAP Upgrade of a dose area product measuring system for Mobilett
Mira, consisting of a dose measuring chamber with integrated
digital display.
Adapter cable (inside the collimator cover) and DAP display board
(in the lower arm segment cover).
Remote control Upgrade of a remote exposure control (IR) for optimal radiation
protection.
Delivered with two remote transmitter units (one spare unit with‐
out remote finder) and remote receiver board (inside lower arm
segment cover).
W-Lan Upgrade of a WLAN antenna for wireless selection of a work list
from an RIS (radiology information system) and wireless transfer
of DICOM image data to a PACS (picture archiving and communi‐
cation system).
Giraffe design Kit in giraffe design for pediatrics, comprising color sheets and a
miniature giraffe.
Grid Field Upgrade Grid with clips for attaching to the portable, wireless wi-D detec‐
tor, including new exterior unit for the transport holder.
These tolerance values apply to all dimensions given in these instructions, unless another
tolerance is expressly indicated after the value.
Torque values
When torque data is indicated, a tolerance of 10% is permissible.
This document presents all parts and options for both systems (wired and wireless Mobi‐
lett Mira).
Where necessary, any differences in the work flow it’s marked with “wireless” or “wired”.
When troubleshooting the FLC image system and detector technology, using supporting
documents from other systems is helpful. Even some common documents for the net‐
work, DICOM and SRS may be of use.
NOTICE
Beware of unintentionally moving basic system software data.
When you use the touch screen functionality in the service menus, it is possible
that you will unintentionally move files or folders to an unknown path. There is
no notification of this onscreen.
One possible outcome is that the next PC boot will fail. As a consequence, you
must do a full restore using the most recent “good GHOST” DVD.
Always use connected hardware -- a mouse and a keyboard -- for navigation in
the service software.
DANGER
Danger of life-threatening electric shocks.
When performing maintenance or service work on the Mobilett Mira with the cov‐
ers removed, it is possible to come into contact with components under voltage.
CAUTION
Avoid contacting fault voltage on the unit.
People must be protected against fault voltage
After every work step when removing and installing parts of the unit, or dis‐
connecting and reconnecting system cables, a protective conductor test and a
leakage current measurement should be performed.
The user manual is not designed for background knowledge of every detail.
This chapter try to explain some basic steps of “best practical usage” the Mira system.
When ever some trouble indicates causes by a non optimal or rough usage of the system
try to inform a responsible person at the customer site how it could be possible to avoid
services of readjustments or parts replacement.
B) - Generator ON - main key from position 1 to 2 and back to 1 (one time kick switch)
After ~ 10 seconds the kV/mAs display light up.
All generator functions for examination available / default “Digital” mode
Every step of the above described “power ON sequence” needs a certain time for initializa‐
tion.
It’s recommended to wait always the mentioned time for initialization and respect this se‐
quence of A/B/C.
Other wise an intermittent malfunction could appear like “FLC not ready” , “Waiting for
FLC” etc.
That caused by non synchronised initialization.
2.) For driving from a park position to an examination position is no need to have
the FLC-PC ON. To prevent from damage the PC hard drive it’s good to have the PC
OFF than running during driving on bumpy ways.
It’s meant for longer distances e.g. from a park position for charging and change to an‐
other floor or department.
In cases of standby near the examination place is no need for a PC shut down.
2.) Switch OFF the FLC-PC while driving through “long” distances.
Prevent the PC hard drive against mechanical bumpy stress.
3.) Do not drive with the tube against hard elements as e.g. to open a door.
Every beat against the single tank housing can cause damages, like leakage of the oil-
tank; misalignment of tube movement etc.
Stand by
Definition for Mira:
- The unit is powered completely - Drive mode + generator + FLC = ON
- Position of the unit is next to the place of examination to act as quick as possible (emer‐
gency / intensive care department).
- The stand by position should provide a mains/line power connection.
- During the time of not use the unit should be plugged in for system battery charging.
- The wireless detector must be insert correct into the docking station (charge detector
battery).
- The unit position should be protected against any external bumps from other traffic like
patient beds, other movable facilities.
For customer with a high level of stand by situations it is always recommended to have
the “ECO - mode” activated. It will relieve stress from all involved components and give
the chance of the longest life time as possible. (tube filament; capacitor bank; capacitor
charging circuit). The wake up will be quick enough and will not limit the user to get an
exposure as quick as required.
2.) Try to positioning the unit that no bumps are possible to the detector inside the
docking station.
Prevent the charging mechanism against damages.
3.) Do r
Beats a.
charging.
2.) One time a day the system battery should be fully charged.
Watch out for a parking position without traffic problems to the Mira.
.
Detector battery
The detector battery is a lithium-ion battery / 10.8V 2.6Ah (28.1Wh)
This battery needs a full discharge from time to time. Mira have a service program called
“Battery calibration” or
is called “Detector battery conditioning”, too. It can be started out of the tab-card service
with symbol of a battery.
It’ recommended to do so approximately all ~ 2 to 3 month. Procedure takes ~6h time
As more often it’s not placed correctly the batteries will decrease in life time.
2.) Replacement when a reaction is not present by one short push of a button.
Check it by usage the collimator light function.
1.) Handle with care when plug in, remove and storage.
Sensitive plug connection not designed for rough frequently usage.
2.4.5 Conclusion
The next chapter “Mira handling compendium“ contains all above mentioned “Hints for
users” as a kind of a “code of best practice” - memory how to use Mira optimal. Please use
it as a training refresher, a help to check marks of usage and in case as a diplomatic re‐
minder to users.
2.) For driving from a park position to an examination position is no need to have
the FLC-PC ON. To prevent from damage the PC hard drive it’s good to have the PC
OFF than running during driving on bumpy ways.
It’s meant for longer distances e.g. from a park position for charging and change to an‐
other floor or department.
In cases of standby near the examination place is no need for a PC shut down.
2.) Switch OFF the FLC-PC while driving through “long” distances.
Prevent the PC hard drive against mechanical bumpy stress.
3.) Do not drive with the tube against hard elements as e.g. to open a door.
Every beat against the single tank housing can cause damages, like leakage of the oil-
tank; misalignment of tube movement etc.
2.) Try to positioning the unit that no bumps are possible to the detector inside the
docking station.
Prevent the charging mechanism against damages.
3.) Do r
Beats a.
charging.
2.) One time a day the system battery should be fully charged.
Watch out for a parking position without traffic problems to the Mira.
.
As more often it’s not placed correctly the batteries will decrease in life time.
2.) Replacement when a reaction is not present by one short push of a button.
Check it by usage the collimator light function.
1.) Handle with care when plug in, remove and storage.
Sensitive plug connection not designed for rough frequently usage.
still apply.
Because the common FLC services are implemented, the LOG-file transfer and interpreta‐
tion for a diagnostic should be used for trouble-shooting.
1. This is a password-secured .zip file. Any user is able to transfer the file from the unit to any other PC, but
the .zip file cannot be unpacked.
The ZIP_Log file will be up to 6MB and is saved with a FLCompact password.
If the read-out of log file results is not available, please mail the entire .zip file to the
support center as the next step of the process. Please note that you are requesting
an explanation and / or tips for solution.
NOTICE
Beware of unintentionally moving basic system software data.
When you use the touch screen functionality in the service menus, it is possible
that you will unintentionally move files or folders to an unknown path. There is
no notification of this on-screen.
One possible outcome is that the next PC boot will fail. As a consequence, you
must do a full restore using the most recent “good GHOST” DVD.
Always use connected hardware -- a mouse and a keyboard -- for navigation in
the service software.
To change any generator values, the hardware “SERV.” button must be ON. Located on
inside of the “service flap” on the front of the system (see the figure Generator_Serv‐
ice_Mode_ON)
- The options installed
- Multiple Mira units installed
- Detector sharing at the Customer's site
- Age of the unit
- National rules / regulations (such as: RöV§16; DHHS)
Adjusted values are saved to the generator CPU. In the event data are lost with a CPU
board replacement or an upgrade to D810 firmware, there is no complete backup file for
n
n
Documenting or logging any adjustments
Communicating with other departments or institutions
To take screen shots, you must have a (non-wireless) mouse connected.
1. Please note this information and keep it in a secure place. It should not be visible on the screen.
The entire screen may turn black after pressing enter. Use the button combination Alt +
Tab on the keyboard to go back to the service screen.
Do not select “Generator SSW”⇒ Not used
If was selected accidentally - exit from FLC service and enter again.
change (with activated Serv. button at the front)
n The second service level is for trained technicians only. Select "Service" and use the
service password:
The six service tabs are highlighted and active.
n The third level "Factory Config." is for production and development only.
The following settings, configurations, read outs and tests are available:
1. Configuration Settings
2. Errors / Warnings Stored
3. Adjustments
4. Board Versions
5. Diagnostics / Tests
6. Firmware Upgrade
Fig. 19: Checkbox
Most of the items are self-explanatory and are explained by a short onscreen description.
If an item is inactive or not selected, you will see a white "x" before a red background. If
an item is active or tested as OK, you will see a green checkmark.
n All explanations for the first and second service levels are the same and are used in
exactly the same way.
n For the second level a different password is required and all service items are availa‐
ble.
Configuration Settings:
1. Example: Half Point = selected as active / ON
2. Example: Ecological Mode = Disabled / not active
3. Red underlined buttons are direct functions you can click on
4. Start Up LAST VAL, Limits kv/mAs and LIN BUS are programmable
Clicking these will open a program window.
Several numeric data or values are shown only if the “SERV. - button” in front is ON .
If you are doing only a check, be sure not to make any careless changes to the val‐
n
ues.
The last selection will be stored in the CPU as soon as the Program or Exit but‐
ton is pressed.
Select the maximum usable kV/mAs values and accept by clicking “Program”.
If the LIN Bus is working correctly, the screen will show up to five checkmarks as ok.
The process is serial and will stop at the circuit where a fault is identified.
LIN BUS test failed:
n Check by service program >
- Check the power supply of the boards with the “Start Energy Check” (another serv‐
ice program in this chapter).
- Check for the correct firmware version of the failed board (Service Program: Board
Versions, in this chapter).
- Read out the last Generator Error & Warning messages
n Visually check hardware >
- Board status (LED)
- The Lin-Bus cabling between the failed board and CPU D810
n Check the Lin-Bus cabling between the failed board and CPU D810
Be aware that every change will be stored to the CPU. Always think twice before using a
functionality.
For all activities at the second service level, the activated service button on the front of
the unit is required.
Field Relevance
a n Counter of total number of stored errors and warnings (0 to 999)
b n StatZB2 = the abbreviated designation for the log file (axim.log / neo‐
gen.log)
Field Relevance
c n Code XXX = error or warning number (please see the message list in this
document)
f n Status of functions when the message appears > red = inactive ; green = ac‐
tive
h n Set message storage to zero (anytime after servicing when the unit is free
of fault)
Example of corresponding message information taken from the Generator Message List
(this document) - Warning 205:
“Ask Err Num” by clicking on the up/down arrows or use the numeric buttons on the key‐
board.
Press enter to display the stored number of “ask for” message (the total counter will
change to the actual shown message number).
Fig. 29: Diagnostic Errors_Warnings 02
4.9 Adjustments
Second service level
Fig. 30: Generator SSW Adjust
n Adjustment steps
Current Reg. (FC1)
kV Reg. (FC2)
mAs (F1)
Collim (VOut)
Heating (IH)
Motor Speed
Timings D848
Fig. 31: Generator adjustments
Beware that some of the values will be shown and updated only while the service button
on the front of the unit is pressed ON.
Every change will be stored when this service function is active and the Exit screen but‐
ton is pressed.
n No unintended actions or changes.
n Please take notes to capture the adjusted values or use the screen shot function.
(LINK to “FLC screen dump”)
No adjustment needed, this is done by the CPU. For control purposes only.
The values should be: FC2 = 50000 Hz (+/-10%)
Use the guided minimum adjustment for checking or after replacing generator parts.
Use the manual “Specific Adjustment” when the guided procedure is insufficient.
Guided adjustment
n Click "SemiSpecific Adjust"
A self-learning procedure will start for three kV values (low/mid/high -
45/62/113kV). Follow the onscreen tips.
X n
Perform exposure release as required in the "adjustment advice"
n Observe the oscillogram on the left
The "measured red" graph should be as identical as possible to the "nominal
blue" graph.
n Follow all commands until no further exposure is requested.
Manual adjustments
n Click "Specific Adjustment"
Adjustment will begin for all free kV values and the correction steps +/- 10
n Start with a selected kV value with Heat. Corr = 0
X n
Release an exposure and observe the oscillogram on the left
The "measured red" graph should be as identical as possible to the "nominal
blue" graph.
n Choose a correction step and perform the next exposure
Decide if it is acceptable or not (refer to the figures of "IH examples 88kV with
correction factor 0 / -5 / +1/ -2")
n Do the same procedure for kV values in the low, mid and high ranges
IH examples, 88kV with a correction factor
Fig. 42: 88kV_corr_0
The goal is to find out the driving characteristics best suited to the area where the
unit will be mainly used.
During the initial startup, demonstrate the different drive adjustments to the responsible
user and offer a drive test for making a final decision. Only one combination will be stor‐
ed and usable.
Adjustment suggestions:
n D890_R5 hardware switches “HARD / SOFT”
SOFT - most preferred configuration / Drive behavior seems to be easy to move
and reacting sensitive.
HARD - behavior as boards with revision level R4 / Seems to drive with human
arm power and reacting harder.
n Mostly longer distances ( building to building)
Transport speed = High / Turn Compensation 1 to 4 (less sensitive)
n Small rooms with difficult maneuvers ( intensive care rooms)
Transport speed = Middle or Slow / Turn Compensation 4 to 9 (more sensitive)
n The final movement behavior adjustment is a user decision.
In case of a part replacement or update of the firmware for the motor control board
(D890), the user-decided values are deleted and need to be re-configured.
Timings D848
n UPS Time (min) = range of 1 to 10 minutes.
Time the system waits when shutting down before it disconnects everything
(always configure to 3 minutes or higher)
n UPS DEBOUNCE (sec) = range of 1 to 10 seconds
Waiting time after plugging into main power. Switches from battery to mains
power supply and protects the system against poor power supply quality (any
kind of disturbances) Best is to leave it at 1 second
n PLUGG ME Time (min) = range from 30 to 120 minutes
Time that the system waits before the symbol starts blinking as a reminder to
be connected to mains.
Program steps
n Capacitor bank format > formatting the capacitors
n Rotor test > Testing the rotation of anode start and running
n Energy storage > Check the power system supplies and distribution
n Heating test > heating filament test
n Resonance pulse > maximum voltage (peak voltage of the resonance pulse) and the
period (amplitude of the resonance pulse)
The program first performs a discharge then it rises incrementally from 150 V up to ap‐
proximately 450 V. The program runs automatically and displays the estimated time. It
can be interrupted at any time.
Fig. 57: Anode rotor start stop test
Energy Check
1. Start Energy Check > Starts automatically with the top line on the left
2. The text line of the circuit being checked will flash as long as the test is active.
3. When the actual test is finished and successful, the checkbox changes to a green mark
4. The test automatically runs step-by-step downwards, marking the checkboxes
5. Then the same occurs on the right. The process is serial, stopping when there any
faults.
6. The process is serial, stopping when a function fails. The "X" stays intact and the next
steps will not be performed as long as the fault has not been eliminated.
In case of a fault, use the wiring diagram and the system hardware overview to locate the
failed component.
To perform these tests, filament test equipment is required. If you have already run the
“Energy Check” or performed some other high-energy task (such as taking exposures),
the capacitor bank is not fully charged. These tests will not work properly. Wait until
charging is complete.
Check that "Configuration Settings > Low Power” = OFF.
Heating Tests
1. Use the "Info button" for help text for the test (Fig.: Heating Tests Instructions)
2. Preconditions and instructions
3. “Start Test” in the top right "Info line" will change to: Test Running
4. Nominal test values are permanently displayed as fixed values.
5. Actual (measured) test values are always updated and displayed.
6. The test can be stopped when green checkmark appears or when the actual values are
within the above value range. Even if the "X" does not disappear.
For tests with a filament tester connected, open the single tank cover and connect to the
tube connectors 11 and 12 (see the tube connection figure)
Fig. 63: Tube connection
Displays the maximum voltage and the period (peak voltage and amplitude of the reso‐
nance pulse)
H = ________A / T = _______µsec (+/-10%)
This service program starts always with D810 and then proceeds step by step for all
boards connected to the LIN-Bus.
LIN-Bus connected boards
n D810 = Central Processor Unit (CPU
n D820 = Mains power input (PWR)
n D830 = Generator Display (DSP)
n D848 = Power distribution (SUP)
n D850 = Capacitor charger (CHG)
n D860 = Generator inverter (INV)
n D890 = Motor control (MOT)
As of October 2012, information about the hardware revision level is irrelevant to func‐
tionality.
All board upgrades require the “SERV.” button to be activated.
There are 3 different upgrade procedures. Part of the board functionality.
Upgrade procedures
1. Simple installation for D820 / D830 / D850 / D860 / D890 (slave of CPU)
2. D848 Power distribution - different power supply organization cause for power man‐
agement.
3. CPU D810 "Master FW" - for generator control needs a different LIN-Bus management
during the upgrade
The installed FW file could be an older or newer one than the one stored in FLC explorer.
When you click on the “Firmware Upgrade“ button onscreen, a black window with “+ C:”
will be displayed. Navigation is similar to WINDOWS Explorer. Step by step for each board.
Remember to take a screenshot, in case the displayed FW - versions are different than
the ones installed.
n Used boards - New system DVD
n
FW - file could be a newer version
New board - older system SW
FW - file could be an older version
Refer to the compa list.
Firmware path
n Navigation is similar to WINDOWS Explorer
n The available FW - version stored in the FLC is always shown.
Fig. 72: Upgrade board FW selection
Pay attention to which board is being recommended for upgrading.
Start the required procedure in the right sequence.
n Check board settings > Navigate to Configuration Settings and compare with the pre‐
viously noted customized settings (typically no changes).
n Fig.: Main Inverter D860 & C1 and Fig.: Main Inverter back side
Iff all above checks passed as ok but ERR210 is still present check next:
Exposure in analog mode
n 1.) Exposure with 70Kv / 10mAs values
n ⇒ Passed: Investigate the FLC log files. It seems a communication problem between
FLC and generator.
n ⇒ Not passed (error 210 appear) next step
n 2.) Perform an exposure with minimum Kv and mAs values possible
Oscilloscope testers in KVN and KVP (D810).
n ⇒ Not passed: Defect of single tank
n ⇒ Passed: Choose 70Kv 10mAs and perform the exposure again measuring the test
point KVN and KVP in the D810
the signal measured must be as shown in Fig.: Check KVN and KVP
Fig. 81: Check KVN and KVP
DANGER
There is a risk of lethal electric shock when troubleshooting at the capacitor bank.
Be careful when removing the safety cover in front of D850 or when removing the
capacitor bank.
In the case of an error, the voltage at individual capacitors C1-C12 can be > 40
V even after discharge of capacitor bank C1-C12 (approx. 15 minutes), regard‐
less of the measured intermediate voltage.
n Switch off the system and disconnect the power plug if necessary. Please observe all
safety information.
n Check or measure the current intermediate voltage with the system switched on (ca‐
pacitor bank C10 C12). Different checks are possible:
- At test point D810 TP "VC“ (13), (1 V^100 V )
- At fuse F5 D850 against GND. The safety cover of D850 must be removed for this
measurement.
- Visual inspection of LED displays V1-V12 on board D870 of the capacitor bank .
As long as an LED lights up, the assigned capacitor is still charged > 40 V (refer
to Layout D870 of these instructions).
If one or several LEDs on D870 is missing, the capacitor bank must be disman‐
tled completely.
n Check fuse F5 - D850. Only measure and change the fuse when plug X3/D850 is dis‐
connected and fuse F5 is voltage-free.
With the system "ON", capacitors C1-C12 are charged to 400V (±10%), V1-V12 light up a
distinct yellow. With the system "OFF", capacitors C1-C12 are discharged. LEDs V1-V12
show the charge level of the capacitors > 40 V. The complete discharge (to <3V) takes
approximately 15 minutes.
5.3.1 Detector
For the detector types used on Mira refer to trouble shooting guide Print No.:
AXD0-000.840.02…
Wireless detector: Trixell PX5500 (3543pR) , Material Number 102 81 026
Wired detector: Varian PaxScan 4343R, Material Number 105 01 697
Checking the charging contacts
n A well used detector will show up no significant scratch marks at the gold contact sur‐
faces
Fig. 82: Detector back side
If the detector contact pads are hardly stressed or damaged refer to replacement of parts
(XPR8-260.841.01..) In case of necessity to replace the complete plate with contact pads
the charging pins of the SAPM module should also checked and replaced (next chapter
“Charging circuit”)..
CAUTION
To inspect the charging components of the detector SAPM module the unit must
powered OFF complete by the TRANS - button while the detector is correct insert
to the docking station.
When it’s OFF pull the detector carefully away from the charging pins and out
without touching the pins.
It’s very easy to break the complete pin board in that situation.
The charger pins are motor driven in and out the SAPM - module
Fig. 85: Charger pin principal function
n A - Infrared sensor activate the pin-board move in (hand for catch the detector / unit
motor drive active / detector out of the docking)
n B - Detector correct placed and unit in stand by - pin-board is driven out for connect‐
ing to the contact pad of the detector
n C - 1/ Pin-board motor driven out
C - 2/ Pins are equipped with a internal spring
C - 3/ Micro switch for recognise the proper position of the pin (entire pin-board)
C - 4/ Spring for a swing function. The pin-board is mechanical balanced to the physi‐
cal position of the detector
SAPM module inspection
1. Switch the unit OFF - wait until FLC is OFF
2. Control that the detector is correct placed in the docking station and the pins are
moved out for charging
3. Unplug the unit from mains/line power
4. Switch OFF the TRANS - button
5. Pull the detector away from the pins and watch out that it doesn't touch any more.
6. Pull careful the detector up and out without damage the pin board.
The following figure shows the unit unplugged from mains/line power, TRANS - button
OFF and at least the detector removed.
n If some stress marks visible at the detector contact pad - a damage at the correspond‐
ing pin could be feasible:
Pins are bent and will not move smooth in / out by it’s one spring function
The spring function is gone and the pin doesn't move out and takes no contact
Some carbon marks visible of electric sparks - a contact resistance increases
The pins are easily replaceable (Replacement of parts XPR8-260.841.01...).
n The complete board should swing vertical by a spring function
If it’s not moveable the entire SAPM module must be replaced
Fig. 87: Charging pin zoomed
CAUTION
Don't place the detector back into the docking station as long as the pin board is
not back inside!
The pin board could be broken easily.
Switch the TRANS button ON first and wait until the pins are moved in and se‐
cured.
In opposite to other systems the docking station at the Mira is completely covered and
the hard ware reset switch is not reachable from out side. There for it exist this reset on -
screen button to perform a reset. It’s visible when pressed after a some seconds the red
sensor LED went OFF and On again, the pins will move in and after initialization the three
detector LED will come back to green.
The package consists of 3 single rechargeable batteries soldered to a small electronic log‐
ic.
Fig. 91: detector battery package
NOTICE
In case of a service call about a decrease of detector battery efficiency check first
that the required “Battery conditioning” was done sequentially and when last.
If not done sequentially, or longer ago then 3 month or never, please the user
first to perform a “Battery conditioning”
Mostly the efficiency is given back when performed.
1.) Manual
The easiest way to it (but a little inconvenience) is to take the entire detector out of the
docking station
and store it anywhere safe -
n as long until all three LED are OFF = battery is discharged completely.
n Then insert the detector back into the docking and do not interrupted the charging
until the battery LED is green = battery charged fully in one time without interruption.
The inconvenience is that this takes 6 up to 8 hours and someone at the site needs to
observe that after ~4 hours the discharging is reached and bring the detector back into
the docking. It have to be ensured that during the next ~4 hours no one interrupt the
charging procedure.
n Time out direct after switch ON the entire system (reboot FLC).
Perfect sequence and tempo to turn ON the entire unit (digital mode):
1.) Drive mode ON - wait ~2 seconds (best is to try the dead man switch - listen
to the “sound of break release”)
2.) Generator ON - wait until the kV & mAs display is present (~3-5 sec.)
3.) FLC ON - initialization takes ~1 minute
Wrong sequence: Drive mode ON / FLC ON / Generator ON - Communication
between CPU and FLC can fail.
Right sequence but as quick as possible: Communication between CPU and FLC
can fail.
n Fiber optic cable
Cable is bent to strong any where between the docking station and the PC
(Minimum Bend Radius is 3cm)
Plug not proper connected or surface not clean enough
Wire strap to tight at one or more places
(see also Mira Replacement of parts XPR8-260.841.01... Chapter: Replacing the
docking station)
n Docking Station
Power supply (Trixell) or software check
n FD - board
Windows system hardware check
n Detector battery to low
Check if the “battery conditioning” was done in the past two/three month. If
not - preform the entire procedure of complete discharge and recharge the de‐
tector battery.
A estimated lifetime of this battery should be ~18 month with a regular “bat‐
tery care” = Conditioning al 2-3 month by the user.
If the life time is reached replace the battery.
n Hard drive problem while driving
The FLC should be OFF during driving “long distance” between two different
examination places.
Mostly it’s no problem to drive with the FLC switched ON as long it is a smooth
ground without any bumps.
Roughness of elevator in/out, door sills or other reasons on the way could
cause PC errors.
on the D820 power control board will be used to power the collimator light, filament
circuit and anode rotation.
Fig. 95: Battery mode power circuit 2
If you try to drive the Mobilett Mira in this mode, it would drive only in SLOW mode.
n The measurement boards for kV/mA, oil temperature and DAP send the data to CPU
board D810.
Fig. 99: D810 CPU to HV circuit
n The D810 CPU board controls the battery charger functions and receives the analog
signals from the battery bank that indicate the voltage present in the banks.
n In order to achieve correct kV and mAs values for the X-ray tube, the CPU also interfa‐
ces with the kV & mAs measurement board installed on the single tank.
n The actual values are read out, and in case of deviations, a signal is sent to inverter
board D860 to adjust the values. Also the oil temperature is monitored in case the oil
gets too hot; a pause is indicated on the generator display.
6.1.9.1 Operating
There are only a few external operating devices:
n Remote control and hand switch used to release the exposure
and
n Motor drive D890, which is activated by the drive handle; all communicate directly
with CPU board D810.
n Tabular explanation of generator display and control follows the buttons and LED
from left to right.
ON green All circuits are functioning correctly and are prepared for an
exposure release.
*1
Buttons Changes the kV selection stepwise by pressing once or con‐
tinuously up/down by keeping button pressed.
Reset for ERR or WARN display.
*1
Buttons Changes the mAs selection stepwise by pressing once or
continuously up/down by keeping button pressed.
Reset for ERR or WARN display.
Detector battery
Constantly red System battery on lowest level. A charging time of ~7h is
recommended.
FLC switch
2. Switch OFF the TRANS button (charging pins protected - wireless detector back to
docking).
3. Remove fuse F48.
4. Keep the arm with the single tank down in 0 position
CAUTION
The weight of the batteries is a main element of the unit balance weight.
- Do not change all four batteries at once – one at a time only.
- Do not place the arm out of park position.
The unit can overbalance and tilt over!
To find out the service life status of the system batteries refer to the chapter
“Short battery knowledge”
n Battery charger U2 is positioned on the left side of the unit, behind the capacitor
charging board D850. It is active only if the system is connected to the line power.
Then it must convert the 230/110V AC input voltage via power control board D820 to
a proper voltage of 48V - 58V DC used to charge the batteries.
Fig. 107: U2 battery charger detail
*1 This fuse is placed in different positions, see next page information for F63.
Fig. 108: Wiring extract F63
Fig. 109: Fuse F63_1 / Ser. no. < 1606 / 10010 Fig. 110: Fuse F63_2 / Ser. no > 1606 / 10010
Ser. no > 1606 Mira wireless (Trixell) / > 10010 wired (Varian)
Placed next to the charger right side.
The life time of a system battery package is estimated to be min. three up to five years,
depending on use.
Used are 4 VALVE REGULATED LEAD ACID BATTERIES - Lead batteries do not allow deep
down charging.
Short description of the theoretic idea for a optimal usage.
Fig. 112: System battery charging
1. Lower then 60Ah are with small batteries only delivered with new systems. For spare parts is a package
with big size batteries is available only.
As long the user follow the hint of the “Plug Me” LED and try to charge any time if it’s
possible.Charge during usage , standby or not used the battery life time will be clearly
longer than 3 years.
In regular use the start point of charging corresponds almost to different voltage level.
The following diagram gives a rough idea only. For a better estimation use the view of
the energy.csv log-file, next chapter( System battery check / Page 134)
For the energy management, system battery charging, life time status and charging be‐
haviors of the user,
the three important terms are: PLUG / BFULL / BCRG. ( Tab. 9 Page 133)
In correlation with the time stamps and the voltage level (Fig. : Analyse the battery)
Fig.:energy.csv_excel
n Select the first column “A” and click “Text to Columns” in the “Data” tab (excel
2007/2010)
Fig.:Convert to a tabel 3
n Select “Finish”
Result is a formatted table with extracted headlines from the neogen.log
Fig. 122: Excel result file
In respect to Excel knowledge it’s possible to create a visualization of the daily user prac‐
tice.
By usage of more format function like:
Formatting, sorting, filtering and charts.
n The test points are located at the left lower corner of the board and listed in the fol‐
lowing table from left to right from item 1 to item 30.
n The three LEDs are not labeled on the board. They are identified 1, 2, 3 from left to
right in the tables of D810 below.
3 OFF n.a.
n D810 control view bat mode: The figure shows the three control views when all
modes are properly functioning when disconnected from line power and functioning
in battery mode.
n The three LEDs are not labeled on the board. They are identified 1, 2, 3 from left to
right in the tables of D810 below.
Tab. 12 D810 line power mode (batteries OFF from system - charging only)
n D810 control view bat mode: The figure shows the three control views when all
modes are properly functioning when connected to the power line and the system
battery is charging.
When the power line is connected, the motor drive speed is reduced to slow.
n The three LEDs are not labeled on the board. They are identified 1, 2, 3 from left to
right in the tables of D810 below.
n D810 control view service mode: The figure shows the three control views when all
modes are properly functioning for servicing.
n Fig.: D820 battery mode LED: The figure shows the three control views when all
modes are properly functioning when disconnected from line power and functioning
in battery mode.
n Fig.: D820 line power mode LED: The figure shows the three control views when all
modes are properly functioning when connected to the power line and the system
battery is charging.
Power supply U3
n Power supply U3 is positioned at the unit left side above power supply U2 (battery
charger).
n It is an AC/DC power supply which as active only when the system is connected to the
power line.
n Then it will feed 48V DC to the D848 board for “Line Mode”.
n It is positioned on the upper Ieft side of the unit. Responsible for controlling the pow‐
er supply of the unit, independent of which mode is selected; line power, battery ON
or OFF mode.
n Additionally, it interfaces with the battery charger, measures the battery voltage and
controls the UPS mode for the PC as well as the voltage for the docking station.
n Fig. D848 control view bat mode: The figure shows the three control views when all
modes are properly functioning when disconnected from the power line.
n Fig. D848 control view line power mode: The figure shows the three control views
when all modes are properly functioning.
n Charging board D850 is positioned on the lower left side of the unit and is covered by
a metal plate. This module charges the capacitor bank to a DC voltage of 440V.
n It is fed from the 48V battery line or from the U3 power supply when the unit is con‐
nected to the power line.
*1 Setting in “FLC/ Service/ Tune UP/ Local Generator Tools / Configuration Settings/ Set‐
tings” - Low Power ⇒ ON = green check mark or OFF = white cross mark (Fig.: Settings
direct)
n Fig. D850 control view line power mode: The figure shows the three control views
when all modes are properly functioning.
n When running on line voltage only one inverter is running.
n Fig. D850 control view battery mode: The figure shows the three control views when
all modes are properly functioning.
n When running on batteries, all four inverters are operating.
n Main inverter D860 delivers the high frequency signal to the single tank high voltage
transformer. It is positioned on the right side of the unit behind CPU board D810 and
power control board D820.
n It is controlled by the CPU which sends different control signals. Main inverter D860
sends at least two feedback signals to the CPU; the current measured and an error sig‐
nal in case of a fault.
n There is also a connection to capacitor bank D870 which measures the DC voltage in
the capacitor bank. When the system is switched OFF, relay K22 switches on resistors
which discharge the capacitor bank.
n Fig. D860 control view bat & line power: The figure shows the three control view
when all modes are properly functioning.
n There is no display difference between battery and line mode.
n Capacitor bank D870 is positioned on the right side of the unit behind the front
boards.
n Its function is to provide a common frame for all 12 capacitors and protect them.
n The entire bank with fuses – IN/OUT / one for each individual capacitor.
n There is one indicator LED for each capacitor to indicate the presence of the voltage as
well as indicators showing when the entire capacitor bank is charged.
n Drive control board D890 is positioned at the bottom back of the system below the
detector storage position.
Fig. 153: D890 position
n D890 is placed between the left and right motors. It contains three LEDs which have
to be ON as soon as the key is turned to position 1 and the motor drive is active.
Attention: The hardware switches must be both in the same position - both to the
right or to left!
Drive demonstration:
1. Please the response user to perform the same drive test as above.
CAUTION
Advise the user that the lower cover is not installed!
During the test it’s possible to kick against sensitive parts and destroy some thing.
Do not kick at open parts during driving test.
2. During the different test steps you can change any value:
- Transport Speed > high / medium / low (default is HIGH)
- Slow Speed > high / medium / low (Default is HIGH)
- Turn Compensation > 1 up to 9 (Default is 7)
3. Set SW1 & SW2 the right position
4. Let the user compare these behaviors
5. At least the user have to decide the “best” configuration
It’s a subjective decision of one response customer person
If any information is missing, please check the intranet
knowledge base. The SKB updates will be more recent than
a new release of this document.
Intranet
n login to: Healthcare Services Knowledge Base
n Search for: MOBILETT Mira
n Look for: “Message List for Mobilett Mira”
n Excel worksheet: LOGG_V0XX.xls (list status with this published date of document is
"LOGG_V04_a.xls”)
—
—
The following message table contains:
n LOG TRACE - not displayed on the unit. Only entries in log files as status informa‐
tion
n WARNING - seven-segment kV display: WARN & the mAs display will indicate the
numbering of the "No." table column.
n Error - seven-segment kV display: ERR & the mAs display will indicate the num‐
bering of the "No." table column.
Fig. 156: Generator ERR message
ERRORs and warnings are stored in “Generator service programs” ( this document).
The above mentioned Folder “Service” is not installed to the Mira when performing a
software installation with the system DVD.
It could be helpful to paste a copy to the unit explorer, but it must be renamed as e.g.
Service_help.
The PDF - files and the spcmain.hlp are readable direct at the unit screen.
But it will be not part of a backup (except a ghost-image).
Check: Is it permanent? Tools: Oscilloscope Steps: - Measure the voltage at TEST point
D810 EARR in stand-by.
If result: is 5V, there is a permanent problem D820 or cable X11 pin19
-. If result is 0V then measure again at TEST point of D810 EARR during preparation.
If result: =5V there is a problem in the stator coil or cable X6-D820
. If result: =0V then measure again at TEST point of D810 EARR during braking mode.
If result: =5V there is a problem in stator coil or cable X6-D820.
209 WARNING Warning: The battery bank has a voltage level too low and must be charged.
Check: --
Tool: --
Steps: - Connect the unit to the power line; the battery LED indicator is running.
210 ERROR Problem: During exposure the kV signal is below 70% of kV target, or it is over 70% and
it changes.
Check: FC2 is adjusted, resonance pulse of each kV branch discharges into the single
tank. Tools: Oscilloscope needed only to analyze discharges.
Steps: - Switch the generator to SERVICE mode.
Enter SERVICE: Adjustments: FC2 values MIRA (approx. 50 kHz). If no, adjust it
- Enter SERVICE: Diagnostics/Tests: Resonance pulse. Press the exposure switch values
MIRA (approx.
)- If the other two checks are OK, put the oscilloscope testers on channel 1 kV, channel
2 in JR.
211 ERROR just detected.
KV max signal is reached.
212 ERROR Problem: During stand-by the SCM signal is high.
Check: Is D860 main inverter LIN activated?
Tools: Multimeter
Steps: - Switch the generator to SERVICE mode.
Enter SERVICE: Configuration Settings: LIN Bus. - Check that main inverter LIN is activa‐
ted and functions properly.
If it is not properly activated, then check X22-810 connector and X22-D860 connector.
If not installed in WINDOWS Explorer, it is an extra feature of the system DVD and
should be added to the system folder as:
C:LocalDisk\ServiceMobilett (simply copy & paste from DVD to FLC).
Chapter Changes
General Troubleshooting In‐ - Required documents / Table correction and extended
formation - Product-specific handling / Usage hints for optimized reliability
Generator service programs - Motor control settings for board D890
- Timings D848 (PINS REACTING CYCLE)
Function check - High tension circuit
- Checking the intermediate circuit/capacitor bank
- Detector (docking station)
- Charging circuit / Detector battery
- Detector communication failed (2002/243)
Function information - Battery knowledge (system battery) enrgy_log_file
Tab. 9 NEO_GEN-log file interpretation (added)
System messages - Generator messages / Conformation to VA20C
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