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PARTS MANUAL

PUB NO. 1817 REVISION 0

SERIAL NUMBER 490066

MODEL SV-11-H-30 SCALER WITH:


CUMMINS QSB4.5 TIER 3 160 HP @ 2200 RPM DIESEL ENGINE
FULL REVERSING CLARK 32000 SERIES 4-SPEED POWERSHIFT TRANSMISSION
HEAVY DUTY KESSLER AXLES WITH SAHR EMERGENCY BRAKE
SAE ROPS/FOPS CAB WITH LEXGUARD WINDOW PROTECTION
ATLAS COPCO HYDRAULIC SB 302 HAMMER
ANSUL MANUAL FIRE SUPPRESSION SYSTEM
TWO BOOM CAMERAS AND ONE CAB MONITOR VIDEO SYSTEM
PUSH BLADE

© 2017 All rights reserved.


SERIAL NUMBERS
for
Machine 490066

Manufacturer / Component Model Number Serial Number


Cummins Diesel Engine QSB 4.5 74106234

Dana-Clark Transmission 13.7HR82460-630 VBEA06622

Indiana Heat Transfer Corp. 13164CP 710103


Radiator

Kessler Front Axle 72.7392.3 634905

Kessler Rear Axle 72.7393.3B 634906

Eaton Pump “A” RH 631AA00035A-017 421AK015831B

Eaton Pump “B” LH 161025RC1055 421AK01584B

Lincoln Lube Pump 94824

Rotec Rot. Bearing 437555-F1 A12-20P1A

Helac Rotary Actuator HTX-112-S-RF-180-SS-O-H 747514

Eaton MP18 or CMX (Brake) PEM-A0406-01 D34094R1081

Eaton MP18 or CMX (Steer) 711224 PEAB1246-01

Atlas Copco Hammer 3315301870 CH6849

PLEASE HAVE UNIT AND COMPONENT SERIAL NUMBERS WHEN ORDERING


SERIAL NUMBERS
for
Machine 490066
Important Warranty Initiation Notice
Upon receipt of your Cannon Mining Vehicle, the immediate registration of certain vendor components
with the Original Equipment Manufacturer (OEM) is essential to warranty initiation. Registration also
ensures proper notification of OEM updates and bulletins. OEM component registration is critical for
engines, and may apply to other items. For component warranty/registration information refer to the
warranty section of the electronic Vendor Manuals and Warranty document and to hard copy documents
that shipped with the machine (e.g., engine manuals, warranty cards, etc.). Also, the local supporting
dealer for major components like engines can be contacted. Note that the Manufacturer/Component
model and serial numbers often required for component registration are found in the Serial Number table
in the Parts Manual.
SERIAL NUMBERS
WARRANTY AND LIMITATIONS OF DAMAGES

Lake Shore Systems, Inc. warrants to Purchaser, and to Purchaser only, that the products manufactured by it will conform to the
description in Lake Shore Systems, Inc. final written quotation and/or acknowledgment of Purchaser’s purchase order covering the
products to which this warranty applies; that Lake Shore Systems, Inc. will convey good title thereto; and that such products will, at the
time of shipment and for a period of twelve months or two thousand hours whichever occurs first after delivery to the original Purchaser
be free from defects in material and workmanship under normal use and service. No oral description or statements will constitute
representations of warranties concerning Lake Shore Systems, Inc. products. This warranty shall not be applied to any products, which
are subjected to misuse, negligence, accident or corrosion, nor shall it apply to any products, which are altered by Purchaser or others.
Items excluded from this warranty are:
1. Tires, batteries, engines, and mounted equipment which are warranted to the purchaser by their respective manufacturers thereof.
2. Preventative maintenance or operating services including, but not limited to, consumables,
ie. Filters, Picks, Electrical Cables, Hoses, Fittings, Lubricants, Lights, Fuses, etc.
3. Repair and replacement due to normal wear and tear, misuse, abuse, neglect, accident or
Alterations not specifically authorized by Lake Shore Systems, Inc.
4. Failures related to impact of material on the Boom and main frame.
5. Failures related to vibration due to normal scaling operation or impacting from material on the main frame and or boom.
Items that will void this warranty are:
1. Altering original equipment design without written authorization from Lake Shore Systems, Inc.
2. Failure to shut down equipment for repair after problem is discovered.
3. Overloading or operating outside equipment designed specifications.
4. Failure to properly maintain products in accordance with Lake Shore Systems, Inc. recommended procedures.
5. Improper care and storage.
6. Failure to file a warranty claim within (5) five business days of the failure will void that claim.
7. Failure to return the part or parts to a Lake Shore Systems, Inc. representative for warranty consideration within (10) ten
business days of the failure will void that claim.
8. Tram Scaling will void all related failures.

LAKE SHORE SYSTEMS, INC. MAKES NO OTHER WARRANTIES WHATSOEVER WITH RESPECT TO SUCH PRODUCTS
AND HEREBY DISCLAIMS ANY IMPLIED WARRANTIES WITH RESPECT THERETO, INCLUDING, WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Lake Shore Systems, Inc. obligation under this warranty is expressly limited to repair or replacement at its factory or other location
designated by Lake Shore Systems, Inc. of any product or parts of products manufactured by Lake Shore Systems, Inc. and covered by
this warranty which shall, within twelve (12) months or two thousand (2,000) hours whichever occurs first after delivery to the original
Purchaser, be returned to Lake Shore Systems, Inc. with transportation charges prepaid, and which Lake Shore Systems, Inc. examination
shall disclose to its satisfaction to be defective. All replacement parts shall only be warranted for the length of the original machine
warranty (twelve months or two thousand hours after delivery to the original purchaser). The sole purpose to the exclusive remedy set out
here in shall be to provide Purchaser with free repair or replacement of the defective product. This exclusive remedy shall not be deemed
to have failed of its essential purpose so long as Lake Shore Systems, Inc. is ready and willing to repair or replace in the prescribed
manner. However, Lake Shore Systems, Inc., at its option, may, in lieu of such repair or replacement, refund the purchase price
applicable to such products or parts. If warranty is granted, all standard freight costs (UPS, LTL) of the defective parts to and from the
Purchaser by Lake Shore Systems, Inc. shall be at Lake Shore Systems, Inc. sole expense. If Lake Shore Systems, Inc. denies warranty to
Purchaser, all freight costs to and from Lake Shore Systems, Inc. shall be at Purchaser’s sole expense. Removal and reinstallation of the
replacement parts will be at the Purchaser’s sole expense.
Drivetrain – gearbox, transmission, axles for a period of twelve (12) months or first two thousand (2,000) hours of operation, whichever
shall occur first from date of delivery to the first user. Same terms and conditions as listed in previous paragraphs will apply. Tram
Scaling will void all Drivetrain related failures.
Frame – Limited warranty of five (5) years or the first ten thousand (10,000) hours, whichever shall occur first (from date of delivery to
the first user). Lake Shore Systems, Inc. warrants the main frame (less mounted attachments & boom assembly) to be free from defects
in material and workmanship. Excluded are normal wear components (i.e. bushings, bearings, and rollers), purchased components
(including, but not limited to hydraulic cylinders, hoses and fittings). Physical damaged caused by impact from material. Tram Scaling
will void all Frame related failures.
Lake Shore Systems, Inc. shall not be liable for any loss of profits, loss of use, loss of business, or damage to good will, personal injury
damages, damage to property or any incidental or consequential damages of any kind whatsoever resulting from breach of warranty, failure to
comply with any obligations under this Contract, or any other cause, nor shall Lake Shore Systems, Inc. be liable for any damages, other than
those expressly permitted under this Contract, whether direct, indirect, special, consequential or exemplary, resulting from any cause.
Purchaser or anyone else may bring no action for breach of the warranty stated above or for any other claim for breach of this contract, more
than one year after the date of delivery.
Lake Shore Systems, Inc.    |    2141 Woodward Ave., Kingsford, MI  49802    |    906 774 1500    |    lakeshoresys.com 
HYDRAULIC FITTINGS
END CONDITIONS:
INTRODUCTION

IMPORTANT NOTE TO THE USER:

The electronic copy of this manual has been prepared using the software Adobe® Acrobat® (pdf format). The
user is encouraged to become familiar with the features of Adobe Acrobat Reader to facilitate navigating the
manual electronically. The electronic manual has incorporated such features as bookmarks, hypertext links, text
search capabilities, etc to enable the user to quickly locate the desired information. Hypertext links allow the
reader to click on the text and go to the desired location. Navigating the document is made easier by opening the
bookmarks and thumbnails option. Using text search allows the user to quickly locate instances in the manual for
a word or phrase.

The Original Equipment Manufacturer (OEM) manuals, or Vendor Manuals, for many components are separate
from this Parts Manual and are found in the Scaler Vendor Manuals and Warranty document supplied on CD. In
addition to select Vendor Manual printed copies that are supplied as hard copy only, the Scaler Vendor Manuals
and Warranty document on CD contains electronic copy (in pdf format) of all additional Vendor Manuals.

The parts manual is presented in functional groups (i.e. Engine, Cab, Boom, etc.). Refer to the Table of
Contents for an overview of how this manual is structured.

The following pages provide an explanation of how to use this manual.

When ordering replacement parts for your equipment, provide the following information:

1. Model Number.

2. Serial Number.

3. Part Number.

4. Part Name.

5. Index Number.

6. Any information provided in remarks column.

7. Quantity required.

8. Address to which parts are to be delivered.

9. Method of shipment.
Refer to the Group Name to identify the section required for parts identification. At the beginning of that section
will be an index of the subgroups (i.e. Boom Lift Cylinder, Boom Assembly, etc.) within that section.

Group
Name

Subgroup
name
Subgroup
name, part
number and
revision status
(for LSSI use) is Page
provided. Numbers

The blue text


indicates a Subgroup Identification
hypertext link Identification level shows hierarchical relationship
to a page. between parts groupings.
Selecting the
blue text with For example:
the computer 26’ BOOM ASSEMBLY (PART NO. 705882) is one of
mouse will take two repairable assemblies that are part of SV-26
the user to the BOOM INSTALLATION (PART NO. 705583).
page.
BOOM ROLLER ASSEMBLY, 5” (PART NO. 400669) is
one of six repairable assemblies that are part of 26’
BOOM ASSEMBLY (PART NO. 705882).
Once the part subgroup is identified, go to that page number for an illustration and parts listing. The parts
identified in the illustration correspond with the Item Number column of the parts listing.

Illustration
Visual
depiction of
the parts.

Item Numbers
Figure and
parts list
corresponding
index numbers

Special notes
such as torque values,
maintenance
instructions, etc.
While the appearance of the parts list may vary from one group to another, the information contained provides the
user the necessary information to order parts. This information normally contained in the parts list is; the item
number (corresponds to the figure), name of the part, the part number, brief description of the part, quantify
required for that assembly.

Part Numbers Parts List Title


Identifying part The name of the parts list corresponds with name of the
number associated figure.

Item Numbers
Figure and
parts list
corresponding
index numbers

Quantity
Quantity per
next higher
assembly

Nomenclature
Part Name

References are provided if


an item has repair parts that
The part number
are identified in another
for this assembly is
figure and parts list.
listed under the
Selecting the blue text with
next higher
the computer mouse will
assembly.
take the user to the
Selecting the
corresponding figure.
blue text with the
computer mouse
will take the user
to the
corresponding
figure.
TABLE OF CONTENTS
SERIAL NUMBER 490066

GROUP QTY PART NO. DESCRIPTION

1 710255 FRAME WELDMENT


ENGINE END FRAME
1 710403 FUEL TANK INSTALLATION, 70 GAL
1 713108 HYD TANK INSTALLATION, 60 GAL
1 710689 ENGINE END COVER INSTALLATION
1 710469 MOVING ASSEMBLY INSTALLATION

1 712030 BOOM END FRAME WELDMENT


BOOM END FRAME
1 712072 BOOM END COVERS INSTALLATION
1 710455 SWING LOCK INSTALLATION
1 712369 COUNTER WEIGHT INSTALLATION

ENGINE AND TRANSMISSION


DRIVE TRAIN 1 712518
INSTALLATION
1 712725 COOLING SYSTEM INSTALLATION
1 710793 DRIVESHAFT INSTALLATION
1 712359 AIR CLEANER INSTALLATION
1 710471 AXLE INSTALLATION
1 710641 EXHAUST INSTALLATION

CAB 1 712930 CAB WITH RISER INSTALLATION


1 712395 12” RISER INSTALLATION

BOOM 1 714253 BOOM INSTALLATION


1 712222 HAMMER INSTALLATION
1 712758 YOKE ASSEMBLY

HYDRAULIC 1 712398 CAB HYDRAULIC INSTALLATION


ENGINE END HYDRAULIC
1 714486
INSTALLATION
1 712745 CAB HOSE KIT
1 712746 SAHR AXLE BRAKES HOSE KIT
1 710519 BOOM HOSE KIT

ELECTRICAL 1 712427 ELECTRICAL INSTALLATION


1 714506 LIGHTING GROUP
1 707990 STROBE LIGHT KIT
1 712593 SPOT LIGHT

OPTIONS 1 713249 PUSH BLADE


1 713199 FIRE SUPPRESSION
1 714507 FINAL FINISH
1 710541 WHEEL TIRE ASSEMBLY
1 710534 LUBRICATION SYSTEM
1 711507 CAMERA KIT
1 713401 CAB LIGHTING INSTALLATION
1 712394 DOOR LINKAGE INSTALLATION
1 711360 WINDOW GUARD
1 712629 WATER SPRAY

FILTER LIST 1 490066 FILTERS FILTER LIST


PARTS MANUAL
FUEL TANK INSTALLATION

FUEL TANK INSTALLATION


710403
GROUP NAME PAGE NUMBER

FUEL TANK INSTALLATION (PART NO. 710403, REV. K) ................................................... 2

PAGE 1
PARTS MANUAL
FUEL TANK INSTALLATION

Note:
Items 22-25 Not Shown.

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 1 OF 5).

PAGE 2
PARTS MANUAL
FUEL TANK INSTALLATION

See Section B on Sheet 4


See Section C on Sheet 5

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 2 OF 5).

PAGE 3
PARTS MANUAL
FUEL TANK INSTALLATION

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 3 OF 5).

PAGE 4
PARTS MANUAL
FUEL TANK INSTALLATION

Section B
(From Sheet 2)

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 4 OF 5).

PAGE 5
PARTS MANUAL
FUEL TANK INSTALLATION

Section C
(From Sheet 2)

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 5 OF 5).

PAGE 6
PARTS MANUAL
FUEL TANK INSTALLATION

PARTS LIST FOR FUEL TANK INSTALLATION (PART NO. 710403).


ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L
1 1 EA 710402 WELDMENT, FUEL TANK SV-11 - FAB STL
2 1 EA 401983 FTG,PLUG,MAGNETIC 1.00 NPT, SQHD - STL
FITTING, 3/8 M-NPTX3/8HOSE
3 1 EA 702985 0606BAPMSTRXXBR - Brass
BARB
4 2 EA 703644 FTG, BARB, 90 DEG ELBOW 0608BAPM90EXXBR - BRASS
5 2 EA 700368 FTG, PIPE, NPTF, MALE 3232BAPMSTRXXST - ASTM A36
RA9516-
6 1 EA 710416 SENDER, FUEL 16" COML
ISS
7 1 EA 710419 PLATE, FUEL TANK STRAP .25 X 14.46 X 51.81 - ASTM A36
8 12 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
9 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
10 12 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2/2013 - GR 8
11 4 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
12 1 EA 711301 ELBOW, PIPE, 45 3232PFPF45EXXST - STL
13 1 EA 711292 STRAINER, FUEL - - COML
14 1 EA 703643 FTG,ADAPTER,ELBOW BAPM060690EXXBR - Brass
15 1 EA UV007892 CAP, FUEL 2.00 NPT - COML
16 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
17 2 EA HHCS038160150Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.50 - GR 8
18 2 EA HNUT03816XXXXZ8 NUT, HEX 3/8/2016 - GR 8
19 8 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
20 4 EA HHCS025200200Z8 CAPSCREW, HEX HEAD 1/4-20 X 2.00 - GR 8
21 4 EA HNUT02520XXXXZ8 NUT, HEX 1/4/2020 - GR 8
22 8 EA 35859 CLAMP, WORM DRIVE, #6 .437 - .781 DIA - SST
23 2 EA 34644 CLAMP, WORM DRIVE, #32 2.313 - 3.250 DIA - SST
24 25 FT 708368 FUEL LINE 3/8" - COML
CUT TO
25 1 FT 710744 FUEL HOSE 2" ID X 12.00" COML
LENGTH
26 - - - NOT USED - - -
27 - - - NOT USED - - -
28 20 EA PWWA050XXXXXXMC WASHER, TYPE A WIDE 1/2" - MIL-CARB
29 4 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
PLATE, FUEL TANK GUARD
30 1 EA 712094 0.25 X 22.07 X 39.00 - ASTM A36
MID
PLATE, FUEL TANK MNT
31 1 EA 712081 0.25 X 18.41 X 37.00 - ASTM A36
FRONT
32 1 EA 712093 PLATE, FUEL TANK SPACER 0.75 X 1.50 X 8.00 - ASTM A36
33 8 EA HHCS050130200Z8 CAPSCREW, HEX HEAD 1/2-13 X 2.00 - GR 8
CUT TO
34 4 FT 711480 FUEL HOSE 2" ID X 12.00" COML
LENGTH
35 1 EA 402602 BREATHER, JOHN DEERE 3/8 NPT - COML

PAGE 7
PARTS MANUAL
FUEL TANK INSTALLATION

PARTS LIST FOR FUEL TANK INSTALLATION (PART NO. 710403)(CONTINUED).


ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L
36 2 EA 702774 FTG., FUEL, BARBED - - COML
37 2 EA 702775 WASHER, SEALING - - COML
38 1 EA 711810 FITTING, ELBOW, 45 DEG 3232PFPM45EXXST - GALV
39 1 EA 0902466-0093 NIPPLE, PIPE 3/8 X 3 3/8 NPT - COML
40 1 EA 702391 COUPLING, PIPE 3/8 - STL
41 12 EA PWNA050XXXXXXMC WASHER, PLAIN, TYPE A 1/2" NARROW - MIL-CARB

PAGE 8
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

HYDRAULIC TANK INSTALLATION


713108
GROUP NAME PAGE NUMBER

HYDRAULIC TANK INSTALLATION (PART NO. 713108, REV. A)......................................................... 2

PAGE 1
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 2 OF 2).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
HYDRAULIC TANK INSTALLATION

FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 3 OF 3).

PAGE 5
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108).


ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
1 1 EA 713103 WELD, TANK, HYDRAULIC SV-11 FAB STL
FTG, CONNECTOR, LONG,
2 1 EA 700235 1212JMOMSTRLGST STL
STR, THR
3 1 EA 401983 FTG,PLUG,MAGNETIC 1.00 NPT, SQHD STL
4 1 EA 700147 FTG,ADAPTOR 1216JMOMSTRXXST STL
5 2 EA 700224 FTG, STR 0808JMOMSTRXXST STL
6 2 EA 700239 FTG, STR 0608JMOMSTRXXST STL
32 HOSE BARB-32 CODE
7 2 EA 701015 FTG, FLANGE, STRAIGHT STL
61
8 1 EA 401935 GASKET, OIL TANK .06 X 12.00 X 18.00 GORE-TEX
SENDER, OIL LEVEL,
9 1 EA 404640 2" NPT COML
HYD/ELECT.
10 1 EA 49530 CAP, RESERVOIR FILLER, BREATHER COML
11 1 EA 35502 VALVE, CHECK 1/2" NPT COML
12 1 EA 404355 PLUG, PIPE, 3/4 NPT HD 12P, LENZ COML
13 1 EA 404356 MAGNET 30.6" LONG COML
14 1 EA 402422 GAUGE, LEVEL, TEMP 50-300 DEGREES COML
15 5 EA UV602657 HOSE CLAMP T-BOLT BAND COML
16 1 EA UV401884 HOSE, SUCTION 2" I.D. X 29" COML
17 1 EA UV401443 HOSE, SUCTION 2" I.D. X 38" COML
18 3 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 STL
19 1 EA 700767 FTG, ELBOW, STR, THRD 1616JMOM90EXXST STL
FILTER, RETURN, TANK
20 2 EA 711929 - COML
MNT
21 2 EA 1139417-0228 FTG, PLUG SAE-24 SPLIT FLANGE STL
22 2 EA 0909753-0024 FLANGE, 1-1/2 SAE-24, CODE 61 COML
6061-T6
23 1 EA 713102 MANIFOLD, RETURN -
(SS)
24 2 EA 0910660-0225 O-RING,-225 1.875 ID X 2.125 OD RUBBER
25 4 EA 709044 FTG, PLUG, HEXHD 24XXOMXXPLGHXST STL
26 1 EA 711928 GUARD, OIL RES TOP 0.25 14.65 X 39.10 ASTM A36
27 1 EA 710702 FTG,CONECTOR, STR THRD 1216PMOMSTRXXST STL
28 1 EA 402145 VALVE, CHECK, INLINE 3/4 NPT FEMALE AL
29 1 EA 700606 FTG, PLG HEX HEAD 12XXPMXXPLGHXST STL
32 HOSE BARB -32
30 1 EA 701270 COUPLING, CODE 61, 45° STL
FLANGE
31 8 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" MIL CARB
32 8 EA HHCS050130400Z8 CAPSCREW, HEX HEAD 1/2-13 X 4.0 GR 8
33 8 EA LNUT06311XXXXZ8 NUT, HEX SLFLKG 5/8"-11 GR 8
34 16 EA PWNA063XXXXXXMC WASHER, TYPE A NARROW 5/8" MIL CARB
35 6 EA HHCS063110175Z8 CAPSCREW, HEX HEAD 5/8-11 X 1.75 GR 8

PAGE 6
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) - CONTINUED.
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
36 2 EA HHCS063110225Z8 CAPSCREW, HEX HEAD 5/8-11 X 2.25 GR 8
37 14 EA PWRB050XXXXXXSS WASHER, PLAIN, REG 1/2 NOM, TYPE B SST
38 14 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
39 1 EA 701259 FTG, PLUG, HOLLOW HEX 16XXOMXXPLGHHST STL
40 2 EA 603738 PLUG, HEXSOCH 08XXOMXXPLGHHST STL
MIL
41 16 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM
CARB
42 8 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
43 8 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 GR 8
44 1 EA 713116 FTG, ELBOW, 90° 0808OMPM90EXXST STL
45 1 EA 713114 WELD, COVER, HYD OIL - COML

PAGE 7
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 8
PARTS MANUAL
ENGINE END COVER INSTALLATION

ENGINE END COVER INSTALLATION


710689
GROUP NAME PAGE NUMBER

ENGINE END COVER INSTALLATION (PART NO. 710689, REV. J).................................... 2


HOOD CENTER SECTION ASSEMBLY (PART NO. 710756, REV. B) ......................... 7

PAGE 1
PARTS MANUAL
ENGINE END COVER INSTALLATION

NOTE:

1. LOCATE AND DRILL HOLES FOR ITEM 12.


2. USE ACOUSTICAL FOAM, ITEM 45, TO SEAL AROUND RADIATOR AS NECESSARY.
AIR SHOULD NOT RECIRCULATE AROUND THE RADIATOR.

FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 1 OF 4).

PAGE 2
PARTS MANUAL
ENGINE END COVER INSTALLATION

SEE SECTION A ON SEE SECTION B ON


SHEET 3 SHEET 3

SEE SECTION C ON
SHEET 4

FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 2 OF 4).

PAGE 3
PARTS MANUAL
ENGINE END COVER INSTALLATION

SECTION A
(FROM SHEET 2)

SECTION B
(FROM SHEET 2)

FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 3 OF 4).

PAGE 4
PARTS MANUAL
ENGINE END COVER INSTALLATION

SECTION C
(FROM SHEET 2)

FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 4 OF 4).

PAGE 5
PARTS MANUAL
ENGINE END COVER INSTALLATION

PARTS LIST FOR ENGINE END COVER INSTALLATION (PART NO. 710689)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


ASSY, HOOD CENTER SECTION
[See HOOD CENTER SECTION
1 1 EA 710756 - - STL
ASSEMBLY (PART NO. 710756) for
repair parts.]
2 1 EA 712738 PL, COVERS SIDE RAIL LH 0.19 X 16.84 X 60.04 - ASTM A36
3 1 EA 710739 WLDMNT, HOOD, REAR - - FAB STL
4 1 EA 710812 WLDMT, COVER FRONT - - STL
5 1 710800 WLDMT, COVER SIDE RAIL RH - - -
6 1 A 711896 WELD, COVER - - FAB STL
7 1 710722 WELD, DOOR, REAR HOOD - - -
8 1 710785 WLDMNT, DOOR LH WLDMNT, DOOR LH - -
9 4 EA 400707 PIN, SHEET METAL A - ASTM A36
10 4 EA 90 648 103 HANDLE ASSIST - COML
11 3 EA 90 306 001 LATCH DOOR - COML
12 4 EA 400674 LATCH, LEVER ASSISTED - - COML
13 1 EA 706297 LATCH, COMPRESSION - - COML
14 1 EA 710795 HINGE, CONTINUOUS - - 304SS
15 2 EA 710709 PLATE, COVER, JCT BOX .19 X 10.88 X 20.00 - ASTM A36
16 1 EA 711685 PLATE, VALVE ACCESS COVER 15.00 X 17.25 X 0.25 - ASTM A36
17 1 EA 711868 PLATE, COVER, VALVE ACCESS 0.25 X 6.00 X 21.27 - ASTM A36
18 4 EA 710818 PLATE, HOOD LINKAGE 0.31 X 3.80 X 9.75 - ASTM A36
19 4 EA 401092 - - - -
20 5 EA 401093 - - - -
21 38 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
22 12 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
23 14 EA HNUT03816XXXXZ8 NUT, HEX 3/8/2016 - GR 8
24 4 EA HHCS038160125Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 - GR 8
25 28 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 - GR 8
26 28 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
27 12 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC - GR 8
28 8 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
29 71 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
30 39 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
31 32 EA HNUT02520XXXXZ8 NUT, HEX 1/4/2020 - GR 8
32 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
302 SS, 1.110 DIA,
33 3 EA 710949 SPRING, TORSION, RH WOUND - 302SS
90º ANGLE
SPRING, TORSION 90, LH 302 SS, 1.110 DIA,
34 1 EA 710945 - 302 SS
WOUND 90º ANGLE
35 8 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
SHOULDER SCREW, HEX 0.62 -
36 4 EA SHSS075XX0063ST 0.75 X 0.063 STL
SOCKET 11UNC

PAGE 6
PARTS MANUAL
ENGINE END COVER INSTALLATION

PARTS LIST FOR ENGINE END COVER INSTALLATION (PART NO. 710689) - Continued

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


SHOULDER SCREW, HEX
37 4 EA SHSS075XX0125ST 0.75 X 1.25 - STL
SOCKET
38 8 EA HNUT06311XXXXZ8 NUT, HEX 5/8/2011 - GR 8
39 1 EA 712333 SHEET COVER 0.12 X 41.00 X 25.88 - A1011
40 1 EA 712334 SHEET, COVER 0.12 X 19.35 X 32.29 - A1011
41 1 EA 712335 SHEET, COVER 0.12 X 19.20 X 38.04 - A1011
42 1 EA 712336 SHEET, COVER 0.12 X 17.15 X 22.93 - A1011
CAPSCREW, SOCKET, FLAT
43 16 EA SFCS025200100ST 0.25-20 X 1.00 - GR 8
CTSK HEAD
44 1 EA 701010 FITTING, UNION, BULKHEAD #12 JIC - STL
45 1.3 SF 701418 SHEET, ACOUSTICAL FOAM 2.00 X 4.00 X 22.00 2 PC COML

PAGE 7
PARTS MANUAL
ENGINE END COVER INSTALLATION

SEE SECTION B ON
SHEET 2

SEE SECTION A ON
SHEET 2

FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 1 OF 2).

PAGE 8
PARTS MANUAL
ENGINE END COVER INSTALLATION

SECTION A
FROM SHEET 1

SECTION B
FROM SHEET 1

FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 2 OF 2).

PAGE 9
PARTS MANUAL
ENGINE END COVER INSTALLATION

PARTS LIST FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710754 WELD, FLIP UP DOOR, LH - - FAB STL
2 3 EA 710755 WELD, FLIP UP DOOR - - FAB STL
3 1 EA 710750 WELD, HOOD CENTER BEAM - - FAB STL
4 40 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
5 20 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
6 20 EA HNUT03816XXXXZ8 NUT, HEX 3/8/2016 - GR 8

The Next Higher Assembly is ENGINE END COVER INSTALLATION (PART NO. 710689).

PAGE 10
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

MOVING ASSEMBLY INSTALLATION


710469
GROUP NAME PAGE NUMBER

MOVING ASSEMBLY INSTALLATION (PART NO. 710469, REV. E)................................... 2


STEERING CYLINDER (PART NO. 402203, REV. B) ..................................................... 7

PAGE 1
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

SEE SECTION D-D


ON SHEET 3

SEE SECTION A-A


ON SHEET 2

SEE SECTION C-C


ON SHEET 3

SEE SECTION B-B


ON SHEET 4

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 1 OF 4).

PAGE 2
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

SEE DETAIL K ON
SHEET 3

SEE 4 NOTES ON
SHEET 3
SECTION A-A
(FROM SHEET 1)

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 2 OF 4).

PAGE 3
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

NOTES (FROM SHEET 3):


1. PRESS BORE INNER BUSHINGS (ITEM #10)
2. INSTALL REAR FRAME BEARING PARTS (#1, #2, #4, #5, #9, #38, #39, #40, & #41) AS SHOWN.
INSTALL SEALS (#5 & #41) WITH THE LIP AWAY FROM THE BEARINGS. INSTALL BOLTS (#14)
AND TORQUE TO 50 FT-LBS. INSURE THAT CAPS, ITEM 2 AND ITEM 39 ARE SEATED AND
MEASURE GAP AT SURFACE "A". DISASSEMBLE. INSTALL SHIMS (#6 THRU #8) EQUAL TO THIS
DISTANCE MINUS 0.002. INSTALL BOLTS (#14) AND TORQUE TO 160 FT-LBS.
3. TOP JOINT: INSTALL SLEEVES (#3 &#9), PIN (#12), & INSTALL PIN BOLTS (#15) & TORQUE TO
80 FT-LBS. INSTALL FEMALE WEDGE (#13) & BOLTS (#15) & TORQUE TO 80 FT-LBS. INSTALL
MALE WEDGE (#11) & BOLT (#16) & TORQUE TO 280 FT-LBS.
4. BOTTOM JOINT: INSTALL PIN (#12), & INSTALL PIN BOLTS (#15) AND TORQUE TO 80 FT-LBS.

DETAIL K
(FROM SHEET 2)

SECTION D-D
(FROM SHEET 1)
SECTION C-C
(FROM SHEET 2)
TYPICAL BOTH
CYLINDERS

NOTE: INSTALL SEALS (5) WITH THE LIP AWAY FROM THE BEARINGS.
SEALS ARE TO KEEP DIRT OUT, AND ALLOW GREASE TO SEEP THROUGH.
PLACING SEALS THE OPPOSITE WAY WILL CAUSE THEM TO BE FORCED
OUT WHEN GREASING WITH PRESSURE GUN.

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 3 OF 4).

PAGE 4
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON STEERING CYLINDER.

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH
SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN RETORQUE.
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400FT-LBS.

SECTION B-B
(FROM SHEET 1)

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 4 OF 4).

PAGE 5
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 400091 CAP, MOVING ASSY Ø9.00 X 1.00 - ASTM A36
2 1 EA 400092 COVER, MOVING ASSY Ø9.00 X 1.00 - ASTM A36
ASTM A331
3 1 EA 400093 BUSHING, MOVING ASSY Ø4.38 X 3.25 - GRADE
8620
4 4 EA 400096 BEARING, TAPERED, CUP Ø6.00 ID X 1.19 WIDE - STL
5 2 EA 400995 SEAL - - COML
6 6 EA 401044 SHIM 0.005 SHIM 0.005 - STEEL
7 6 EA 401045 SHIM 0.007 SHIM 0.007 - STEEL
8 6 EA 401046 SHIM 0.020 SHIM 0.020 - STEEL
ARTICULA ASTM A331
BUSHING, THRUST SV26 Ø5.00 O.D. X Ø3.50
9 1 EA 708191 TION GRADE
ARTICULATION JOINT I.D. X 1.25
JOINT 8620
BUSHING, SPACER SV26 Ø4.25 O.D. X Ø3.50
10 3 EA 708192 - SEE NOTE
ARTICULATION JOINT I.D. X 1.88
ASTM A331
11 1 EA 710472 BUSHING, MOVING ASSY THRUST BUSHING - GRADE
8620
12 2 EA 710473 PIN, MOVING ASSY Ø7.00 X 10.19 - SEE NOTE
13 1 EA 710500 PLATE, RETAINER, THRUST MOVING ASSY - ASTM A36
14 10 EA SHCS063110375ST CAPSCR, SOC HEAD 5/8-11UNC X 3.75 - STL
15 15 EA SHCS050130175ST CAPSCR, SOC HEAD 1/2-13UNC X 1.75 - STL
16 1 EA HHCS075100450Z8 CAPSCREW, HEX HEAD 3/4-10 X 4.50 - GR 8
17 9 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
HOSE
18 1 EA 402909 POLY, PROTECTION 1.00 X 7.12 X 21.11 POLY 810
&CABLE
CYL, STEERING [See
19 2 EA 402203 STEERING CYLINDER (PART - - COML
NO. 402203) for repair parts.]
20 4 EA 401598 PIN,STEER CYL 1.75 DIA - 4150 HR
21 8 EA 401591 BUSHING, TAPERED Ø1.75 ETD-150
22 4 EA HHCS075100700Z8 CAPSCREW,HEX HEAD 3/4-10 X 7.00 - SAE GR 8
23 4 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG 3/4"-10 - GR 8
24 2 EA 700079 FTG, GREASE 1/8-27NPT STL
25 4 EA 705418 FTG, GREASE 1/4-27NPT STL
26 8 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
27 4 EA HHCS050130250Z8 CAPSCREW, HEX HEAD 1/2-13 X 2.50 - GR 8
28 4 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC - GR 8
29 NOT USED
30 4 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST - STL
31 - - - NOT USED - - -
FTG, HYD, 90 DEG STREET
32 2 EA 701289 0402PFPM90EXXST - STL
ELBOW
(CONTINUED ON NEXT PAGE)

PAGE 6
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


33 4 EA 700273 FTG,CONNECTOR, STR 0604JMPMSTRXXST - STL
34 - - - NOT USED - - -
35 10 FT 401604 SPIRAL WRAP - - COML
36 25 FT 401833 HOSE, GREASE FILLED - - COML
37 2 EA 401003 ASSY, HOSE - - COML
38 4 EA 400095 BEARING, TAPERED, CONE Ø3.50 ID X 1.43 WIDE - STL
39 1 EA 711520 COVER, MOVING ASSY Ø9.00 X 1.00 - ASTM 1018
40 1 EA 711522 CAP, MOVING ASSY Ø9.00 X 1.00 - ASTM 1018
Ø3.50 SHAFT x Ø4.50
41 2 EA 711521 SEAL, RADIAL SHAFT - -
BORE x 0.44 W
42 1 EA 712054 BAR, ROLER GUIDE Ø0.75 X 26.50 - 1018 CR
Polyethylene
43 5 EA 401430 POLY, ROLLER Ø1.56 X 4.00 -
Cross-Linked
Polyethylene
44 1 EA 712055 POLY, ROLLER Ø1.56 X 2.25 -
Cross-Linked
45 2 EA 700805 PIN, COTTER .187 X 1.50 - STL

PAGE 7
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

1
1

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L


1 2 EA 402482 BEARING, SPHERICAL
2 1 EA 402418 SEAL KIT, CYLINDER

The Next Higher Assembly is MOVING ASSEMBLY INSTALLATION (PART NO. 710469).

FIGURE AND PARTS LIST FOR STEERING CYLINDER (PART NO. 402203).

PAGE 8
PARTS MANUAL
BOOM END COVERS INSTALLATION

BOOM END COVERS INSTALLATION


712072
GROUP NAME PAGE NUMBER

BOOM END COVERS INSTALLATION (PART NO. 712072, REV. A) ................................................................ 2

PAGE 1
PARTS MANUAL
BOOM END COVERS INSTALLATION

FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
BOOM END COVERS INSTALLATION

FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
BOOM END COVERS INSTALLATION

PARTS LIST FOR BOOM END COVERS INSTALLATION (PART NO. 712072).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 3 EA 710761 WELD, COVER FRONT FRAME - FAB, STL
2 1 EA 712068 COVER ASSY, FRONT FRAME - - FAB STL
3 1 EA 712070 COVER ASSY, FRONT FRAME - - FAB STL
4 1 EA 712061 COVER, LIGHT, LH - - FAB STL
5 1 EA 712062 COVER, LIGHT, RH - - FAB STL
6 2 EA 712071 COVER, FRONT FRAME 0.25 X 14.00 X 17.50 - ASTM A36
7 20 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
8 20 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW ½” - MIL CARB
9 4 EA HHCS038240075Z8 CAPSCREW, HEX HEAD 3/8-24 x 3/4" - GR 8
10 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
CAPSCREW, SOCKET FLAT
11 8 EA SFCS050130100Z8 1/2-13 UNC X 1.00 - STL
COUNTERSUNK HEAD

PAGE 4
PARTS MANUAL
SWING LOCK INSTALLATION

SWING LOCK INSTALLATION


710455
GROUP NAME PAGE NUMBER

SWING LOCK INSTALLATION (PART NO. 710455, REV B) ................................................. 2

PAGE 1
PARTS MANUAL
SWING LOCK INSTALLATION

FIGURE FOR SWING LOCK INSTALLATION (PART NO. 710455)

PAGE 2
PARTS MANUAL
SWING LOCK INSTALLATION

PARTS LIST FOR SWING LOCK INSTALLATION (PART NO. 710455)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710454 PLATE, SWING LOCK ASTM A572
2 2 EA 402483 PIN, HITCH FAB STL
3 2 EA 701713 PIN, LINCH LPIN019XX0156ZN - ZN
4 2 EA 90 320 004 6” LANYARD - - COML
5 2 EA 708435 RING, SPLIT 1.63 O.D. - COML
6 2 EA 711457 SCREW, DRILLING #10-16 X 0.50 - SST

PAGE 3
PARTS MANUAL
SWING LOCK INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 4
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

COUNTER WEIGHT INSTALLATION


712369
GROUP NAME PAGE NUMBER

COUNTER WEIGHT INSTALLATION (PART NO. 712369, REV A).................................................................... 2

PAGE 1
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

PARTS LIST FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 10 EA 711561 PLATE, BOOM END FRAME 1.00 X 12.00 X 32.00 - ASTM A36
2 8 EA PWNA100XXXXXXMC WASHER, TYPE A NARROW 1.00 REG - MIL CARB
3 4 EA HHCS100081000Z8 CAPSCREW, HEXHD 1-8 UNC X 10.00 - GR8
4 4 EA LNUT10008XXXXZ8 NUT, HEX SLFLKG 1-8 UNC - GR 8

PAGE 4
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

ENGINE AND TRANSMISSION


INSTALLATION
712518
GROUP NAME PAGE NUMBER

ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518, REV. D) ......... 2


TIER 3 DIESEL ENGINE (PART NO. 710442, REV. -) ............................................ 13
TRANSMISSION WITH YOKES (PART NO. 404712, REV. A) .............................. 14
TRANSMISSION (PART NO. 401845, REV. -) ................................................ 16

PAGE 1
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

See View A on
Sheet 2

See Section B
on Sheet 3

See Section D
on Sheet 4

See View F on
Sheet 6

See View G on
Sheet 5

See View K on
Sheet 5

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 1 OF 9).

PAGE 2
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

H H
See View H on
Sheet 5

VIEW A
(From Sheet 1)

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 2 OF 9).

PAGE 3
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

SECTION B
(From Sheet 1)

ENGINE MOUNT

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 3 OF 9).

PAGE 4
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

SECTION D
(From Sheet 1)

1. REMOVE ALL BURRS FROM FLYWHEEL MOUNTING FACE AND NOSE PILOT BORE. CLEAN DRIVE PLATE SURFACE
WITH SOLVENT.

2. CHECK ENGINE FLYWHEEL AND HOUSING FOR CONFORMANCE TO STANDARD SAE 3-SAE J-927 J-1033 TOLERANCE
SPECIFICATIONS FOR PILOT BORE SIZE. PILOT BORE RUNOUT AND MOUNTING FACE FLATNESS. MEASURE AND
RECORD ENGINE CRANKSHAFT END PLAY.

3. INSTALL TWO 3.50 (88.9) LONG TRANSMISSION TO FLYWHEEL HOUSING GUIDE STUDS IN THE ENGINE FLYWHEEL
HOUSING AS SHOWN. ROTATE THE ENGINE FLYWHEEL TO ALIGN A DRIVE PLATE MOUNTING SCREW HOLE WITH
THE FLYWHEEL HOUSING ACCESS HOLE.

4. LOCATE TRANSMISSION ON FLYWHEEL HOUSING ALIGNING DRIVE PLATE TO FLYWHEEL AND TRANSMISSION TO
FLYWHEEL HOUSING.

5. INSTALL TRANSMISSION TO FLYWHEEL HOUSING SCREWS. TIGHTEN SCREWS TO SPECIFIED TORQUE. REMOVE
TRANSMISSION TO ENGINE GUIDE STUDS. INSTALL REMAINING SCREWS AND TIGHTEN TO SPECIFIED TORQUE.

6. INSTALL DRIVE PLATE ATTACHING SCREW AND WASHER. SNUG SCREW BUT DO NOT TIGHTEN. SOME ENGINE
FLYWHEEEL HOUSINGS HAVE A HOLE LOCATED ON THE FLYWHEEL HOUSING CIRCUMFERANCE IN LINE WITH
THE DRIVE PLATE SCREW ACCESS HOLE. A SCREWDRIVER OR PRY BAR USED TO HOLD THE DRIVE PLATE
AGAINST THE FLYWHEEL WILL FACILITATE INSTALLATION OF THE DRIVE PLATE SCREW. ROTATE THE ENGINE
FLYWHEEL AND INSTALL THE REMAINING SEVEN DRIVE PLATE SCREWS TO THE FLYWHEEL. SNUG SCREWS BUT
DO NOT TIGHTEN. AFTER ALL EIGHT SCREWS ARE INSTALLED TORQUE EACH ONE 25-30 FT-LBS (33.9-40.6 N.m).
THIS WILL REQUIRE TORQUING EACH SCREW AND ROTATING THE ENGINE FLYWHEEL UNTIL THE FULL AMOUNT
OF EIGHT SCREWS HAVE BEEN TIGHTENED.

7. MEASURE ENGINE CRANKSHAFT END PLAY AFTER TRANSMISSION HAS BEEN COMPLETELY INSTALLED ON
ENGINE FLYWHEEL. THIS VALUE MUST BE WITHIN .001 (.025) OF THE END PLAY RECORDED IN STEP #2.

8. THE PERMISSABLE ENGINE CRANKSHAFT END PLAY TOLERANCE FOR THE CUMMINS ENGINE (710442) IS 0.005-
0.010.

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 4 OF 9).

PAGE 5
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

VIEW G
(From Sheet 1)

VIEW K
VIEW H (From Sheet 2) (From Sheet 1)
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 5 OF 9).

PAGE 6
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

VIEW F
(From Sheet 1)

VIEW J (From this Sheet, Above)

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 6 OF 9).

PAGE 7
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

37

46

38

Fitting w/
orifice
called out
on cooling
package.

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 7 OF 9).

PAGE 8
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

40

39

40

43

See Note 3, This


Sheet 44

41
43

Oil Out

Oil In

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 8 OF 9).

PAGE 9
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

See Note 1 on Sheet 8

45

See Note 2 on Sheet 8

45

Serpentine Belt Configuration

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 9 OF 9).

PAGE 10
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 710442 ENGINE,DIESEL, CUMMINS, TIER3 QSB 4.5 160HP,
[See TIER 3 DIESEL ENGINE CUMMINS
(PART NO. 710442) for repair parts.] COML
2 1 EA UV404712 TRANSMISSION, W/BRAKE [See ALTERED TO 6C
TRANSMISSION WITH YOKES YOKES
(PART NO. 404712) for repair parts.] COML
3 1 EA 710503 WELD,MOUNT,TRANS - STL
4 1 EA 708832 DIPSTICK,TRANSMISSION - STL
5 2 EA 710502 PLATE,MOUNT,FRAME ENGINE END STL
SEND FULL SIZE
6 1 EA 402478 CHART,ENG END PLAY PRINT -
7 10 EA HHCSM1015005010 FSR,HHCS M10 X 1.50 X 50MM GR10.9
8 2 EA CTSTM1015008088 FSR,STUD,FULL THREAD M10 X 1.50 X 80MM GR8.8
9 2 EA HNUTM10150XXX88 FSR,HNUT M10 X 1.50 GR8.8
MIL-
10 16 EA PWRMM10XXXXXXMC FSR,PWRB M10 NOM, TYPE B CARB
11 4 EA HHCS075100200Z8 FSR,HHCS 3/4-10UNC X 2.00 GR8
MIL-
12 4 EA PWNA075XXXXXXMC FSR,PLAIN WASHER 3/4 NARROW, TYPE A CARB
MIL-
13 9 EA PWNA063XXXXXXMC FSR,PLAIN WASHER 5/8 NARROW, TYPE A CARB
12MJIC-12MOB-
14 1 EA 011552 FTG,TEE 04FNPT STL
15 1 EA 400724 SENDER,TEMPERATURE - COML
16 5 EA 013859 MOUNT,CENTER,BONDED - COML
17 5 EA 013860 WASHER,HEAD - COML
18 5 EA 013861 WASHER,TAIL - COML
19 4 EA HHCS063110400Z8 FSR,HHCS 5/8-11 UNC X 4.00 GR8
20 4 EA HNUT06311XXXXZ8 FSR,HNUT 5/8-11 UNC GR8
21 2 EA HHCS044140175Z8 FSR,HHCS 7/16-14 UNC X 1.75 GR8
22 4 EA HHCS038160100Z8 FSR,HHCS 3/8-16 UNC X 1.00 GR8
23 4 EA 700147 FTG,CONNECTOR 1216JMOMSTRXXST STL
24 3 EA 700220 FTG,ELBOW,45%%D 1212JMJS45EXXST STL
MIL-
25 15 EA PWNA038XXXXXXMC FSR,PLAIN WASHER 3/8 NARROW, TYPE A CARB
26 1 EA 700187 FTG,ELBOW 0808JMJS90EXXST STL
27 1 EA 700300 FTG,ELBOW 1212JMOM90EXXST STL
28 1 EA 700226 FTG,TEE,RUN 1212JMJSTERXXST STL
29 1 EA 700568 FTG,REDUCER 0812JMJFSTRXXST STL
30 1 EA 700350 FTG,CONNECTOR 0812JMOMSTRXXST STL
31 1 EA 700151 FTG,ADAPTER 0402PMPMSTRXXST STL
32 1 EA 700153 FTG,TEE,RUN 0404PFPMTERXXST STL
33 1 EA 712501 TRANDUCER,PRESSURE 0-750 PSI COML
34 8 EA HHCS038240175Z8 FSR,HHCS 3/8-24UNF X 1.75 GR8
35 4 EA HHCSM1015010088 FSR,HHCS M10 X 1.50 X 100MM GR8.8
36 1 EA HHCSM1620008010 FSR,HHCS M16 X 2.00 X 80MM GR10.9
37 1 EA 602864 SWITCH, PRESSURE, OIL 1/4" NPT MALE COML
38 1 EA 702384 FTG, ADAPTER, METRIC 1406MMOFSTRXXST STL

PAGE 11
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) – (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


39 1 EA 711956 SWITCH, TEMP, COOLANT ½” NPT MALE COML
40 2 EA 701201 FTG, BUSHING, HEX 0812PFPMSTRXXST STL
41 1 EA 707206 FTG, ADAPTER, MALE 1212BAPMSTRXXBR BRASS
42 1 EA 703257 FAN, 12” BLADE - COML
43 2 EA 701721 FITTING, VALVE SHUTOFF VALVE STL
44 1 EA 480570010 FTG, 45 DEG, ELBOW 1212PFPM45EXXST STL
45 2 EA 701231 FTG, PLUG, HEX HD 08XXPMXXPLGHXST STL
46 1 EA 710622 FTG, COUPLING 06040MPFSTRXXST STL
47 1 EA 707391 DIPSTICK, ENGINE - COML
48 2 EA 0902905-0001 CLAMP, VINYL COATED ½” COML
49 1 EA 700770 FTG, ELBOW, SWIVEL, NUT 1616JMJS90EXXST COML
50 1 EA 701222 FTG, ELBOW, MALE 1616JMPM90EXXST COML
51 1 EA 709281 BRACKET, OIL FILTER - STL
52 4 EA 709282 SPACER, BRACKET, OIL - STL
FILTER
53 4 EA HHCSM0812503088 CAPSCREW, HEX HEAD M8-1.25X30MM,GR8.8 GR 8
54 2 EA HHCSM0812505088 CAPSCREW, HEX HEAD M8-1.25X50MM,GR8.8 GR 8
55 6 EA PWRMM08XXXXXXMC WASHER, PLAIN REGULAR M8, NOM, TYPE B MIL CARB
56 1 EA HHCS038160200Z8 CAPSCREW, HEX HEAD .375-16 UNC X 2.00 GR 8
57 1 EA HNUT03816XXXXZ8 NUT, HEX .375-16 UNC GR 8
58 1 EA 707844 SPACER 7/8” OD X ½” ID X ¾” LG STL
59 1 EA 0905794-0051 CORD GRIP ½” COML
60 1 EA 0901402-0001 NUT ½” COML
61 1 EA 0602121-0008 WASHER ½” COML
62 1 EA 700222 FTG, PLUG 12XXJFXXCAPHXST STL
63 1 EA 702965 ASSY, HOSE, 48” LG 12FJ-12FJ COML
64 1 EA 701237 FTG, ELBOW, MALE 1216JMPM90EXXST STL
65 1 EA 709182 FTG, CONNECTOR, MALE 2210MMJMSTRXXST STL
66 1 EA 702149 FTG, ELBOW, SWIVEL, NUT 1010JMJS45EXXST STL
(AP)
67 1 EA 705570 FTG, REDUCER, TUBE,END 0810JMJFSTRXXST STL
68 1 EA 705573 FITTING, BULKHEAD 0808JMPMBSTXXST STL
69 1 EA 06 840 016 VALVE, BALL ½” NPT COML
70 1 EA 701505 SWITCH, PRESSURE 120 PSI COML
71 1 EA 701722 FITTING, TEE 0404PFPFTEEXXST STL
72 1 EA 602262 PORT, TEST 1/4 NPT MALE STL
73 8 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 0.50-13 UNC X 1.50 GR 8
74 8 EA HNUT03816XXXXZ8 NUT, HEX 0.50-13 UNC GR 8
75 16 EA PWNA038XXXXXXMC FSR,PLAIN WASHER 1/2 NARROW, TYPE A MIL-CARB

PAGE 12
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR TIER 3 DIESEL ENGINE (PART NO. 710442).


NO FIGURE AVAILABLE

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 710637 TUBE, EXHAUST OUTLET - -
2 1 EA 710036 FUEL FILTER - -
3 1 EA 702509 FUEL FILTER - -
4 1 EA 709579 FILTER BRACKET - -
5 1 EA 710057 FILTER GASKET - -
6 1 EA 710164 FUEL FILTER HEAD - -
7 1 EA 703030 FUEL FILTER HEAD - -
8 1 EA 710293 FILTER HEAD ADAPTER - -
9 1 EA 703031 FILTER HEAD ADAPTER - -
10 1 EA 710735 OIL FILTER CART - -
11 2 EA 700554 METRIC CAPSCREWS - -
12 1 EA 703943 METRIC CAPSCREW - -
13 3 EA 710117 PLUG, THREADED - -
14 2 EA 50 031 030-04 O-RING SEAL - -
15 4 EA 710294 BANJO SCREW - -
16 6 EA 702775 SEALING WASHER - -
17 2 EA 710727 FLEXIBLE HOSE - -
18 1 EA 710728 CONNECTOR, MALE - -
19 1 EA 710729 FLEXIBLE HOSE - -
20 1 EA 710733 CONNECTOR, MALE - -
21 1 EA 710734 FLEXIBLE HOSE - -
22 2 EA 702941 BANJO SCREW - -
23 2 EA 702943 BANJO CONNECTOR - -
24 1 EA 710736 WIRING HARNESS - -
25 4 EA 702942 SEALING WASHER - -
26 1 EA 710737 FAN PILOT SPACER - -
27 1 EA 700549 CLAMP, V BAND - -
28 4 EA 50933 HUMP HOSE - -
29 8 EA 50934 CLAMP, SPRING HOSE - -
30 1 EA 707935 STARTER - -
31 1 EA 703961 BELT - -

The Next Higher Assembly is ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).

PAGE 13
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

FIGURE FOR TRANSMISSION WITH YOKES (PART NO. 404712).

PAGE 14
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR TRANSMISSION WITH YOKES (PART NO. 404712).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


Transmission, With Brake [See
TRANSMISSION (PART NO.
1 1 EA 401845 401845) for repair parts.] - COML -
2 2 EA 403474 Flange, 6C - STL -

The Next Higher Assembly is ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).

PAGE 15
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

Note:
Items 3 through 8 not shown.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L


1 1 EA 401726 Gasket, Valve Body to Converter Housing - - -
2 1 EA 401730 Gasket, Valve Body to Pump - - -
3 1 EA 602579 Converter Section Sealing Kit - - -
4 1 EA 602580 Transmission Section Sealing Kit - - -
5 1 EA UV008797 Filter Assembly -
6 1 EA UV401734 Charge Pump Assembly -
7 1 EA 712440 Electro Control Valve -
8 1 EA 703025 Fwd & Rev Solenoids -

The Next Higher Assembly is TRANSMISSION WITH YOKES (PART NO. 404712).

FIGURE AND PARTS LIST FOR TRANSMISSION (PART NO. 401845).

PAGE 16
PARTS MANUAL
COOLING SYSTEM INSTALLATION

COOLING SYSTEM INSTALLATION


712725
GROUP NAME PAGE NUMBER

COOLING SYSTEM INSTALLATION (PART NO. 712725, REV. C).................................................................... 2

PAGE 1
PARTS MANUAL
COOLING SYSTEM INSTALLATION

40
41
56
57
View Showing Hose Barb Fitting (Item 40) with Orifice (Item 41)

FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 1 OF 5).

PAGE 2
PARTS MANUAL
COOLING SYSTEM INSTALLATION

Bottom View

FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 2 OF 5).

PAGE 3
PARTS MANUAL
COOLING SYSTEM INSTALLATION

Side View

Detail A
FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 3 OF 5).

PAGE 4
PARTS MANUAL
COOLING SYSTEM INSTALLATION

Top View

FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 4 OF 5).

PAGE 5
PARTS MANUAL
COOLING SYSTEM INSTALLATION

7 PLCS

4 PLCS

14 PLCS

Trim this piece to 13.25


Trim this piece to 12.50

Front View

FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 5 OF 5).

PAGE 6
PARTS MANUAL
COOLING SYSTEM INSTALLATION

PARTS LIST FOR COOLING SYSTEM INSTALLATION (PART NO. 712725).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710105 COOLING PACKAGE - - COML
2 1 EA 710140 TUBE, ENGINE WATER INLET - COML
3 1 EA 710141 TUBE, ENGINE WATER OUTLET - COML
4 1 EA 710142 TUBE, ENGINE AIR OUTLET - COML
5 1 EA 710143 TUBE, ENGINE AIR INTAKE - COML
6 4 EA 8330 MOUNT, CENTER BONDED 75 LB LOAD - COML
7 4 EA 8335 WASHER, TAIL 1.13" O.D. X 0.40" I.D. - STL
8 4 EA 8336 WASHER, HEAD 1.25" O.D. X 0.40" I.D. - COML
9 3 EA 710649 PLATE, RADIATOR MNT .31 X 2.00 X 3.50 - ASTM A36
10 4 EA 50933 HOSE, HUMP Ø3.00" I.D. X 6.50" LG - -
11 2 EA 703177 FTG,ELBOW,STR,THREAD 3232JMOM90EXXST - STL
RADIATOR HOSE, ENG
12 2 EA 710699 Ø1.75" ID X 4.00" LG - 710697
OUTLET
13 2 EA 710700 RADIATOR HOSE, ENG INLET Ø2.00" ID X 4.00" LG - 710698
2.37" -
14 6 EA UV602657 HOSE CLAMP T-BOLT BAND COML
2.68"
15 4 EA 701582 CLAMP, T-BOLT 1 15/16 - 2 1/4 - COML
2.37"-
16 8 EA 50934 HOSE CLAMP T-BOLT BAND COML
2.68"
17 1 FT 703085 HOSE, HEATER 3/4 ID - Rubber
18 2 EA 700737 CLAMP, HOSE - - COML
19 13 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16" - MIL CARB
20 2 EA HNUT03816XXXXZ8 NUT, HEX 3/8"-16 - GR 8
21 8 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
22 4 EA HHCS050130088Z8 CAPSCREW, HEX HD 1/2-13 X .88 - GR 8
23 2 EA 700348 FTG, TEE, SWIVEL, NUT, RUN 1616JMJSTERXXST - STL
24 1 EA 706316 VALVE, OIL COOLER BYPASS 40 PSI - COML
25 1 EA 701018 STRAIGHT, SWVL 1616JSOMSTRXXST - STL
FTG, CONNECTOR, STR,
26 2 EA 700761 1616JMOMSTRXXST - STL
THRD
27 2 EA 701242 FTG, REDUCER, TUBE, END 0816JMJFSTRXXST - STL
28 2 EA 706618 FTG,STRAIGHT,BARB 3232BAJSSTRXXST - COML
SAE 32, CODE 61,
29 1 EA 700154 FTG, ADAPTER, 90 - STL
HOSE BARB
30 1 EA 711356 OVERFLOW TANK 4 QUART - PLASTIC
31 1 EA 701068 FTG, SWIVEL, FEMALE -16FJIC-16HOSE - ASTM A36
W/ 1/8NPT INTERNAL
32 1 EA 711859 FITTING, HOSE BARB - Brass
THREADS
33 1 EA 1139417-0207 ORIFICE 1/8 NPT X .062 - STL
34 53 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
35 31 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
36 15 EA HNUT02520XXXXZ8 NUT, HEX 1/4"-20 - GR 8
(CONTINUED NEXT PAGE)

PAGE 7
PARTS MANUAL
COOLING SYSTEM INSTALLATION

PARTS LIST FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) - CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


ASTM A572
37 2 EA 712033 PLATE, RADIATOR MNT SIDE .19 X 2.50 X 10.14 -
GRADE 50
RUBBER, RADIATOR SEAL
38 2 EA 712019 0.13 X 2.25 X 24.25 - Rubber
SIDE
RUBBER, RADIATOR SEAL
39 1 EA 712059 0.13 X 5.50 X 33.50 - Rubber
TOP
RUBBER, RADIATOR SEAL
40 2 EA 712060 0.13 X 2.25 X 13.00 - Rubber
TOP SIDES
41 6 EA HHCS038160175Z8 CAPSCREW, HEX HD 3/8-16 X 1.75 - GR 8
42 6 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
43 10 EA PWWA038XXXXXXMC WASHER, TYPE A WIDE 3/8 WIDE WASHER - MIL CARB
44 4 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 - GR 8
45 4 EA HHCS050130075Z8 CAPSCREW, HEX HEAD 1/2-13 X 0.75 - GR 8
46 7 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 - GR 8
47 1 EA 14247 HOSE, HEATER 3/8 ID - RUBBER
48 2 EA 35859 CLAMP, WORM DRIVE, #6 .437 - .781 DIA - SST
49 1 EA 700362 FTG, ADAPTER 0604BAPMSTRXXBR - Brass
RUBBER, RADIATOR SEAL
50 3 EA 712719 0.13 X 3.00 X 13.25 - Rubber
BOT.
ASTM A572
51 1 EA 710908 PLATE, RADIATOR, MOUNT 0.31 X 3.38 X 10.49 -
GRADE 50
ASTM A572
52 2 EA 712984 PLATE, RADIATOR, MOUNT 0.31 X 4.94 X 12.00 -
GRADE 50

PAGE 8
PARTS MANUAL
DRIVESHAFT INSTALLATION

DRIVESHAFT INSTALLATION
710793
GROUP NAME PAGE NUMBER

DRIVESHAFT INSTALLATION (PART NO. 710793, REV. B) ................................................ 2


ENGINE END DRIVE SHAFT (PART NO. 710497, REV. B) ........................................... 5
MIDDLE DRIVE SHAFT (PART NO. 710498, REV. B) .................................................... 7
FRONT DRIVE SHAFT (PART NO. 710499, REV. B) ...................................................... 9

PAGE 1
PARTS MANUAL
DRIVESHAFT INSTALLATION

3 2 1

See Sheet 2 for Detail C

FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 710793) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
DRIVESHAFT INSTALLATION

FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 710793) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR DRIVE SHAFT INSTALLATION (PART NO. 710793).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


DRIVE SHAFT, 6C ENDS [See
ENGINE END DRIVE SHAFT
1 1 EA 710497 ENGINE END - COML
(PART NO. 710497) for repair
parts.]
DRIVE SHAFT, MIDDLE, 6C
ENDS [See MIDDLE DRIVE
2 1 EA 710498 - - COML
SHAFT (PART NO. 710498) for
repair parts.]
DRIVE SHAFT, 6C ENDS [See
3 1 EA 710499 FRONT DRIVE SHAFT (PART FRONT - COML
NO. 710499) for repair parts.]
4 1 EA 710724 PLATE, MOUNTING 0.25 X 7.67 X 9.00 - ASTM A36
HFBOLT 0.75-
5 2 EA
10x2.5x2.5-N
CAPSCREW,HEXHD - - -
6 4 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW ¾” - MIL CARB
7 2 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG ¾”-10 - GR 8
8 4 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW ½” - MIL CARB
9 2 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
10 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½”-13 - GR 8
11 2 EA 713405 CHOCK, ANGLE 0.50 X 0.50 X 1.50 - ASTM A36

PAGE 4
PARTS MANUAL
DRIVESHAFT INSTALLATION

FIGURE FOR ENGINE END DRIVE SHAFT (PART NO. 710497).

PAGE 5
PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR ENGINE END DRIVE SHAFT (PART NO. 710497).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 2 EA 401209 U-JOINT
2 1 EA 710829 SLIP YOKE

The Next Higher Assembly is DRIVESHAFT INSTALLATION (PART NO. 710793).

PAGE 6
PARTS MANUAL
DRIVESHAFT INSTALLATION

FIGURE FOR MIDDLE DRIVE SHAFT (PART NO. 710498).

PAGE 7
PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR MIDDLE DRIVE SHAFT (PART NO. 710498).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 2 EA 401209 U-JOINT
2 1 EA 710828 SLIP YOKE

The Next Higher Assembly is DRIVESHAFT INSTALLATION (PART NO. 710793).

PAGE 8
PARTS MANUAL
DRIVESHAFT INSTALLATION

1
4

2
5

FIGURE FOR FRONT DRIVE SHAFT (PART NO. 710499).

PAGE 9
PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR FRONT DRIVE SHAFT (PART NO. 710499).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 404739 YOKE, END - COML -
ASSEMBLY, BEARING,
2 1 EA 401210 PILLOW BLOCK - STL -
3 1 EA 401209 U-JOINT - COML -
4 1 EA 404740 NUT, DRIVE SHAFT - STL -
5 1 EA 710827 BEARING INCLUDED WITH ITEM 2

The Next Higher Assembly is DRIVESHAFT INSTALLATION (PART NO. 710793).

PAGE 10
PARTS MANUAL
AIR CLEANER INSTALLATION

AIR CLEANER INSTALLATION


712359
GROUP NAME PAGE NUMBER

AIR CLEANER INSTALLATION (PART NO. 712359, REV. B) ............................................... 2


AIR CLEANER (PART NO. 400201, REV. A) ................................................................... 3

PAGE 1
PARTS MANUAL
AIR CLEANER INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


AIR CLEANER ASSEMBLY [See
1 1 EA 400201 AIR CLEANER (PART NO. - - COML
400201) for repair parts.]
2 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST - COML
3 1 EA 7835 T-CLAMP, HOSE Ø 5.31 - Ø 5.59 - COML
4 2 EA 400550 CLAMP, BAND, 13.0 DIA - - STEEL
5 1 EA 400553 FILTER, PRECLEANER 350-700 CFM - COML
6 1 EA 703692 ELBOW, REDUCER 90° Ø 4.00" – Ø 3.00" - Rubber
7 1 EA 7822 ELBOW, REDUCER 90° Ø 5.00" – Ø 4.00" - Rubber
8 2 EA 7834 CLAMP, T-BOLT Ø 4.31 - Ø 4.59" - COML
9 1 EA 8300 T-CLAMP, HOSE Ø 3.31 - Ø 3.59 - COML
10 1 EA 402054 SWITCH, VACUUM 1/8 NPT - COML
11 4 EA HHCS038160425Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 - GR 8
12 8 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
13 4 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
ALUMINIZED
14 1 EA 712358 TUBE, AIR INTAKE - -
STL
15 4 EA 712979 SPACER ¾” OD X 12 GA WALL DOM, HFS ATSM A513

FIGURE AND PARTS LIST FOR AIR CLEANER INSTALLATION (PART NO. 710623).

PAGE 2
PARTS MANUAL
AIR CLEANER INSTALLATION

PARTS LIST FOR AIR CLEANER (PART NO. 400201).


(NO FIGURE AVAILABLE)

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 50 072 049-01 ACCESS COVER ASSEMBLY INCLUDES LATCHES (ITEM 5)
BUT NO VACUATOR VALVE
(ITEM 6)
2 1 EA 401162 PRIMARY FILTER
3 1 EA 401163 SAFETY FILTER
4 1 EA 401164 COVER GASKET (USED ON
SOME MODELS)
5 3 EA 403697 LATCH
6 1 EA 401165 VACUATOR VALVE

The Next Higher Assembly is AIR CLEANER INSTALLATION (PART NO. 712359).

PAGE 3
PARTS MANUAL
AIR CLEANER INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 4
PARTS MANUAL
AXLE INSTALLATION

AXLE INSTALLATION
710471
GROUP NAME PAGE NUMBER

AXLE INSTALLATION (PART NO. 710471, REV. H) .............................................................. 2


REAR AXLE ASSEMBLY (PART NO. 709700, REV. D) ................................................. 11
FRONT AXLE ASSEMBLY (PART NO. 709699, REV. B) ............................................... 14
COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270, REV. B) ................ 16
COOLER FAN SUPPLY VALVE (PART NO. 703745, REV. A).............................. 17
RELIEF VALVE ASSEMBLY (PART NO. 710488, REV. A)............................................ 18
PUMP/MOTOR/T-DRIVE ASSEMBLY (PART NO. 710489, REV. D) ............................ 19
BRAKE COOLING ASSEMBLY (PART NO. 709136, REV. B) .............................. 20
OIL FILTER ASSEMBLY (PART NO. 710491, REV. A) .................................................. 21
FLOW DIVIDER ASSEMBLY (PART NO. 710492, REV. A) ........................................... 22

PAGE 1
PARTS MANUAL
AXLE INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
AXLE INSTALLATION

FIGURE FOR AXLE INSTALLATION (PART NO. 710471) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
AXLE INSTALLATION

DETAIL A

SECTION C-C SECTION B-B

FIGURE FOR AXLE INSTALLATION (PART NO. 710471) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
AXLE INSTALLATION

SECTION D-D SECTION E-E

FIGURE FOR AXLE INSTALLATION (PART NO. 710471) (SHEET 3 OF 3).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR AXLE INSTALLATION (PART NO. 710471).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


ASSY, REAR AXLE [See REAR
1 1 EA 709700 AXLE ASSEMBLY (PART NO. REAR AXLE - -
709700) for repair parts.]
ASSY, FRONT AXLE [See FRONT
2 1 EA 709699 AXLE ASSEMBLY (PART NO. FRONT AXLE - STEEL
709699) for repair parts.]
PBT
3 1 EA 709527 RESERVIOR, HYD - - General
Purpose
ASSY, COOLER FAN SUPPLY
VALVE [See COOLER FAN SUPPLY
4 1 EA 714270 - - COML
VALVE ASSEMBLY (PART NO.
714270) for repair parts.]
ASSY, RELIEF VALVE [See RELIEF
5 1 EA 710488 VALVE ASSEMBLY (PART NO. - - COML
710488) for repair parts.]
ASSY, PUMP/MOTOR/T DRIVE
[See PUMP/MOTOR/T-DRIVE
6 1 EA 710489 - - COML
ASSEMBLY (PART NO. 710489) for
repair parts.]
ASSY, OIL FILTER [See OIL FILTER
7 1 EA 710491 ASSEMBLY (PART NO. 710491) for - - COML
repair parts.]
ASSY, FLOW DIVIDER [See FLOW
8 1 EA 710492 DIVIDER ASSEMBLY (PART NO. - - COML
710492) for repair parts.]
9 12 EA SHCS075100275ST CAPSCREW, SOCKET HEAD 3/4-10 X 2.75 - STL
10 48 EA PWNA088XXXXXXMC WASHER, TYPE A NARROW 7/8” - MIL CARB
11 8 EA HHCS088091200Z8 CAPSCREW, HEX HEAD 7/8-9UNC X 12.00 - GR 8
12 16 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW ¾” - MIL CARB
13 8 EA HNUT07510XXXXZ8 NUT, HEX 3/4-10 UNC - GR 8
14 8 EA HHCS075100375Z8 CAPSCREW,HEX HEAD 3/4-10 X 3.75 - Z8
Cast Alloy
15 40 EA HNUTM22150XXX10 HEX NUT M22 x 1.5mm -
Steel
16 1 EA 401295 ASSY,HOSE 1/4" ID X 36.00 LG - COML
17 1 EA 401526 ASSY,HOSE 1/4" ID X 70.00 LG - COML
18 2 EA 710064 CYLINDER, AXLE LOCK - - COML
19 4 EA 710541 ASSY,WHEEL/TIRE - COML
20 1 EA 711862 WELD, CAP, AXLE RESERVOIR - FAB STL
RANGE
21 2 EA UV014076 HOSE CLAMP T-BOLT BAND 1.87" TO COML
2.12"
22 1 EA 712509 HOSE, RESERVOIR TANK 1.50 ID X 3.00 LG - Rubber
0606JMPMSTRXXS
23 2 EA 700237 FTG,CONNECTOR,MALE - STL
T
24 1 EA HHCS025200200Z8 CAPSCREW, HEX HEAD 1/4-20 X 2.00 - GR 8
25 2 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW ¼” - MIL CARB
(CONTINUED ON NEXT PAGE)

PAGE 9
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR AXLE INSTALLATION (PART NO. 710471) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


26 1 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG ¼”-20 - GR 8
27 4 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
28 8 EA HHCS038160125Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 - GR 8
29 24 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
30 10 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
31 2 EA HHCS050130550Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 5.50 GR 8
32 4 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW ½” - MIL CARB
33 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½”-13 - GR 8
34 1 FT 708794 HOSE, BULK SAE 100R4-12 COML
35 1 FT 103977 HOSE, BULK SAE 100R4-16 COML
36 4 EA 602652 CLAMP, HOSE 13/16" TO 1 3/4" SS
37 2 EA 710901 FTG,CONNECTOR,METRIC,STR 1808MMJMSTRXXST STL
38 2 EA HHCS038160150Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.50 - GR 8

PAGE 10
PARTS MANUAL
AXLE INSTALLATION

See Sheet 2

FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 1 OF 2).

PAGE 11
PARTS MANUAL
AXLE INSTALLATION

SECTION A-A

NOTE: All axle fittings to be


located opposite of driveshafts.

SECTION B-B

FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 2 OF 2).

PAGE 12
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR REAR AXLE ASSEMBLY (PART NO. 709700).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709560 AXLE, REAR, OSCILLATING 67" TRACK WIDTH - -
2 1 EA 710079 PLATE, TRUNNION, FRONT 3.25 X 18.50 X 27.19 - ASTM A36
3 1 EA 710081 CARRIER, SEAL 1.25 X 17.50 X 17.50 ASTM A36
4 1 EA 710082 SHAFT, TRUNNION 14.00 X DIA. X 4.00 AISI 1018 HR
5 1 EA 710083 BUSHING, FRONT 14.50 DIA. X 2.00 - SAE 660
6 1 EA 710085 SHAFT, TRUNNION 10.50 DIA X 3.13 AISI 1018 HR
7 1 EA 710086 BUSHING, REAR 11.00 DIA X 2.00 - SAE 660
8 1 EA 710087 PLATE, TRUNNION, REAR 3.50 X 16.50 X 27.19 - ASTM A36
9 2 EA 710088 THRUST BEARING 0.38 X 12.50 DIA - SAE 660
10 1 EA 710089 RETAINER, BUSHING 0.75 X 12.5 DIA. ASTM A36
11 1 EA 710090 CAP, END 1.38 X 16.00 DIA. ASTM A36
10.00 I.D. X 11.50
12 1 EA 710514 SEAL, LIP - COML
O.D. X 0.75
13.50 I.D. X 15.00
13 2 EA 710515 SEAL, LIP - COML
O.D. X 0.75
14 12 EA HHCSM1620007010 CAPSCREW, HEX HEAD M16 x 2.0 x 70mm - GR 10.9
15 12 EA HHCSM1620006010 CAPSCREW, HEX HEAD M16 x 2.0 x 60mm - GR 10.9
SAE J429
16 16 EA SFCS025200050ST CAPSCREW, FLAT HD SOC 1/4-20UNCx0.50
Grade 5
1.00 ID X 1.25 OD X
17 4 EA 0903347-0014 BUSHING - COMP
1.26 W
18 2 EA 710106 PLATE, AXLE STOP WEAR .50 X 5.50 X 8.06 - ASTM A36
19 12 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
20 12 EA HHCS075100300Z8 CAPSCREW, HEX HEAD 3/4-10 X 3.00 - GR 8
21 12 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
22 12 EA HHCS038160150Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.50 - GR 8
23 20 EA PWNA063XXXXXXMC WASHER, TYPE A NARROW 5/8" - MIL CARB
M16-2.0 X 30mm SAE J429
24 8 EA HHCSM1620003010 CAPSCREW, HEX HEAD
CLASS 10.9 Grade 8
25 3 EA 701153 FTG, STRAIGHT ADAPTER 1406MMJMSTRXXST COML
26 2 EA 709182 FTG,CONNECTOR,MALE 2210MMJMSTRXXST STL
27 2 EA 705570 FTG, REDUCER, TUBE, END 0810JMJFSTRXXST - STL
28 2 EA 703411 FTG,REDUCER,TUBE,END 0610JMJFSTRXXST STL
29 2 EA 708846 FTG,ELBOW,90 DEG 2210MMJM90EXXST STL
30 2 EA 0903103-0002 FITTING, RELIEF 1/8 FNPT - COML

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

PAGE 13
PARTS MANUAL
AXLE INSTALLATION

NOTE: All axle fittings to be


located opposite of driveshafts. SECTION A-A

FIGURE FOR FRONT AXLE ASSEMBLY (PART NO. 709699).

PAGE 14
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR FRONT AXLE ASSEMBLY (PART NO. 709699).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709559 AXLE, FRONT 67" TRACK WIDTH - -
AXLE BREATHER/BRAKE
2 3 EA 701153 FTG, STRAIGHT ADAPTER 1406MMJMSTRXXST COML
PRESSURE PORT FRONT
AXLE BRAKE COOLING OIL
3 4 EA 709182 FTG,CONNECTOR,MALE 2210MMJMSTRXXST STL
PORTS FRONT
FTG, REDUCER, TUBE,
4 2 EA 705570 0810JMJFSTRXXST - STL
END
5 2 EA 703411 FTG,REDUCER,TUBE,END 0610JMJFSTRXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

PAGE 15
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 703745 VALVE, COOLER FAN SUPPLY [See - - COML
COOLER FAN SUPPLY VALVE
(PART NO. 703745) for repair parts.]
2 1 EA 700758 FITTING,PLUG,HEX,HD 12XXOMXXPLGHXST - COML
3 1 EA 700247 FTG,PLUG,HEXHD 04XXOMXXPLGHXST - STL
4 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST - STL
5 2 EA 700350 FTG, CONNECTOR, STR, THRD 0812JMOMSTRSXXST - STL
6 2 EA 700187 FTG,ELBOW,SWIVEL,90 DEG 0808JMJS90EXXST - STL
7 1 EA 701261 FTG, UNION, MALE 0612JMOMSTRXXST - STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270)

PAGE 16
PARTS MANUAL
AXLE INSTALLATION

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 705455 MANIFOLD BLOCK
2 1 EA UV402190 FLOW REGULATOR (SEAL KIT PART
NUMBER UV402200)
3 1 EA 703381 PRESSURE REDUCING VALVE (SEAL
KIT PART NUMBER 705494)
4 1 EA 704684 SOLENOID VALVE (SEAL KIT PART
NUMBER UV401415, COIL NUT PART
NUMBER 704686, COIL PART NUMBER
UV402199)

Next Higher Assembly is COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270).

FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 703745).

PAGE 17
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709029 CARTRIDGE, RELIEF VALVE ASSY 12 GPM, 100-400 PSI -
2 1 EA 703450 FTG,CONNECTOR,STR,THREAD 1608JMOMSTRXXST STL
3 1 EA 700348 FTG, TEE, SWIVEL, NUT, RUN 1616JMJSTERXXST STL
4 1 EA 708949 FTG,ADAPTER.37DEG SWIV,STR 1616BAJSSTRXXST BRASS
5 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR RELIEF VALVE ASSEMBLY (PART NO. 710488)

PAGE 18
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709136 ASSY, BRAKE COOLING PUMP/DRIVE/FLUID MOTOR UNIT
[See BRAKE COOLING
ASSEMBLY (PART NO.
709136) for repair parts.]
2 - - - - - - -
3 - - - - - - -
4 1 EA 710852 FTG, ADAPTER 31TB-12-12 - STL
5 1 EA 0907254-0812 FTG, ELBOW 0812JMPM90EXXST - STL
6 1 EA 700387 FTG, ELBOW 0606JMPM90EXXST - STL
7 1 EA 701161 FTG, 90° ELBOW 0806JMPM90EXXST - STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR PUMP/MOTOR/T-DRIVE ASSEMBLY (PART NO. 710489)

PAGE 19
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709071 T-DRIVE PUMP/MOTOR W/ HYTREL COUPLING SPIDER -
SAE A-A MOUNT W/ SAE 4-BOLT KEY ASTM
2 1 EA 709039 PUMP, GEAR, 1.01 CIR, CW
SHAFT A36
NPTF, 4F17 MNT W/ SAE 4-BOLT KEY
3 1 EA 711778 MOTOR, GEAR, 0.468 CIR, BI-DIR -
SHAFT
4 1 EA 711811 COUPLING, Ø7/16" BORE 3/32x3/64 KEYWAY - STL
5 1 EA 711813 SPIDER, HYTREL L070 JAW TYPE - HYTREL
6 1 EA 711812 COUPLING, Ø1/2" BORE 3/16x3/32 KEYWAY - STL
SSCA02520
7 2 EA SET SCREW 1/4-20UNC X 5/16 LG - STL
0031ST

The Next Higher Assembly is PUMP/MOTOR/T-DRIVE ASSEMBLY (PART NO. 710489).

FIGURE AND PARTS LIST FOR BRAKE COOLING ASSEMBLY (PART NO. 709136).

PAGE 20
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 706319 FILTER ELEMENT - -
2 1 EA 706320 FILTER HEAD 50 PSI BY-PASS SAE #16 O-RING PORTS COML
3 2 EA 710490 FTG, ADAPTER.90° 0816JMOM90EXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR OIL FILTER ASSEMBLY (PART NO. 710491)

PAGE 21
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 708889 FLOW DIVIDER, GEAR TYPE 0.388 CIR/SECTION COML
2 1 EA 700773 FTG, ELBOW, STR, THRD 0810JMOM90EXXST COML
3 2 EA 700080 FTG, ELBOW 0608JMOM90EXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR FLOW DIVIDER ASSEMBLY (PART NO. 710492)

PAGE 22
PARTS MANUAL
EXHAUST INSTALLATION

EXHAUST INSTALLATION
710641
GROUP NAME PAGE NUMBER

EXHAUST INSTALLATION (PART NO. 710641, REV. A) ................................................................................... 2

PAGE 1
PARTS MANUAL
EXHAUST INSTALLATION

FIGURE FOR EXHAUST INSTALLATION (PART NO. 710641)

PAGE 2
PARTS MANUAL
EXHAUST INSTALLATION

PARTS LIST FOR EXHAUST INSTALLATION (PART NO. 710641).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 007838 ASSY, EXHAUST 4" PIPE

Repair Parts:
Catalytic Convertor-UV007874
Silencer-UV007875
Clamp-710897
Gasket-710898
Cone-710899
2 1 EA 400388 WELDMENT, SPK ARSTR STL
3 2 EA 400608 BAR, CLAMP, EXHAUST Ø.50 X 23.73 ASTM A36
4 1 EA 710640 WELD, ELBOW, 90° W/ HALF FLANGE FAB, STL
5 1 EA 710406 WELDMENT, CAGE - FAB STL
6 1 EA 44615K471 FTG, NIPPLE 0202PMPMSTRXXST STL
7 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST COML
8 1 EA 007844 ELBOW, 4", 4.5 RADIUS - STL
9 1 EA 710670 TUBING, FLEX, EXH 4.00 ID X .019 WALL LCS
10 2 EA 404049 CLAMP, 4" EXHAUST COML
11 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
12 12 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 1/2 MIL CARB
13 8 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC GR 8
14 4 EA MTDS010XX0075ST SCREW, SELF TAPPING #10 X 3/4 STL
15 2 EA 007845 CLAMP, FLAT BAND 4.00 OD PIPE COML
16 40 FT 007847 WRAP, FIBERGLASS NOT SHWN FIBERGLS
17 40 FT 007848 WRAP, SILICONE NOT SHWN SILICONE
18 1 EA 007849 TUBE, SILICONE NOT SHWN SILICONE

PAGE 3
PARTS MANUAL
EXHAUST INSTALLATION

THIS PAGE INTENTIONALLY BLANK.

PAGE 4
PARTS MANUAL
CAB INSTALLATION

CAB INSTALLATION
712930
GROUP NAME PAGE NUMBER

CAB INSTALLATION (PART NO. 712930, REV. A)................................................................. 2


SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929, REV. B)........................................ 4
INSULATION INSTALLATION (PART NO. 400206, REV. D) ..................................... 8
WINDOWS INSTALLATION (PART NO. 712404, REV. C) ......................................... 13
EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237, REV. D) .............. 16
DOOR LATCH INSTALLATION (PART NO. 400407, REV. E) .................................... 19
WIPER MOTOR INSTALLATION (PART NO. 400408, REV. F) .................................. 23
SEAT ASSEMBLY (PART NO. 712868, REV. B) ........................................................... 28
MODIFIED OPERATOR SEAT (PART NO. 401503, REV. A) ................................ 32
OPERATOR SEAT (PART NO. 400033, REV. B) ............................................... 33
CAB HVAC ASSEMBLY (PART NO. 712931, REV. C) ............................................... 35
AIR CONDITIONER/HEATER (PART NO. 50 048 015, REV. B) ........................... 41
CONDENSER INSTALLATION (PART NO. 711106, REV. B) ............................... 43
REAR WIPER INSTALLATION (PART NO. 712525, REV. C) ..................................... 45

PAGE 1
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CAB INSTALLATION (PART NO. 712930).

PAGE 2
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CAB INSTALLATION (PART NO. 712930)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


ASSY, CAB, SWIVEL SEAT [See
1 1 EA 712929 SWIVEL SEAT CAB ASSEMBLY - COML
(PART NO. 712929) for repair parts.]
HHCS10008
2 4 EA 36655 CAPSCREW, HX HEAD 1-8 UNC X 3.50 SAE Z 8
0350Z8
3 4 EA 33772 NUT, HEX 1/8" - DURA-TORQ
HARDENED,
4 8 EA 35278 WASHER, FLAT 1 NINC DURA-TORQ
PLATED
5 4 EA 31272 L'WASHER, SPRING, HVY 1 - DURA-TORQ

PAGE 3
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929) (SHEET 1 OF 3).

PAGE 4
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929) (SHEET 2 OF 3).

PAGE 5
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929) (SHEET 3 OF 3).

PAGE 6
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


INST, INSULATION [See
INSULATION INSTALLATION
1 1 EA 400206 - COML
(PART NO. 400206) for repair
parts.]
INST, WINDOWS [See
WINDOWS INSTALLATION
2 1 EA 712404 SCALER CAB COML
(PART NO. 712404) for repair
parts.]
INST, LATCH, DOOR [See
DOOR LATCH INSTALLATION
3 1 EA 400407 - COML
(PART NO. 400407) for repair
parts.]
INST, MOTOR, WIPER [See
WIPER MOTOR
4 1 EA 400408 - COML
INSTALLATION (PART NO.
400408) for repair parts.]
SEAT ASSY [See SEAT
5 1 EA 712868 ASSEMBLY (PART NO. - COML
712868) for repair parts.]
6 1 EA 403963 MIRROR, CHROMED - COML
7 2 EA 404862 PLATE, COVER DRAIN 0.19 X 3.44 X 5.00 ASTM A36
8 4 EA 401026 WELD, GRAB-HANDLE 0.75 DIA, FORMED FAB STL
9 1 EA 401016 WELD, GRAB HANDLE, CAB - FAB STL
10 - - - - - -
11 - - - - - -
12 1 EA 712900 CAB, WELDMENT - FAB STL
ASSY, CAB, HVAC [See CAB
13 1 EA 712931 HVAC ASSEMBLY (PART NO. - COML
712931) for repair parts.]
.1196 (11 GA) X 12.50 ASTM
14 1 EA 712496 PLATE, COVER
X 23.26 A1011
INST, REAR WIPER [See
REAR WIPER INSTALLATION
15 1 EA 712525 - COML
(PART NO. 712525) for repair
parts.]
16 4 EA HHCS025200050Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.50 GR 8
17 8 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
18 4 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" MIL CARB
19 4 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 GR 8
20 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
21 16 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
22 16 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 1/2" MIL CARB

The Next Higher Assembly is CAB INSTALLATION (PART NO. 712930).

PAGE 7
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 1 OF 4).

PAGE 8
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 2 OF 4).

PAGE 9
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 3 OF 4).

PAGE 10
PARTS MANUAL
CAB INSTALLATION

Notes:

1. Cut each item to size prior to installation.

2. Attach ceiling upholstery as shown using 3M spray on adhesive P/N 36316.

3. Attach floor mat to the floor first, cutting holes as shown.


Attach upholstery to the walls and cockpit areas.
Attach floor mat to the ledge in four separate pieces overlapping.
Side wall upholstery as shown. LH-RH sides should be the same.

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 4 OF 4).

PAGE 11
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR INSULATION INSTALLATION (PART NO. 400206).

ITEM QTY U/M PART NO. NOMENCLATURE REMARKS


1 18 SF 36052 MAT, CAB FLOOR, BLACK TEXTURED
2 1 EA 46646 SHURSTEP, NON-SKID, 2.00 X 39.00
3 NOT USED
4 NOT USED
5 40 SF 701576 INSULATION, FOAM, PERFORATED, BLACK
6 1 EA UV400959 PLATE, THRESHOLD
7 4 EA 47398 SCREW, MACHINE, FLAT HEAD, 0.25”-20 UNC X 1.00” LG,
STAINLESS
8 18 OZ 36316 ADHESIVE, 3M, SUPER TRIM, SPRAY CAN

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).

PAGE 12
PARTS MANUAL
CAB INSTALLATION

See Assembly
Detail on Sheet 2.

See Note
below.

Rear View RH Side View

Note for IT 11:


Add rubber strip to bottom of window frame. Align hole in window
with wiper motor shaft. Ref. Dwg. 400408 Wiper Motor Installation.

FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 712404) (SHEET 1 OF 2).

PAGE 13
PARTS MANUAL
CAB INSTALLATION

Assembly Detail
(From Sheet 1)

FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 712404) (SHEET 2 OF 2).

PAGE 14
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CAB WINDOWS INSTALLATION (PART NO. 712404).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


1 1 EA 400954 WINDOW, LEXGARD 1" THK LEXAN
2 2 EA 400326 WINDOW, SIDE VERTICAL DROP COML
3 2 EA 400327 WINDOW, SIDE FORWARD STL
SELF-LOCKING, "H"
4 13 FT 400328 MOLDING, WINDOW TYPE COML
5 14 FT 47389 WEATHERSTRIP 0.125 X 1.00 RUBBER
SELF-LOCKING, "S"
6 18 FT 400859 MOLDING, WINDOW TYPE, OFFSET RUBBER
7 1 EA 400334 FRAME, WINDOW 0.25 THK ASTM-A36
8 16 EA HHCS050130125SS FSR, HHCS 1/2-13 UNC X 1.25 SST
9 16 EA PWRB050XXXXXXSS FSR, PWRB 1/2 NOM SST
10 16 EA HSLW050XXXXXXSS FSR, LOCKWASHER, SPRING 1/2 NOM SST
11 1 EA 401225 STRIP, RUBBER 0.25 X 0.50 X 39.00 RUBBER
ASSY, CAB, HATCH [See CAB
HATCH ASSEMBLY (PART NO.
12 1 EA 401237 401237) for repair parts.] EMERGENCY COML

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).

PAGE 15
PARTS MANUAL
CAB INSTALLATION

See Section A on Sheet 2. A

FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 1 OF 2).

PAGE 16
PARTS MANUAL
CAB INSTALLATION

View B

Section A

FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 2 OF 2).

PAGE 17
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 401697 WELD, PANEL, HATCH 1.50 X 1.50 X 0.19 THK FAB STL
2 1 EA 401698 WINDOW, ESCAPE, REAR 0.25 X 17.50 X 35.50 COML
3 9 FT 400328 MOLDING, WINDOW SELF-LOCKING COML "H" TYPE
4 12 FT UV008004 WEATHERSTRIP 0.125 X 1.00 COML
5 4 EA 35353 SCREW, MACH, RDH #10-24 UNC X 0.75 STL
6 2 EA 49048 SCREW, MACH, FLTHD, PHIL #10-24 UNC X 0.75 ZINC PLT
7 1 EA 48424 LATCH, NON-LOCKING - STL
8 1 EA 401817 LOCK, CAB, LEFT HAND - STL
9 1 EA 401818 HANDLE, L, CHROME - STL

The Next Higher Assembly is CAB WINDOWS INSTALLATION (PART NO. 712404).

PAGE 18
PARTS MANUAL
CAB INSTALLATION

9 9

14

1
10
11
12

9 Outside View

8 Inside View
13 7
Cab Door

FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 1 OF 3).

PAGE 19
PARTS MANUAL
CAB INSTALLATION

Latch Cover
Latch Assembly Detail

3.00 x 3.00 Tube Cab Frame


Set Screw

Use shimplates, Items 3


4-6 as needed. 11 Inside Handle
15
Top View Section

Side View Section

FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 2 OF 3).

PAGE 20
PARTS MANUAL
CAB INSTALLATION

Outside of Cab

Threshold Bar

Verify that cab door and weatherstrip


Weatherstrip Detail seal properly.

FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 3 OF 3).

PAGE 21
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR DOOR LATCH INSTALLATION (PART NO. 400407).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 400322 HANDLE, DOOR, D-RING, NON-LOCKING, SST
2 1 EA 42534 LATCH, DOOR, ROTARY
3 1 EA 42533 STRIKER, LATCH
4 1 EA 42555 SHIMPLATE, STRIKER, 0.25 THICK
5 1 EA 42554 SHIMPLATE, STRIKER 12 GA, 0.105 THICK
6 1 EA 49298 SHIMPLATE, STRIKER 16 GA, 0.060 THICK
7 1 EA 400364 HANDLE, DOOR, INSIDE, CHROME INCLUDES
PLATED SETSCREWS
8 1 EA 400452 COVER, LATCH
9 11 FT 404211 WEATHERSTRIP, “TRIMSEAL”
10 4 EA S100470 CAPSCREW, HEX HEAD, 0.25-20UNC X 2.50” LG SST
11 10 EA S100353 WASHER, PLAIN 0.25” NOM SST
12 4 EA S100436 LOCKNUT, HEX HEAD 0.25-20UNC SST
13 6 EA 400632 SCREW, MACHINE, FLAT HEAD #10-32UNF X .50”LG SST
14 5 FT UV008004 WEATHERSTRIP
15 2 EA S100107 CAPSCREW, HEX HEAD 0.25-20UNC X .75LG SST

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).

PAGE 22
PARTS MANUAL
CAB INSTALLATION

Note: Wire CA13 (Wiper Motor) per Wire List.

See Assembly
Detail on Sheet 3.

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 1 OF 4).

PAGE 23
PARTS MANUAL
CAB INSTALLATION

CUT TWO STRIPS OF


WEATHERSTRIPPING
INTO 9.75" EACH AND
ATTACH
TO WIPER MOTOR
BRACKET

RESERVOIR MOUNTED ONTO


ENGINE END FRAME

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 2 OF 4).

PAGE 24
PARTS MANUAL
CAB INSTALLATION

Align hole in window with wiper motor shaft.


Reference drawing 400207, Window Installation

See Machining
Detail on Sheet 4.

Assembly Detail
(From Sheet 1)

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 3 OF 4).

PAGE 25
PARTS MANUAL
CAB INSTALLATION

Machining Detail
(From Sheet 3)

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 4 OF 4).

PAGE 26
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR WIPER MOTOR INSTALLATION (PART NO. 400408).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA UV400570 MOTOR, WIPER 44 N.M. TORQUE COML
2 1 EA UV400571 ASSY, ARM, WIPER - COML
3 1 EA UV400574 BLADE, WIPER - COML
4 1 EA 712841 RESERVOIR, WASHER 1 GALLON CAPACITY, W/ 2 PUMPS COML
5 1 EA UV401232 FITTING, ADAPTER, NOZZLE BARB-BARB COML
6 10 FT UV400576 TUBING, WASHER FLUID LINE RUBBER
7 2 EA HHCS038160075SS CAPSCREW, HEXHD .375-16UNC X .75 SST
8 3 EA PWNA038XXXXXXSS WASHER, PL 0.38 NOM SST
9 - - - - - -
10 1 EA UV400757 NUT, HEXHD 1.125-18UNF PLASTIC
11 2 EA UV400755 O-RING 0.19 X 1.125 X 1.50 BUNA-N
12 4 EA UV400756 WASHER, WAVE 0.020 X 1.201 X 1.543 SST
13 1 EA 36561 NUT, HEXHD, SLFLKG .375-24UNF SST
14 2 EA HHCS025200075SS CAPSCREW, HEXHD .250-20UNC X .75 SST
15 6 EA PWNA025XXXXXXSS WASHER, PL 0.25 NOM SST
16 - - - - - -
17 1 EA UV400768 PLUG, MOTOR, WIPER - COML
18 - - - - - -
19 3 EA UV400770 CONNECTOR, ELECTRICAL FOR PUMP / MOTOR PLUGS COML
20 1 EA UV400209 WELD, COVER, MOTOR - FAB,
STL
21 1.7 FT 35321 WEATHERSTRIP 0.20 X 1.00 COML
22 - - - - - -
23 6 EA 36317 TIE WRAP 6.00 LG, BLACK COML
24 15 FT UV404876 CABLE 14 AWG, 3 COND COML
25 - - - - - -
26 4 EA HHCS025200050SS FSR, HHCS ¼-20UNC X 0.50 SST
27 1 EA 713146 KIT, CONNECTOR PUMP W/O WIRE COML

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).

PAGE 27
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SEAT ASSEMBLY (PART NO. 712868) (SHEET 1 OF 3).

PAGE 28
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SEAT ASSEMBLY (PART NO. 712868) (SHEET 2 OF 3).

PAGE 29
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SEAT ASSEMBLY (PART NO. 712868) (SHEET 3 OF 3).

PAGE 30
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR SEAT ASSEMBLY (PART NO. 712868).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


SEAT, OPERATOR [See
MODIFIED OPERATOR
1 1 EA 401503 - COML
SEAT (PART NO 401503) for
repair parts.]
2 1 EA 712854 MOUNT, SEAT, RH - FAB STL
3 1 EA 712855 MOUNT, SEAT, LH - FAB STL
4 1 EA 50 429 010 MOUNT, SEAT, SWIVEL - STL
5 1 EA 712859 SHAFT, HANDLE 0.75 X 0.75 X 17.50 ASTM A36
6 2 EA 06 100 301 BUSHING, 0.50 ID X 0.63 OD 0.88 DIA FLANGE BRONZE
7 1 EA 712861 LINK, HANDLE 0.25 X 1.00 X 2.78 ASTM A572 GRADE 50
8 1 EA 712865 BLOCK, TAPPED 0.75 X 1.75 X 1.81 ASTM A572 GRADE 50
9 1 EA 712866 HANDLE, THREADED 1/2-13 UNC COML
10 1 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
11 1 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
12 2 EA PWNA025XXXXXXSS WASHER, PLAIN 1/4 NARROW, TYPE A SST
13 2 EA JNUT02520XXXXZ8 NUT, JAM 1/4"-20 GR 8
14 1 EA HHCS025200150Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.50 GR 8
15 1 EA JNUT05013XXXXZ8 1/2"-13 NUT, HEX JAM GR 8
16 2 EA 713057 SPRING, EXTENSION 9/16 X 6.00 X .072 COML

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).

PAGE 31
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR MODIFIED OPERATOR SEAT (PART NO. 401503).


NO FIGURE AVAILABLE

ITEM QTY U/M PART NO. NOMENCLATURE DETAILS


OPERATOR SEAT [SEE
OPERATOR SEAT (PART NO.
1 EA 1 400033 400033) for repair parts.]
2 EA 2 700359 NUT, HEX 0.312-18, ST, ZINC
3 EA 8 700172 PLAIN WASHER, TYPE B 0.312, ST, ZINC

The Next Higher Assembly is SEAT ASSEMBLY (PART NO. 712868).

PAGE 32
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR OPERATOR SEAT (PART NO. 400033).

PAGE 33
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR OPERATOR SEAT (PART NO. 400033).

ITEM QTY U/M PART NO. NOMENCLATURE DETAILS


1 EA 1 103117PS LUMBAR KNOB (NOT SHOWN) Only available on S/N M2X6251 & Below
EA 1 105678PS LUMBAR KNOB Only available on S/N M2X6252 & Above
EA 1 306963ZN-* BACK COVER
2
EA 1 178399ZN-* BACK ASSEMBLY
HEADREST ASS’Y W/BRKT &
3 EA 1 167547ZN-* HDWR
EA 1 105933ZN-* HEADREST PAD/COVER
4 EA 1 104444PS 4 POINT BELT SET
5 EA 1 104088PS BACK ADJ. KNOW W/HDWR
6 EA 1 167413ZN-* CUSHION ASSEMBLY
7 EA 1 176442VN-* SKIRT W/ATTACHING HDWR
8 EA 2 167545ZN-* ARM PAD W/COVER
VERTICAL ADJ. SCREW 3/8-16
9 EA 4 707195PS X 1”
CONTROL CARR LOCKING
10 EA 2 104089PS KNOB W/HDWR
VERTICAL ADJ. MTG. BRKT
11 EA 1 104332PS W/HDWR (LH)
12 EA 8 708369PS ¼-20 U-NUT
13 EA 8 708490PS ¼-20 X 5/8” PPHS
GAS SPRING W/(2) BALL
14 EA 2 104099PS STUDS
SHOCK ABSORBER
15 EA 2 100441PS W/BEARING & SPACER
16 EA 1 104607PS HEIGHT ADJ. LEVER W/HDWR
TRACK SET 2 LKG 13” X 11”
17 EA 1 104073PS MTG
18 EA 1 104509PS TETHER SET W/HDWR
19 EA 1 105800PS** EXTREME DUTY CHASSIS For Seats with an “X” in the serial number
20 EA 1 101196PS RIDE ADJUST KNOB
VERTICAL ADJ. MTG. BRKT
21 EA 1 105443PS W/HDWR (RH)
22 EA 1 104238FN-* CONTROL CARR COVER (RH) Not Shown
23 EA 1 104239FN-* CONTROL CARR COVER (LH) Not Shown

Notes:
●The seat serial number must be available when ordering service parts.
●Service part numbers consist of only one item each. Order multiples when applicable.
*Contact OGI service for color options on cover materials.
**For chassis service on seats with an “x” in the serial number the following part numbers will need to be ordered:
105800PS & 104073PS. (Track sets must always be ordered in addition to the chassis kit.)

The Next Higher Assembly is MODIFIED OPERATOR SEAT (PART NO. 401053).

PAGE 34
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 1 OF 5).

PAGE 35
PARTS MANUAL
CAB INSTALLATION

See SHEET 3 for VIEW B

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 2 OF 5).

PAGE 36
PARTS MANUAL
CAB INSTALLATION

From SHEET 2

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 3 OF 5).

PAGE 37
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 4 OF 5).

PAGE 38
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 5 OF 5).

PAGE 39
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CAB HVAC ASSEMBLY (PART NO. 712931).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


HEATER, AIR CONDITIONER
[See HEATER/AIR
1 1 EA 50 048 015 R8545 - COML
CONDITIONER (PART NO. 50
048 015) for repair parts.
2 1 EA 400507 ASSY, FILTER, HVAC, REPAIR PARTS: - COML
REMOTE
(1) DUST CUP – UV401250
(1) FILTER – UV400508
(1) VACUATOR VALVE,
RUBBER BOOT - UV401167
BAND, MOUNTING, AIR
3 2 EA 400722 - - ASTM A36
CLEANER
4 1 EA 712920 WELDMENT, DUCT - - FAB STL
5 2 EA 13889 ELBOW, REDUCER 90° Ø4.00" - Ø3.00" - Rubber
6 4 EA 7834 CLAMP, T-BOLT Ø 4.31 - Ø 4.59" - COML
7 40 FT 400792 HOSE, HEATER 5/8 ID - COML
8 16 EA 709137 CLAMP, HOSE 9/16 - 1-1/16 - COML
9 1 EA 46189 DRIER, HVAC W/ MOISTURE INDICATOR - COML
10 1 EA 46188 SWITCH, BINARY - - COML
11 1 EA 35298 BRACKET, DRIER W/ HOSE CLAMPS - COML
Polyethylene
12 1 EA 400509 HOOD, FILTER, HVAC - - Cross-
Linked
13 1 EA 400851 ASSY, HOSE, HVAC, #6 HVAC BULKHEAD-DRIER - COML
14 1 EA 713429 ASSY, HOSE, HVAC, #6 DRIER-CONDENSER - COML
COMPRESSOR-
15 1 EA 400853 ASSY, HOSE, HVAC, #8 - COML
CONDENSER
COMPRESSOR-HVAC
16 1 EA 712782 ASSY, HOSE, HVAC, #10 - COML
BULKHEAD
17 1 EA 713431 ASSY, HOSE, HVAC, #6 HVAC UNIT - BULKHEAD - COML
18 1 EA 713430 ASSY, HOSE, HVAC, #10 HVAC UNIT - BULKHEAD - COML
19 2.5 FT 8058 WEATHERSTRIP 0.125 X 0.50 - COML
20 6 EA HHCS025200050Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.50 - GR 8
21 2 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
22 8 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW ¼” - MIL CARB
23 9 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
24 9 EA HHCS038160063Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.63 - GR 8
INST, CONDENSER [See
CONDENSER INSTALLATION
25 1 EA 711106 - - COML
(PART NO. 711106) for repair
parts.]
26 1 EA 702499 COMPRESSOR, AC, POLY V 24V - COML
4.00 O.D. X 0.065 WALL X ASTM A513,
27 1 EA 712932 TUBE, AIR INTAKE -
12.00 DOM

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).

PAGE 40
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR AIR CONDITIONER/HEATER (PART NO. 50 048 015).

PAGE 41
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR AIR CONDITIONER/HEATER (PART NO. 50 048 015).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


1 1 EA UV402056 HOUSING ASSEMBLY
2 1 EA UV402057 PLENUM ASSEMBLY
3 2 EA RD-5-5223-1 AIR DIFFUSER ASSEMBLY
4 2 EA RD-5-5223-0 AIR DIFFUSER ASSEMBLY
5 1 EA RD-4427-24 THERMOSTAT
6 1 EA UV402061 COVER ASSEMBLY
7 1 EA RD-5-7760-1 WATER VALVE
8 1 EA RD-5-6868-0 EXPANSION VALVE
9 1 EA RD-5-3647-0 RESISTOR
10 1 EA RD-1-0771-1 HEATER CORE ASSEMBLY
11 1 EA 50 048 015-09 EVAPORATOR ASSEMBLY
12 1 EA UV014641 FILTER
13 2 EA UV402067 DRAIN HOSE
14 2 EA UV402068 SNAP FASTENER
15 NOT USED
MOTOR BLOWER
16 1 EA UV402069 ASSEMBLY
17 1 EA UV402070 BLOWER ASSEMBLY
18 1 EA UV402071 BLOWER ASSEMBLY
19 1 EA RD-5-7311-0 BLOWER WHEEL
20 1 EA RD-5-7312-0 BLOWER WHEEL
21 2 EA UV402074 ENTRY RINGS
22 NOT USED
23 1 EA RD-5-5121-24 MOTOR – 24 VOLT
24 1 EA UV402076 RETAINER - MOTOR
25 1 EA RD-5-3816-18 TUBE, 5/32” I.D. NOT SHOWN
26 1 EA RD-3-5277-0 CONTROL PANEL ASSY.
27 NOT USED
28 1 EA RD-3-5413-0 LABEL – CONTROL PANEL NOT SHOWN
29 NOT USED
30 1 EA UV402078 LEVER – CONTROL NOT SHOWN
31 1 EA RD-5-4694-1 SWITCH – SPEED, FAN NOT SHOWN
32 1 EA RD-5-3748-0 SWITCH – TOGGLE, SPST NOT SHOWN
33 1 EA RD-5-4450-0 KNOB NOT SHOWN
34 1 EA RD-4180-24 CONTROL CABLE NOT SHOWN

The Next Higher Assembly is CAB HVAC ASSEMBLY (PART NO. 712931).

PAGE 42
PARTS MANUAL
CAB INSTALLATION

#8 Hose Fitting at
Top of Condenser
#6 Hose Fitting at Bottom
of Condenser

FIGURE FOR CONDENSOR INSTALLATION (PART NO. 711106).

PAGE 43
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CONDENSOR INSTALLATION (PART NO. 711106).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 403056 CONDENSER, AC BT7-0115 - ALUM
2 1 EA 710905 MOUNT, CONDENSER 0.25 X 2.75 X 21.05 - ASTM A36
3 1 EA 710907 MOUNT, CONDENSER 0.25 X 2.75 X 28.05 - ASTM A36
4 4 EA HHCS031180125Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.25 - GR 8
5 4 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16" - MIL CARB
6 5 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 - GR 8
WASHER, TYPE A
7 10 EA PWNA025XXXXXXMC 1/4" - MIL CARB
NARROW
8 5 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG ¼-20 - GR 8

The Next Higher Assembly is CAB HVAC ASSEMBLY (PART NO. 712931).

PAGE 44
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 1 OF 3).

PAGE 45
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 2 OF 3).

PAGE 46
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 3 OF 3).

PAGE 47
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR REAR WIPER INSTALLATION (PART NO. 712525).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 11 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" MIL CARB
2 3 EA BHCS025200050SS CAPSCREW, BUTTON HEAD 1/4-20 X .50 SST
3 3 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
4 2 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
5 2 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 GR 8
6 1 EA 712513 BLADE, WIPER, 15" - COML
ENCLOSURE, WIPER
7 1 EA 712507 - FAB STL
MOTOR
8 1 EA 712512 ARM, WIPER, 12" - COML
9 1 EA 712511 MOTOR, WIPER 24V COML
10 - - - - - -
11 10 FT 400576 TUBING, WASHER FLUID LINE COML
12 - - - - - -
FOR PUMP / MOTOR
13 5 EA 400770 CONNECTOR, ELECTRICAL COML
PLUGS

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).

PAGE 48
PARTS MANUAL
12 INCH RISER INSTALLATION

12 INCH RISER INSTALLATION


712395
GROUP NAME PAGE NUMBER

12 INCH RISER INSTALLATION (PART NO. 712395, REV. A) ................................................................. 2

PAGE 1
PARTS MANUAL
12 INCH RISER INSTALLATION

FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
12 INCH RISER INSTALLATION

Section B
(See Sheet 3)

Section A
(See Sheet 3)

FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
12 INCH RISER INSTALLATION

Section A
(From Sheet 2)

Section B
(From Sheet 2)

FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
12 INCH RISER INSTALLATION

PARTS LIST FOR 12 INCH RISER INSTALLATION (PART NO. 712395).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 712305 WELDMENT, RISER - -
2 4 EA 710542 PLATE, CAB MNT, ENG PLT, 1.50 X 5.50 X 8.00 A572
END
3 4 EA UV008000 MOUNT, ISOLATION SAME AS 35890 (OBS) -
4 16 EA HHCS063110175Z8 CAPSCREW, HEX HEAD 0.625-11 X 1.75 GR 8
5 16 EA PWNA063XXXXXXMC WASHER, TYPE A 0.625 MIL CARB
NARROW
6 8 EA 35891 WASHER, MOUNT, CAB 0.375 X 5.25, GR.50, A572, PLT
7 4 EA 45143 CAPSCREW, HEX HD 1.00 -8 X 7.00 GR 8
8 8 EA 35278 WASHER, PL 1.00, HARDENED ZINC PLT
9 4 EA 33772 NUT, HEX HD 1.00 -8, DURA-TORQ -
10 4 EA 31272 LOCKWASHER, SPRING 1.00, DURA-TORQ -

PAGE 5
PARTS MANUAL
12 INCH RISER INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 6
PARTS MANUAL
SV-11 BOOM INSTALLATION

SV-11 BOOM INSTALLATION


714253
GROUP NAME PAGE NUMBER

SV-11 BOOM INSTALLATION (PART NO. 714253, REV. A) ................................................. 2


BOOM LIFT CYLINDER (PART NO. 714252, REV. A) ................................................ 9
SV-11 BOOM ASSEMBLY (PART NO. 710043, REV. G) ............................................ 11
ROTARY ACTUATOR (PART NO. UV400116, REV. A) .................................. 33
CYLINDER ASSEMBLY (PART NO. 710533, REV. A) ................................... 35
5” BOOM ROLLER ASSEMBLY (PART NO. 712341, REV. A) ...................... 36
5” BOOM ROLLER ASSEMBLY (PART NO. 712364, REV. A) ...................... 39
7” BOOM ROLLER ASSEMBLY (PART NO. 400672, REV. G) ...................... 41
TOOL EXTEND CYLINDER (PART NO. 404800, REV. C) ............................. 43
BULKHEAD ASSEMBLY (PART NO. 711942, REV. A) ................................... 44
CUSHION ROTATOR RELIEF VALVE ASSEMBLY
(PART NO. 401230, REV. D) ............................................................................... 46
HELAC CUSHION VALVE (PART NO. 401254, REV. C)..................... 47
5” BOOM ROLLER ASSEMBLY (PART NO. 712365, REV. A) ....................... 48
5” BOOM ROLLER ASSEMBLY (PART NO. 712366, REV. A) ....................... 50

PAGE 1
PARTS MANUAL
SV-11 BOOM INSTALLATION

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 1 OF 6).

PAGE 2
PARTS MANUAL
SV-11 BOOM INSTALLATION

See Section G See Section A


on Sheet 4 on Sheet 5
G
A See Section B
A
on Sheet 5

See View C on
Sheet 4

C C
B B B
G

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 2 OF 6).

PAGE 3
PARTS MANUAL
SV-11 BOOM INSTALLATION

See Section H
on Sheet 6

H
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 3 OF 6).

PAGE 4
PARTS MANUAL
SV-11 BOOM INSTALLATION

See Section E
on Sheet 6

SECTION G
From Sheet 2

E
E

VIEW C
From Sheet 2

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 4 OF 6).

PAGE 5
PARTS MANUAL
SV-11 BOOM INSTALLATION

Section A
(From Sheet 2)

LOWER BOOM LIFT CYLINDER PIN


Section B
(From Sheet 2)

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 5 OF 6).

PAGE 6
PARTS MANUAL
SV-11 BOOM INSTALLATION

Section H
(From Sheet 3)

Section E
(From Sheet 4)

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 6 OF 6).

PAGE 7
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM INSTALLATION (PART NO. 714253).


ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L
1 2 EA 714252 CYLINDER, BOOM LIFT [See 5.50 BORE X 3.50 ROD COML
BOOM LIFT CYLINDER (PART X 29.00 STROKE
NO. 714252) for repair parts.]
2 1 EA 400524 WELD, PIN PIVOT, BOOM - FAB STL
3 2 EA 401807 BUSHING, BOOM PIVOT, BOOM 4.00 O.D. X 3.50 I.D. X - 1026 HRS,
6.00 ASTM A106
4 2 EA 401808 BUSHING, BOOM PIVOT, FRAME 4.00 O.D. X 3.50 I.D. X - 1026 HRS,
3.75 ASTM A106
5 2 EA 400527 PLATE, KEEPER, PIN - - ASTM A572
GR 50
6 2 EA 400130 PIN, BOOM LIFT CYL. 2.00 DIA. X 5.44 - 4150
7 4 EA 710347 BUSHING 2.50 O.D. X 2.00 I.D. - COML
1.25
8 2 EA 400131 COVER, BOOM LIFT CYL. PIN - - ASTM A36
9 2 EA 400132 COVER, BOOM LIFT CYL. PIN - - ASTM A36
10 2 EA 400533 PIN, CYL, BOOM LIFT, UPPER - FAB STL
11 2 EA 712263 CYLINDER, BOOM SWING 5.00 BORE X 2.50 ROD COML
Seal Kit: 50 002 237-01 X 10.00 STROKE
Spherical Bushing: 0904594-0024
12 8 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW ¾ - MIL CARB
13 8 EA PWNA063XXXXXXMC WASHER, TYPE A NARROW 5/8 - MIL CARB
14 8 EA HHCS075100200Z8 CAPSCREW, HEX HEAD 3/4-10 X 2.00 - GR 8
15 8 EA HHCS063110175Z8 CAPSCREW, HEX HEAD 5/8-11 X 1.75 - GR 8
16 16 EA PWNA050XXXXXXMC FSR,PLAIN WASHER 1/2 NARROW TYPE A - MIL CARB
17 4 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
18 1 EA 710043 ASSY, BOOM, SV-11 - - STL
[See SV-11 BOOM ASSEMBLY
(PART NO. 710043) for repair
parts.]
19 1 EA 700300 FTG, 90° ELBOW 1212JMOM90EXXST - STL
20 1 EA 90 437 001 BINDER HOSE - COML
21 2 EA 0902044-0022 SHACKLE Ø 5/16 , GALVANIZED - COML
22 1 EA 711860 BOLT, EYE 1/2 - 12 UNC X 1.50 - STL
23 2 EA 701010 FTG, UNION BULKHEAD #12 JIC - STL
24 2 EA 401091 FTG, SWIVEL SS12MJ12XFJ12 COML
25 5 EA 700148 FTG, 90° ELBOW, SWIVEL 1212JMJS90EXXST - STL
26 2 EA 701216 FTG, TEE, RUN 1212JMOMTERXXST - STL
27 1 EA 700225 FTG, CONNECTOR 1212JMOMSTRXXST - STL
28 2 EA 701217 FTG, TEE, BRANCH 0808JMOMTEBXXST - ST
29 2 EA 700219 FTG, ELBOW, SWIVEL, NUT 0808JMJS45EXXST - STL
30 2 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST - STL
31 12 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 - GR 8
32 4 EA 713884 PIN, TAPPED 1.50 DIA. X 4.25 - AISI 4140
33 4 EA 713885 CAP, END 0.50 X 4.50 X 4.50 - ASTM A572
Grade 50
34 2 EA 701013 FTG, ELBOW, STR, THRD 0404JMOM90EXXST - STL
35 1 EA 701100 FTG, TEE, BRANCH 0404JMJSTEBXXST STL

PAGE 8
PARTS MANUAL
SV-11 BOOM INSTALLATION

1
1

Items 3 and 4 Not Shown

FIGURE FOR BOOM LIFT CYLINDER (PART NO. 714252).

PAGE 9
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR BOOM LIFT CYLINDER (PART NO. 714252).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA UV402358 BUSHING
2 1 EA 714263 COUNTERBALANCE VALVE
VALVE SEAL KIT: 990022007
3 1 EA UV402364 PISTON SEAL KIT
4 1 EA UV402365 HEAD SEAL KIT

The Next Higher Assembly is SV-11 BOOM INSTALLATION (PART NO. 714253).

PAGE 10
PARTS MANUAL
SV-11 BOOM INSTALLATION

See Top View on Sheet 2

F
See Detail K on
Sheet 4

See Detail C on
Sheet 4
F

See Section F
on Sheet 6

BOOM ROLLER INSTALLATION & ADJUSTMENT PROCEDURE

1. INSTALL BOTTOM ROLLER #1, ITEM #12.


2. INSTALL BOTTOM ROLLER #2, ITEM #9.
3. INSTALL EXTENSION CYLINDER, ITEM #3, INTO THE INNER BOOM, ITEM #4. NOTES:
4. INSTALL INNER BOOM ASSEMBLY INTO THE OUTER BOOM, ITEM #6, AND INSTALL INNER BOOM GUIDE WELDMENTS, ITEM #75. 1. SPIRAL WRAP ALL OUTSIDE BOOM HOSE LOOPS WITH 402039.
5. CENTER BOOM AND INSTALL ROLLERS #3, #5 & #6, ITEMS #11, 117, & 118. SHIM TO APPROXIMATELY 1/16" GAP ON TOP AND SIDES. 2. SPIRAL WRAP ALL #08 HOSES INSIDE BOOM WITH 401604.
6. CHECK HEIGHT OF INNER BOOM GUIDE WELDMENTS TO LOWER OUTER BOOM WEAR BARS. SHIM ROLLER #2 AS REQUIRED TO RAISE/LOWER GUIDE PLATE
WELDMENT TO APPROXIMATELY 1/4"-3/8" ABOVE BOTTOM WEAR BARS.
7. INSTALL ROLLER #4, ITEM #9. SHIM TO APPROXIMATELY 1/16" GAP BETWEEN THE ROLLER AND THE INNER BOOM.
8. CENTER INNER BOOM GUIDE WELDMENTS BETWEEN SIDE WEAR BARS. INSTALL ROLLERS #7 & #8, ITEMS #9, TO APPROXIMATELY 1/16" GAP TO INNER BOOM.
9. INSTALL REAR EXTENSION CYLINDER PIN, ITEM # 7.
10. TO TIGHTEN ROLLER TO BOOM FIT - REMOVE SHIM(S).
11. TO LOOSEN ROLLER TO BOOM FIT - ADD SHIM(S).
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 1 OF 9).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Section E
See Section A on Sheet 5
See Section M on Sheet 3
on Sheet 9 See Section R
on Sheet 5

E
A R See Section G
H on Sheet 7
B
J

M G G
M

J B
H
A See Section J E
on Sheet 8 R
D
See Section D
D on Sheet 4
See Detail P on
Sheet 4
See Section H See Section B
See Detail L on Top View
on Sheet 8 on Sheet 3
Sheet 9 (From Sheet 1)

BOOM ROLLER INSTALLATION & ADJUSTMENT PROCEDURE NOTES:


1. SPIRAL WRAP ALL OUTSIDE BOOM HOSE LOOPS WITH 402039.
1. INSTALL BOTTOM ROLLER #1, ITEM #12. 2. SPIRAL WRAP ALL #08 HOSES INSIDE BOOM WITH 401604.
2. INSTALL BOTTOM ROLLER #2, ITEM #9.
3. INSTALL EXTENSION CYLINDER, ITEM #3, INTO THE INNER BOOM, ITEM #4.
4. INSTALL INNER BOOM ASSEMBLY INTO THE OUTER BOOM, ITEM #6, AND INSTALL INNER BOOM GUIDE WELDMENTS, ITEM #75.
5. CENTER BOOM AND INSTALL ROLLERS #3, #5 & #6, ITEMS #11, 117, & 118. SHIM TO APPROXIMATELY 1/16" GAP ON TOP AND SIDES.
6. CHECK HEIGHT OF INNER BOOM GUIDE WELDMENTS TO LOWER OUTER BOOM WEAR BARS. SHIM ROLLER #2 AS REQUIRED TO RAISE/LOWER GUIDE PLATE
WELDMENT TO APPROXIMATELY 1/4"-3/8" ABOVE BOTTOM WEAR BARS.
7. INSTALL ROLLER #4, ITEM #9. SHIM TO APPROXIMATELY 1/16" GAP BETWEEN THE ROLLER AND THE INNER BOOM.
8. CENTER INNER BOOM GUIDE WELDMENTS BETWEEN SIDE WEAR BARS. INSTALL ROLLERS #7 & #8, ITEMS #9, TO APPROXIMATELY 1/16" GAP TO INNER BOOM.
9. INSTALL REAR EXTENSION CYLINDER PIN, ITEM # 7.
10. TO TIGHTEN ROLLER TO BOOM FIT - REMOVE SHIM(S).
11. TO LOOSEN ROLLER TO BOOM FIT - ADD SHIM(S).
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 2 OF 9).

PAGE 13/PAGE 14 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

Section A
(From Sheet 2)
Section B
Note: Rollers should be no more than .13 (From Sheet 2)
from inner boom (typical).

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 3 OF 9).

PAGE 15/PAGE 16 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

Detail C
(From Sheet 1)

Detail K
(From Sheet 1)
Boom Top Bulkhead Plate

Section D Detail P
(From Sheet 2) (From Sheet 2)
Boom Side Bulkhead Plate

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 4 OF 9).

PAGE 17/PAGE 18 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Notes 1-5, This Sheet.

NOTES:
1. CLEAN MANUFACTURER'S OIL FROM BOLTS BEFORE INSTALLING. See Notes 1-5,
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5 MIN) TORQUE TO 900 FT This Sheet.
LBS USING AN ALTERNATING CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT MARK.
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A CLOCKWISE OR A
COUNTERCLOCKWISE SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE LOCATING ITEM #30.
7. AFTER BOLTING IN ITEM #31, ROTATE THE BARREL CLOCKWISE UNTIL
THE HELAC STOPS THE ROTATION. ROTATE THE BARREL
COUNTERCLOCKWISE 3/4" AND LOCATE ITEM #30 SO THAT ITEM #30
LIMITS THE ROTATION OF THE BARREL NOT THE HELAC. REPEAT THE
PROCEDURE IN THE COUNTERCLOCKWISE DIRECTION. FILL THE BEVEL
WELD AND ADD A 5/16" FILLET WELD WHERE POSSIBLE.

See Notes 1-5, This Sheet.

See Notes 1-5, This Sheet.

Section E Section R
(From Sheet 2) (From Sheet 2)

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 5 OF 9).

PAGE 19/PAGE 20 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Note 7, This Sheet.

See Note 7, This Sheet.

NOTES:
1. CLEAN MANUFACTURER'S OIL FROM BOLTS
BEFORE INSTALLING.
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5
MIN) TORQUE TO 900 FT LBS USING AN
ALTERNATING CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT MARK.
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A
CLOCKWISE OR A COUNTERCLOCKWISE
SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE
See Note 6, This Sheet. LOCATING ITEM #30.
7. AFTER BOLTING IN ITEM #31, ROTATE THE
BARREL CLOCKWISE UNTIL THE HELAC STOPS
THE ROTATION. ROTATE THE BARREL
COUNTERCLOCKWISE 3/4" AND LOCATE ITEM #30
See Notes 1-5, This Sheet. See Notes 1-5, This Sheet. SO THAT ITEM #30 LIMITS THE ROTATION OF THE
BARREL NOT THE HELAC. REPEAT THE
PROCEDURE IN THE COUNTERCLOCKWISE Section N
Section F DIRECTION. FILL THE BEVEL WELD AND ADD A (From Sheet 7)
5/16" FILLET WELD WHERE POSSIBLE.
(From Sheet 1)
(Shown With Items #81 & #82 Removed)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 6 OF 9).

PAGE 21/PAGE 22 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Note 2, This Sheet.

See Note 6,
This Sheet.

NOTES:

1. WELD ITEM #119 AND #89 TO ITEM #10 WITH A 5/16 FILLET WELD AFTER BOTH ITEMS
HAVE BEEN BOLTED TO ITEM #4.
2. WHEN INSTALLING ITEMS #81 & #82, APPLY SILICONE CAULK ON THE INSIDE EDGES
OF THE GUARDS WHERE THEY MEET THE BARREL, PLUS AT THE SEAMS BETWEEN
THE TWO COVERS.
See Note 4, 3. THREAD ITEM #111 INTO MOUNTING PLATE AS FAR AS POSSIBLE AND THEN
This Sheet. THREAD ITEM #112 ON TO REMAINING THREADS OF ITEM #111.
4. WASHERS, ITEM 65, ARE USED AS SPACERS ON THE UNDERSIDE OF THE BULKHEAD
PLATE TO PROVIDE CLEARANCE FOR THE SWIVELS, ITEM 114.
See Note 1, This Sheet. 5. THE LARGE 2 1/2 - 12 HEX NUT ON THE EXTEND CYLINDER, ITEM 3, MUST BE
See Note 1, TORQUED.
This Sheet. 6. ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON TOOL EXTEND CYLINDER.
See Note 2, This Sheet. A. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS
PROTRUDE EQUALLY ON BOTH SIDES.
B. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
C. DO NOT FLAPPER BORES.
D. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS
N See Section N
See Note 3, This Sheet. BEFORE INSTALLING.
on Sheet 6
E. APPLY LOCTITE 277 TO BOLTS.
F. TORQUE BOLTS TO 300 FT-LBS.
G. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
RETORQUE.
H. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
Section G I. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.
(From Sheet 2)

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 7 OF 9).

PAGE 23/PAGE 24 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

Section J
(From Sheet 2)

See Note 2, This Sheet.

See Note 2, This Sheet.

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON


BOOM & TOOL EXTEND CYLINDER

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN


SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS
OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND
THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS. Section H
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL (From Sheet 2) See Note 5, Sheet.7
See Note 2, This Sheet.
See Note 2, This Sheet. TIMES AND THEN RETORQUE.
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO
Section J MORE TIMES. NOTES:
9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS. 1. APPLY LOCTITE 277 TO BOOM STOP BOLTS, ITEM 80.
(From Sheet 2)
2. APPLY LOCTITE 277 TO THE EXTEND CYLINDER SUPPORT BOLTS, ITEM 8.

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 8 OF 9).

PAGE 25/PAGE 26 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Note 1,
This Sheet.

ASSEMBLY INSTRUCTIONS FOR TAPERED


BUSHINGS ON BOOM & TOOL EXTEND CYL.

1. INSTALL BUSHINGS ON BOTH ENDS AND


CENTER PIN SO BUSHINGS PROTRUDE
EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS,
BUSHINGS OR BOLTS. Detail L
3. DO NOT FLAPPER BORES. (From Sheet 2)
4. CLEAN MANUFACTURER'S OIL FROM BOLTS Top Roller Greasing When There is no Autogrease
AND THREADED HOLES IN PINS BEFORE
INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING
SEVERAL TIMES AND THEN RETORQUE. NOTES:
8. REPEAT TORQUE AND HAMMER 1. APPLY LOCTITE 277 TO BOOM STOP BOLTS, ITEM 80.
Section M PROCEDURE TWO MORE TIMES. 2. APPLY LOCTITE 277 TO THE EXTEND CYLINDER SUPPORT BOLTS, ITEM 8.
(From Sheet 2) 9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 9 OF 9).

PAGE 27/PAGE 28 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L


1 1 EA 400116 ACTUATOR, ROTARY [See ROTARY - COML
ACTUATOR (PART NO. 400116) for
repair parts.]
2 1 EA 401838 BRG, ROTATION, TOOL - COML
3 1 EA 710533 CYL, BOOM, EXTEND [See 4.5 X 3.50 X 68.50 COML
CYLINDER ASSEMBLY (PART NO.
710533) for repair parts.]
4 1 EA 709945 MACHINING, BOOM, INNER, SV-11 - FAB STL
5 12 EA 400381 BUSHING, SPRING 1.50 OD X 1.00 ID X 0.75 STL
6 1 EA 709998 MACHINING, BOOM, OUTER, SV-11 - FAB STL
7 1 EA 400537 PIN, BOOM EXTEND CYL. - ASTRALLOY
8 12 EA SHCS050130200ST CAPSCREW, SOC HD 1/2-13 X 2.00 STL
9 4 EA 712341 ASSY, ROLLER, BOOM, 5" [See 5” - VARIOUS
BOOM ROLLER ASSEMBLY (PART
NO. 712341) for repair parts.]
10 1 EA 713501 WELD, SUPPORT, PIPE, INNER - FAB STL
11 1 EA 712364 ASSY, ROLLER, BOOM, 5" [See 5” - VARIOUS
BOOM ROLLER ASSEMBLY (PART
NO. 712364) for repair parts.]
12 1 EA 400672 ASSY, ROLLER, BOOM, 7" [See 7” - VARIOUS
BOOM ROLLER ASSEMBLY (PART
NO. 400672) for repair parts.]
13 12 EA 701713 PIN, LINCH LPIN019XX0156ZN ZN
14 18 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 GR 8
15 81 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A MIL CARB
16 6 EA HHCS100080200Z8 FSR, HHCS 1.00 - 8 UNC X 2.00 GR8
17 36 EA HHCS100080250Z8 FSR, HHCS 1.00 - 8 UNC X 2.50 GR8
18 73 EA PWNA100XXXXXXMC WASHER, TYPE A NARROW 1.00 REG MIL CARB
19 25 EA SHCS100080650UN CAPSCREW, SOCKET HEAD 1-8 UNC X 6.50 UNBRAKO
20 3 EA SHCS100081000UN CAPSCREW, SOCKET HEAD 1-8 UNC X 10.00 UNBRAKO
21 27 EA SHCS100080450UN CAPSCREW, SOCKET HEAD 1-8 UNC X 4.50 UNBRAKO
22 1 EA 400449 MACHINING, BARREL - FAB STL
23 1 EA 404800 CYL, TOOL, EXTEND [See TOOL 5.50 X 2.50 X 20.00 COML
EXTEND CYLINDER (PART NO.
404800) for repair parts.]
24 4 EA 401592 BUSHING, TAPPERED 2.00 DIA ETD-150
25 1 EA 401599 PIN, TAPERED, Ø2.00 X 5.00 LG Ø 2.00 X 5.00 IN 4150 HR
26 8 EA 700682 FTG, UNION, BULKHEAD 0808JMJMBSTXXST STL
27 2 EA 401445 PLATE, BOOM 0.38 X 2.00 X 19.13 ASTM A572
GRADE 50
28 8 EA 700686 FTG, ELBOW, UNION, BULKHEAD 0808JMJMB90XXST STL
29 2 EA 402031 RUBBER, BOOM - RUBBER
BELTING
30 2 EA 400804 PLATE, BOOM, STOP 1.50 X 2.47 X 5.30 STL

CONTINUED ON NEXT PAGE

PAGE 29
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L


31 1 EA 400805 PLATE, BOOM, STOP 2.50 X 2.40 X 7.73 STL
32 2 EA 400538 PLATE, PIN KEEPER - ASTM A572
GRADE 50
33 1 EA 402022 WELDMENT, LIGHT, BOOM - FAB STL
34 1 EA 402023 WELDMENT, LIGHT, BOOM - FAB STL
35 20 EA 400606 SHEET, SHIM, ROLLER 11GA X 8.69 X 19.75 ASTM A569
36 16 EA 400607 SHEET, SHIM, ROLLER 11GA X 6.69 X 20.38 ASTM A569
37 16 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
38 2 EA 402027 WELD, COVER, LIGHT, BOOM - FAB STL
39 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
40 15 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
41 2 EA 700224 FTG, STR 0808JMOMSTRXXST STL
42 2 EA 710054 PLATE, COVER, INNER BOOM 0.19 X 6.25 X 64.50 ASTM A572
GRADE 50
43 - - - - - -
44 32 EA HNUT10008XXXXZ8 NUT, HEX 1.00-8 UNC GR 8
45 8 EA BHCS050130100ST CAPSCREW, SOC, BUTTON 1/2 - 13 UNC X 1.00 STL
46 8 EA 401049 SHEET, SHIM, ROLLER 16GA X 8.69 X 19.75 ASTM A569
47 6 EA 401050 SHEET, SHIM, ROLLER 16GA X 6.69 X 20.38 ASTM A569
48 3 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST STL
49 32 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 GR 8
50 1 EA 402178 RUBBER, BARREL, BOOM 0.50 X 7.63 X 19.50 RUBBER
51 2 EA 700593 FTG, ELBOW, SWIVEL, NUT 0606JMJS45EXXST STL
52 1 EA 401118 ASSY, HOSE DCMPD3JS04X-030 COML
53 3 EA 705418 FTG, GREASE 1/4-27NPT STL
54 3 EA 701275 FTG, ELBOW, STR, THRD 0602JMPM90EXXST STL
55 1 EA 401289 COVER, BOOM, OUTER 0.25 X 20.30 X 25.00 ASTM A36
Steel
56 1 EA 401290 RUBBER, BOOM 0.50 X 4.00 X 21.75 RUBBER
57 1 EA 401291 PLATE, BOOM 0.38 X 2.00 X 12.38 ASTM A572
GRADE 50
58 - - - - - -
59 1 EA 401864 PLATE, COVER, SCRAPER 0.50 X 9.26 X 19.92 ASTM A572
GRADE 50
60 1 EA 700408 FTG, ELBOW, STR, THRD 1216JMOM90EXXST STL
61 3 EA 700273 FTG, CONNENCTOR, STR 0604JMPMSTRXXST STL
62 4 EA 401501 BAR, BOOM 0.25 X 2.25 X 15.00 ASTM A36
63 3 EA 401500 RUBBER, BOOM 0.50 X 3.00 X 17.50 RUBBER
64 4 EA HHCS075100225Z9 CAPSCREW, HEX HEAD 3/4-10 UNC X 2.25 GR 9
65 16 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW ¾ MIL CARB
66 1 EA 401600 PIN, TAPERED 2.00 DIA X 5.25 8620

CONTINUED ON NEXT PAGE

PAGE 30
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L


67 6 EA 401917 SPRING, COMPRESSION - COML
68 2 EA 402035 ASSY, HOSE DCMPD3JS04X-C45 COML
69 1 EA 710391 WELDMENT, OUTER PIPE - FAB STL
70 1 EA 710393 WELDMENT, INNER PIPE - FAB STL
71 1 EA 710395 PLATE, SUPPORT, PIPE 0.50 X 6.00 X 9.00 ASTM A36
72 1.5 FT 404922 Ø0.38 CHAIN - COML
73 2 EA 49259 LINK,THRD, Ø0.38 - COML
74 1 EA 711942 ASSY, BULKHEAD [See BULKHEAD, TRAVELING FAB STL
BULKHEAD ASSEMBLY (PART
NO. 711942) for repair parts.]
75 2 EA 401940 WELDMENT, INNER BOOM, - -
STOP
76 1 EA 401550 PLATE, GUARD HOSE 0.13 X 7.70 X 34.38 ASTM A36
77 4 EA BHCS025200200ST CAPSCREW, BUTTON HEAD 1/4-20 X 2.00 STL
78 4 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW ¼ MIL CARB
79 4 EA HNUT02520XXXXZ8 NUT, HEX ¼-20 GR 8
80 12 EA HHCS088090300Z8 CAPSCREW, HEX HEAD 7/8-9 X 3.00 F-911
81 1 EA 401819 WELD, GUARD, ROTEK, UPPER - FAB STL
82 1 EA 401820 WELD, GUARD, ROTEK, LOWER - FAB STL
83 4 EA 402033 PLATE, BLOCK, CYL 2.25 X 2.75 X 6.00 ASTM A572
GRADE 50
84 1 EA 401922 PLATE, BOOM, SCRAPER 1.75 X 4.38 X 10.34 ASTM A514
GRADE H
85 1 EA 401921 PLATE, BOOM, SCRAPER 1.75 X 4.38 X 10.34 ASTM A514
GRADE H
86 8 EA HHCS075100200Z8 CAPSCREW, HEX HEAD 3/4-10 X 2.00 GR 8
87 1 EA 700081 FTG, SWIVEL, INLINE SS4MJ6XMJ6 STL
88 4 FT 402037 SPIRAL WRAP, #4 SPIRAL WRAP COML
89 1 EA 402048 WELD, SUPPORT BRACKET - FAB STL
90 2 EA 400376 RUBBER, GUARD, LIGHT, BOOM 0.50 X 13.50 X 18.47 RUBBER
91 1 EA 401230 ASSY, CUSHION, VALVE [See CUSHION, ROTATOR COML
CUSHION ROTATOR RELIEF
VALVE ASSEMBLY (PART NO.
401230) for repair parts.]
92 2 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16 MIL CARB
93 2 EA HHCS013180175Z8 CAPSCEW, HEX HEAD 5/16-18 X 1.75 GR 8
94 1 EA 402177 PLATE, COVER, BARREL 0.25 X 7.25 X 9.00 ASTM A572
GRADE 50
95 1 EA SHCS100080600UN CAPSCREW, SOCKET HEAD 1-8 UNC X 6.00 UNBRAKO
96 1 EA 701010 FTG, UNION BULKHEAD #12 JIC STL
97 - - - - - -
98 1 EA 402446 RUBBER, BOOM 0.50 X 4.75 X 17.50 RUBBER

CONTINUED ON NEXT PAGE

PAGE 31
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L


99 1 EA 38287 SILICONE, RTV, CLEAR, 732 - COML
100 - - - - - -
101 - - - - - -
102 - - - - - -
103 1 EA 700220 FTG, ELBOW, 45 1212JMJS45EXXST STL
104 1 EA 400777 COVER, BOOM ROLLER 0.25 X 20.35 X 25.25 ASTM A36
Steel
105 1 EA 700589 FTG, COUPLING, PIPE 04 PF - 04 PF STL
106 - - - - - -
107 1 EA 401475 ASSY, HOSE DCMPD3JS06X-014 COML
108 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST COML
109 1 EA 700196 FTG, NIPPLE 0202PMPMSTRXXST COML
110 12 EA PWNA088XXXXXXMC WASHER, TYPE A NARROW 7/8 MIL CARB
111 4 EA HHCS050130250Z8 CAPSCREW, HEX HEAD 1/2-13 X 2.50 GR 8
112 4 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC GR 8
113 4 EA 401093 FTG, SWIVEL, BULKHEAD 08MJ-08MJX COML
114 4 EA 50888 FTG, SWIVEL SS8MJ8XFJ8 COML
115 2 EA 401091 FTG, SWIVEL SS12MJ12XFJ12 COML
116 4 EA 711742 FTG, UNION, BULKHEAD 0808JMJMB45ST COML
117 1 EA 712365 ASSY, ROLLER, BOOM, 5” [See 5” - VARIOUS
BOOM ROLLER ASSEMBLY
(PART NO. 712365) for repair
parts.]
118 1 EA 712366 ASSY, ROLLER, BOOM, 5” [See 5” - VARIOUS
BOOM ROLLER ASSEMBLY
(PART NO. 712366) for repair
parts.]
119 1 EA 712824 WELD, SUPPORT, BRACKET, RH - FAB STL
120 1 EA 701238 FTG, CONN, STR 1008JMOMSTRXXST STL
121 1 EA 705570 FTG, REDUCER, TUBE, END 0810JMJFSTRXXST STL
122 68 FT 402039 SPIRAL WRAP, 2.5 1.50 - 2.50 COML
123 40 FT 401604 SPIRAL WRAP #8 HOSE COML

The Next Higher Assembly is SV-11 BOOM INSTALLATION (PART NO. 714253).

PAGE 32
PARTS MANUAL
SV-11 BOOM INSTALLATION

111 112 02

206
05
205
107 105
108
107
06
107
108 302
107 204
207
106 104

106

03

01

203
300
202
211
210
211 105

106

106 209

04 105
FIGURE FOR ROTARY ACTUATOR (PART NO. UV400116).

PAGE 33
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR ROTARY ACTUATOR (PART NO. UV400116).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


01 1 EA 25773 HOUSING
02 1 EA 712921 SHAFT
03 1 EA 708378 PISTON
04 1 EA 24376 END CAP
05 1 EA BEARING CARRIER
06 1 EA THRUST PLATE
104 3 EA SCREW PART OF HARDWARE KIT,
PART NO. 708381
105 7 EA SCREW PART OF HARDWARE KIT,
PART NO. 708381
106 4 EA FITTING - PLUG, SAE PART OF HARDWARE KIT,
PART NO. 708381
107 4 EA BEARING WASHER PART OF HARDWARE KIT,
PART NO. 708381
108 2 EA BEARING PART OF HARDWARE KIT,
PART NO. 708381
111 1 EA GREASE FITTING PART OF HARDWARE KIT,
PART NO. 708381
112 1 EA GREASE RELIEF PART OF HARDWARE KIT,
PART NO. 708381
202 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
203 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
204 1 EA O-RING PART OF SEAL KIT, PART
NO. 708379
205 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
206 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
207 1 EA BACK UP RING PART OF SEAL KIT, PART
NO. 708379
209 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
210 1 EA O-RING PART OF SEAL KIT, PART
NO. 708379
211 2 EA BACK UP RING PART OF SEAL KIT, PART
NO. 708379
300 1 EA BEARING – WEAR GUIDE PART OF BEARING KIT,
PART NO. 708380
302 1 EA BEARING – WEAR GUIDE PART OF BEARING KIT,
PART NO. 708380
1 708380 BEARING KIT INCLUDES ITEMS 300
AND 302.
1 708379 SEAL KIT INCLUDES ITEMS, 202-
207, 209, 210 AND 211.
1 708381 HARDWARE KIT INCLUDES ITEMS 104,
105, 106, 107, 108, 111
AND 112.
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

PAGE 34
PARTS MANUAL
SV-11 BOOM INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709592 CYLINDER, HYDRAULIC, EXTEND 4.50 X 3.50 X 68.50 COML
SEAL KIT: 709178
2 1 EA 710535 ASSY, HOSE DCM4D3JS12X-72.50 COML
3 1 EA 700147 FTG, CONNECTOR, STR, THRD 1216JMOMSTRXXST COML
4 1 EA 701010 FTG, UNION, BULKHEAD 1212JMJMBSTXXST COML

The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

FIGURE AND PARTS LIST FOR CYLINDER ASSEMBLY (PART NO. 710533)

PAGE 35
PARTS MANUAL
SV-11 BOOM INSTALLATION

NOTES:

1. INSTALL THE BUSHING, ITEM


#3, WITH THE GROOVE OPENING
TOWARDS THE INSIDE.

2. INSTALL THE THRUST


WASHER, ITEM #5, WITH THE
GROOVES TOWARDS THE
BUSHING.

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 1 OF 2).

PAGE 36
PARTS MANUAL
SV-11 BOOM INSTALLATION

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 2 OF 2).

PAGE 37
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712340 WELD, ROLLER, BOOM - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 AISI 8620
Manganese
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 -
Bronze
ASTM 4150
4 2 EA 400547 5.00 DIA. X 3.06 -
Q&T
Aluminum
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 Bronze
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT STL

The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

PAGE 38
PARTS MANUAL
SV-11 BOOM INSTALLATION

2
4 4
SECTION A-A 6
6 5 3 3 5

5 5

4 4

A A

6 1 6 1

NOTES:

1. INSTALL THE BUSHING, ITEM #3, WITH THE GROOVE


OPENING TOWARDS THE INSIDE.

2. INSTALL THE THRUST WASHER, ITEM #5, WITH THE


GROOVES TOWARDS THE BUSHING.
4
2

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712364).

PAGE 39
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712364).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L. MAT’L


1 1 EA 712361 WELD, ROLLER, BOOM - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 AISI 8620
Manganese
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 -
Bronze
ASTM
4 2 EA 400547 5.00 DIA. X 3.06 -
4150 Q&T
Aluminum
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 Bronze
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT STL

The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

PAGE 40
PARTS MANUAL
SV-11 BOOM INSTALLATION

5 3 4 1 4 3 2 5

FIGURE FOR 7” BOOM ROLLER ASSEMBLY (PART NO. 400672).

PAGE 41
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 7” BOOM ROLLER ASSEMBLY (PART NO. 400672).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 400505 ROLLER, BOOM, LOWER Ø7.00 X 16.00 - FAB STL
2 1 EA 400529 PIN, ROLLER, 7" Ø3.00 X 27.50 LG - 4140 QT
3 2 EA 400776 WASHER, THRUST 4.63 OD X 3.12 ID X 0.25 - COML
4 2 EA 402738 BUSHING, ROLLER 4.88OD X 3.00ID SUPER-OILITE BRONZE
5 2 EA 700079 GREASE FITTING 1/8 NPT - STL

The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

PAGE 42
PARTS MANUAL
SV-11 BOOM INSTALLATION

1
5 1

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA 402408 BEARING, SPHERICAL 2.00 ID X 3.19 OD X 2.50 LG - STL
2 1 EA 402108 SEAL KIT, CYLINDER, PISTON NOT SHOWN - COML
3 1 EA 700425 KIT, HEAD SEAL NOT SHOWN - COML
4 1 EA 404933 SEAL KIT, COMPLETE CONTAINS ITEMS 2 & 3,
NOT SHOWN
5 1 EA 711847 ROD ASSEMBLY

The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

FIGURE AND PARTS LIST FOR TOOL EXTEND CYLINDER (PART NO. 404800).

PAGE 43
PARTS MANUAL
SV-11 BOOM INSTALLATION

FIGURE FOR BULKHEAD ASSEMBLY (PART NO. 711942).

PAGE 44
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR BULKHEAD ASSEMBLY (PART NO. 711942).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA 711943 WELMENT, BULKHEAD BULKHEAD, TRAVELING FAB STL
2 2 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
WASHER, TYPE A
3 4 EA PWNA050XXXXXXMC ½ - MIL CARB
NARROW
4 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½-13 - GR 8

The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

PAGE 45
PARTS MANUAL
SV-11 BOOM INSTALLATION

6
7

6
7

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


VALVE, CUSHION, HELAC
[See HELAC CUSHION VALVE
1 1 EA 401254 - - COML
(PART NO. 401254) for repair
parts.]
2 1 EA 700773 FTG, ELBOW, STR, THRD 0810JMOM90EXXST - COML
3 2 EA 700763 FTG, CONNECTOR, STR, THD 0810JMOMSTRXXST - STL
4 1 EA 700775 FTG, ELBOW, 45°, STR, THD 0810JMOM45EXXST - STL
5 1 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST - STL
6 2 EA 402207 CARTRIDGE, VALVE, RELIEF 1600 PSI - COML
7 2 EA 45967 SEAL KIT CROSS PORT RELIEF APP - COML
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

FIGURE AND PARTS LIST FOR CUSHION ROTATOR RELIEF VALVE ASSEMBLY (PART NO. 401230).

PAGE 46
PARTS MANUAL
SV-11 BOOM INSTALLATION

1 2

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L


1 2 EA 402207 CARTRIDGE,VALVE,RELIEF 1600 PSI - COML
2 2 EA 45967 SEAL KIT CROSS PORT RELIEF APP NOT SHOWN COML
BODY, CARTRIDGE VALVE
3 1 EA 705767 BODY 2-WAY CROSS OVER BODY - AL

The Next Higher Assembly is CUSHION ROTATOR RELIEF VALVE ASSEMBLY (PART NO. 401230).

FIGURE AND PARTS LIST FOR HELAC CUSHION VALVE (PART NO. 401254).

PAGE 47
PARTS MANUAL
SV-11 BOOM INSTALLATION

4 4

6 5 3 3 5 6
SECTION A-A
5 5

4 4

A A

1
6 1 6

4
2

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712365).

PAGE 48
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712365).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712362 WELD, ROLLER, BOOM - - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 - AISI 8620
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 - Manganese Bronze
4 2 EA 400547 5.00 DIA. X 3.06 - - ASTM 4150 Q&T
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 - Aluminum Bronze
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 - STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT - STL

The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

PAGE 49
PARTS MANUAL
SV-11 BOOM INSTALLATION

2
4 4

6 5 3 3 5 6
SECTION A-A
5 5

4 4
2

6 1 6 1

4
2

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712366).

PAGE 50
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712366).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712363 WELD, ROLLER, BOOM - - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 - AISI 8620
Manganese
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 -
Bronze
4 2 EA 400547 5.00 DIA. X 3.06 - - ASTM 4150 Q&T
Aluminum Bronze
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 -
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 - STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT - STL

The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).

PAGE 51
PARTS MANUAL
SV-11 BOOM INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 52
PARTS MANUAL
HAMMER INSTALLATION

HAMMER INSTALLATION
712222
GROUP NAME PAGE NUMBER

HAMMER INSTALLATION (PART NO. 712222, REV. E) ....................................................... 2


HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903, REV. B) ......... 11
HAMMER MANIFOLD ASSEMBLY (PART NO. 710830, REV. A)....................... 14
SV-11 SB302 HAMMER HOSE KIT (PART NO. 714477, REV. A).................................. 16

PAGE 1
PARTS MANUAL
HAMMER INSTALLATION

See Section C
on Sheet 2

See Section E
on Sheet 2

Notes

1: Filter bracket, Item 23, is to be used with filter


assembly, P/N 708008 to filter the return oil
from the hammer.
View D
2. When mounting hammer, use permanent
Loctite on Items 41 & 42.

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 1 OF 7).

PAGE 2
PARTS MANUAL
HAMMER INSTALLATION

View E
(From Sheet 1)

Section C
(From Sheet 1)
Hammer Lubrication Detail

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 2 OF 7).

PAGE 3
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 3 OF 7).

PAGE 4
PARTS MANUAL
HAMMER INSTALLATION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS & BUSHINGS ON HAMMER/BARREL PIVOT

1. INSTALL BUSHINGS IN THE HAMMER SO THAT THE OPEN END OF THE GREASE GROOVES ARE FACING TOWARDS THE
MIDDLE.
2. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
3. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
4. DO NOT FLAPPER BORES.
5. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
6. APPLY LOCTITE 277 TO BOLTS.
7. TORQUE BOLTS TO 1600 FT-LBS.
8. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
9. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
10. FINAL TORQUE OF BOLTS TO BE 1700 FT-LBS.
FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 4 OF 7).

PAGE 5
PARTS MANUAL
HAMMER INSTALLATION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON HAMMER EXTEND CYLINDER

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 5 OF 7).

PAGE 6
PARTS MANUAL
HAMMER INSTALLATION

J-BOX 4
(LEFT SIDE VIEW)

NOTE:

1. USE ITEM 29 FOR WIRE HOOK-UP TO TERMINAL BOARDS.


2. REMOVE HOLE PLUG FROM J-BOX # 4, AND INSTALL ITEM #26, #27 & #31 AS SHOWN.
3. INSTALL ITEM 51 IN CONSOLE RIGHT SIDE PER CONSOLE ASSEMBLY.

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 6 OF 7).

PAGE 7
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 7 OF 7).

PAGE 8
PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER INSTALLATION (PART NO. 712222).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 2 EA PWNA125XXXXXXMC WASHER, TYPE A NARROW 1.25 MIL CARB
2 2 EA HHCS125070350Z9 CAPSCREW, HEX HEAD 1.25-7 X 3.50 F-911
3 2 EA UV401593 BUSHING, TAPERED, 3.50 DIA. - ETD-150
4 1 EA UV401597 PIN, TAPERED, DIA, 3.50X12.00 LG - 4150 HR
5 2 EA UV401596 BUSHING, TOOL PIVOT - 1026 HR
6 2 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW .75 MIL CARB
7 2 EA HHCS075100225Z9 CAPSCREW, HEX HEAD .75-10 X 2.25 F-911
8 1 EA UV401599 PIN, TAPERED, DIA,2.0 X 5.0 LG 4150 HR
9 2 EA UV401592 BUSHING, TAPERED, 2.0 DIA. - ETD-150
10 1 EA 711666 MACHINING, MOUNT, HAMMER - FAB STL
11 1 EA 709528 HAMMER, SCALER BREAKER - COML
12 4 EA UV401092 FTG, BULKHEAD, SWIVEL, 12MJ- SS12MJB12XMJ12 COML
12MJX
13 4 EA 701010 FTG, UNION, BULKHEAD 12 WTX-S STL
14 - - - - - -
15 - - - - - -
16 - - - - - -
17 - - - - - -
18 1 EA 700079 FTG, GREASE, 1/8"NPT 1/8-27 NPT STL
19 1 EA UV400586 CABLE, W/DIN 9-P5193-002 COML
20 1 EA UV400647 CONNECTOR, CORD 00.250-00.375,1/2 NPT COML
21 5 EA S011460 TERMINAL, BLADE, #22-18AWG - COML
INS.
22 1 EA UV400763 LOCKNUT, SEALING, 1/2NPT - COML
23 - - - - - -
24 2 EA 709317 FTG, ADAPTER 12F42EDMX-S STL
25 1 EA 711453 LUBE SYSTEM, AUTOMATIC - COML
26 1 EA 711530 PLATE, ADAPTER PLT, 0.38 X 4.0 X 6.5 A36
27 1 EA 711531 PLATE, MOUNTING PLT, 0.5 X 4.0 X 6.5 A36
28 1 EA 711532 CARTRIDGE, GREASE 150G - COML
29 2 EA 702427 FTG, CONNECTOR, STR, THRD 848FSO-06X05 COML
30 4 EA SHCSM1217506010 CAPSCREW, SOCKET HEAD M12-1.75-60 CL 10.9
31 4 EA HHCS050130088Z8 CAPSCREW, HEX HEAD .50-13 X. 875 GR 8
32 3 EA 700228 FTG, CONNECTOR, STR, THD. 6 F40MX-S STL
33 1 EA 700889 FTG,GREASE, 90 1/8-27 NPT-90 DEG STL
34 4 EA 711806 SPACER TB, RND, 1.0 X 0.19 X STL
1.38
35 - - - - - -

(CONTINUED ON NEXT PAGE)

PAGE 9
PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER INSTALLATION (PART NO. 712222) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


36 - - - - - -
37 - - - - - -
38 - - - - - -
39 1 EA 711807 GUARD,LUBE - COML
40 1 EA 711903 INST, HAMMER MFLD - COML
FILTER [See HAMMER
MANIFOLD FILTER
INSTALLATION (PART NO.
711903) for repair parts.]
41 4 EA HHCS063110275Z8 CAPSCREW,HEX HEAD .625-11 X 2.75 GR 8
42 4 EA HHCS063110350Z8 CAPSCREW,HEX HEAD .625-11 X 3.50 GR 8
(AP)
43 12 EA PWNA063XXXXXXMC WASHER,TYPE A .625 MIL CARB
NARROW
44 4 EA HNUT06311XXXXZ8 NUT,HEX .625-11 GR 8
45 - - - - - -
46 - - - - - -
47 2 EA UV401091 FTG,SWIVEL,12MJ-12FJX SS12MJ12XFJ12 COML
48 2 EA 712221 FTG,BULKHEAD,SWIVEL, SS4MJB6XMJ6 COML
#06 JIC M
49 4 EA PWNA050XXXXXXMC WASHER,TYPE A .50 MIL CARB
NARROW
50 2 EA 701266 FTG,ELBOW,BULKHEAD,4 854BH-FS-12 COML
5DEG (AP)
51 1 EA 35760 HOUR METER 24 VDC COML
52 1 EA 711582 BLUNT TOOL - COML
53 6 EA 713914 CHOCK 0.50 X 0.50 X 4.00 AISI 1045
54 1 EA 714477 KIT, HOSE, SV-11 [See SV- SB 302 HAMMER COML
11 SB302 HAMMER HOSE
KIT (PART NO. 714477) for
repair parts.]

PAGE 10
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 1 OF 2).

PAGE 11
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 2 OF 2).

PAGE 12
PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710830 MANIFOLD ASSY, SCALER -
HAMMER [See HAMMER
MANIFOLD ASSEMBLY
(PART NO. 710830) for
repair parts.]
2 1 EA 708008 FILTER, SPIN ON 175 PSI, 26.4 GPM - -
3 2 EA 710281 FTG, ELBOW, STR, THRD 2016OMJM90EXXST STL
4 1 EA 700767 FTG, ELBOW, STR, THRD 1616JMOM90EXXST STL
5 1 EA 700300 FTG, 90° ELBOW 1212JMOM90EXXST - STL
6 1 EA 701211 FTG, ELBOW, 45 DEG 1212JMOM45EXXST STL
7 1 EA 701189 90° LONG ELBOW 1212JMOM90ELGST PLAIN
CARBON
STEEL
8 1 EA 700232 FTG, 90° ELBOW 0604JMOM90EXXST - STL
9 4 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16 - MIL CARB
10 2 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 - GR 8
11 2 EA LNUT03118XXXXZ8 NUT, SLFLKG 5/16-18 - GR 8
12 2 EA SHCS031180500ST CAPSCREW, SOC HD 5/16-18UNC X 5.00 SHCS03118 STL
0500ST

The Next Higher Assembly is HAMMER INSTALLATION (PART NO. 712222).

PAGE 13
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER MANIFOLD ASSEMBLY (PART NO. 710830).

PAGE 14
PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER MANIFOLD ASSEMBLY (PART NO. 710830).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


6061-T6 w/ CLEAR 6061-T6
1 1 EA 711440 MANIFOLD BLOCK, HAMMER -
ANODIZING (SS)
2 1 EA 711254 CARTRIDGE VALVE, CHECK 5 GPM, 5000 PSI SEAL KIT # 711255 STL
3 1 EA 90 459 020 COIL 24 VDC, W/ ISO/DIN 43650 -
4 1 EA 13885 VALVE, CARTRIDGE, RELIEF 50 GPM, 100-3000 PSI SEAL KIT # 45577 STL
FLOW CONTROL, PRESS
5 1 EA 50 109 153 VALVE, CARTRIDGE SEAL KIT # 51408 STL
COMP
SEAL KIT # 4140275-
6 1 EA 709416 CARTRIDGE, POPPET 2-WAY 2-POS STL
0241
DIRECTIONAL, 2 WAY, SEAL KIT #: VALVE 90
7 1 EA 709417 CARTRIDGE-SOL. OPERATED STL
N.C. 039 020, COIL 711227

The Next Higher Assembly is HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903).

PAGE 15
PARTS MANUAL
HAMMER INSTALLATION

The Next Higher Assembly is HAMMER INSTALLATION (PART NO. 712222).

FIGURE AND PARTS LIST FOR SV-11 SB302 HAMMER HOSE KIT (PART NO. 714477).

PAGE 16
PARTS MANUAL
YOKE ASSEMBLY

YOKE ASSEMBLY
712758
GROUP NAME PAGE NUMBER

YOKE ASSEMBLY (PART NO. 712758, REV. C) ...................................................................... 2

PAGE 1
PARTS MANUAL
YOKE ASSEMBLY

See Section A on Sheet 2

FIGURE FOR YOKE ASSEMBLY (PART NO. 712758) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
YOKE ASSEMBLY

Section A
(From Sheet 1)

Section B

FIGURE FOR YOKE ASSEMBLY (PART NO. 712758) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
YOKE ASSEMBLY

FIGURE FOR YOKE ASSEMBLY (PART NO. 712758) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
YOKE ASSEMBLY

PARTS LIST FOR YOKE ASSEMBLY (PART NO. 712758).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712757 YOKE - FAB STL
2 24 EA HHCS088090350Z9 CAPSCREW, HEX HEAD 7/8-9 X 3.50 GR9
MANGANESE
15.50 ID. X 17.00 O.D. X
3 1 EA 709814 BUSHING, BOOM PIVOT - BRONZE
15.00
86300
4 1 EA 712186 BASE, YOKE, MACHINING - FAB STL
5 24 EA 712271 WASHER, HARDENED 7/8 Rc 40 STL
6 1 EA 710134 PLATE, MOUNTING 11 GA. X 3.75 X 8.53 - AISI A 1011
7 1 EA 711180 GUARD, PROX SWITCH BOOM SWING FAB STL
8 - - - - - - -
9 10 EA HHCS050130300Z8 CAPSCREW, HEX HEAD 1/2-13 X 3.00 - GR 8
10 10 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
11 1 EA 711732 GUARD, PROX SWITCH BOOM SWING FAB STL
0.275 X 15.50 I.D X 16.00
12 1 EA 712069 O RING 2-460 Rubber
O.D.

PAGE 5
PARTS MANUAL
YOKE ASSEMBLY

THIS PAGE INTENTIONALLY BLANK

PAGE 6
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

CAB HYDRAULIC INSTALLATION


712398
GROUP NAME PAGE NUMBER

CAB HYDRAULIC INSTALLATION (PART NO. 712398, REV. E)......................................... 2


FOOT PEDAL ASSEMBLY (PART NO. 714480, REV. A) .............................................. 5
ELECTRONIC FOOT PEDAL (PART NO. 013877, REV. C) ................................... 8
HAND PUMP VALVE ASSEMBLY (PART NO. 708991, REV. C) ................................. 11
HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 712536, REV. A) ........................... 13

PAGE 1
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

SECTION A-A

See Sheet 2 for


SECTION C-C and
SECTION D-D

SECTION B-B
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

SECTION C-C
From Sheet 1

SECTION D-D
From Sheet 1

FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


ASSY, FOOT PEDALS
[See FOOT PEDAL ASSEMBLY (PART
1 1 EA 714480 NO. 714480) for repair parts.] - COML
ASSY, VALVE, HAND PUMP
[See HAND PUMP VALVE ASSEMBLY
2 1 EA 708991 (PART NO. 708991) for repair parts.] - COML
VALVE, CONTROL JOYSTICK

Repair Items:
Boot Cover - 403502
3 2 EA 400293 Seal Kit - 36703 W/O HANDLE COML
4 5 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 GR 8
5 7 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
6 2 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
7 12 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
8 11 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" MIL CARB
9 8 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
10 16 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" MIL CARB
11 8 EA LNUT02520XXXXSS NUT,HEX SLFLKG 1/4"-20 SST
12 12 EA 700592 FTG,CONNECTOR 0606JMOMSTRXXST STL
13 1 EA 404867 WELD, HANDLE MOUNT - FAB STL
14 - - - - - -
15 - - - - - -
16 - - - - - -
17 - - - - - -
18 - - - - - -
19 - - - - - -
ASSY, BULKHEAD, HYD/HVAC [See
20 1 EA 712536 HYD/HVAC BULKHEAD ASSEMBLY - VARIOUS
(PART NO. 712536) for repair parts.]
21 1 EA 712528 LABEL,BULKHEAD,LOWER,SPANISH 0.06 X 6.75 X 16.54 ASTM A36
0.1196 (11 GA) X 5.88 X ASTM A
22 2 EA 712522 PLATE, BULKHEAD, SEAT
7.25 1011
23 8 EA 700685 FTG, 90° EL, BULKHEAD 0606JMJMB90XXST STL
24 2 EA 701722 FTG,TEE 0404PFPFTEEXXST STL
25 2 EA 700273 FTG,CONNENCTOR, STR 0604JMPMSTRXXST STL
26 4 EA 701750 FTG, UNION, BULKHEAD, 1/4"-3/8” 0604JMPMBSTXXST STL
27 1 EA 404859 HEX, PUMP, HANDLE - FAB STL
28 - - - - - -
29 2 FT 603500 SLEEVE, HOSE (NOT SHOWN) COML

PAGE 4
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR FOOT PEDAL ASSEMBLY (PART NO. 714480) (SHEET 1 OF 2).

PAGE 5
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR FOOT PEDAL ASSEMBLY (PART NO. 714480)(SHEET 2 OF 2).

PAGE 6
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR FOOT PEDAL ASSEMBLY (PART NO. 714480).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712400 WELD,BRAKE PEDAL SUPPORT - FAB STL
BRAKE VALVE, REVERSE
2 1 EA 714233 - COML
MODULATING
FOOT PEDAL, ELECTRONIC [See
3 1 EA 013877 ELECTRONIC FOOT PEDAL (PART - COML
NO. 013877) for repair parts.]
4 1 EA 402371 WELD, FOOT REST - FAB STL
5 2 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
6 2 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 - GR 8
7 3 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
8 3 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
9 4 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16" - MIL CARB
10 4 EA HHCS031180075Z8 CAPSCREW, HEX HEAD 5/16-18 x 0.75 - GR 8
0608JMOMSTRXXS
11 2 EA 700239 FTG, STR - STL
T
12 2 EA 700238 FTG,ELBOW,SWIVEL,NUT 0606JMJS90EXXST - STL
13 1 EA 700080 FTG,ELBOW 0608JMOM90EXXST - STL

The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 712398).

PAGE 7
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR ELECTRONIC FOOT PEDAL (PART NO. 013877) (SHEET 1 OF 2).

PAGE 8
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

11 12 14 10 11

10 12 11 13 14 10

FIGURE FOR ELECTRONIC FOOT PEDAL (PART NO. 013877).

PAGE 9
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR ELECTRONIC FOOT PEDAL (PART NO. 013877).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


1 1 EA 132354 INTERNAL SENSOR
2 2 EA 132252 SCREW
3 1 EA 132099 ROLLER SHAFT
4 1 EA 131428 45° BASEPLATE
5 1 EA 131386 TREADLE COVER
6 1 EA 132098 ROLLER
INTERNAL SENSOR
7 1 EA 131165 HARNESS
8 2 EA 130996 WIRE CLAMP
9 2 EA 130446 SCREW
10 1 EA 132100 TREADLE PIN
11 NOT IDENTIFIED
12 NOT IDENTIFIED
13 NOT IDENTIFIED
14 NOT IDENTIFIED
INCLUDES ITEMS 1, 2,
132034 SENSOR KIT 7 AND 9.
INCLUDES ITEMS 3
131139 ROLLER KIT AND 6
INCLUDES ITEMS 10,
130553 TREADLE PIN KIT 11, 12, 13 AND 14

Next Higher Assembly is FOOT PEDAL ASSEMBLY (PART NO. 714480).

PAGE 10
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR HAND PUMP VALVE ASSEMBLY (PART NO. 708991)

PAGE 11
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR HAND PUMP VALVE ASSEMBLY (PART NO. 708991)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 708881 PUMP, MANUAL HYDRAULIC - - COML
2 1 EA 700237 FTG, CONNECTOR, MALE 0606JMPMSTRXXST - STL
3 1 EA 701243 FTG, TEE, SWIVEL, NUT, BRANCH 0606JMJSTEBXXST - STL
4 1 EA 700387 FTG, ELBOW 0606JMPM90EXXST - STL
5 1 EA 700234 FTG, CAP 06XXJFXXCAPXXST - STL
6 - - - NOT USED - - -

The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 712398).

PAGE 12
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

NOTES:

1. ATTACH WEATHERSTRIP ON THE BOTTOM


ALONG THE PERIMETER OF THE BULKHEAD.

2. AFTER INSTALLATION OF FITTINGS AS


SHOWN, OPEN FITTING CONNECTING ENDS
SHALL BE PLUGGED TO PREVENT
CONTAMINATION OF THE HYDRAULIC
COMPONENTS.

FIGURE FOR HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 712536).

PAGE 13
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 712536).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


1 1 EA 712498 PLATE, MOUNT, BULKHEAD 0.19 X 8.75 X 21.84 ASTM A36
Acrylic
2 1 EA 712527 LABEL, BULKHEAD, UPPER, SPANISH 0.063 X 8.75 X 21.84 (Medium-high
impact)
3 3 EA 701232 FTG, UNION 0606JMJMBSTXXST STL
4 2 EA 400510 FTG, BLKHD, HVAC 08MO-08MO STL
5 1 EA 400511 FTG, BLKHD, HVAC 06MO-06MO STL
6 1 EA 400512 FTG, BLKHD, HVAC 10MO-10MO STL
7 12 EA 712221 FTG, BULKHEAD, SWIVEL SS4MJB6XMJ6 COML
8 4 EA 400514 FTG, HOSE FOR 5/8 ID HOSE COML
9 3.5 FT 8058 WEATHERSTRIP 0.125 X 0.50 COML

The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 712398).

PAGE 14
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

ENGINE END HYDRAULIC INSTALLATION


714486
GROUP NAME PAGE NUMBER

ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486, REV. A) ........................ 3


RETURN MANIFOLD INSTALLATION (PART NO. 713238, REV. A) ....................... 13
RETURN MANIFOLD ASSEMBLY (PART NO. 711333, REV. A)................... 16
ACCUMULATOR INSTALLATION (PART NO. 710672, REV. A) .............................. 18
PUMP ASSEMBLY (PART NO. 713241, REV. A) .......................................................... 20
PUMP ASSEMBLY (PART NO. 713242, REV. A) .......................................................... 22
TEST BULKHEAD INSTALLATION (PART NO. 714488, REV. A) ............................ 24
MAIN CONTROL VALVE INSTALLATION (PART NO. 714485, REV. A) ................ 27
VALVE BANK ASSEMBLY INSTALLATION
(PART NO. 714484, REV. A) ................................................................................ 29
MAIN CONTROL VALVE ASSEMBLY
(PART NO. 714483, REV. A) .................................................................... 39
MID INLET MANIFOLD ASSEMBLY
(PART NO. 714482, REV. A) ........................................................ 48
BOOM EXT REGEN MANIFOLD ASSEMBLY
(PART NO. 709825, REV. A) ........................................................ 51
PRESSURE FILTERS INSTALLATION (PART NO. 713239, REV. A) ........................ 53
BRAKE MANIFOLD INSTALLATION (PART NO. 712538, REV. A) ......................... 55
BRAKE MANIFOLD VALVE ASSEMBLY (PART NO. 712519, REV. D) ...... 57
BRAKE MANIFOLD (PART NO. 711274, REV. B)................................ 59

PAGE 1
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486) (SHEET 1 OF 4).

PAGE 3/PAGE 8 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

See Top View on Sheet 3

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486) (SHEET 2 OF 4).

PAGE 5/PAGE 8 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Top View
(From Sheet 2)

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 713235) (SHEET 3 OF 4).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 713235) (SHEET 4 OF 4).

PAGE 9/PAGE 8 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 713238 INST, RETURN MANIFOLD [See ENGINE END -
RETURN MANIFOLD
INSTALLATION (PART NO. 713238)
for repair parts.]
2 1 EA 710672 INST, ACCUMULATOR [See - - -
ACCUMULATOR INSTALLATION
(PART NO. 710672) for repair parts.]
3 1 EA 713241 PUMP ASSY [See PUMP PUMP A COML
ASSEMBLY (PART NO. 713241) for
repair parts.]
4 1 EA 713242 PUMP ASSY [See PUMP PUMP A COML
ASSEMBLY (PART NO. 713242) for
repair parts.]
5 1 EA 714488 INST, TEST BULKHEAD [See TEST - STL
BULKHEAD INSTALLATION (PART
NO. 714488) for repair parts.]
6 1 EA 714485 INST, MAIN CONTROL VALVE [See CMX100 W/ MID INLET
MAIN CONTROL VALVE
INSTALLATION (PART NO. 714485)
for repair parts.]
7 1 EA 713239 INST, PRESSURE FILTERS [See ENG END HYD -
PRESSURE FILTERS
INSTALLATION (PART NO. 713239)
for repair parts.]
8 1 EA 712538 INST, BRAKE MANIFOLD [See SAHR BRAKES, REVERSE -
BRAKE MANIFOLD INSTALLATION MODULATED
(PART NO. 712538) for repair parts.]
9 2 EA 700154 FTG, ADAPTER, 90 SAE 32, CODE 61, HOSE - STL
BARB
10 1 EA 711351 TUBE, RETURN FILTER TO Ø2-1/4" OD X #32 CODE 61
COOLER ENDS
11 1 EA 711353 TUBE, RETURN COOLER BYPASS Ø2-1/4 OD X #32 CODE 61 SAE J525
FLANGE DOM
WELDED
12 1 EA 711299 BLOCK, JCT TEE - Ø2" CODE 61 -32FLG-32FLG-32FLG STL
13 6 EA 711302 CLAMP, TUBE , SINGLE, Ø2.00" DIN 3015, PART 2, HEAVY COML
SERIES
14 6 EA 711303 COVER PLATE DIN GROUP 4 0.39 T X 4.53 W X 1.77 LG STL
15 12 EA 711326 RAIL NUT, 7/16-14UNC DIN SIZE 4 STL
16 12 EA HHCS044140450Z8 CAPSCR, HEX HEAD GR.8 7/16-14UNC X 7.00 ASTM A36
17 3 EA 701015 FTG, FLANGE, STRAIGHT 32 HOSE BARB-32 CODE STL
61
18 4 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 STL
19 1 EA 711352 TUBE, RETURN TO RESERVOIR Ø2-1/4 OD X #32 CODE 61 SAE J525
FLANGE DOM
WELDED

- (CONTINUED ON NEXT PAGE) -

PAGE 11
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


20 6 EA UV602657 HOSE CLAMP T-BOLT BAND RANGE COML
2.37" TO
2.68"
21 1 EA 713229 TUBE, RETURN COOLER BYPASS Ø2-1/4 OD X #32 CODE SAE J525 DOM
61 WELDED
FLANGE

PAGE 12
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

B See Detail A, this Sheet

See Section B on Sheet 2

Detail A
(From this Sheet, Above)

FIGURE FOR RETURN MANIFOLD INSTALLATION (PART NO. 713238) (SHEET 1 OF 2).

PAGE 13
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Section B
(From Sheet 1)

FIGURE FOR RETURN MANIFOLD INSTALLATION (PART NO. 713238) (SHEET 2 OF 2).

PAGE 14
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR RETURN MANIFOLD INSTALLATION (PART NO. 713238).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 703175 FTG, PLUG, HEXHD 32XXOMXXPLGHXST - STL
2 1 EA 401148 NOM, Ø2.25 ID X Ø1/8 ORING, AS-228BN90 - Rubber
3 6 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2"-13 - GR 8
4 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
5 4 EA HHCS050130600Z8 CAPSCREW, HEX HD 1/2-13 X 6.00 - GR8
6 8 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
7 3 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 - STL
32 HOSE BARB -32
8 2 EA 701270 COUPLING,CODE 61,45 DEG. - STL
FLANGE
9 1 EA 404261 SWITCH, TEMP SPST 180 RISING - COML
ASSY, RETURN MANIFOLD [See
10 1 EA 711333 RETURN MANIFOLD ASSEMBLY COOLER BYPASS - -
(PART NO. 711333) for repair parts.]
BRACKET, MOUNT,
11 1 EA 401323 0.25 X 8.86 X 8.58 - ASTM A36
MANIFOLD
RANGE
12 3 EA UV602657 HOSE CLAMP T-BOLT BAND 2.37" TO COML
2.68"
32 HOSE BARB-32
13 1 EA 701015 FTG, FLANGE, STRAIGHT - STL
CODE 61

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).

PAGE 15
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

TORQUE TO 44 FT-LBS 2

12 mm ALLEN
2
TORQUE TO 44 FT-LBS
BYPASS MANUAL
OVERRIDE TURN ALL THE
10 mm HEX
WAY IN TO STOP FROM
BYPASSING THE COOLER.
TO BYPASS THE SCREW 3 mm ALLEN
MUST BE 19/32” OUT
(15mm).

FIGURE FOR RETURN MANIFOLD ASSEMBLY (PART NO. 711333).

PAGE 16
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR RETURN MANIFOLD ASSEMBLY (PART NO. 711333).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


6061-T6
1 1 EA 711291 MANIFOLD, HYDRAULIC 4.00 x 4.00 x 11.00
(SS)
VALVE, CARTRIDGE,
THERMAL BYPASS / RELIEF
2 2 EA 711334 122°F (50°C), 58 PSI (4 BAR) STL
Spare Parts:

O-RING # 711870

The Next Higher Assembly is RETURN MANIFOLD INSTALLATION (PART NO. 713238).

PAGE 17
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

See Detail A, this Sheet

B B

See Section B, This Sheet

Detail A
(From this Sheet, Above)

Section B
(From this Sheet, Above)
FIGURE FOR ACCUMULATOR INSTALLATION (PART NO. 710672).

PAGE 18
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR ACCUMULATOR INSTALLATION (PART NO. 710672).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


ACCUMULATOR, 2 LITER PRECHARGE TO 135
1 1 EA 708884 STL
(1/2GAL) BAR (1958PSI)
2 1 EA 403158 - - ASTM A36
3 1 EA 700224 FTG, STR 0808JMOMSTRXXST STL
4 4 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16" MIL CARB
5 2 EA LNUT03118XXXXZ8 NUT, SLFLKG 5/16"-18 GR 8
6 2 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 GR 8

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).

PAGE 19
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR PUMP ASSEMBLY (PART NO. 713241).

PAGE 20
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR PUMP ASSEMBLY (PART NO. 713241).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 709898 PUMP, PISTON 3.80 CIR, CW, -
SAE C
CONTROL COMPENSATOR: 713097
COLD START VALVE: 711013
2 1 EA 700154 FTG, ADAPTER, 90 SAE 32, CODE 61, -
HOSE BARB
3 1 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 -
4 1 EA 700762 FTG, CONNECTOR, STR THRD 0404JMOMSTRXX -
ST
5 1 EA 713233 VALVE, CHECK - -
6 2 EA HSLW038XXXXXXST WASHER, SLFLKG 3/8" -
7 2 EA HHCS038160425Z8 CAPSCREW, HEX HD 3/8-16 X 4.25 -
8 2 EA HHCS038160350Z8 CAPSCREW, HEX HEAD 3/8-16 X 3.50 -
9 1 EA 700757 KIT, #16 CODE 61 FLANGE - -

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).

PAGE 21
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR PUMP ASSEMBLY (PART NO. 713242).

PAGE 22
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR PUMP ASSEMBLY (PART NO. 713242).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 709899 PUMP, PISTON 3.80 CIR, CW, SAE C STL

CONTROL COMPENSATOR: 713097


2 1 EA 700154 FTG, ADAPTER, 90 SAE 32, CODE 61, STL
HOSE BARB
3 1 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 STL
4 1 EA 700762 FTG,CONNECTOR,STR THRD 0404JMOMSTRXXST STL
5 1 EA 713233 VALVE, CHECK - AL
6 2 EA HSLW038XXXXXXST WASHER, SLFLKG 3/8" ST
7 2 EA HHCS038160425Z8 CAPSCREW, HEX HD 3/8-16 X 4.25 GR 8
8 2 EA HHCS038160350Z8 CAPSCREW, HEX HEAD 3/8-16 X 3.50 GR 8
9 1 EA 700757 KIT, #16 CODE 61 FLANGE - -

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).

PAGE 23
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR TEST BULKHEAD INSTALLATION (PART NO. 714488) (SHEET 1 OF 2).

PAGE 24
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR TEST BULKHEAD INSTALLATION (PART NO. 714488) (SHEET 2 OF 2).

PAGE 25
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR TEST BULKHEAD INSTALLATION (PART NO. 714488).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 8 EA 400783 FITTING, BULKHEAD, TEST - COML
PORT
2 1 EA 714487 PLATE, LABEL, TEST 20 GA. X 6.00 X 10.00 ASTM A240 Type
FITTINGS 304 HR Annealed
3 1 EA 400799 SHEET, MOUNTING TEST 11 GA. X 6.00 X 10.00 ASTM A569
FITTINGS
4 8 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4 MIL CARB
5 2 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 GR 8
6 2 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
7 4 EA HNUT02520XXXXZ8 NUT, HEX ¼-20 GR 8
8 2 EA 0602119-0134 PLUG ELECTRICAL, PANEL COML

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).

PAGE 26
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MAIN CONTROL VALVE INSTALLATION (PART NO. 714485).

PAGE 27
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR MAIN CONTROL VALVE INSTALLATION (PART NO. 714485).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL


1 1 EA 714484 INST, VALVE BANK ASSY [See - - COML
VALVE BANK ASSEMBLY
INSTALLATION (PART NO. 714484)
for repair parts.]
2 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
3 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).

PAGE 28
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 1 OF 4).

PAGE 29/PAGE 30 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 2 OF 4).

PAGE 31/PAGE 30 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 3 OF 4).

PAGE 33/PAGE 30 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 4 OF 4).

PAGE 35/PAGE 30 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL


1 1 EA 714483 ASSY, MAIN CONTROL VALVE [See CMX100 W/ MID INLET STL
MAIN CONTROL VALVE ASSEMBLY
(PART NO. 714483) for repair parts.
2 1 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 STL
3 1 EA 402145 VALVE, CHECK, INLINE 3/4 NPT FEMALE AL
4 1 EA 0602115-0037 CONNECTOR, DIN 43650 W/24V COML
5 1 EA 709038 SWITCH, PRESSURE 80 PSI RISING - COML
6 3 EA 700761 FTG, CONNECTOR, STR, THRD 1616JMOMSTRXXST - STL
7 9 EA 700190 FTG, 90° ELBOW 0606JMOM90EXXST - STL
8 9 EA 700350 FTG, CONNECTOR, STR, THRD 0812JMOMSTRXXST - STL
9 1 EA 700225 FTG, CONNECTOR 1212JMOMSTRXXST - STL
10 1 EA 701270 COUPLING, CODE 61, 45 DEG. 32 HOSE BARB -32 FLANGE STL
11 1 EA 710702 FTG, CONECTOR, STR THRD 1216PMOMSTRXXST STL
12 1 EA 700606 FTG, PLG HEX HEAD 12XXPMXXPLGHXST PLAIN
CARBON
STEEL
13 1 EA 700224 FTG, STR 0808JMOMSTRXXST - STL
14 1 EA 701013 FTG, ELBOW, STR, THRD 0404JMOM90EXXST - STL
15 1 EA 701214 FTG, TEE, STR, THRD, RUN 0606JMOMTERXXST - STL
16 3 EA 700300 FTG, 90° ELBOW 1212JMOM90EXXST - STL
17 1 EA 701269 FTG, CONNECTOR, STR, THD 0816JMOMSTRXXST STL
18 22 EA 700592 FTG, CONNECTOR 0606JMOMSTRXXST - STL
19 2 EA 711306 TUBE ASSY, BOOM SWING PILOT TUBE ASSY, BOOM SWING STL
PILOT
20 1 EA 711307 TUBE ASSY, BOOM EXTEND PILOT - STL
REGEN
21 2 EA 711308 TUBE ASSY, TOOL ROTATE TUBE ASSY, TOOL ROTATE STL
22 1 EA 711309 TUBE ASSY, CASE DRAIN TUBE ASSY, CASE DRAIN STL
23 1 EA 711311 TUBE ASSY, BOOM EXTEND PILOT A SIDE STL
24 1 EA 711313 TUBE ASSY, STEER A SIDE TUBE ASSY, STEER A SIDE STL
25 1 EA 711314 TUBE ASSY, STEER B SIDE TUBE ASSY, STEER B SIDE STL
26 1 EA 711320 TUBE ASSY, BOOM EXTEND PILOT B SIDE STL
27 3 EA 701225 FTG, PLUG, HOLLOW HEX 06XXOMXXPLGHHST - STL
28 3 EA 603738 PLUG, HEXSOCH 08XXOMXXPLGHHST - STL
29 1 EA 701128 FTG, ELBOW 1212PFPM90EXXST - STL
30 2 EA 700235 FTG, CONNECTOR, LONG, STR, 1212JMOMSTRLGST STL
THR
31 1 EA UV602657 HOSE CLAMP T-BOLT BAND RANGE COML
2.37" TO
2.68"
32 1 EA 700220 FTG, ELBOW, 45 1212JMJS45EXXST STL
33 1 EA 700614 FTG, ELBOW, SWIVEL, NUT 0404JMJS90EXXST - STL

-CONTINUED ON NEXT PAGE-

PAGE 37
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) - CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL


34 2 EA 700680 FTG, ELBOW, LONG 0606JMOM90EXLST - STL
35 3 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST - STL
36 1 EA 402100 SWITCH, PRESSURE, 1500 PSI - - COML

The Next Higher Assembly is MAIN CONTROL VALVE INSTALLATION (PART NO. 714485).

PAGE 38
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 1 OF 4).

PAGE 39/PAGE 40 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 2 OF 4).

PAGE 41/PAGE 42 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Continued
on Sheet 4.

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 3 OF 4).

PAGE 43/PAGE 44 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Continued
on Sheet 3.

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 4 OF 4).

PAGE 45/PAGE 46 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 711218 INLET COVER CMX100 VALVE STL
2 1 EA 711217 VALVE SECTION, BOOM EXTEND CMX100 SECTION STL
3 1 EA 710909 VALVE SECTION - STEER CMX100 SECTION STL
4 1 EA 711216 VALVE SECTION, TOOL CMX100 SECTION STL
5 1 EA 714482 ASSY, MANIFOLD, MID INLET [See MAIN CONTROL VALVE COML
MID INLET MANIFOLD ASSEMBLY
(PART NO. 714482) for repair parts.
6 1 EA 711766 VALVE SECTION, BOOM LIFT CMX100 SECTION STL
7 1 EA 711767 VALVE SECTION - BOOM SWING CMX100 SECTION STL
8 1 EA 711899 VALVE SECTION, TOOL ROTATE CMX100 SECTION STL
9 1 EA 709480 END COVER CMX100 VALVE STL
10 1 EA 709825 MANIFOLD ASSY [See BOOM EXT BOOM EXT REGEN AL
REGEN MANIFOLD ASSEMBLY
(PART NO. 709825) for repair parts.]
11 9 EA 711210 KIT, FACE SEAL O-RINGS CMX100 VALVE RUBBER
SECTIONS
12 2 EA 711223 O-RING, Ø3/32 X Ø5/8 I.D. 70 D AS-114BN70 Rubber
13 8 EA SHCS031180325ST CAPSCREW, SOC HD 5/16-18 X 3.25 STL
14 1 EA 711784 PLATE, ORIFICE, CMX100 0.31 X 4.56 X 5.38 ASTM A572
Grade 50
15 1 EA 06 460 021 PLUG, 1/16 NPT .125 ORIFICE STL
16 3 EA TROD038160800G8 THREADED ROD, ASTM A354 BD 3/8-16UNC-2A X 8.00" ASTM A354
LG. BD
17 3 EA TROD038160850G8 THREADED ROD, ASTM A354 BD 3/8-16UNC-2A X 8.50" ASTM A354
LG. BD
18 6 EA HNUT03816XXXXZ8 NUT, HEX 3/8/2016 GR 8

The Next Higher Assembly is VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484).

PAGE 47
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482) (SHEET 1 OF 2).

PAGE 48
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

TORQUE TO 350-
375 FT-LBS

TORQUE TO 350-
375 FT-LBS

FIGURE FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482) (SHEET 2 OF 2).

PAGE 49
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 711202 MANIFOLD, MID INLET MAIN CONTROL VALVE ALUM
2 2 EA 710849 VALVE, CARTRIDGE 2-POS, 3-WAY, SEAL KIT # 90 610 STL
SOLENOID OPERATED 025 CART,
711227 COIL
3 2 EA 90 459 020 COIL 24 VDC, W/ ISO/DIN -
43650
4 2 EA 713313 CAVITY PLUG - PORTS OPEN CAVITIES T-18 & T-34A SEAL KIT # 51408 STL
5 4 EA 709222 COIL, 24VDC DIN 43650 CONNECTOR ASTM
A36
6 4 EA 709213 CARTRIDGE VALVE, SOL, SPOOL 4-WAY, 2-POSITION SEAL KIT # 709214 COML
7 1 EA 711207 CARTRIDGE VALVE, SHUTTLE 1.25 GPM, 500 PSI, SEAL KIT # 51624 COML
8 5 EA 603548 FITTING, PLUG, HOLLOW, HEX 04XXOMXXPLGHHST STL
9 2 EA 701225 FTG, PLUG, HOLLOW HEX 06XXOMXXPLGHHST - STL
10 9 EA 708743 PLUG, HOLLOW HEX #2 SAE ORB 02XXOMXXPLGHHST STL

The Next Higher Assembly is MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483).

PAGE 50
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).

PAGE 51
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 711219 MANIFOLD BLOCK EXTEND REGEN STL
2 1 EA 711220 CARTRIDGE VALVE, 2-POS, 3-WAY PILOT OPP, 40 GPM, SEAL KIT # 711226 ASTM
4000 PSI A36
3 1 EA 711221 CARTRIDGE VALVE, SEQUENCE 100-600 PSI, 250 SET SEAL KIT # 35008 STL
4 1 EA 711222 CARTRIDGE VALVE, SOLENOID 3-WAY, 2-POS SEAL KIT # 711225 STL
5 1 EA 709222 COIL, 24VDC DIN 43650 CONNECTOR ASTM
A36
6 1 EA 701225 FTG, PLUG, HOLLOW HEX 06XXOMXXPLGHHST - STL

The Next Higher Assembly is MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483).

PAGE 52
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PRESSURE FILTERS INSTALLATION (PART NO. 713239).

PAGE 53
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR PRESSURE FILTERS INSTALLATION (PART NO. 713239).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 50 072 057 FILTER, PRESSURE W/ELECTRIC PSI - COML
SWITCH
FILTER ELEMENT: 90
470 048
2 1 EA 703440 FTG, 90 DEG ELBOW 1624JMOM90EXXST - STL
3 4 EA HHCS050130375Z8 CAPSCREW, HEX 1/2-13 X 3.75 - GR 8
HEAD
4 8 EA PWNA050XXXXXXMC WASHER,TYPE A 1/2" - MIL CARB
NARROW
5 4 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2"-13 - GR 8
6 1 EA 90 473 001 CARTRIDGE, DIRT - - COML
ALARM
7 1 EA 702527 FTG, STRAIGHT 16 JICM TO 24 ORB 1624JMOMSTRXXST ST
8 1 EA 701246 45 DEG ELBOW 1616JMJS45EXXST COML

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).

PAGE 54
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD INSTALLATION (PART NO. 712538).

PAGE 55
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BRAKE MANIFOLD INSTALLATION (PART NO. 712538).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL


ASSY, BRAKE MANIFOLD
1 1 EA 712519 [See BRAKE MANIFOLD ASSEMBLY SV11 - -
(PART NO. 712519) for repair parts.]
2 5 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16" - MIL CARB
3 5 EA HHCS031180125Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.25 - GR 8

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).

PAGE 56
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

14

FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519).

PAGE 57
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


BRAKE MANIFOLD
1 1 EA 711274 [See BRAKE MANIFOLD (PART NO. SV11 - -
711274) for repair parts.]
2 1 EA 708887 SWITCH, PRESSURE 1900 PSI FALL - COML
3 1 EA 403159 SWITCH, PRESSURE 1000 PSI - COML
4 13 EA 700592 FTG, CONNECTOR 0606JMOMSTRXXST - STL
5 5 EA 700190 FTG, 90° ELBOW 0606JMOM90EXXST - STL
6 1 EA 700761 FTG, CONNECTOR, STR, THRD 1616JMOMSTRXXST - STL
7 1 EA 700224 FTG, STR 0808JMOMSTRXXST - STL
8 3 EA 701225 FTG, PLUG, HOLLOW HEX 06XXOMXXPLGHHST - STL
9 1 EA 712500 TRANSDUCER, PRESSURE 0-6000 PSI - COML
Plain
10 1 EA 705808 FTG, ADAPTER 0404PFOMSTRXXST - Carbon
Steel
11 1 EA 701603 FTG, ELBOW, 90 DEG, ADAPTER 6-1/4 AOEG-S - STL
12 1 EA 712736 FTG, STR 0606OMOFSTRXXST - STL
FTG, -4 ORING M X -4 ORING F 90
13 1 EA 710944 0404OMOF90EXXST - STL
DEG
14 1 EA 713048 SWITCH, PRESSURE 1800 PSI FALL - COML

The Next Higher Assembly is BRAKE MANIFOLD INSTALLATION (PART NO. 712538).

PAGE 58
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD (PART NO. 711274) (SHEET 1 OF 4).

PAGE 59
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD (PART NO. 711274) (SHEET 2 OF 4).

PAGE 60
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD (PART NO. 711274) (SHEET 3 OF 4).

PAGE 61
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD (PART NO. 711274) (SHEET 4 OF 4).

PAGE 62
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BRAKE MANIFOLD (PART NO. 711274).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 711277 MANIFOLD, BRAKE - - COML
CARTRIDGE, SOLENOID, 2 N.O.; INCLUDES COIL
2 2 EA 50 109 097 SEAL KIT # 90 610 024 COML
POS/2 WAY 90 459 020;
FIXED ORIFICE,
VALVE, CARTRIDGE, FLOW
3 1 EA 711275 PRESSURE SEAL KIT # 51624 COML
CONTROL, 0.10 GPM
COMPENSATED
4 1 EA 11406 CARTRIDGE VALVE, CHECK NOSE TO SIDE SEAL KIT # 51228 -
SEAL KIT # 50 109
5 1 EA 712272 VALVE, SHUTTLE 2.5 GPM, 5000 PSI STL
184-01
VALVE, CARTRIDGE, PUMP SEAL KIT # 50 109
6 1 EA 711273 46 IN3/MIN, 5000 PSI STL
UNLOADING 184-01
WAY POPPET,
VALVE, CARTRIDGE, 2-POS 2-
7 1 EA 711276 SOLENOID, MAN SEAL KIT # 90 610 024 STL
WAY
OVERIDE
SEAL KIT # 50 109
8 2 EA 709221 VALVE, PRESSURE REDUCING SUN PRDB-LBN COML
184-01
2-POS, 3-WAY,
SEAL KIT # 90 610 025
9 3 EA 710849 VALVE, CARTRIDGE SOLENOID STL
CART, 711227 COIL
OPERATED
24 VDC, W/ ISO/DIN
10 4 EA 90 459 020 COIL -
43650
11 2 EA 711254 CARTRIDGE VALVE, CHECK 5 GPM, 5000 PSI SEAL KIT # 711255 STL
12 3 EA 01 460 010 FTG, PLUG, ORFICE 1/16" NPT X Ø.062" STL
13 4 EA 711486 FTG, PLUG, HOLLOW HEX 05XXOMXXPLGHHST - STL

The Next Higher Assembly is BRAKE MANIFOLD ASSEMBLY (PART NO. 712519).

PAGE 63
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 64
PARTS MANUAL
CAB HOSE KIT

CAB HOSE KIT


712745
GROUP NUMBER / NAME PAGE NUMBER

CAB HOSE KIT (PART NO. 712745, REV. B) ............................................................................................... 3

PAGE 1
PARTS MANUAL
CAB HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
CAB HOSE KIT

FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 1 OF 2).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
CAB HOSE KIT

FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 2 OF 2).

PAGE 5
PARTS MANUAL
CAB HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 6
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

SAHR AXLE BRAKES HOSE KIT


712746
GROUP NUMBER / NAME PAGE NUMBER

SAHR AXLE BRAKES HOSE KIT (PART NO. 712746, REV. D) .................................... 2

PAGE 1
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 1 OF 6).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 2 OF 6)

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 3 OF 6)

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 4 OF 6)

PAGE 9/PAGE 10 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 5 OF 6)

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 6 OF 6)

PAGE 13
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 14
PARTS MANUAL
BOOM HOSE KIT

BOOM HOSE KIT


710519
GROUP NAME PAGE NUMBER

BOOM HOSE KIT (PART NO. 710519, REV. C) ........................................................................ 3

PAGE 1
PARTS MANUAL
BOOM HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
BOOM HOSE KIT

FIGURE FOR BOOM HOSE KIT (PART NO. 710519) (SHEET 1 OF 2).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
BOOM HOSE KIT

FIGURE FOR BOOM HOSE KIT (PART NO. 710519) (SHEET 2 OF 2).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

ELECTRICAL INSTALLATION
712427
GROUP NUMBER / NAME PAGE NUMBER

ELECTRICAL INSTALLATION (PART NO. 712427, REV. B) ....................................... 2


CAB ELECTRICAL ASSEMBLY (PART NO. 712428, REV. E) ................................ 6
DASH ENCLOSURE ASSEMBLY (PART NO. 712457, REV. J) ......................... 9
CONTROL CONSOLE ENCLOSURE (PART NO. 712418, REV. B) ............. 21
LEFT HAND CONTROL HANDLE (PART NO. 404754, REV. B) ...................... 24
RIGHT HAND CONTROL HANDLE (PART NO. 403050, REV. C) ................... 26
ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453, REV. D) ........ 28
JUNCTION BOX #2 ASSEMBLY (PART NO. 712433, REV. D) ......................... 33
JUNCTION BOX #3 ASSEMBLY (PART NO. 712627, REV. D) ......................... 38
JUNCTION BOX #1 ASSEMBLY (PART NO. 710661, REV. G) ......................... 43
ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182, REV. B) ................... 48
JUNCTION BOX #5 ASSEMBLY (PART NO. 712454, REV. E) ......................... 51
BOOM END ELECTRICAL INSTALLATION (PART NO. 711975, REV. B) ........... 56
JUNCTION BOX #4 ASSEMBLY (PART NO. 710760, REV. H) ......................... 58
JUNCTION BOX #6 ASSEMBLY (PART NO. 712789, REV. D) ......................... 63
WIRE LIST (PART NO. 712430, REV. H) .................................................................... 67
MISCELLANEOUS CABLING (PART NO. 712597, REV. B) ................................... 78

PAGE 1
PARTS MANUAL
ELECTRICAL INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ELECTRICAL INSTALLATION (PART NO. 712427).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
ASSY, CAB, ELECTRICAL
[See CAB ELECTRICAL
ASSEMBLY (PART NO. 712428)
1 1 EA 712428 for repair parts.] - - -
INST, ENGINE END, ELECT.
[See ENGINE END ELECTRICAL
INSTALLATION (PART NO.
2 1 EA 712453 712453) for repair parts.] - - -
INST, BOOM END, ELECT.
[See BOOM END ELECTRICAL
INSTALLATION (PART NO.
3 1 EA 711975 711975) for repair parts.] - - -
4 150 EA 401229 TIE, CABLE 0.270 X 18.00 - COML
5 100 EA 401228 TIE, CABLE 0.270 X 13.00 - COML
6 100 EA 36317 TIE, CABLE 0.184 X 7.31 - COML
7 50 EA 45442 KIT, MOUNT, EPOXY PANDUIT, CABLE TIE - COML
8 100 FT 46954 SPIRAL WRAP 0.50 - COML
9 2 EA 34760 NEOPRENE 0.12 X 36.00 X 51.00 - COML
10 1 EA AC46 VARNISH 20 OZ SPRAY - COML
WIRE LIST
[See WIRE LIST (PART NO
11 1 EA 712430 712430) for repair parts.] SV11 - -
CABLING, MISC
[See MISC CABLING (PART NO.
12 1 EA 712597 712597) for repair parts.] - - -

PAGE 5
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 712428) (SHEET 1 OF 2).

PAGE 6
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 712428) (SHEET 2 OF 2).

PAGE 7
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR CAB ELECTRICAL ASSEMBLY (PART NO. 712428).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


ASSY, ENCL [See DASH ENCLOSURE
ASSEMBLY (PART NO. 712457) for
1 1 EA 712457 repair parts.] CONTROL CONSOLE -
HANDLE, CONTROL [See LEFT HAND
CONTROL HANDLE (PART NO. 404754)
3 1 EA 404754 for repair parts.] LEFT HAND COML
HANDLE, CONTROL [See RIGHT HAND
CONTROL HANDLE (PART NO. 403050)
4 1 EA 403050 for repair parts.] RIGHT HAND COML
5 1 EA 400316 FAN, 6.00 DIA 24VDC COML
6 1 EA 400431 LAMP, DOME - COML
7 1 EA 400432 BULB 24 VDC COML
9 1 EA 400850 PLATE, MOUNT, FAN 0.25 X 6.25 X 14.50 ASTM A36
10 18 EA HHCS050130100Z8 FSR, HHCS 1/2-13UNC X 1.00 GR8
11 4 EA HHCS050130075Z8 FSR, HHCS 1/2-13 X 0.75 GR8
12 22 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A MILCARB
13 4 EA PHMS010240050ST FSR, PHMS #10-24UNC X 0.50 STL
14 6 EA PWRB010XXXXXXST FSR, PLAIN WASHER #10 REGULAR,TYPE B STL
15 1 EA 007671 ALARM, BACK-UP 24VDC COML
16 7 EA 400647 CONNECTOR, CORD 0.250 - 0.375 1/2 NPT COML
17 2 EA 45442 KIT, MOUNT, EPOXY BLACK COML
18 20 EA 36317 TIE, CABLE 0.184 X 7.31 COML
19 40 FT 46954 SPIRAL WRAP 0.50 DIA, BLACK COML
20 1 EA PHMS010240100ST FSR, PHMS #10-24UNC X 1.00 STL
21 1 EA HNUT01024XXXXST FSR, HNUT #10-24UNC STL
22 2 EA PHMS008320175ST FSR, PHMS #8-32UNC X 1.75 GR5
23 8 EA PHMS008320050ST FSR, PHMS #8-32UNC X 0.50 GR5
24 8 EA PWRB008XXXXXXST FSR, WASHER #8 REGULAR,TYPE B STL
25 1 EA 403871 CONVERTER 24VDC - 12VDC COML
26 1 EA 403949 PLATE, MOUNT 0.13 X 8.00 X 8.00 ASTM A569
27 4 EA HHCS031180075Z8 FSR, HHCS 5/16-18 UNC X 0.75 GR8
28 4 EA PWNA031XXXXXXMC FSR, PLAIN WASHER 5/16 NARROW, TYPE A MILCARB
29 4 EA 703183 STANDOFF, TUBE .5 OD X 3/4",.065 304
30 1 EA 0905794-0010 CONNECTOR, CORD 0.500-625, 3/4 NPT COML
31 4 EA 400649 CONNECTOR, CORD 0.750-.875, 1.00 NPT COML
32 3 EA 602656 CONNECTOR, CORD 0.875-.985, 1.00 NPT COML
33 6 EA 400763 LOCKNUT, SEALING 1/2 NPT COML
34 1 EA 400764 LOCKNUT, SEALING 3/4 NPT COML
35 7 EA 400765 LOCKNUT, SEALING 1.00 NPT COML
36 3 EA 0602119-0134 HOLE SEAL 1/2 NPT COML
37 3 EA 0602119-0178 HOLE SEAL 3/4 NPT COML
The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 8
PARTS MANUAL
ELECTRICAL INSTALLATION

116 3 5
4 3
6 97 72 6 2 x10 2

61

5
3
2

11

98 100

12 10 2
3
62

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 1 OF 8).

PAGE 9
PARTS MANUAL
ELECTRICAL INSTALLATION

106
95, 90, 76
103
71, 70
CONTROL COMES
WITH OPTION
712593
104
105 102
72
71, 70
7, 9, 8

69

101

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 2 OF 8).

PAGE 10
PARTS MANUAL
ELECTRICAL INSTALLATION

115
20 84
84
113 86
99 86
85 51 85

75 74 75 74 74 75 75 75 75 75 74 84 84 75 75
86 87 86 87 87 86 86 86 86 86 85 86 86 86 86
85 85 85 85 85 85 85 85 85 85 86 85 85 85 85
84 84 84 84 84 84 84 84 84 84 84 84 84

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 3 OF 8).

PAGE 11
PARTS MANUAL
ELECTRICAL INSTALLATION

SEE SHEET 8
FOR RELAY
PANEL
MOUNTING
DETAIL

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 4 OF 8).

PAGE 12
PARTS MANUAL
ELECTRICAL INSTALLATION

78, 82

78, 82
81, 77

78, 82

78, 82

81
77

81
77

81
77
81
89
81
77

91

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 5 OF 8).

PAGE 13
PARTS MANUAL
ELECTRICAL INSTALLATION

80, 83
79, 83
79
83 78, 82

79, 83
91 91
79, 83 82, 111
91
80, 83 82, 111
82, 111
112, 82
81, 77
89, 81
96, 81

77, 81

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 6 OF 8).

PAGE 14
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 7 OF 8).

PAGE 15
PARTS MANUAL
ELECTRICAL INSTALLATION

SEE NOTE 2 ON
SHEET 1

SEE NOTE 1 ON
SHEET 1

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 8 OF 8).

PAGE 16
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
ENCLOSURE [See
CONTROL CONSOLE
ENCLOSURE (PART NO
1 1 EA 712418 712418) for repair parts.] CONTROL CONSOLE - STL
2 13 EA 007476 INDICATOR, HOUSING - - COML
3 13 EA 007479 LAMP, INDICATOR T3 1/4, 28VDC - COML
4 9 EA 007477 LENS, HOUSING RED - COML
5 3 EA 007478 LENS, HOUSING YELLOW - COML
6 2 EA 007499 SWITCH, PUSHBUTTON MOMENTARY - COML
7 1 EA 400428 SWITCH, PUSH/PULL 3-POSITION - COML
8 1 EA 400987 CONTACT BLOCK NCLB CONTACTS - COML
9 1 EA 400986 CONTACTS, BLOCK N/O & N/C CONTACTS - COML
10 1 EA 007465 GAUGE, FUEL 24VDC - COML
11 1 EA 400398 SWITCH, IGNITION 3-POSITION - COML
12 1 EA 007469 GAUGE, TEMP, CONV 140-320F, 24VDC - COML
13 7 EA FHMS010320050SS FSR, FHMS #10-32UNF X 0.50 - SST
14 6 EA PHMS010320038SS FSR, PHMS #10-32UNF X 0.38 - SST
15 6 EA 400634 STANDOFF, THREADED #10-32UNF X 0.63 - SST
16 21 EA PWRB010XXXXXXSS FSR, PLAIN WASHER #10 NOM - SST
17 - - - NOT USED - - -
18 - - - NOT USED - - -
19 16 EA HSLW010XXXXXXSS FSR, LOCKWASHER #10 - SST
20 18 EA PWRB025XXXXXXSS FSR, PLAIN WASHER 1/4 REG,TYPE B - SST
21 1 EA 400629 PANEL, DIODE 0.125 X 3.75 X 10.00 - PHENOLIC
22 21 EA 007743 DIODE 400VDC, 1 AMP - COML
23 4 EA 400591 TERMINAL BLOCK 10 POSITION - COML
24 8 EA PHMS006320100SS FSR, PHMS #6-32UNC X 1.00 - SST
25 8 EA PWRB006XXXXXXSS FSR, PLAIN WASHER #6 NOM - SST
26 8 EA HNUT00632XXXXSS FSR, HNUT #6-32UNC - SST
27 8 EA UV603569 TERMINAL BLOCK 12 POSITION - COML
28 15 EA PHMS006320063SS FSR, PHMS #6-32UNC X 0.63 - SST
29 15 EA 007485 RELAY, SPDT 24VDC - COML
30 15 EA 007486 MOUNT, RELAY FOR 007485 RELAY - COML
31 58 EA 007487 SLEEVE, W/CATCH FOR, 007485 RELAY - COML
32 15 EA PHMS010240050SS FSR, PHMS #10-24UNC X 0.50 - SST
33 1 EA 007498 SOLENOID, RELAY 24VDC - COML
34 4 EA PHMS025200050SS FSR, PHMS 1/4-20UNC X 0.50 - SST
35 4 EA HSLW025XXXXXXSS FSR, LOCK WASHER 1/4 NOM - SST
24VDC, DPDT, DUEL
36 1 EA 007482 RELAY, LATCHING COIL - COML
37 1 EA 007483 SOCKET, RELAY FOR 007482, RELAY - COML
38 1.5 FT 401304 CABLE, VINYL COATED 3/32 DIA - COML
(CONTINUED ON NEXT PAGE)

PAGE 17
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (CONTINUED).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
39 1 EA 400613 BASE MICROLOGIX - COML
40 1 EA 702256 ASSY, PROCESSOR MICROLOGIX - COML

Includes:
(1) Micrologix 150
Processor, Part No.
404882
(1) Programmed Memory
Module, Part No. 702257
41 1.5 FT 701606 TRIM VINYL,PROTECTIVE - COML
42 1 EA 404883 ENDCAP MICROLOGIC - COML
43 0.5 FT 45227 SHRINK TUBE GLUE LINED, 0.50 ID - COML
44 REF EA 400519 PANEL, RELAY 0.25 X 18.00 X 26.00 - ASTM A36
(10GA) ASTM
45 REF EA 400518 PANEL, ACCESS 0.14X11.52X28.00 - A569
46 1 EA 400721 SOLENOID, IGNITION 24VDC - COML
47 100 EA 401227 TIE, CABLE 0.091 X 7.00 - COML
48 10 EA 45442 KIT, MOUNTING EPOXY - COML
49 1 EA 600596 RESISTOR 120 OHM, 1 WATT - COML
50 2 EA 602642 LUG, RING TONGUE 12-10 AWG, #10 STUD - COML
FSR, WASHER,
51 2 EA 401155 SEALING 1/4 NOM - COML
52 2 EA 602613 SOCKET, RELAY 8 PIN OCTAL - -
53 2 EA 012347 RELAY, TIME DELAY 24VDC - -
54 1 EA 013904 CONNECTOR, 9-WAY DEUTSCH - COML
55 6 EA 013905 CONTACT, PIN #16, 14-18 AWG - COML
56 1 EA 013906 PROTECTIVE CAP DEUTSCH - COML
57 4 EA PHMS004400050SS FSR, PHMS #4-40UNC X 0.50 - SST
58 4 EA PWNA004XXXXXXSS FSR, PLAIN WASHER #4 NARROW TYPE A - SST
59 4 EA HSLW004XXXXXXSS FSR, LOCK WASHER #4 NOM - SST
60 4 EA HNUT00440XXXXSS FSR, NUT, HEX #4-40UNC - SST
61 1 EA UV013881 POWERVIEW GAUGE DIGITAL - COML
62 1 EA 007733 GREEN LENS -
63 1 EA 600592 DEUTSCH 6 PIN CONNECTOR - COML
64 1 EA 404749 LOCK WEDGE - COML
65 6 EA 403190 SOCKET TERMINAL - COML
11 PIN
66 1 EA 0602125-0055 RELAY TIMER PROGRAMMABLE -
67 1 EA 0602125-0062 BASE 11 PIN RAIL MOUNT - COML
68 - - - NOT USED - - -
TRANSMISSION
69 1 EA 400610 SWITCH, ROTARY CONTROL - COML
70 4 EA 400396 SWITCH, TOGGLE - - COML
71 4 EA 400397 BOOT, SWITCH - - COML
72 2 EA 400572 SWITCH, WIPER WINDSHEILD - COML
(CONTINUED ON NEXT PAGE)

PAGE 18
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (CONTINUED).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
73 1 EA 400874 ALARM, AUDIBLE 60-70DB - COML
74 4 EA 400758 CIRCUIT BREAKER 10 AMP - COML
75 9 EA 0602114-0081 CIRCUIT BREAKER 20 AMP - COML
76 1 EA 007492 CIRCUIT BREAKER 60 AMP - COML
77 10 EA 400647 CONNECTOR, CORD .250-.375 1/2NPT - COML
78 5 EA 0905794-0010 CONNECTOR, CORD .500-.625 3/4NPT - COML
79 4 EA 400649 CONNECTOR, CORD .750-.875 1.00 NPT - COML
80 3 EA 602656 CONNECTOR, CORD .875-985 1.00NPT - COML
81 14 EA 400763 LOCKNUT, SEALING 1/2NPT - COML
82 8 EA 400764 LOCKNUT, SEALING 3/4NPT - COML
83 7 EA 400765 LOCKNUT, SEALING 1.00NPT - COML
84 30 EA PHMS008320100SS FSR, PHMS #8-32UNC X 1.00 - SST
FSR, WASHER,
85 34 EA 401153 SEALING #8 NOM - SST/EPOM
86 30 EA LNUT00832XXXXSS FSR, LOCKNUT #8-32UNC - SST
87 4 EA PHMS006320050SS FSR, PHMS #6-32UNC X 0.50 - SST
88 - - - NOT USED - - -
89 3 EA 0905794-0051 CONNECTOR, CORD .450-.560 1/2NPT - COML
FSR, WASHER,
90 5 EA 401154 SEALING #10 NOM - COML
91 5 EA 0602119-0178 PLUG, SEALING UP TO 1.38 HOLE - COML
92 - - - NOT USED - - -
93 4 EA 0602119-0134 HOLE SEAL 1/2" NPT - COML
94 1 EA 0602119-0179 HOLE SEAL 1.00NPT - COML
95 2 EA PHMS010320100SS FSR, PHMS #10-32UNC X 1.00 - COML
96 1 EA 0905794-0008 CONNECT, CORD .375-.500, 1/2NPT - COML
97 1 EA 712502 DISPLAY, DIGITAL RED LION - COML
98 1 EA 712436 LABEL, GAUGES SPANISH - -
LABEL, CIRCUIT
99 1 EA 712540 BREAKER SPANISH - -
LABEL, CONTROL
100 1 EA 712541 HANDELS SPANISH - -
101 1 EA 712542 LABEL, CONTROLS SPANISH - -
102 1 EA 712557 LABEL, SPANISH REAR LIGHTS - COML
103 1 EA 712558 LABEL, SPANISH FRONT LIGHTS - COML
104 1 EA 712559 LABEL, SPANISH SCALE LIGHTS - COML
105 1 EA 712560 LABEL, SPANISH STROBE LIGHT - COML
106 1 EA 712574 LABEL CB13 - COML
107 2 EA SHCS004400125SS FSR,SHCS #4-40UNC x 1.25 - COML
108 34 EA PHMS010240038SS FSR, PHMS - - SST
109 - - - NOT USED - - -
110 20 FT 47389 WEATHER STRIP FOAM - COML
(CONTINUED ON NEXT PAGE)

PAGE 19
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (CONTINUED).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
111 2 EA 602621 CONNECTOR, CORD .250-.375 3/4 HUB - COML
112 1 EA 400648 CONNECTOR, CORD .375-500 3/4 HUB - COML
113 2 EA LNUT02520XXXXSS LOCK NUT 1/4-20 - SST
114 1 EA 007868 TERMINAL BLOCK 10 POS - COML
115 2 EA PHMS025200075SS FSR, PHMS 1/4-20 X 0.75 - SST
116 1 EA 713173 DIGITAL DISPLAY - - -

The Next Higher Assembly is CAB ELECTRICAL ASSEMBLY (PART NO. 712428).

PAGE 20
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 712418) (SHEET 1 OF 2).

PAGE 21
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 712418) (SHEET 2 OF 2).

PAGE 22
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR CONTROL CONSOLE ENCLOSURE (PART NO 712418).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 712371 WELD, CONSOLE - FAB STL
2 1 EA 712388 COVER, ACCESS 11 GA. (0.1196) X 10.02 X 27.25 AISI A 1011
3 21 EA 401155 WASHER, SEALING #14/0.250 COML
MACHINE SCREW,
4 21 EA PHMS025200075SS 1/4-20 X .75 SST
PAN HEAD
5 1 EA 712389 COVER, ACCESS 11 GA. (0.1196) X 5.00 X 7.50 AISI A 1011

The Next Higher Assembly is DASH ENCLOSURE ASSEMBLY (Part No. 712457).

PAGE 23
PARTS MANUAL
ELECTRICAL INSTALLATION

WIRE DIAGRAM

FIGURE FOR LEFT HAND CONTROL HANDLE (PART NO. 404754).

PAGE 24
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR LEFT HAND CONTROL HANDLE (PART NO. 404754).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 403320 PLATE, FACE - COML -
2 1 EA 403315 CASE, HANDLE,LEFT, BLACK - COML -
3 1 EA 403319 CASE, HANDLE, RIGHT, BLACK - COML -
4 1 EA 403321 CABLE, HARNESS - COML -
5 3 EA 403366 SWITCH, SEALED, 3 AMP - COML -
6 1 EA 403316 SINGLE TRIGGER - COML -
7 1 EA 403317 LEAF SPRING, TRIGGER - COML -
8 1 EA 404235 STUD 12MM - COML -
9 2 EA 403323 NUT, JAM 12MM - COML -
10 1 EA 403322 BUSHING ADAPTER - COML -
11 1 EA 403325 GROMMET .375 X .250 - COML -
12 2 EA 403202 FSR, SCREW,TAPPING TRIGGER SWITCH COML -
13 10 EA 403201 FSR, SCREW,TAPPING FACEPLATE SWITCH COML -
14 5 EA 403200 FSR, CSBH,10-32X.375 - COML -
15 1 EA 403446 OVERLAY, FACEPLATE 1 ROCKER,2 BUTTON COML -
16 2 EA 403448 SWITCH, SEALED MAINTAINED ROCKER COML -
17 1 EA 403455 PIN, MOUNTING - COML -

The Next Higher Assembly is CAB ELECTRICAL ASSEMBLY (PART NO. 712428).

PAGE 25
PARTS MANUAL
ELECTRICAL INSTALLATION

WIRE DIAGRAM

FIGURE FOR RIGHT HAND CONTROL HANDLE (PART NO. 403050).

PAGE 26
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR RIGHT HAND CONTROL HANDLE (PART NO. 403050).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 403320 PLATE,FACE - COML -
2 1 EA 403315 CASE,HANDLE,LEFT,BLACK - COML -
3 1 EA 403319 CASE,HANDLE,RIGHT,BLACK - COML -
4 1 EA 403321 CABLE,HARNESS - COML -
5 5 EA 403366 SWITCH,SEALED,3 AMP - COML -
6 1 EA 403316 SINGLE TRIGGER - COML -
7 1 EA 403317 LEAF SPRING,TRIGGER - COML -
8 1 EA 404235 STUD 12MM - COML -
9 1 EA 403323 NUT,JAM 12MM - COML -
10 1 EA 403322 BUSHING ADAPTER - COML -
11 1 EA 403325 GROMMET .375 X .250 - COML -
12 2 EA 403202 FSR,SCREW,TAPPING TRIGGER SWITCH COML -
13 10 EA 403201 FSR,SCREW,TAPPING FACEPLATE SWITCH COML -
14 5 EA 403200 FSR,CSBH,10-32X.375 - COML -
15 1 EA 403446 OVERLAY,FACEPLATE 1 ROCKER,2 BUTTON COML -
16 1 EA 403455 PIN,MOUNTING - COML -

The Next Higher Assembly is CAB ELECTRICAL ASSEMBLY (PART NO. 712428).

PAGE 27
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTE:
1. 2, 3, 15, 16, 17, 25, 26, AND 27 TO ASSY IN-LINE FUSE (F1), ALONG
WITH CABLE CALLED OUT ON MISC CABLING DWG.

View A-A
On Sheet 3

FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (SHEET 1 OF 3).

PAGE 28
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTE:
REFERENCE DWG 710182 FOR DETAIL
ENG. J-BOX INSTALLATION.

FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (SHEET 2 OF 3).

PAGE 29
PARTS MANUAL
ELECTRICAL INSTALLATION

View A-A
From Sheet 1

FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (SHEET 3 OF 3).

PAGE 30
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 2 EA 007901 BATTERY, 12V, 1100A - - COML
2 1 EA 402556 FUSE, AMP TRAP 150 AMP, 500VDC - COML
3 1 EA 404885 SHRINK, COLD 0.25 X 16.00 X 19.00 - NEOPRENE
4 1 EA 713418 COVER, BATTERY NEOPRENE - COML
5 1 EA 401639 RETAINER, BATTERY - - COML
6 1 EA 48000 PLAQUE, ON/OFF - - COML
7 1 EA 007497 SWITCH, DISCONNECT - - COML
8 1 EA 007493 CIRCUIT BREAKER 80 AMP - COML
ASSY, J-BOX-2 [See J-BOX
#2 ASSEMBLY (PART NO.
9 1 EA 712433 712433) for repair parts.] - - SST
ASSY, J-BOX-3 [See J-BOX
#3 ASSEMBLY (PART NO.
10 1 EA 712627 712627) for repair parts.] - - SST
ASSY, J-BOX-1 [See J-BOX
#1 ASSEMBLY (PART NO.
11 1 EA 710661 710661) for repair parts.] - - SST
12 14 EA HHCS025200050SS FSR, HHCS 1/4-20 UNC X 0.50 - SST
13 18 EA HSLW025XXXXXXSS FSR, LOCKWASHER 1/4 NOM - SST
14 18 EA PWRB025XXXXXXSS FSR, WASHER, PLAIN 1/4 REGULAR, TYPE B - SST
15 10 FT 602659 TAPE, FIBERGLASS - - COML
16 10 FT 404887 TAPE, SPLICE, RUBBER 67KV - COML
17 10 EA 404888 TAPE, 33 - - COML
18 2 EA PHMS010320100ST FSR, PHMS #10-32 UNF X 1.00 - STL
19 2 EA HSLW010XXXXXXST FSR, LOCKWASHER #10 NOM - STL
20 2 EA PWNB010XXXXXXST FSR, WASHER, PLAIN #10 NARROW, TYPE B - STL
21 2 EA PWNA038XXXXXXMC FSR, WASHER, PLAIN 3/8 NARROW, TYPE A - MILCARB
22 2 EA HSLW038XXXXXXST FSR, WASHER, LOCK 3/8 NOM - STL
23 2 EA HNUT03819XXXXZ8 FSR, HNUT 3/8-16 UNC - GR8
24 1 EA 401637 PADDING, BATTERY 0.25 X 13.00 X 13.50 - NEOPRENE
25 2 EA HHCS025200063Z8 FSR, HHCS 1/4-20 UNC X 5/8 - GR8
26 4 EA PWNB025XXXXXXMC FSR, WASHER, PLAIN 1/4 NARROW, TYPE B - STL
27 2 EA HNUT02520XXXXZ8 FSR, HNUT 1/4-20 UNC - STL
28 4 EA HHCS050130125Z8 FSR,HHCS 1/2-13 UNC X 1.25 - GR8
29 10 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A - MILCARB
30 4 EA HNUT05013XXXXZ8 FSR,HNUT 1/2-13 UNC - GR8
31 2 EA HHCS050130150Z8 FSR,HHCS 1/2-13 UNC X 1.50 - GR8
32 1 EA 013956 RELAY,24VDC - COML
ASSY, ELEC MOUNT [See
ELECTRICAL MOUNT
ASSEMBLY (PART NO.
33 1 EA 710182 710182) for repair parts.] - COML
(CONTINUED ON NEXT PAGE)

PAGE 31
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (CONTINUED).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
ASSY J-BOX-5
[See JUNCTION BOX #5
ASSEMBLY (PART NO.
34 1 EA 712454 712454) for repair parts.] 8.0 X 6.0 X 4.0 - SS
35 1 EA 712762 MOUNT, ELECTRICAL 0.25 X 8.50 X 9.75 - A572 GR 50
36 4 EA HHCS025200075SS FSR, HHCS 1/4-20 UNC X 0.75 - SST
37 4 EA HNUT02520XXXXSS FSR, HNUT 1/4-20 UNC - SST

The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 32
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 1 OF 4).

PAGE 33
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 2 OF 4).

PAGE 34
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 3 OF 4).

PAGE 35
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 4 OF 4).

PAGE 36
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712434 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 2 EA 603569 TERMINAL BLOCK 12 POS - COML
4 16 EA 400647 GRIP, CABLE 0.250-0.375, 1/2" NPT 400647 COML
5 1 EA 602656 GRIP, CABLE 0.875-1.000, 1" NPT 602656 COML
6 360 FT 400618 CABLE 2 COND., 16 AWG 400618 COML
7 27 FT 603535 CABLE 14 COND., 14 AWG 008599 COML
8 4 EA PHMS006320038SS FSR, PHMS #6-32 UNC X 038 - SST
9 1 EA 401143 LABEL "J-BOX" #2" - COML
10 16 EA 400763 SEALING, LOCKNUT 1/2" NPT 400763 COML
11 1 EA 400765 SEALING, LOCKNUT 1.00 NPT 400765 COML
12 - - - NOT USED - - -
13 4 EA 008200 CONNECTOR, TOWER WEATHERPACK 008200 COML
14 4 EA 008326 CONNECTOR, SHROUD WEATHERPACK 008326 COML
15 8 EA 401134 PLUG, CONNECTOR MALE 401134 COML
16 8 EA 401135 SOCKET, CONNECTOR FEMALE 401135 COML
17 16 EA 402428 SEAL, WEATHERPACK 18-16 GA, GREEN 402428 COML
18 1 EA 0905794-0051 CORD GRIP - - COML
19 6 EA 0602115-0037 CONNECTOR, DIN 24V DC SUPPRESSED - COML
20 4 EA 0602115-0048 CONNECTOR DIN UNSUPRESSED - COML
21 4 EA 701176 GASKET FOR UNSUPRESSED DINS - -
22 1 EA 0602119-0134 HOLE SEAL 1/2" NPT - COML
23 10 FT UV602665 CABLE 1 COND 10 GA - COML

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 37
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 1 OF 4).

PAGE 38
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 2 OF 4).

PAGE 39
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 3 OF 4).

PAGE 40
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 4 OF 4).

PAGE 41
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 700322 MACH, ENCLOSURE 10.00 x 8.00 x 4.00 - -
2 1 EA 600377 PANEL 8.75 X 6.88 - -
3 2 EA 007868 TERMINAL BLOCK 10 POS. 8-24 AWG. 50A - COML
4 6 EA 400647 CONNECTOR, CORD .250-.375, 1/2 NPT - COML
5 2 EA 400649 CONNECTOR, CORD .750-.880 1.00 NPT - COML
6 75 FT 400618 CABLE 16 AWG, 2 COND - COML
7 50 FT 404880 CABLE 14 AWG, 10 COND - COML
8 4 EA PHMS06320063SS FSR, PHMS #6-32UNC X 0.63 - SST
9 10 EA 008328 SOCKET, FEMALE 12AWG, WEATHERPACK - COML
10 5 EA 008200 CONNECTOR, TOWER 2 PIN, WEATHERPACK - COML
11 1 EA 401144 LABEL J-BOX # 3 - COML
12 6 EA 400763 LOCKNUT, SEALING 1/2 NPT - COML
13 3 EA 404865 SEAL, HOLE 3/4 NPT - COML
14 2 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
15 1 EA 402537 CONNECTOR, DIN N/O, W/CABLE, 25FT - COML
16 10 EA 402429 SEAL, WEATHERPACK BLUE, 12 AWG - COML
17 1 EA 0905794-0010 CONNECTOR, CORD 0.500-0625, 3/4 HUB - COML
18 1 EA 602757 BLOCK, FUSE 30 AMP - COML
19 1 EA 602756 FUSE TIME DELAY, 30 AMP - COML
20 25 FT 700624 CABLE 16 AWG, 10 COND - COML
21 1 EA 400764 LOCKNUT, SEALING 3/4 NPT - COML
22 10 FT 602665 CABLE 10 AWG, 1 COND - COML
23 5 EA 007743 DIODE 400V, 1AMP - COML
24 2 EA PHMS08320038SS FSR, PHMS #8-32UNC X 0.38 - SST
25 1 EA 702406 CONNECTOR 4 PIN, DEUTSCH - COML
26 4 EA 702407 CONTACT, SOCKET #12 DEUTSCH - COML
27 1 EA 702408 WEDGE DEUTSCH - COML
LED, CLEARANCE,
28 1 EA 712796 WHITE W/GROMMET - COML
29 1 EA 0602114-0102 FUSE 2A - COML

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 42
PARTS MANUAL
ELECTRICAL INSTALLATION

See View A
B See View B on Sheet 2. on Sheet 2.
A

B
A

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 1 OF 4).

PAGE 43
PARTS MANUAL
ELECTRICAL INSTALLATION

View B
(From Sheet 1)

View A
(From Sheet 1)

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 2 OF 4).

PAGE 44
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 3 OF 4).

PAGE 45
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 4 OF 4).

PAGE 46
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 700320 ENCLOSURE 10.00 X 8.00 X 4.00 - SST
2 1 EA 600377 PANEL 8.75 X 6.88 - STL
3 3 EA 007868 TERMINAL BLOCK 10 POS. 8-24AWG. 50A - COML
4 11 EA 400647 GRIP,CABLE .250-.375,1/2" NPT - COML
5 120 FT 400618 CABLE 2 COND., 16AWG - COML
6 10 FT 602666 CABLE 3 COND., 18AWG - COML
7 15 FT 602665 CABLE 1 COND., 10AWG - COML
8 81 FT 404880 CABLE 10 COND., 14AWG - COML
9 6 EA PHMS006320063ST FSR, PHMS #6-32 UNC X 0.63 - SST
10 1 EA 401142 LABEL "J-BOX #1" - COML
11 3 EA 400649 GRIP,CABLE .750-.880 ,1" NPT - COML
12 - - - NOT USED - - -
13 11 EA 400763 SEALING LOCKNUT 1/2NPT - COML
14 1 EA 400764 SEALING LOCKNUT 3/4NPT - COML
15 3 EA 400765 SEALING LOCKNUT 1.00NPT - COML
16 2 EA 402174 PLUG,HOLE,SEALING FOR 1/2"NPT - COML
17 3 EA 0602115-0048 CONNECTOR,DIN UNSUPPRESED - COML
18 - - - NOT USED - - -
19 1 EA 402537 CONNECTOR,DIN N/O W/CABLE, 25 FT - COML
20 1 EA 400648 GRIP,CABLE 0.375-0.500, 3/4 NPT - COML
21 15 FT 700624 CABLE 10 COND, 16 AWG - COML
22 1 EA 0602115-0037 CONNECTOR,DIN SUPPRESED - COML
23 1 EA 0602115-0042 GASKET,SEAL RUBBER - COML
24 1 EA 014126 ADAPTER FOR DRC50 - COML
25 1 EA 013900 SOCKET,GOLD 16-22 GA. - COML
26 3 EA 701176 RUBBER SEAL GASKET - COML
27 1 EA UV600392 SWITCH, MOUNT ELBOW - COML
28 1 EA 0602129-0053 SWITCH TOGGLE SPST ON, ON - COML
29 1 EA PHMS025200050SS PAN HEAD SCREW 1/4-2- X .50 - COML
30 1 EA PWNB025XXXXXXSS WASHER 1/4" - COML
31 1 EA UV401155 WASHER SEALING 1/4" - COML
32 1 EA HNUT02520XXXXSS HEXNUT 1/4-20 - SS
33 1 EA 404727 ASSY, CONNECTOR - - COML
34 1 EA 404728 LOCK, CONNECTOR - - COML
35 1 EA 404729 TERMINAL, CONNECTOR - - COML
36 1 EA 404730 SEAL, CABLE - - COML
37 3 EA 404731 PLUG, CAVITY - - COML

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 47
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182) (SHEET 1 OF 2).

PAGE 48
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182) (SHEET 2 OF 2).

PAGE 49
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


ASTM A572
1 1 EA 712851 PLATE, ELECTRICAL MOUNT .25 X 15.94 X 24.25 -
GRADE 50
2 1 EA 712852 SHEET, HEAT SHEILD 11 GA X 15.00 X 18.54 - 304 SST
3 16 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
4 4 EA HNUT03816XXXXZ8 NUT, HEX 3/8"-16 - GR 8
5 4 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG 1/4"-20 - GR 8
6 4 EA HHCS025200150Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.50 - GR 8
7 4 EA PWNAM12XXXXXXMC WASHER, PLAIN M12 - MIL-CARB
8 4 EA HHCSM1217503010 CAPSCREW, HEX HEAD M12-1.75x30MM - Alloy Steel

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 50
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTES:
1. LOCATE, DRILL AND TAP QTY 4 HOLES IN BACK
PANEL (ITEM 2) FOR ITEM 3 MOUNTING.
2. USE BLADE TERMINALS ON TB CONNECTIONS.
3. USE 16AWG BLACK FOR GND JUMPERS AND BACK TO
GND STUD ON BACK PANEL.
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 1 OF 4).

PAGE 51
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 2 OF 4).

PAGE 52
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 3 OF 4).

PAGE 53
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 4 OF 4).

PAGE 54
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 1 EA 712456 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 1 EA 007868 TERMINAL BLOCK 10 POS., 8-24 AWG, 50A - COML
4 13 EA 400647 GRIP, CABLE .250-.375 CABLE, 1/2" NPT - COML
5 1 EA 602656 GRIP, CABLE .750-880, 1" NPT - COML
6 240 FT 400618 CABLE 2 COND., 16 AWG - COML
7 25 FT 602668 CABLE 12 COND., 12 AWG - COML
8 4 EA PHMS006320063SS FSR, PHMS #6-32 UNC X 0.63 - SST
9 1 EA 711535 LABEL "J-BOX #5" - COML
10 11 EA 0901402-0001 LOCKNUT 1/2 NPT - COML
11 1 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
12 11 EA 0602121-0008 WASHER, SEALING 1/2" NPT - COML
13 1 EA UV603569 TERMINAL STRIP 12-POLE - COML
14 9 EA 0602115-0037 CONNECTOR, DIN 24 VDC SUPRESSED - COML
15 9 EA 0602115-0042 GASKET FOR 0037 DINS - COML
16 1 EA 0602115-0048 DIN CONNECTOR UNSUPRESSED - COML
17 1 EA 701176 GASKET FOR 701176 DIN - COML
18 - - - NOT USED - - -
19 - - - NOT USED - - -
M12, 5M, FEMALE,
20 2 EA 712503 CABLE, YELLOW, PVC STRAIGHT - -

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 55
PARTS MANUAL
ELECTRICAL INSTALLATION

See Detail A

FIGURE FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

PAGE 56
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 4 EA PWNB025XXXXXXSS FSR, PLAIN WASHER 1/4 REG, TYPE B - SS
2 4 EA HHCS025000050SS FSR, HHCS 1/4-20 UNC X 0.50 - SS
ASSY J-BOX #4
[See JUNCTION BOX
ASSEMBLY #4 (PART
NO. 710760) for repair
3 1 EA 710760 parts.] 8.00 X 6.00 X 4.00 - SS
ASSY J-BOX #6
[See JUNCTION BOX
ASSEMBLY #6 (PART
NO. 712789) for repair
4 1 EA 712789 parts.] - - -

The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 57
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 1 OF 4).

PAGE 58
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 2 OF 4).

PAGE 59
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 3 OF 4).

PAGE 60
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 4 OF 4).

PAGE 61
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 1 EA 710757 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 1 EA 007868 TERMINAL BLOCK 10 POS., 8-24 AWG, 50A - COML
4 9 EA 400647 GRIP, CABLE .250-.375 CABLE, 1/2" NPT - COML
5 - - - NOT USED - - -
6 1 EA 602656 GRIP, CABLE .750-880, 1" NPT - COML
7 128 FT 400618 CABLE 2 COND., 16 AWG - COML
8 42 FT 602668 CABLE 12 COND., 12 AWG - COML
9 4 EA PHMS006320063SS FSR, PHMS #6-32 UNC X 0.63 - SST
10 1 EA 401145 LABEL "J-BOX #4" - COML
11 9 EA 400763 LOCKNUT, SEALING 1/2 NPT - COML
12 1 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
13 - - - NOT USED - - -
14 8 EA 008200 CONNECTOR, TOWER WEATHERPACK - COML
15 8 EA 008326 CONNECTOR, SHROUD WEATHERPACK - COML
16 16 EA 401134 PLUG, CONNECTOR MALE - COML
17 16 EA 401135 SOCKET, CONNECTOR FEMALE - COML
18 32 EA 402428 SEAL, WEATHERPACK 18-16 GA. GREEN - COML
19 8 FT 404875 HOSE, PROTECTIVE RUBBER, 1" ID - COML
20 - - - NOT USED - - -
21 6 EA 007743 DIODE 400VDC, 1AMP - COML
22 2 EA 35703 SWITCH PROXIMITY COML
23 1 EA UV603569 TERMINAL STRIP 12-POLE COML
24 10 FT UV602665 CABLE 1 COND 10 GA COML
25 1 EA 404868 CONNECTOR, CORD .625-.750, 3/4 NPT COML
26 1 EA 400764 LOCKNUT, SEALING 3/4 NPT COML

The Next Higher Assembly is BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

PAGE 62
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 1 OF 2).

PAGE 63
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 2 OF 2).

PAGE 64
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 1 EA 712788 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 1 EA 007868 TERMINAL BLOCK 10 POS - COML
4 5 EA 400647 GRIP, CABLE 0.250-0.375, 1/2" NPT 400647 COML
5 1 EA 404868 GRIP, CABLE 0.625-750, 3/4 NPT 404868 COML
6 60 FT 400618 CABLE 2 COND., 16 AWG 400618 COML
7 2 EA PHMS006320038SS FSR, PHMS #6-32 UNC X 038 - SST
8 1 EA 401143 LABEL "J-BOX" #6" - COML
9 5 EA 400763 SEALING, LOCKNUT 1/2" NPT 400763 COML
10 4 EA 008200 CONNECTOR, TOWER WEATHERPACK 008200 COML
11 4 EA 008326 CONNECTOR, SHROUD WEATHERPACK 008326 COML
12 8 EA 401134 PLUG, CONNECTOR MALE 401134 COML
13 8 EA 401135 SOCKET, CONNECTOR FEMALE 401135 COML
14 1 EA 400764 SEALING LOCKNUT 3/4 NPT - COML
15 30 FT 602651 CABLE 5 COND, 12 AWG - COML

The Next Higher Assembly is BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

PAGE 65
PARTS MANUAL
ELECTRICAL INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 66
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 1 OF 5).

PAGE 67/PAGE 68 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 2 OF 5).

PAGE 69/PAGE 70 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 3 OF 5).

PAGE 71/PAGE 72 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 4 OF 5).

PAGE 73/PAGE 74 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 5 OF 5).

PAGE 75/PAGE 76 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR WIRE LIST (PART NO. 712430).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 20 FT 700671 CABLE 5 COND, 16 AWG 700671 COML
2 40 FT 404876 CABLE 3 COND, 14 AWG 404876 COML
3 40 FT 105049 CABLE 3 COND, 16 AWG 105049 COML
4 60 FT 400618 CABLE 2 COND, 16 AWG 400618 COML
5 - - - NOT USED - - -
6 - - - NOT USED - - -
7 1 EA 013912 PLUG - - COML
8 3 FT 010925 CABLE 1 PR 22,1 PR 24,W/SHD - COML

The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 77
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTES:

1. HEAT SHRINK ITEM 14 ON LUG AND CABLE AS POS I.D. ON CA70 AND CA71.

2. WRAP LIGHT BAR HARNESS WITH PROTECTIVE WRAP.

FIGURE FOR MISCELLANEOUS CABLING (PART NO. 712597) (SHEET 1 OF 2).

PAGE 78
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR MISCELLANEOUS CABLING (PART NO. 712597) (SHEET 2 OF 2).

PAGE 79
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR MISCELLANEOUS CABLING (PART NO. 712597).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
1 56 FT 007863 CABLE 1 COND., 2/0 AWG - COML
2 46 FT 007864 CABLE 1 COND., 4 AWG - COML
3 26 FT 007865 CABLE 1 COND., 6 AWG - COML
4 20 FT 008596 CABLE 8 COND., 16 AWG - COML
5 87 FT 400618 CABLE 2 COND., 16 AWG - COML
6 2 EA 401356 CAP, POST, BATTERY POS. & NEG. CAPS - COML
7 2 EA 401357 TERMINAL, BATTERY POS. POST, 2/0 AWG - COML
8 2 EA 401358 TEMINAL, BATTERY NEG. POST, 2/0 AWG - COML
9 4 EA 008200 CONNECTOR, TOWER WEATHERPACK - COML
CONNECTOR,
10 4 EA 008326 SHROUD WEATHERPACK - COML
11 8 EA 401134 PLUG, CONNECTOR MALE - COML
SOCKET,
12 8 EA 401135 CONNECTOR FEMALE - COML
0.50 - .0625 CABLE, 3/4
13 1 EA 0905794-0010 CORD GRIP NPT - COML
TUBING, SHRINK, POLYO
14 0.5 FT 401691 HEAT RED 1" DIA X 3.00" - LEFIN
15 1 EA 400764 LOCKNUT, SEALING 3/4" - COML
16 16 EA 402428 SEAL, WEATHERPACK 18-16 GA GREEN - COML
17 1 EA 32311 FSR, HHCS 12MM-1.75 X 30MM - STL
18 6 FT 404875 HOSE, PROTECTIVE RUBBER, 1" ID - COML
19 6 EA HNUT05013XXXXSS FSR, HNUT 1/2-13UNC - SST
20 12 EA PWRB050XXXXXXSS FSR, PLAIN WASHER 1/2 REGULAR TYPE B - SST
21 1 EA 013956 RELAY 24VDC - COML
22 25 FT 010925 CABLE TYPE3084A - COML
23 1 EA 702333 CONNECTOR, 50 PIN - - COML
24 37 EA 50288 PLUG, CONNECTOR RED - COML
FOR 50 PIN
25 1 EA 014126 BACKSHELL CONNECTOR - COML
26 13 EA 013900 CONTACT, SOCKET GOLD - COML

The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 80
PARTS MANUAL
LED LIGHTING

LED LIGHTING
714506
GROUP NAME PAGE NUMBER

LED LIGHTING (PART NO. 714506, REV. A) .......................................................................... 3


CAB LED LIGHTING (PART NO. 713402, REV. A) ........................................................ 6
BOOM LED LIGHTING (PART NO. 709783, REV. A) .................................................... 9
ENGINE END LED LIGHTING (PART NO. 714505, REV. A) ........................................ 11
BOOM END LED LIGHTING (PART NO. 709785, REV. A) ........................................... 14

PAGE 1
PARTS MANUAL
LED LIGHTING

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
LED LIGHTING

FIGURE FOR LED LIGHTING (PART NO. 714506).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
LED LIGHTING

PARTS LIST FOR LED LIGHTING (PART NO. 714506).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


INST, LIGHTING, [See CAB
LED LIGHTING (PART NO.
1 1 EA 713402 713402) for repair parts.] CAB - COML
INST, LIGHTING, [See BOOM
LED LIGHTING (PART NO.
2 1 EA 709783 709783) for repair parts.] BOOM - COML
INST, LIGHTING, [See
ENGINE END LED LIGHTING
(PART NO. 714505) for repair
3 1 EA 714505 parts.] ENGINE END - COML
INST, LIGHTING, [See BOOM
END LED LIGHTING (PART
4 1 EA 709785 NO. 709785) for repair parts.] BOOM END - COML

PAGE 5
PARTS MANUAL
LED LIGHTING

See SHEET 2 for View A-A

FIGURE FOR CAB LED LIGHTING (PART NO. 713402) (SHEET 1 OF 2).

PAGE 6
PARTS MANUAL
LED LIGHTING

FIGURE FOR CAB LED LIGHTING (PART NO. 713402) (SHEET 2 OF 2).

PAGE 7
PARTS MANUAL
LED LIGHTING

PARTS LIST FOR CAB LED LIGHTING (PART NO. 713402).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 4 EA 706119 LIGHT, LED, FLOOD - - COML
2 1 EA 713381 PLATE,LIGHT COVER,BOT - - STL
3 4 EA HHCS050130100Z8 CAPSCREW,HEX HD 1/2-13 UNC X 1.00 - GR8
4 4 EA PWNA050XXXXXXMC WASHER,PLAIN,TYPE A 1/2 NOM - MIL CARB
5 8 EA 403190 SOCKET CONTACT - COML
6 4 EA 403472 WEDGE LOCK - COML
7 4 EA 403473 DEUTSCH PLUG, 2 PIN - COML
8 1 EA 713383 WELD,GUARD CAB LIGHTS - - FAB STL
9 4 EA HHCS038160050Z8 CAPSCREW,HEX HD 3/8-16UNC X 0.50 - GR8
10 4 EA PWNA038XXXXXXMC WASHER,PLAIN,TYPE A 3/8 NOM - MIL-CARB

The Next Higher Assembly Is LED LIGHTING (PART NO. 714506).

PAGE 8
PARTS MANUAL
LED LIGHTING

FIGURE FOR BOOM LED LIGHTING (PART NO. 709783).

PAGE 9
PARTS MANUAL
LED LIGHTING

PARTS LIST FOR BOOM LED LIGHTING (PART NO. 709783).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 4 EA 706119 LED, LIGHT, FLOOD COML
2 8 EA UV403190 SOCKET CONTACT COML
3 4 EA UV403472 WEDGE, LOCK COML
4 4 EA UV403473 PLUG, 2 PIN DEUTSCH COML
5 4 EA 705565 BACKSHELL, 90 DEG COML

The Next Higher Assembly Is LED LIGHTING (PART NO. 714506).

PAGE 10
PARTS MANUAL
LED LIGHTING

FIGURE FOR ENGINE END LED LIGHTING (PART NO. 714505) (SHEET 1 OF 2).

PAGE 11
PARTS MANUAL
LED LIGHTING

FIGURE FOR ENGINE END LED LIGHTING (PART NO. 714505) (SHEET 2 OF 2).

PAGE 12
PARTS MANUAL
LED LIGHTING

PARTS LIST FOR ENGINE END LED LIGHTING (PART NO. 714505).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA 706119 LIGHT, FLOOD, LED - - COML
2 10 EA PWNA050XXXXXXMC WASHER, PLAIN, TYPE A 1/2 NOM - MIL CARB
3 8 EA HHCS050130075Z8 CAP SCREW, HEX HEAD 1/2-13 UNC X 0.75 - GR8
4 6 EA PHMS008320050ST SCREW, MACHINE, PAN, HD #8-32 UNC X 0.50 - STL
5 2 EA 402136 LIGHT, SCALER - - COML
6 1 EA 711795 WELD, LIGHTS, ENGINE END - - FAB-STL
7 1 EA 711798 WELD, LIGHTS, ENGINE END - - FAB-STL
8 2 EA 402150 BULB, 24V - - COML
9 2 EA 403473 PLUG, 2 PIN - - COML
10 2 EA 403472 WEDGE, LOCK - - COML
11 4 EA 403190 SOCKET, CONTACT - - COML
12 2 EA 705565 BACKSHELL, 90, DEG - - COML
13 2 EA 713385 WELD, GUARD LIGHT REAR - - FAB STL
14 8 EA HHCS038160075Z8 CAP SCREW, HEX HD 3/8-16UNC X 0.75 - GR8
15 8 EA PWNA038XXXXXXMC WASHER, PLAIN TYPE A 3/8 NOM - MIL-CARB

The Next Higher Assembly Is LED LIGHTING (PART NO. 714506).

PAGE 13
PARTS MANUAL
LED LIGHTING

FIGURE FOR BOOM END LED LIGHTING (PART NO. 709785).

PAGE 14
PARTS MANUAL
LED LIGHTING

PARTS LIST FOR BOOM END LED LIGHTING (PART NO. 709785).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 4 EA 706119 LIGHTS, FLOOD, LED - - COML
2 4 EA UV403473 PLUG, 2 PIN - - COML
3 4 EA UV403472 WEDGE, LOCK - - COML
4 8 EA UV403190 SOCKET, CONTACT - - COML
5 4 EA 705565 BACKSHELL, 90, DEG - - COML

The Next Higher Assembly Is LED LIGHTING (PART NO. 714506).

PAGE 15
PARTS MANUAL
LED LIGHTING

THIS PAGE INTENTIONALLY BLANK

PAGE 16
PARTS MANUAL
STROBE LIGHT KIT

STROBE LIGHT KIT


707990
GROUP NUMBER / NAME PAGE NUMBER

STROBE LIGHT KIT (PART NO. 707990, REV. F) .......................................................... 2

PAGE 1
PARTS MANUAL
STROBE LIGHT KIT

FIGURE FOR STROBE LIGHT KIT (PART NO. 707990) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
STROBE LIGHT KIT

FIGURE FOR STROBE LIGHT KIT (PART NO. 707990) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
STROBE LIGHT KIT

FIGURE FOR STROBE LIGHT KIT (PART NO. 707990) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
STROBE LIGHT KIT

PARTS LIST FOR STROBE LIGHT KIT (PART NO. 707990).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


1 1 EA 400396 SWITCH, TOGGLE SPST COML
2 1 EA 705868 LIGHT, LED, STROBE 24VDC, AMBER COML
3 30 FT 400618 CABLE, SOOW 2COND, 16AWG COML
4 1 EA 400647 CONNECTOR, CORD 0.250 - 0.375, 1/2NPT COML
5 1 EA 400763 SEALING LOCKNUT 1/2NPT COML
6 1 EA 400397 BOOT, SWITCH - -
7 1 EA 709308 GUARD, STROBE LIGHT - A36
8 1 EA 007669 STROBE, SINGLE FLASH 24VDC, AMBER COML
9 1 EA 600382 WELD, GUARD LIGHT UTILITY VEHICLE COML
10 6 EA HHCS038160050Z8 CAPSCREW, HEX HD 0.38-16UNC X 0.50 GR8
11 6 EA PWNA038XXXXXXMC WASHER, TYPE A, NRW 3/8 NOM MIL-CB
12 3 EA PHMS010240063ST MACHINE SCREW, PAN #10-24UNC X 0.63 STL
13 3 EA PWNA010XXXXXXST WASHER, TYPE A, NRW #10 NOM STL
14 2 EA PHMS008320050ST MACHINE SCREW, PAN #8-32UNC X 0.50 STL
15 2 EA PWNA008XXXXXXST WASHER, TYPE A, NRW #8 NOM STL

PAGE 5
PARTS MANUAL
STROBE LIGHT KIT

THIS PAGE INTENTIONALLY BLANK.

PAGE 6
PARTS MANUAL
SPOT LIGHT OPTION

SPOT LIGHT OPTION


712593
GROUP NAME PAGE NUMBER

SPOT LIGHT OPTION (PART NO. 712593, REV. B) ................................................................. 2

PAGE 1
PARTS MANUAL
SPOT LIGHT OPTION

FIGURE FOR SPOT LIGHT OPTION (PART NO. 712593) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
SPOT LIGHT OPTION

FIGURE FOR SPOT LIGHT OPTION (PART NO. 712593) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
SPOT LIGHT OPTION

PARTS LIST FOR SPOT LIGHT OPTION (PART NO. 712593).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 712510 SEARCH LIGHT 24VDC COML
2 4 EA PHMS004400050SS MACHINE SCREW, PAN HD #4-40 UNC X 0.50 SST
3 4 EA PHMS008320063SS MACHINE SCREW, PAN HD #8-32 UNC X 0.63 SST

PAGE 4
PARTS MANUAL
8’ PUSH BLADE OPTION

8’ PUSH BLADE OPTION


713249
GROUP NUMBER / NAME PAGE NUMBER

8’ PUSH BLADE OPTION (PART NO. 713249, REV. A) ................................................. 2


3.5” HYDRAULIC CYLINDER (PART NO. 701579, REV. -) ................................. 7
PUSH BLADE VALVE INSTALLATION (PART NO. 711493, REV. B) ............... 9
PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298, REV. C)................ 11

PAGE 1
PARTS MANUAL
8’ PUSH BLADE OPTION

FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 1 OF 4).

PAGE 2
PARTS MANUAL
8’ PUSH BLADE OPTION

FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 2 OF 4).

PAGE 3
PARTS MANUAL
8’ PUSH BLADE OPTION

FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 3 OF 4).

PAGE 4
PARTS MANUAL
8’ PUSH BLADE OPTION

FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 4 OF 4).

PAGE 5
PARTS MANUAL
8’ PUSH BLADE OPTION

PARTS LIST FOR 8’ PUSH BLADE OPTION (PART NO. 713249).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


1 2 EA 713252 WELD, PUSH BLADE - FAB STL
2 1 EA 713251 SUB WELD, PUSH BLADE - FAB STL
3 1 EA 713250 SUB WELD, PUSH BLADE - FAB STL
4 1 EA 713248 WELD, PUSH BLADE - FAB STL
CYLINDER ASSY [See 3.5”
HYDRAULIC CYLINDER Ø4.13 X Ø3.50 X
5 1 EA 701579 -
(PART NO. 701579) for repair 10.00
parts.]
6 1 EA 713243 SUB WELD, PUSH BLADE - FAB STL
7 2 EA 400133 WELDMENT, CYL. PIN - FAB STL
8 8 EA 401600 PIN, TAPERED 2.00 DIA X 5.25 8620
9 16 EA 401592 BUSHING,TAPPERED 2.00 DIA ETD-150
10 8 EA 401919 BEARING, SPHERICAL 2.00 ID COML
11 8 EA 401920 RING, SNAP INTERNAL 3.25 DIA BORE COML
12 66 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" MIL CARB
13 43 EA HHCS075100300Z8 CAPSCREW, HEX HEAD 3/4-10 X 3.00 GR 8
14 10 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" MIL CARB
15 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
16 23 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG 3/4"-10 GR 8
3 CONDUCTOR, 18
17 2 EA 400586 CABLE WITH DIN CON. COML
AWG
1/2 NPT X 0.250 -
18 2 EA 400647 CORD GRIP COML
0.375
19 2 EA 400763 LOCKNUT,SEALING 1/2NPT COML
20 2 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
21 1 EA 402290 ASSY,HOSE SAE-08 114.00 LG COML
22 1 EA 402449 ASSY,HOSE SAE-08 105.00 LG COML
23 2 EA 402237 ASSY,HOSE SAE-08 36.00 LG COML
24 1 EA 402279 ASSY,HOSE SAE-04 40.00 LG COML
25 1 EA 701040 ASSY, VALVE, CHECK, 4 PSI - COML
ASTM A572
26 1 EA 711980 GUARD, ROCK .25 X 23.00 X 43.38
GRADE 50
27 8 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
.06 (16 GA) X 1.00 X
28 4 EA 711981 SHIM AISI A 1011
4.00
INST, PUSH BLADE VALVE
[See PUSH BLADE VALVE
29 1 EA 711493 SV11 -
INSTALLATION (PART NO.
711493) for repair parts.]

PAGE 6
PARTS MANUAL
8’ PUSH BLADE OPTION

NOTES:

1. OPERATING PRESSURE 4000 PSI

2. TEST PRESSURE 5000 PSI

3. TORQUE ITEM #5 TO 400 FT-LBS

4. TORQUE ITEM #9 TO 50 FT-LBS.

5. LUBE ROD STUB AND CAPSCREW THREADS


WITH HI-TEMP LUBRICANT BEFORE ASSEMBLY.

FIGURE FOR 3.5” HYDRAULIC CYLINDER (PART NO. 701579).

PAGE 7
PARTS MANUAL
8’ PUSH BLADE OPTION

PARTS LIST FOR 3.5” HYDRAULIC CYLINDER (PART NO. 701579).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 EA 430151 SEAL KIT - - -
2 2 EA 31352 BEARING, SPHERICAL - - -
3 2 EA 35622 RING, SNAP - - -
4 1 EA 400084 PISTON ASSEMBLY - - -
5 1 EA 34962 NUT, ROD END - - -
6 1 EA 200232 BARREL ASSEMBLY - - -
7 1 EA 500101 HEAD ASSEMBLY - - -
8 1 EA 300146 ROD ASSEMBLY - - -
9 8 EA 711030 CAPSCREW, HEX HEAD - - -
10 3 EA 717002 FITTING, GREASE - - -

The Next Higher Assembly is 8’ PUSH BLADE OPTION (PART NO. 713249).

PAGE 8
PARTS MANUAL
8’ PUSH BLADE OPTION

FIGURE FOR PUSH BLADE VALVE INSTALLATION (PART NO. 711493).

PAGE 9
PARTS MANUAL
8’ PUSH BLADE OPTION

PARTS LIST FOR PUSH BLADE VALVE INSTALLATION (PART NO. 711493).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


MANIFOLD ASSY, PUSH BLADE
[See PUSH BLADE MANIFOLD
1 1 EA 400298 - -
ASSEMBLY (PART NO. 400298)
for repair parts.]
2 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
3 1 EA 701265 FTG, 90 DEG ELBOW 0808JMOM90EXLST STL
4 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST STL
5 2 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16" MIL CARB
6 2 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 GR 8
#8 JIC TO #8 ORB,
7 2 EA 700774 FTG, ELBOW, 45 DEG ST
0808JMOM45EXXST

The Next Higher Assembly is 8’ PUSH BLADE OPTION (PART NO. 713249).

PAGE 10
PARTS MANUAL
8’ PUSH BLADE OPTION

FIGURE FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298).

PAGE 11
PARTS MANUAL
8’ PUSH BLADE OPTION

PARTS LIST FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 1 EA 711458 MANIFOLD BLOCK, PUSH SCALER - 6061-
BLADE T6 (SS)
2 1 EA 402186 VALVE, CARTRIDGE, 4-WAY, 3-POS, MOTOR SEAL KIT # 401412 STL
SOLENOID SPOOL
3 2 EA 402199 COIL, 24VDC, DIN 43650 SIZE 10 - COML
4 1 EA 47070 VALVE, CARTRIDGE, SHUTTLE DOWN THE HOLE MNT SEAL KIT # 402193 STL
5 2 EA 50 109 048 VALVE, CARTRIDGE, CHECK PILOT TO OPEN, 4:1 SEAL KIT # 402194 STL
6 1 EA 402188 FTG, ORIFICE, Ø.109" 1/16" NPT - STL
7 1 EA 603548 04XXOMXXPLGHHST FITTING, PLUG, STL
HOLLOW, HEX

Next Higher Assembly is PUSH BLADE VALVE INSTALLATION (PART NO. 711493).

PAGE 12
PARTS MANUAL
FIRE SUPPRESSION OPTION

FIRE SUPPRESSION OPTION


713199
GROUP NAME PAGE NUMBER

FIRE SUPPRESSION OPTION (PART NO. 713199, REV. A) .......................................... 3


ANSUL TANK ASSEMBLY (PART NO. 90 490 001, REV. A) ............................... 13

PAGE 1
PARTS MANUAL
FIRE SUPPRESSION OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
FIRE SUPPRESSION OPTION

View A on Sheet 2

View C on Sheet 2

View D on Sheet 2

View E on Sheet 2

View F on Sheet 2

Detail G on Sheet 2

View K on Sheet 2

View M on Sheet 2

View N on Sheet 2

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 1 OF 5).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 2 OF 5).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 3 OF 5).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 4 OF 5).

PAGE 9/PAGE 10 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 5 OF 5).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

PARTS LIST FOR FIRE SUPPRESSION OPTION (PART NO. 713199).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL


1 1 EA 90 490 001 ANSUL A-101-30 TANK ASSY - - COML
[See ANSUL TANK ASSEMBLY
(PART NO. 90 490 001) for repair
parts.]
2 1 EA 90 490 005 VALVE,SAFETY - - COML
3 2 EA 709295 CARTRIDGE - - COML
4 2 EA 602645 ACTUATOR,MANUAL - - COML
5 2 EA 602650 VALVE,CHECK 1/4 NPT - COML
6 1 EA 602631 TEE,DISTRIBUTION - - COML
7 12 EA 602663 LOCKWASHER,NOZZLE - - COML
8 6 EA 602660 NOZZLE - - COML
9 1 EA 400588 SWITCH,PRESSURE 60 PSI SWITCH - COML
10 4 EA HHCS038160100Z8 FSR,HHCS 3/8-16 UNC X 1.00 - GRADE 8
11 4 EA HHCS038160075Z8 FSR,HHCS 3/8-16 UNC X 0.75 - GRADE 8
12 10 EA PWNA038XXXXXXMC FSR,PWNA 3/8 NARROW TYPE A - MIL-CARB
13 1 EA 700508 FTG,ELBOW,MALE 1212JMPM90EXXST - STL
14 6 EA 701223 FTG,CONNECTOR,FEMALE 0808JMPFSTRXXST - STL
15 4 EA 700273 FTG,CONNECTOR,MALE 0604JMPMSTRXXST - STL
16 2 EA 701252 FTG,TEE,PIPE,MALE 0404PMPMTEEXXST - STL
17 1 EA 701254 FTG,ELBOW,PIPE,FEMALE 0404PFPF90EXXST - STL
18 1 EA 700589 FTG,COUPLING,PIP,FEMALE 0404PFPFSTRXXST - STL
19 2 EA 702443 WELD,BRACKET - - FAB-STL
20 4 EA HNUT03816XXXXZ8 FSR,HNUT 3/8-16 UNC - GRADE 8
21 1 EA 700220 FTG,ELBOW,SWIVEL,NUT 1212JMJS45EXXST - STL
22 1 EA 400647 GRIP,CABLE 0.250-0.38,1/2"HUB - COML
23 1 EA 402537 CONNECTOR,DIN N/O, W/CABLE, 25FT - COML
24 1 EA 400763 SEALING,LOCKNUT 1/2" NPT - COML
25 1 EA 700427 PLATE,INSPECTION - - COML
26 1 EA 602637 TAG,MONTHLY INSPECT - - COML
27 1 EA 46299 LABEL,SHUT OFF POWER - - COML
28 1 EA 47471 LABEL,WHEN FIRE ALARM - - COML
29 1 EA 701108 FTG,ELBOW,STREET,90DEG 0404PFPM90EXXST - STL
30 2 EA 700238 FTG,ELBOW,SWIVEL, NUT 0606JMJS90EXXST - COML
31 1 EA 712869 KIT,HOSE,SV11 FIRE SUPPRESSION - COML
32 2 EA 711806 SPACER 1.00" DIA. X 1.38" - STL
33 3 EA 702442 FTG,PIPE,BRANCH,TEE 0808JMPMTEBXXST - STL
34 1 EA 602632 FTG,BULKHEAD,P/JIC 1212JMPMBSTXXST - STL

PAGE 13
PARTS MANUAL
FIRE SUPPRESSION OPTION

FIGURE FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001).

PAGE 14
PARTS MANUAL
FIRE SUPPRESSION OPTION

PARTS LIST FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


1 EA 30494 BRACKET ASSEMBLY INCLUDES ITEMS 2-9
INCLUDED WITH
2 EA 428767 CLAMP ARM PAD ITEM 1
INCLUDED WITH
3 EA 53542 HEX HD CAP SCREW ITEM 1
INCLUDED WITH
4 EA 30506 WASHER ITEM 1
INCLUDED WITH
5 EA 30491 LOCK NUT ITEM 1
INCLUDED WITH
6 EA 24224 BUMPER PAD ITEM 1
INCLUDED WITH
7 EA 24915 BASE PAD ITEM 1
INCLUDED WITH
8 EA 31164 CLAMP BAND ITEM 1
INCLUDED WITH
9 EA 31165 CLAMP BAND PAD ITEM 1
INCLUDES ITEMS 11
10 EA 31280 FILL CAP ASSEMBLY AND 12
INCLUDED WITH
11 EA 6190 GASKET ITEM 10
INCLUDED WITH
12 EA 6273 QUAD RING ITEM 10
13 EA 29516 NAMEPLATE
14 EA 12045 ADAPTER
BURSTING DISC
15 EA 428271 ASSEMBLY INCLUDES ITEM 16
INCLUDED WITH
16 EA 4677/25959 UNION RING/TAIL PIECE ITEM 15
17 EA 6320 GAS TUBE ASSEMBLY NOT SHOWN
CARRIAGE BRACKET
18 EA 29193 ASSEMBLY INCLUDES ITEMS 19-22
INCLUDED WITH
19 EA 24122 CARRIAGE BOLT ITEM 18
INCLUDED WITH
20 EA 30491 LOCK NUT ITEM 18
INCLUDED WITH
21 EA 32966 CLAMP ARM ITEM 18
INCLUDED WITH
22 EA 428766 CLAMP ARM PAD ITEM 18
CARTRIDGE ASSEMBLY,
23 EA 423491 LT-A-101-30 INCLUDES ITEM 24
INCLUDED WITH
24 EA 77251 SHIPPING CAP ITEM 23
PNEUMATIC ACTUATOR
25 EA 430221 SHIPPING ASSEMBLY INCLUDES ITEMS 26-37
INCLUDED WITH
26 EA 430210 SWIVEL NUT ITEM 25
INCLUDED WITH
27 EA 430209 SWIVEL ADAPTOR ITEM 25

PAGE 15
PARTS MANUAL
FIRE SUPPRESSION OPTION

PARTS LIST FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001) – CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


INCLUDED WITH
28 EA 42899 SWIVEL ADAPTOR O-RING ITEM 25
INCLUDED WITH
29 EA 56749 PNEUMATIC PISTON ITEM 25
INCLUDED WITH
30 EA 56104 PUNCTURE PIN ITEM 25
PNEUMATIC PISTON O- INCLUDED WITH
31 EA 5151 RING ITEM 25
INCLUDED WITH
32 EA 56105 COMPRESSION SPRING ITEM 25
INCLUDED WITH
33 EA 430215 BODY ITEM 25
BODY U-CUP (NOT INCLUDED WITH
34 EA 17229 SHOWN) ITEM 25
BODY GUIDE (NOT INCLUDED WITH
35 EA 430212 SHOWN) ITEM 25
BODY RETAINING RING INCLUDED WITH
36 EA 1239 (NOT SHOWN) ITEM 25
INCLUDED WITH
37 EA 181 BODY GASKET ITEM 25

The Next Higher Assembly is FIRE SUPPRESSION OPTION (PART NO. 713199).

PAGE 16
PARTS MANUAL
FINAL FINISH OPTION

FINAL FINISH OPTION


714507
GROUP NUMBER / NAME PAGE NUMBER

FINAL FINISH OPTION (PART NO. 714507, REV. A) .................................................... 3

PAGE 1
PARTS MANUAL
FINAL FINISH OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
FINAL FINISH OPTION

See Section E on Sheet 3 See Section C on Sheet 3


See Detail G on Sheet 3

See Section N on Sheet 2

See Section P on Sheet 3

See Section A on Sheet 3


See Section F on Sheet 3
See Section B on Sheet 3
See Section D on Sheet 3
NOTES:

1. CHANGE ALL FILTERS AFTER TESTING BUT PRIORTO SHIPPING. ITEMS #13, #23, #24 & #25.
2. ITEM #26 IS TO BE SHIPPED LOOSE IN THE CAB.
See Section J on Sheet 3 See Section H on Sheet 3 3. STRAPS, ITEM #27, TO BE USED TO SUPPORT CABLES AND HOSES WHERE NECESSARY.

See Section M on Sheet 2

See Section K on Sheet 3


See Detail L on Sheet 3
FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
FINAL FINISH OPTION

Section M
(From Sheet 1)

SV11

Section N
(From Sheet 1)

FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
FINAL FINISH OPTION

Section F
(From Sheet 1)

Section A Section P
(From Sheet 1) (From Sheet 1)

Section K
(From Sheet 1)

Detail G
(From Sheet 1)

Detail L
(From Sheet 1)

Section D
Section B (From Sheet 1)
(From Sheet 1)

Section H
(From Sheet 1)

Section J
Section C Section E (From Sheet 1)
(From Sheet 1) (From Sheet 1)
FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 3 OF 3).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
FINAL FINISH OPTION

PARTS LIST FOR FINAL FINISH OPTION (PART NO. 714507).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


1 1 EA 602296 DECAL, DIESEL - COML
2 6 EA 600814 TAG, WARNING, PINCH PT - SST
3 1 EA 404621 LABEL, WARNING - SST
4 1 EA 713423 LABEL, HAND PUMP - SST
5 1 EA 404630 LABEL, BRAKE TEST - SST
6 1 EA 404623 LABEL, CERTIFICATION - SST
7 1 EA 401307 LABEL, SERIAL NUMBER - SST
8 1 EA 404624 LABEL, WARNING, TILT - SST
9 36 EA 602669 FSR, METAL-TACK - STL
10 16 EA PWNA031XXXXXXMC FSR,WASHER, NARROW 5/16, TYPE A MIL-CARB
11 8 EA HHCS031180100Z8 FSR, HHCS 5/16-18UNC X 1.00 GR 8
12 8 EA HNUT03118XXXXZ8 FSR, NUT, HEX 5/16-18UNC GR 8
13 1 EA 702509 ELEMENT, FILTER FUEL COML
14 2 EA 401350 CHOCKS, WHEEL - -
15 2 EA 401354 EXTINGUISHER, FIRE, 10# - COML
16 2 EA 401355 BRACKET FIRE EXTINGUISHER COML
17 16 EA 700595 SCREW, SELF-TAPPING - STL
18 58 FT 602670 TAPE, RED REFLECTIVE 2" X 150FT -
19 1 EA 711501 TAG, OIL SPRAY HAZARD SPANISH SST
20 1 EA 601138 DECAL, HYD OIL - COML
21 5 EA 710704 DECAN, CANNON - COML
22 1 EA 404626 LABEL, CAUTION 4.50 X 2.63 X 20GA SST
23 1 EA 709742 ELEMENT, FILTER TRANSMISSION COML
24 5 EA 90 470 048 ELEMENT, FILTER, 3 MICRON PRESSURE & RETURN COML
25 1 EA 714502 DECAL, TRANSMISSION OIL SPANISH COML
26 2 EA 401846 HOSE ASSEMBLY, TEST PORT - COML
27 40 EA 401707 STRAP, BUCKLE 1.00 X 24.00 COML
28 2 EA 710705 DECAL, SV-11 - COML
29 1.2 SF 15693 SHURSTEP, NONSKID 6.00 X 28.00 COML
30 1 EA 404627 TAG, WARNING, CYBERSTICK - COML
31 1 EA 706319 FILTER, OIL AXLE COOLING COML
32 1 EA 712198 ELEMENT, FILTER HAMMER COML

PAGE 9
PARTS MANUAL
FINAL FINISH OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 10
PARTS MANUAL
LUBRICATION SYSTEM

LUBRICATION SYSTEM
710534
GROUP NAME PAGE NUMBER

LUBRICATION SYSTEM (PART NO. 710534, REV. D) ........................................................................................ 3

PAGE 1
PARTS MANUAL
LUBRICATION SYSTEM

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
LUBRICATION SYSTEM

NOTES:
1. SEE SHEET 3 FOR WELD REWORK.
2. SEE SHEETS 2, 4-7 FOR ASSEMBLY.
3. SEE SHEET 8 FOR ELECTRICAL INFORMATION.
4. SEE SHEET 9 FOR GREASE DIAGRAM.
5. PURGE ALL GREASE POINTS PRIOR TO REMOVING GREASE FITTINGS (FILL WITH GREASE UNTIL GREASE IS COMING OUT OF SEALS).
6. REMOVE ALL GREASE FITTINGS AND INSTALL QUICKLINC FITTINGS (ITEMS #26, 39 AND 40).
7. WELD IN ACCORDANCE WITH ANSI/AWS D14.3 SPECIFICATION.
8. TOUCH UP PAINT AFTER WELDING IS COMPLETE.
9. FILL ALL #4 HOSES WITH GREASE.
10. INSTALL AND ROUTE HOSES LAST.

FOR DETAIL H, SEE SHEET 6

FOR DETAIL J, SEE SHEET 3

FOR DETAIL N, SEE SHEET 6

FOR DETAIL Q, SEE SHEET 6

FOR DETIAL S, SEE SHEET 5

FOR DETAIL T, SEE SHEET 6

FOR DETAIL U, SEE SHEET 4

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 1 OF 9).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 2 OF 9).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

DETAIL J
FROM SHEET 1
DETAIL J
FROM SHEET 1

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 3 OF 9).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

VIEW U-U
FROM SHEET 1

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 4 OF 9).

PAGE 9/PAGE 10 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

FROM SHEET 1

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 5 OF 9).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

FROM SHEET 1

FROM SHEET 1

FROM SHEET 1

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 6 OF 9).

PAGE 13/PAGE 14 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 7 OF 9).

PAGE 15/PAGE 16 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 8 OF 9).

PAGE 17/PAGE 18 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 9 OF 9).

PAGE 19/PAGE 20 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

PARTS LIST FOR LUBRICATION SYSTEM (PART NO. 710534).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 - - - NOT USED
2 - - - NOT USED
3 2 EA UV401668 VALVE, DIVIDER,W/INDICATOR
4 - - - NOT USED
5 15 EA UV401268 PLUG, GREASE PORT
6 15 EA UV401269 GASKET, COPPER, GREASE
PORT
7 14 EA HHCS025200150Z8 CAPSCREW, HEX HEAD .25-20 X 1.50 GR 8
8 33 EA HHCS050130100Z8 CAPSCREW, HEX HEAD .50-13 X 1.00 GR 8
9 14 EA PWRB025XXXXXXMC WASHER, TYPE B REGULAR .25 MIL CARB
10 33 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW .50 MIL CARB
11 2 EA HNUT03118XXXXZ8 NUT, HEX .312-18 GR 8
12 6 EA 701275 FTG, ADAPTER, 90 ELBOW
13 11 EA 701276 FTG, ADAPTER, STR
14 5 EA UV400999 ADAPTER, VALVE OUTLET
W/CHECK
15 5 EA UV400998 FERRULE, U-CLAMP
16 - - - NOT USED
17 - - - NOT USED
18 - - - NOT USED
19 2 EA 712343 WELD, CHANNEL, GUARD,
GREASE
20 1 EA 711968 WELD, CHANNEL, GUARD,
GREASE
21 2 EA UV401372 TUBING, GUARD, GREASE TB, RND, 4.00 X 0.25 X 2.00 1026
22 2 EA 711964 CHANNEL, GUARD, GREASE CH, C, 3 X #04.1 X 6.00 A36
23 - - - NOT USED
24 - - - NOT USED
25 3 EA UV401344 BUSHING, 0.25 NPTM TO 0.13
NPTF
26 24 EA UV401816 ADAPTER, QUICKLINC, 90,
SWIVEL
27 4 EA 701712 FTG, NIPPLE, MALE PIPE 02 NPT M - 02 NPT M X 0.75
LG
28 5 EA UV401345 NIPPLE, PIPE, 0.13 NPTM X1.50
29 9 EA UV401343 UNION, ELBOW, 90, 1/8 NPTF
30 2 EA UV401025 ASSY, HOSE CMP04 6062-06FJ-06FJ
31 1 EA UV401295 ASSY, HOSE CMP04 6036-06FJ-06FJ
32 1 EA UV401469 ASSY, HOSE CMP04 60230-06FJ-06FJ
33 2 EA UV404910 ASSY, HOSE CMP04 6090-06FJ-06FJ
34 1 EA UV401670 VALVE, DIVIDER, W/O IND. PIN
35 2 EA UV401669 VALVE, DIVIDER, W/O IND. PIN
CONTINUED ON NEXT PAGE

PAGE 21
PARTS MANUAL
LUBRICATION SYSTEM

PARTS LIST FOR LUBRICATION SYSTEM (PART NO. 710534) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


36 350 FT UV401833 HOSE, GREASE, TUBING 0.25
O.D.
37 3 EA UV401702 VALVE, PRESSURE, RELIEF,
GREASE
38 2 EA UV401770 PUMP, ELEMENT, GREASE,
6MM
39 21 EA UV401815 ADAPTER, QUICKLINC,
STRAIGHT
40 44 EA UV401814 ADAPTER, QUICKLINC
W/CHECK
41 1 EA UV402486 PUMP, GREASE, 24VDC, 8
LITER
42 1 EA UV400647 CONNECTOR, CORD 0.250-0.375,1/2NPT
43 1 EA UV400763 LOCKNUT, SEALING, 1/2NPT
44 2 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 0.312 MIL CARB
45 1 EA UV402406 LABEL, GREASE BLOCKS
46 3 EA 700615 FTG, ELBOW, STREET
47 - - - NOT USED
48 2 EA UV402414 VALVE, DIVIDER,
W/INDICATOR PIN
49 3 EA 700238 FTG, ELBOW, SWIVEL, NUT
50 1 EA 700385 FTG, UNION
51 2 EA UV402569 ADAPTER, OUTLET
52 1 EA UV401464 ASSY, HOSE CMP04 6017-06FJ-06FJ
53 1 EA UV402312 ASSY, HOSE CMP04 6007.5-06FJ-06FJ
54 1 EA 701220 FTG, TEE, SWIVEL, NUT, RUN
55 4 EA 701281 FTG, ADAPTER, STRAIGHT
56 1 EA UV404911 ASSY, HOSE CMP04 60144-06FJ-06FJ
57 1 EA 711972 WELD, CHANNEL, GUARD,
GREASE
58 2 EA 712344 SPACER TB, RND, 1.00 X 0.19 X 4.75 1026
59 1 EA 701108 FITTING, ELB, STR, 90DEG
60 1 EA 701254 FTG, ELBOW, FEMALE, PIPE
61 1 EA 700589 FTG, COUPLING, PIPE
62 1 EA 712575 NIPPLE, PIPE, 1/4NPT X 3"
63 1 EA 712576 NIPPLE, PIPE 1/4NPT X 4"

PAGE 22
PARTS MANUAL
CAMERA KIT OPTION

CAMERA KIT OPTION


711507
GROUP NAME PAGE NUMBER

CAMERA KIT OPTION (PART NO. 711507, REV. D) .................................................................................. 2

PAGE 1
PARTS MANUAL
CAMERA KIT OPTION

FIGURE FOR CAMERA KIT OPTION (PART NO. 711507).

PAGE 2
PARTS MANUAL
CAMERA KIT OPTION

PARTS LIST FOR CAMERA KIT OPTION (PART NO. 711507).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 708796 KIT, CAMERA, REARVIEW - -
COMPLETE -
2 2 EA UV400647 CONNECTOR, CORD 0.250-0.375, 1/2NPT - -
3 2 EA 0901402-0001 LOCK NUT, ELECTRICAL 1/2" GALVANIZED, BONDED - -
4 2 EA 0602121-0008 SEALING RING, 1/2" - - -
5 1 EA 708797 CAMERA - - -
6 2 EA 709523 WELD, CAMERA COVER - - -
7 2 EA UV008326 CONNECTOR 2-WIRE SEE NOTE 1 -
8 2 EA UV008200 CONNECTOR 2-WIRE SEE NOTE 1 -
9 8 EA UV402428 SEAL, WEATHER PACK 18-16 GA SEE NOTE 1 -
10 4 EA UV402524 TERMINAL, WEATHER PACK - SEE NOTE 1 -
11 4 EA UV401134 TERMINAL, MALE 16-14AWG SEE NOTE 1 -
12 2 EA 712058 COVER, EXPANDED METAL SHT, .75#9 X 4.38 X 6.00 - A36
13 3 EA SHCS010320050ST CAPSCREW, SOCKET HEAD #10-32 X.50 - STL
14 7 EA PWNA010XXXXXXST WASHER, TYPE A NARROW #10 - STL
15 4 EA PHMS010320025ST MACHINE SCREW, PAN HEAD #10-32 X.25 - STL
16 2 EA PHMS010320100ST MACHINE SCREW, PAN HEAD #10-32 X1.00 - STL
17 2 EA HNUT01032XXXXST NUT, HEX #10-32 - STL
18 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD .50-13 X1.50 - GR 8
19 4 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 0.5 - MIL CARB
20 2 EA HNUT05013XXXXZ8 NUT, HEX .50-13 - GR 8
21 1 EA 712688 CABLE CAMERA, 66 FT - COML

NOTE 1: Use Items 7-11 for termination to camera pigtail.

PAGE 3
PARTS MANUAL
CAMERA KIT OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 4
PARTS MANUAL
CAB LIGHTING INSTALLATION

CAB LIGHTING INSTALLATION


713401
GROUP NAME PAGE NUMBER

CAB LIGHTING INSTALLATION (PART NO. 713401, REV. A) .......................................................................... 2

PAGE 1
PARTS MANUAL
CAB LIGHTING INSTALLATION

FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
CAB LIGHTING INSTALLATION

FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
CAB LIGHTING INSTALLATION

CABLE HOOK-UP

WIRE TROUGH

L.H. SIDE CAB VIEW

FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
CAB LIGHTING INSTALLATION

PARTS LIST FOR CAB LIGHTING INSTALLATION (PART NO. 713401).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 4 EA 706119 LAMP,FLOOD,LED - - COML
2 1 EA 713381 PLATE,LIGHT COVER,BOT - - STL
3 4 EA HHCS050130100Z8 CAPSCREW,HEX HD 1/2-13 UNC X 1.00 - GR5
4 4 EA PWNB050XXXXXXMC WASHER,PLAIN,TYPE B 1/2 NOM - -
5 4 EA 705565 BACKSHELL, 90 DEG - - COML
6 4 EA 403473 CONNECTOR, PLUG 2 PIN DEUTSCH - COML
7 8 EA 403190 CONTACT, SOCKET 16-18 AWG - COML
8 4 EA 403472 WEDGE LOCK - - COML
9 25 FT 008596 CABLE 8 COND, 16-AWG - COML
10 2 EA 0905794-0010 CORD GRIP, 3/4 NPT 0.50-0.625 CABLE - COML
11 2 EA 400764 LOCKNUT, SEALING 3/4" - COML
12 1 EA 007486 FOR 007485 RELAY MOUNT - COML
13 1 EA 007485 RELAY 24VDC - COML
14 1 EA PHMS010240050SS 10-24X0.50 - - SS
15 1 EA HSLW010XXXXXXSS #10 LOCK WASHER - - SS
16 1 EA PWRB010XXXXXXSS #10 FLAT WASHER - - SS
17 1 EA 713383 WELD,GUARD CAB LIGHTS - - FAB STL
18 1 EA 713388 WELD,GRAB HANDLE,CAB - - FAB STL
19 4 EA HHCS038160050Z8 CAPSCREW,HEX HD 3/8-16UNC X 0.50 - GR8
MIL-
20 4 EA PWNA038XXXXXXMC WASHER,PLAIN,TYPE A 3/8 NOM - CARB

PAGE 5
PARTS MANUAL
CAB LIGHTING INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 6
PARTS MANUAL
DOOR LINKAGE INSTALLATION

DOOR LINKAGE INSTALLATION


712394
GROUP NUMBER / NAME PAGE NUMBER

DOOR LINKAGE INSTALLATION (PART NO. 712394, REV. B) .................................. 2

PAGE 1
PARTS MANUAL
DOOR LINKAGE INSTALLATION

B
See Sheet 2 for
Detail B.

SECTION A-A

C
See Sheet 2 for
Detail C.

FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
DOOR LINKAGE INSTALLATION

SPRING, ITEM 5, HOOKS


WELDED BENT PLATE AND
LOWER LINKAGE PLATE, ITEM
1, AS SHOWN IN PHOTO ON
SHEET 3.

DETAIL B
(from Sheet 1).

DETAIL C
(from Sheet 1).
FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
DOOR LINKAGE INSTALLATION

POTO REFERENCED IN NOTE AT ITEM 5 ON SHEET 2.

FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
DOOR LINKAGE INSTALLATION

PARTS LIST FOR DOOR LINKAGE INSTALLATION (PART NO. 712394).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA 711907 PLATE, DOOR LINKAGE 0.31 X 2.00 X 10.00 - ASTM A36
SHOULDER SCREW, HEX
2 2 EA SHSS075XX0200ST 0.75 X 2.00 0.62 - 11 STL
SOCKET
3 2 EA HNUT06311XXXXZ8 NUT, HEX 5/8"-11 - GR 8
WASHER, TYPE A
4 5 EA PWNA075XXXXXXMC 3/4" - MIL CARB
NARROW
SPRING, TORSION, RH 302 SS, 1.110 DIA, 90º
5 1 EA 710949 - 302SS
WOUND ANGLE
6 1 EA 713664 SPACER 1.05 OD X .111W X ASTM A53
0.50 TYPE F

PAGE 5
PARTS MANUAL
DOOR LINKAGE INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 6
PARTS MANUAL
WINDOW GUARD OPTION

WINDOW GUARD OPTION


711360
GROUP NAME PAGE NUMBER

WINDOW GUARD OPTION (PART NO. 711360, REV. B) .......................................................................... 2

PAGE 1
PARTS MANUAL
WINDOW GUARD OPTION

See View A on
Sheet 2

FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
WINDOW GUARD OPTION

View A
(From Sheet 1)

FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
WINDOW GUARD OPTION

PARTS LIST FOR WINDOW GUARD OPTION (PART NO. 711360).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 711357 FRAME, WINDOW 0.50 X 42.25 X 44.75 ASTM A36
2 1 EA 711358 RETAINER, WINDOW, OUTER 0.25 X 40.25 X 42.75 ASTM A36
3 1 EA 711359 WINDOW, OUTER 0.25 X 37.50 X 40.00 Glass
4 25 FT 8004 WEATHERSTRIP - Rubber
5 16 EA HHCS050130125Z8 CAPSCREW, HEX HEAD ½-13 X 1.25 - GR 8
6 16 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW ½ - MIL CARB
7 16 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
8 20 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
9 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
10 1 EA 711481 GUARD, WINDSHIELD SV SCALER CABS - FAB,STL

PAGE 4
PARTS MANUAL
WATER SPRAY

WATER SPRAY
712629
GROUP NAME PAGE NUMBER

WATER SPRAY (PART NO. 712629, REV. E) ........................................................................... 3


WATER TANK ASSEMBLY (PART NO. 710624, REV. E) ................................................. 10
WATER MIST PUMP ASSEMBLY (PART NO. 711790, REV. B) ................................ 14
WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792, REV. B) ..... 16
COOLER FAN SUPPLY VALVE (PART NO. 601960, REV. -) ............................... 18
WATER SPRAY HOSE KIT (PART NO. 711794, REV. E) .................................................. 20

PAGE 1
PARTS MANUAL
WATER SPRAY

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER SPRAY (PART NO. 712629) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER SPRAY (PART NO. 712629) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER SPRAY (PART NO. 712629) (SHEET 3 OF 3).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER SPRAY (PART NO. 712629).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


CONTROL CONSOLE,
1 1 EA 712628 LABEL SPANISH VINYL
2 1 EA 400397 SWITCH SPST COML
3 1 EA 400396 BOOT TOGGLE COML
4 1 EA 007476 HOUSING INDICATOR COML
5 1 EA 007478 LENS, INDICATOR YELLOW COML
6 1 EA 007479 LAMP, INDICATOR 24V COML
7 50 FT 400618 CABLE 2 COND, 16 AWG COML
ASSY, WATER TANK [See WATER
8 1 EA 710624 TANK ASSEMBLY PART NO. 120 GAL. CAP. STL
710624) for repair parts.]
9 2 EA 700682 FTG, UNION, BULKHEAD 0808JMJMBSTXXST STL
10 1 EA 711742 FTG, UNION, BULKHEAD, ELBOW 0808JMJMB45XXST STL
HOSE KIT, WATER SPRAY [See
WATER SPRAY HOSE KIT PART
11 1 EA 711794 NO. 711794) for repair parts.] - COML
12 3 EA 401093 FTG, BULKHEAD, SWIVEL SS8MJB8XMJ8 STL
13 1 EA 701224 FTG, REDUCER, TUBE END 0608JMJFSTRXXST STL
14 1 EA 50888 FTG,SWIVEL SS8MJ8XFJ8 STL
15 1 EA 713035 LABEL CONTROL HANDEL COML
16 2 EA 0602115-0037 CONNECTOR, DIN FOR SOLENOIDS COML
17 2 EA 701176 GASKET FOR DIN CONNECTOR COML

PAGE 9
PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER TANK ASSEMBLY (PART NO. 710624) (SHEET 1 OF 3).

PAGE 10
PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER TANK ASSEMBLY (PART NO. 710624) (SHEET 2 OF 3).

PAGE 11
PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER TANK ASSEMBLY (PART NO. 710624) (SHEET 3 OF 3).

PAGE 12
PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER TANK ASSEMBLY (PART NO. 710624).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710625 TANK, WATER 120 GAL. FAB STL
2 1 EA 713496 SUPPORT, TANK, RH - FAB STL
3 1 EA 713497 SUPPORT, TANK, LH - FAB STL
4 1 EA 401026 WELD, GRAB-HANDLE 0.75 DIA, FORMED FAB,STL
5 1 EA 700189 FTG, PLUG, HEXHD 16XXPMXXPLGHXST STL
6 1 EA 90 207 002 CAP, FUEL - - COML
7 1 EA 706270 COVER, HYD TANK ACCESS 8 INCH - COML
8 1 EA 90 207 003 STRAINER - - COML
9 1 EA 705567 HOSE, PLASTIC, 3/8 ID 21.5" LENGTH - PLASTIC
10 2 EA 701559 FTG, ADAPTER 0606BAJSSTRXXBR - Brass
11 26 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW ½ - MIL CARB
12 4 EA HHCS050130100Z8 CAPSCREW, HEX HEAD ½-13 UNC X 1.00 - GR 8
13 2 EA 700190 FTG, 90° ELBOW 0606JMOM90EXXST - STL
14 14 EA HHCS050130125Z8 CAPSCREW, HEX HEAD ½-13 X 1.25 - GR 8
15 1 EA 700632 FTG, PLUG, SQHD 32XXPMXXPLGSQST STL
16 1 EA 701222 FTG, 90° ELBOW 1616JMPM90EXXST - STL
06XXPM Plain
17 2 EA 700386 PLUG, 3/8 NPT PLUG, 3/8 NPT XXPLGH Carbon
HST Steel
18 8 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4 - MIL CARB
19 4 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG ¾-10 - GR 8
20 4 EA HHCS075100200Z8 CAPSCREW, HEX HEAD 3/4-10 X 2.00 - GR 8
21 1 EA 50 072 028 FILTER, WTR/DIRT SEP 3/4 NPT, 304 SS COM
22 1 EA 711449 ELEMENT, FILTER, WATER - COML
23 4 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4 - MIL CARB
24 4 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
25 2 EA 700508 FTG, 90° ELBOW 1212JMPM90EXXST - STL
26 1 EA 711790 PUMP ASSY, WATER MIST - COML
[See Water Mist Pump
Assembly (Part No. 711790) for
repair parts.]
27 1 EA 711791 BRACKET, FILTER 0.25 X 4.00 X 7.17 ASTM A36
28 1 EA 711792 MANIFOLD ASSY, SUPPLY WATER PUMP COML
[See Water Pump Supply
Manifold Assembly (Part No.
711792) for repair parts.]
29 4 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½-13 - GR 8
30 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
31 2 EA HHCS050130550Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 5.50 GR 8
32 1 EA 0910751-0064 ELBOW, ADAPTER 90 DEG 0406JMOM90EXXST - STL

The Next Higher Assembly is WATER SPRAY (PART NO. 712629).

PAGE 13
PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER MIST PUMP ASSEMBLY (PART NO. 711790).

PAGE 14
PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER MIST PUMP ASSEMBLY (PART NO. 711790).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


PUMP, CENTRIFUGAL,
1 1 EA 709088 HYD MOTOR DRIVEN - STL
WATER
2 - - - NOT USED - - -
3 1 EA 50 016 007 VALVE, 2 WAY N.C. - COML
4 1 EA 701237 FTG, 90° ELBOW 1216JMPM90EXXST - STL
5 1 EA 700226 FTG, TEE, RUN 1212JMJSTERXXST - STL
6 1 EA 700607 FTG, CONNECTOR, SWVL 1212JSPMSTRXXST - STL
7 1 EA 703414 FTG, CONNECTOR, MALE 1620JMPMSTRXXST - STL
8 1 EA 701163 FTG, ADAPTOR 0812JMPMSTRXXST - STL
CENTER BACK
9 1 EA 90 727 008 GAUGE, 300 PSI - COML
MOUNT
PLAIN
FTG, ADAPTER, STRAIGHT,
10 1 EA 701274 0604JSPFSTRXXST - CARBON
SWVL
STEEL
11 1 EA 700227 FTG, REDUCER 0612JMJFSTRXXST - STL
12 2 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
13 - - - NOT USED - - -
14 2 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
15 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST - STL
16 1 EA 701212 FTG, CONN, LONG STR 0808JMOMSTRLGST - STL
17 1 EA 701236 FTG, ELBOW MALE 0402JMPM90EXXST - STL
FTG, ELBOW, SWIVEL, 90
18 1 EA 700187 0808JMJX90EXXST - STL
DEG

The Next Higher Assembly is WATER TANK ASSEMBLY (PART NO. 710624).

PAGE 15
PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).

PAGE 16
PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


VALVE, COOLER FAN SUPPLY [See
1 1 EA 601960 COOLER FAN SUPPLY VALVE - - COML
PART NO. (601960) for repair parts.]
2 1 EA 701259 FTG, PLUG, HOLLOW HEX 16XXOMXXPLGHHST STL
3 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST - STL
4 2 EA 700078 FTG, ELBOW, STR, THRD 0812JMOM90EXXST STL
5 1 EA 700350 FTG, CONNECTOR, STR, THRD 0812JMOMSTRXXST - STL
FITTING, PLUG,
6 1 EA 603548 04XXOMXXPLGHHST STL
HOLLOW, HEX

The Next Higher Assembly is WATER TANK ASSEMBLY (PART NO. 710624).

PAGE 17
PARTS MANUAL
WATER SPRAY

FIGURE FOR COOLER FAN SUPPLY VALVE (PART NO. 601960).

PAGE 18
PARTS MANUAL
WATER SPRAY

PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 601960).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 705455 MANIFOLD BLOCK - - AL
2 1 EA 703379 VALVE, SOLENOID SEAL KIT # 402198 - COML
3 1 EA 703381 VALVE, PRESSURE REDUCING SEAL KIT # 711789 - COML
4 1 EA 703380 CONTROL, FLOW, COMPENSATED SEAL KIT # 402200 - COML

The Next Higher Assembly is WATER PUMP SUPPLY MANIFOLD (PART NO. 711792).

PAGE 19
PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER SPRAY HOSE KIT (PART NO. 711794).
NO FIGURE AVAILABLE

HOSE KIT, WATER SPRAY


FITTING DESCRIPTION
TYPE CODE
6 STRAIGHT FEMALE JIC SWIVEL
39 90 DEG JIC FEMALE SWIVEL (SHORT)
19 CODE 61 90 DEG ELBOW
41 90 DEG JIC FEMALE SWIVEL (LONG)

Overall
Hose Hose Hose Fitting Fitting Fitting Fitting SPRING
Hose Label
Size Assy Type A A Size B B Size GUARD
Length
WS1 12 47 7268 6 12 6 12
WS2 12 66 7268 6 12 6 12
WS3 8 232 7268 6 8 6 8
WS4 8 70 7268 6 8 6 8
WS5 8 31 7268 6 8 39 8
WS6 8 112 7268 6 8 6 8
WS7 8 60 7268 6 8 6 8
WS8 8 60 7268 6 8 6 8
WS9 6 76 7268 6 6 6 6 X
WS10 4 35 7268 6 4 6 4 X
H501 6 14 HFS2 6 6 6 6
H502 6 35 HFS2 6 6 39 6
H503 6 35 HFS2 6 6 6 6
H504 4 44 HFS2 6 4 39 4
H505 6 35 HFS2 6 6 6 6

PAGE 20
PARTS MANUAL
FILTER CHANGE KIT

FILTER CHANGE KIT


490066 FILTERS
GROUP NUMBER / NAME PAGE NUMBER

FILTER CHANGE KIT (PART NO. 490066 FILTERS, REV. -) ....................................... 2

PAGE 1
PARTS MANUAL
FILTER CHANGE KIT

PARTS LIST FOR FILTER CHANGE KIT (490066 FILTERS)


NO FIGURE AVAILABLE

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION


1 1 EA UV401162 ELEMENT, PRIMARY, FILTER
2 1 EA UV401163 ELEMENT, SAFETY, FILTER
3 1 EA UV400508 FILTER, REPLACEMENT, HVAC
4 1 EA 702509 FILTER, FUEL WATER SEP, PRIMARY
5 1 EA UV014607 FILTER, OIL
6 1 EA 712198 ELEMENT, FILTER
7 1 EA 709742 FILTER ELEMENT
8 1 EA 706319 FILTER, OIL
9 5 EA 90 470 048 ELEMENT FILTER, 3 MICRON

PAGE 2
REGIONAL SALES AND SERVICE CONTACTS
*** Effective July 21, 2016 ***

For all Mining Equipment Parts, dial 877-243-7455


NORTH AMERICAN MINING EQUIPMENT SERVICE MANAGER: Stefan Gierko ............ Office: (603) 542-9548
Cell: (603) 738-2255
MINING EQUIPMENT PARTS MANAGER: Debbie Borey ............ Office: (603) 542-9548
Cell: (313) 559-7375
SALES MANAGER: Terry Robinette ......... Cell: (303) 638-4232
DIRECTOR OF SALES: Aaron Kadish ............ Office: (906) 774-1500
Cell: (906) 280-1519
INTERNATIONAL PRODUCT TRAINING SPECIALIST: Joel Ambrioso ........... Cell: (239) 201-6923

NORTHEAST US: Sales & Service: Donald Miller ..................... Cell: (443) 975-9091

SOUTHEAST US: Sales & Service: Matt Jacobs ......................... Cell: (309) 533-3134
Service: Jim Smith ........................... Cell: (931) 267 8646
Service: Bill Debord ........................ Cell: (931) 239-9926
Service: Brandon Sego .................... Cell: (502) 232-2890

MIDWEST US: Sales & Service: Mike Grant .......................... Cell: (636) 575-5755
Service: Toby Crawford.................... Cell: (603) 289-0047
Service: Lorne Bellofatto .................. Cell: (740) 416-1894
Service: John Nekhay Cell: (906) 271-0053

CANADA: Resource Equipment Sales (RES): Frank Crites ........................ Cell: (705) 882-1586
(Ontario & Manitoba): Russell Kirkpatrick (Sales) . Office: (807) 221-4673
Main: (807) 221-4670

Torrox International Ltd: Carter Kosick ...................... Office: (902) 468-7666


(Nova Scotia & Maritimes) Cell: (902) 497-1334

LATIN AMERICA: General Manager for Marcos Rosiles.................... Office: +52 (492) 925 1668
Latin America and Sales: Office: +52 (492) 925 1679
Office: +52 (492) 998 1979
Cell: +52 (464) 645 1333
Sales: Silvia Gomez ...................... Cell: +52 (492) 127 7465
Service Manager: Gabriel Rodriguez ............... Cell: +52 (614) 394 3850
Service: Jesus Fernandez .................. Cell: +52 (492) 126 1151
Service: Manuel Reyes ..................... Cell: +52 (492) 105 2172
Service: Eduardo Castañeda ............. Cell: +52 (492) 145 2374
Service: Juan Rivera ......................... Cell: +52 (492) 103 2656
Service: Eladio Velazquez................. Cell: +52 (492) 130 8065
Service: Edgar Medrano ................... Cell: +52 (492) 204 5044
Service: Roman Rivera ..................... Cell: +52 (492) 146 4314
For Parts Assistance: Raul Martinez ..................... Office: +52 (492) 925 1668
For Parts Assistance: Octavio Lara........................ Office: +52 (492) 925 1679
Cell: +52 (492) 145 1872

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