Professional Documents
Culture Documents
Lake Shore Systems, Inc. warrants to Purchaser, and to Purchaser only, that the products manufactured by it will conform to the
description in Lake Shore Systems, Inc. final written quotation and/or acknowledgment of Purchaser’s purchase order covering the
products to which this warranty applies; that Lake Shore Systems, Inc. will convey good title thereto; and that such products will, at the
time of shipment and for a period of twelve months or two thousand hours whichever occurs first after delivery to the original Purchaser
be free from defects in material and workmanship under normal use and service. No oral description or statements will constitute
representations of warranties concerning Lake Shore Systems, Inc. products. This warranty shall not be applied to any products, which
are subjected to misuse, negligence, accident or corrosion, nor shall it apply to any products, which are altered by Purchaser or others.
Items excluded from this warranty are:
1. Tires, batteries, engines, and mounted equipment which are warranted to the purchaser by their respective manufacturers thereof.
2. Preventative maintenance or operating services including, but not limited to, consumables,
ie. Filters, Picks, Electrical Cables, Hoses, Fittings, Lubricants, Lights, Fuses, etc.
3. Repair and replacement due to normal wear and tear, misuse, abuse, neglect, accident or
Alterations not specifically authorized by Lake Shore Systems, Inc.
4. Failures related to impact of material on the Boom and main frame.
5. Failures related to vibration due to normal scaling operation or impacting from material on the main frame and or boom.
Items that will void this warranty are:
1. Altering original equipment design without written authorization from Lake Shore Systems, Inc.
2. Failure to shut down equipment for repair after problem is discovered.
3. Overloading or operating outside equipment designed specifications.
4. Failure to properly maintain products in accordance with Lake Shore Systems, Inc. recommended procedures.
5. Improper care and storage.
6. Failure to file a warranty claim within (5) five business days of the failure will void that claim.
7. Failure to return the part or parts to a Lake Shore Systems, Inc. representative for warranty consideration within (10) ten
business days of the failure will void that claim.
8. Tram Scaling will void all related failures.
LAKE SHORE SYSTEMS, INC. MAKES NO OTHER WARRANTIES WHATSOEVER WITH RESPECT TO SUCH PRODUCTS
AND HEREBY DISCLAIMS ANY IMPLIED WARRANTIES WITH RESPECT THERETO, INCLUDING, WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Lake Shore Systems, Inc. obligation under this warranty is expressly limited to repair or replacement at its factory or other location
designated by Lake Shore Systems, Inc. of any product or parts of products manufactured by Lake Shore Systems, Inc. and covered by
this warranty which shall, within twelve (12) months or two thousand (2,000) hours whichever occurs first after delivery to the original
Purchaser, be returned to Lake Shore Systems, Inc. with transportation charges prepaid, and which Lake Shore Systems, Inc. examination
shall disclose to its satisfaction to be defective. All replacement parts shall only be warranted for the length of the original machine
warranty (twelve months or two thousand hours after delivery to the original purchaser). The sole purpose to the exclusive remedy set out
here in shall be to provide Purchaser with free repair or replacement of the defective product. This exclusive remedy shall not be deemed
to have failed of its essential purpose so long as Lake Shore Systems, Inc. is ready and willing to repair or replace in the prescribed
manner. However, Lake Shore Systems, Inc., at its option, may, in lieu of such repair or replacement, refund the purchase price
applicable to such products or parts. If warranty is granted, all standard freight costs (UPS, LTL) of the defective parts to and from the
Purchaser by Lake Shore Systems, Inc. shall be at Lake Shore Systems, Inc. sole expense. If Lake Shore Systems, Inc. denies warranty to
Purchaser, all freight costs to and from Lake Shore Systems, Inc. shall be at Purchaser’s sole expense. Removal and reinstallation of the
replacement parts will be at the Purchaser’s sole expense.
Drivetrain – gearbox, transmission, axles for a period of twelve (12) months or first two thousand (2,000) hours of operation, whichever
shall occur first from date of delivery to the first user. Same terms and conditions as listed in previous paragraphs will apply. Tram
Scaling will void all Drivetrain related failures.
Frame – Limited warranty of five (5) years or the first ten thousand (10,000) hours, whichever shall occur first (from date of delivery to
the first user). Lake Shore Systems, Inc. warrants the main frame (less mounted attachments & boom assembly) to be free from defects
in material and workmanship. Excluded are normal wear components (i.e. bushings, bearings, and rollers), purchased components
(including, but not limited to hydraulic cylinders, hoses and fittings). Physical damaged caused by impact from material. Tram Scaling
will void all Frame related failures.
Lake Shore Systems, Inc. shall not be liable for any loss of profits, loss of use, loss of business, or damage to good will, personal injury
damages, damage to property or any incidental or consequential damages of any kind whatsoever resulting from breach of warranty, failure to
comply with any obligations under this Contract, or any other cause, nor shall Lake Shore Systems, Inc. be liable for any damages, other than
those expressly permitted under this Contract, whether direct, indirect, special, consequential or exemplary, resulting from any cause.
Purchaser or anyone else may bring no action for breach of the warranty stated above or for any other claim for breach of this contract, more
than one year after the date of delivery.
Lake Shore Systems, Inc. | 2141 Woodward Ave., Kingsford, MI 49802 | 906 774 1500 | lakeshoresys.com
HYDRAULIC FITTINGS
END CONDITIONS:
INTRODUCTION
The electronic copy of this manual has been prepared using the software Adobe® Acrobat® (pdf format). The
user is encouraged to become familiar with the features of Adobe Acrobat Reader to facilitate navigating the
manual electronically. The electronic manual has incorporated such features as bookmarks, hypertext links, text
search capabilities, etc to enable the user to quickly locate the desired information. Hypertext links allow the
reader to click on the text and go to the desired location. Navigating the document is made easier by opening the
bookmarks and thumbnails option. Using text search allows the user to quickly locate instances in the manual for
a word or phrase.
The Original Equipment Manufacturer (OEM) manuals, or Vendor Manuals, for many components are separate
from this Parts Manual and are found in the Scaler Vendor Manuals and Warranty document supplied on CD. In
addition to select Vendor Manual printed copies that are supplied as hard copy only, the Scaler Vendor Manuals
and Warranty document on CD contains electronic copy (in pdf format) of all additional Vendor Manuals.
The parts manual is presented in functional groups (i.e. Engine, Cab, Boom, etc.). Refer to the Table of
Contents for an overview of how this manual is structured.
When ordering replacement parts for your equipment, provide the following information:
1. Model Number.
2. Serial Number.
3. Part Number.
4. Part Name.
5. Index Number.
7. Quantity required.
9. Method of shipment.
Refer to the Group Name to identify the section required for parts identification. At the beginning of that section
will be an index of the subgroups (i.e. Boom Lift Cylinder, Boom Assembly, etc.) within that section.
Group
Name
Subgroup
name
Subgroup
name, part
number and
revision status
(for LSSI use) is Page
provided. Numbers
Illustration
Visual
depiction of
the parts.
Item Numbers
Figure and
parts list
corresponding
index numbers
Special notes
such as torque values,
maintenance
instructions, etc.
While the appearance of the parts list may vary from one group to another, the information contained provides the
user the necessary information to order parts. This information normally contained in the parts list is; the item
number (corresponds to the figure), name of the part, the part number, brief description of the part, quantify
required for that assembly.
Item Numbers
Figure and
parts list
corresponding
index numbers
Quantity
Quantity per
next higher
assembly
Nomenclature
Part Name
PAGE 1
PARTS MANUAL
FUEL TANK INSTALLATION
Note:
Items 22-25 Not Shown.
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 1 OF 5).
PAGE 2
PARTS MANUAL
FUEL TANK INSTALLATION
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 2 OF 5).
PAGE 3
PARTS MANUAL
FUEL TANK INSTALLATION
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 3 OF 5).
PAGE 4
PARTS MANUAL
FUEL TANK INSTALLATION
Section B
(From Sheet 2)
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 4 OF 5).
PAGE 5
PARTS MANUAL
FUEL TANK INSTALLATION
Section C
(From Sheet 2)
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 5 OF 5).
PAGE 6
PARTS MANUAL
FUEL TANK INSTALLATION
PAGE 7
PARTS MANUAL
FUEL TANK INSTALLATION
PAGE 8
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
PAGE 1
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 1 OF 3).
PAGE 2
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 2 OF 2).
FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 3 OF 3).
PAGE 5
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
PAGE 6
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) - CONTINUED.
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
36 2 EA HHCS063110225Z8 CAPSCREW, HEX HEAD 5/8-11 X 2.25 GR 8
37 14 EA PWRB050XXXXXXSS WASHER, PLAIN, REG 1/2 NOM, TYPE B SST
38 14 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
39 1 EA 701259 FTG, PLUG, HOLLOW HEX 16XXOMXXPLGHHST STL
40 2 EA 603738 PLUG, HEXSOCH 08XXOMXXPLGHHST STL
MIL
41 16 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM
CARB
42 8 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
43 8 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 GR 8
44 1 EA 713116 FTG, ELBOW, 90° 0808OMPM90EXXST STL
45 1 EA 713114 WELD, COVER, HYD OIL - COML
PAGE 7
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
PAGE 8
PARTS MANUAL
ENGINE END COVER INSTALLATION
PAGE 1
PARTS MANUAL
ENGINE END COVER INSTALLATION
NOTE:
FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 1 OF 4).
PAGE 2
PARTS MANUAL
ENGINE END COVER INSTALLATION
SEE SECTION C ON
SHEET 4
FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 2 OF 4).
PAGE 3
PARTS MANUAL
ENGINE END COVER INSTALLATION
SECTION A
(FROM SHEET 2)
SECTION B
(FROM SHEET 2)
FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 3 OF 4).
PAGE 4
PARTS MANUAL
ENGINE END COVER INSTALLATION
SECTION C
(FROM SHEET 2)
FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 4 OF 4).
PAGE 5
PARTS MANUAL
ENGINE END COVER INSTALLATION
PARTS LIST FOR ENGINE END COVER INSTALLATION (PART NO. 710689)
PAGE 6
PARTS MANUAL
ENGINE END COVER INSTALLATION
PARTS LIST FOR ENGINE END COVER INSTALLATION (PART NO. 710689) - Continued
PAGE 7
PARTS MANUAL
ENGINE END COVER INSTALLATION
SEE SECTION B ON
SHEET 2
SEE SECTION A ON
SHEET 2
FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 1 OF 2).
PAGE 8
PARTS MANUAL
ENGINE END COVER INSTALLATION
SECTION A
FROM SHEET 1
SECTION B
FROM SHEET 1
FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 2 OF 2).
PAGE 9
PARTS MANUAL
ENGINE END COVER INSTALLATION
PARTS LIST FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756)
The Next Higher Assembly is ENGINE END COVER INSTALLATION (PART NO. 710689).
PAGE 10
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
PAGE 1
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 1 OF 4).
PAGE 2
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
SEE DETAIL K ON
SHEET 3
SEE 4 NOTES ON
SHEET 3
SECTION A-A
(FROM SHEET 1)
FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 2 OF 4).
PAGE 3
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
DETAIL K
(FROM SHEET 2)
SECTION D-D
(FROM SHEET 1)
SECTION C-C
(FROM SHEET 2)
TYPICAL BOTH
CYLINDERS
NOTE: INSTALL SEALS (5) WITH THE LIP AWAY FROM THE BEARINGS.
SEALS ARE TO KEEP DIRT OUT, AND ALLOW GREASE TO SEEP THROUGH.
PLACING SEALS THE OPPOSITE WAY WILL CAUSE THEM TO BE FORCED
OUT WHEN GREASING WITH PRESSURE GUN.
FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 3 OF 4).
PAGE 4
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH
SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN RETORQUE.
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400FT-LBS.
SECTION B-B
(FROM SHEET 1)
FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 4 OF 4).
PAGE 5
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
PAGE 6
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (CONTINUED).
PAGE 7
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
1
1
The Next Higher Assembly is MOVING ASSEMBLY INSTALLATION (PART NO. 710469).
FIGURE AND PARTS LIST FOR STEERING CYLINDER (PART NO. 402203).
PAGE 8
PARTS MANUAL
BOOM END COVERS INSTALLATION
PAGE 1
PARTS MANUAL
BOOM END COVERS INSTALLATION
FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
BOOM END COVERS INSTALLATION
FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
BOOM END COVERS INSTALLATION
PARTS LIST FOR BOOM END COVERS INSTALLATION (PART NO. 712072).
PAGE 4
PARTS MANUAL
SWING LOCK INSTALLATION
PAGE 1
PARTS MANUAL
SWING LOCK INSTALLATION
PAGE 2
PARTS MANUAL
SWING LOCK INSTALLATION
PAGE 3
PARTS MANUAL
SWING LOCK INSTALLATION
PAGE 4
PARTS MANUAL
COUNTER WEIGHT INSTALLATION
PAGE 1
PARTS MANUAL
COUNTER WEIGHT INSTALLATION
FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
COUNTER WEIGHT INSTALLATION
FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
COUNTER WEIGHT INSTALLATION
PAGE 4
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PAGE 1
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
See View A on
Sheet 2
See Section B
on Sheet 3
See Section D
on Sheet 4
See View F on
Sheet 6
See View G on
Sheet 5
See View K on
Sheet 5
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 1 OF 9).
PAGE 2
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
H H
See View H on
Sheet 5
VIEW A
(From Sheet 1)
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 2 OF 9).
PAGE 3
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
SECTION B
(From Sheet 1)
ENGINE MOUNT
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 3 OF 9).
PAGE 4
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
SECTION D
(From Sheet 1)
1. REMOVE ALL BURRS FROM FLYWHEEL MOUNTING FACE AND NOSE PILOT BORE. CLEAN DRIVE PLATE SURFACE
WITH SOLVENT.
2. CHECK ENGINE FLYWHEEL AND HOUSING FOR CONFORMANCE TO STANDARD SAE 3-SAE J-927 J-1033 TOLERANCE
SPECIFICATIONS FOR PILOT BORE SIZE. PILOT BORE RUNOUT AND MOUNTING FACE FLATNESS. MEASURE AND
RECORD ENGINE CRANKSHAFT END PLAY.
3. INSTALL TWO 3.50 (88.9) LONG TRANSMISSION TO FLYWHEEL HOUSING GUIDE STUDS IN THE ENGINE FLYWHEEL
HOUSING AS SHOWN. ROTATE THE ENGINE FLYWHEEL TO ALIGN A DRIVE PLATE MOUNTING SCREW HOLE WITH
THE FLYWHEEL HOUSING ACCESS HOLE.
4. LOCATE TRANSMISSION ON FLYWHEEL HOUSING ALIGNING DRIVE PLATE TO FLYWHEEL AND TRANSMISSION TO
FLYWHEEL HOUSING.
5. INSTALL TRANSMISSION TO FLYWHEEL HOUSING SCREWS. TIGHTEN SCREWS TO SPECIFIED TORQUE. REMOVE
TRANSMISSION TO ENGINE GUIDE STUDS. INSTALL REMAINING SCREWS AND TIGHTEN TO SPECIFIED TORQUE.
6. INSTALL DRIVE PLATE ATTACHING SCREW AND WASHER. SNUG SCREW BUT DO NOT TIGHTEN. SOME ENGINE
FLYWHEEEL HOUSINGS HAVE A HOLE LOCATED ON THE FLYWHEEL HOUSING CIRCUMFERANCE IN LINE WITH
THE DRIVE PLATE SCREW ACCESS HOLE. A SCREWDRIVER OR PRY BAR USED TO HOLD THE DRIVE PLATE
AGAINST THE FLYWHEEL WILL FACILITATE INSTALLATION OF THE DRIVE PLATE SCREW. ROTATE THE ENGINE
FLYWHEEL AND INSTALL THE REMAINING SEVEN DRIVE PLATE SCREWS TO THE FLYWHEEL. SNUG SCREWS BUT
DO NOT TIGHTEN. AFTER ALL EIGHT SCREWS ARE INSTALLED TORQUE EACH ONE 25-30 FT-LBS (33.9-40.6 N.m).
THIS WILL REQUIRE TORQUING EACH SCREW AND ROTATING THE ENGINE FLYWHEEL UNTIL THE FULL AMOUNT
OF EIGHT SCREWS HAVE BEEN TIGHTENED.
7. MEASURE ENGINE CRANKSHAFT END PLAY AFTER TRANSMISSION HAS BEEN COMPLETELY INSTALLED ON
ENGINE FLYWHEEL. THIS VALUE MUST BE WITHIN .001 (.025) OF THE END PLAY RECORDED IN STEP #2.
8. THE PERMISSABLE ENGINE CRANKSHAFT END PLAY TOLERANCE FOR THE CUMMINS ENGINE (710442) IS 0.005-
0.010.
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 4 OF 9).
PAGE 5
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
VIEW G
(From Sheet 1)
VIEW K
VIEW H (From Sheet 2) (From Sheet 1)
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 5 OF 9).
PAGE 6
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
VIEW F
(From Sheet 1)
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 6 OF 9).
PAGE 7
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
37
46
38
Fitting w/
orifice
called out
on cooling
package.
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 7 OF 9).
PAGE 8
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
40
39
40
43
41
43
Oil Out
Oil In
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 8 OF 9).
PAGE 9
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
45
45
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 9 OF 9).
PAGE 10
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).
PAGE 11
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) – (CONTINUED).
PAGE 12
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
The Next Higher Assembly is ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).
PAGE 13
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PAGE 14
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
The Next Higher Assembly is ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).
PAGE 15
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
Note:
Items 3 through 8 not shown.
The Next Higher Assembly is TRANSMISSION WITH YOKES (PART NO. 404712).
PAGE 16
PARTS MANUAL
COOLING SYSTEM INSTALLATION
PAGE 1
PARTS MANUAL
COOLING SYSTEM INSTALLATION
40
41
56
57
View Showing Hose Barb Fitting (Item 40) with Orifice (Item 41)
FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 1 OF 5).
PAGE 2
PARTS MANUAL
COOLING SYSTEM INSTALLATION
Bottom View
FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 2 OF 5).
PAGE 3
PARTS MANUAL
COOLING SYSTEM INSTALLATION
Side View
Detail A
FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 3 OF 5).
PAGE 4
PARTS MANUAL
COOLING SYSTEM INSTALLATION
Top View
FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 4 OF 5).
PAGE 5
PARTS MANUAL
COOLING SYSTEM INSTALLATION
7 PLCS
4 PLCS
14 PLCS
Front View
FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 5 OF 5).
PAGE 6
PARTS MANUAL
COOLING SYSTEM INSTALLATION
PAGE 7
PARTS MANUAL
COOLING SYSTEM INSTALLATION
PARTS LIST FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) - CONTINUED.
PAGE 8
PARTS MANUAL
DRIVESHAFT INSTALLATION
DRIVESHAFT INSTALLATION
710793
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
DRIVESHAFT INSTALLATION
3 2 1
FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 710793) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
DRIVESHAFT INSTALLATION
FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 710793) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 4
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 5
PARTS MANUAL
DRIVESHAFT INSTALLATION
PARTS LIST FOR ENGINE END DRIVE SHAFT (PART NO. 710497).
PAGE 6
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 7
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 8
PARTS MANUAL
DRIVESHAFT INSTALLATION
1
4
2
5
PAGE 9
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 10
PARTS MANUAL
AIR CLEANER INSTALLATION
PAGE 1
PARTS MANUAL
AIR CLEANER INSTALLATION
FIGURE AND PARTS LIST FOR AIR CLEANER INSTALLATION (PART NO. 710623).
PAGE 2
PARTS MANUAL
AIR CLEANER INSTALLATION
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 50 072 049-01 ACCESS COVER ASSEMBLY INCLUDES LATCHES (ITEM 5)
BUT NO VACUATOR VALVE
(ITEM 6)
2 1 EA 401162 PRIMARY FILTER
3 1 EA 401163 SAFETY FILTER
4 1 EA 401164 COVER GASKET (USED ON
SOME MODELS)
5 3 EA 403697 LATCH
6 1 EA 401165 VACUATOR VALVE
The Next Higher Assembly is AIR CLEANER INSTALLATION (PART NO. 712359).
PAGE 3
PARTS MANUAL
AIR CLEANER INSTALLATION
PAGE 4
PARTS MANUAL
AXLE INSTALLATION
AXLE INSTALLATION
710471
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
AXLE INSTALLATION
PAGE 2
PARTS MANUAL
AXLE INSTALLATION
DETAIL A
PAGE 9
PARTS MANUAL
AXLE INSTALLATION
PAGE 10
PARTS MANUAL
AXLE INSTALLATION
See Sheet 2
FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 1 OF 2).
PAGE 11
PARTS MANUAL
AXLE INSTALLATION
SECTION A-A
SECTION B-B
FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 2 OF 2).
PAGE 12
PARTS MANUAL
AXLE INSTALLATION
PAGE 13
PARTS MANUAL
AXLE INSTALLATION
PAGE 14
PARTS MANUAL
AXLE INSTALLATION
PAGE 15
PARTS MANUAL
AXLE INSTALLATION
FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270)
PAGE 16
PARTS MANUAL
AXLE INSTALLATION
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 705455 MANIFOLD BLOCK
2 1 EA UV402190 FLOW REGULATOR (SEAL KIT PART
NUMBER UV402200)
3 1 EA 703381 PRESSURE REDUCING VALVE (SEAL
KIT PART NUMBER 705494)
4 1 EA 704684 SOLENOID VALVE (SEAL KIT PART
NUMBER UV401415, COIL NUT PART
NUMBER 704686, COIL PART NUMBER
UV402199)
Next Higher Assembly is COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270).
FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 703745).
PAGE 17
PARTS MANUAL
AXLE INSTALLATION
FIGURE AND PARTS LIST FOR RELIEF VALVE ASSEMBLY (PART NO. 710488)
PAGE 18
PARTS MANUAL
AXLE INSTALLATION
FIGURE AND PARTS LIST FOR PUMP/MOTOR/T-DRIVE ASSEMBLY (PART NO. 710489)
PAGE 19
PARTS MANUAL
AXLE INSTALLATION
FIGURE AND PARTS LIST FOR BRAKE COOLING ASSEMBLY (PART NO. 709136).
PAGE 20
PARTS MANUAL
AXLE INSTALLATION
FIGURE AND PARTS LIST FOR OIL FILTER ASSEMBLY (PART NO. 710491)
PAGE 21
PARTS MANUAL
AXLE INSTALLATION
FIGURE AND PARTS LIST FOR FLOW DIVIDER ASSEMBLY (PART NO. 710492)
PAGE 22
PARTS MANUAL
EXHAUST INSTALLATION
EXHAUST INSTALLATION
710641
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
EXHAUST INSTALLATION
PAGE 2
PARTS MANUAL
EXHAUST INSTALLATION
Repair Parts:
Catalytic Convertor-UV007874
Silencer-UV007875
Clamp-710897
Gasket-710898
Cone-710899
2 1 EA 400388 WELDMENT, SPK ARSTR STL
3 2 EA 400608 BAR, CLAMP, EXHAUST Ø.50 X 23.73 ASTM A36
4 1 EA 710640 WELD, ELBOW, 90° W/ HALF FLANGE FAB, STL
5 1 EA 710406 WELDMENT, CAGE - FAB STL
6 1 EA 44615K471 FTG, NIPPLE 0202PMPMSTRXXST STL
7 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST COML
8 1 EA 007844 ELBOW, 4", 4.5 RADIUS - STL
9 1 EA 710670 TUBING, FLEX, EXH 4.00 ID X .019 WALL LCS
10 2 EA 404049 CLAMP, 4" EXHAUST COML
11 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
12 12 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 1/2 MIL CARB
13 8 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC GR 8
14 4 EA MTDS010XX0075ST SCREW, SELF TAPPING #10 X 3/4 STL
15 2 EA 007845 CLAMP, FLAT BAND 4.00 OD PIPE COML
16 40 FT 007847 WRAP, FIBERGLASS NOT SHWN FIBERGLS
17 40 FT 007848 WRAP, SILICONE NOT SHWN SILICONE
18 1 EA 007849 TUBE, SILICONE NOT SHWN SILICONE
PAGE 3
PARTS MANUAL
EXHAUST INSTALLATION
PAGE 4
PARTS MANUAL
CAB INSTALLATION
CAB INSTALLATION
712930
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
CAB INSTALLATION
PAGE 2
PARTS MANUAL
CAB INSTALLATION
PAGE 3
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929) (SHEET 1 OF 3).
PAGE 4
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929) (SHEET 2 OF 3).
PAGE 5
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929) (SHEET 3 OF 3).
PAGE 6
PARTS MANUAL
CAB INSTALLATION
PARTS LIST FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929)
PAGE 7
PARTS MANUAL
CAB INSTALLATION
PAGE 8
PARTS MANUAL
CAB INSTALLATION
PAGE 9
PARTS MANUAL
CAB INSTALLATION
PAGE 10
PARTS MANUAL
CAB INSTALLATION
Notes:
PAGE 11
PARTS MANUAL
CAB INSTALLATION
The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).
PAGE 12
PARTS MANUAL
CAB INSTALLATION
See Assembly
Detail on Sheet 2.
See Note
below.
FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 712404) (SHEET 1 OF 2).
PAGE 13
PARTS MANUAL
CAB INSTALLATION
Assembly Detail
(From Sheet 1)
FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 712404) (SHEET 2 OF 2).
PAGE 14
PARTS MANUAL
CAB INSTALLATION
The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).
PAGE 15
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 1 OF 2).
PAGE 16
PARTS MANUAL
CAB INSTALLATION
View B
Section A
FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 2 OF 2).
PAGE 17
PARTS MANUAL
CAB INSTALLATION
PARTS LIST FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237).
The Next Higher Assembly is CAB WINDOWS INSTALLATION (PART NO. 712404).
PAGE 18
PARTS MANUAL
CAB INSTALLATION
9 9
14
1
10
11
12
9 Outside View
8 Inside View
13 7
Cab Door
FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 1 OF 3).
PAGE 19
PARTS MANUAL
CAB INSTALLATION
Latch Cover
Latch Assembly Detail
FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 2 OF 3).
PAGE 20
PARTS MANUAL
CAB INSTALLATION
Outside of Cab
Threshold Bar
FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 3 OF 3).
PAGE 21
PARTS MANUAL
CAB INSTALLATION
The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).
PAGE 22
PARTS MANUAL
CAB INSTALLATION
See Assembly
Detail on Sheet 3.
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 1 OF 4).
PAGE 23
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 2 OF 4).
PAGE 24
PARTS MANUAL
CAB INSTALLATION
See Machining
Detail on Sheet 4.
Assembly Detail
(From Sheet 1)
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 3 OF 4).
PAGE 25
PARTS MANUAL
CAB INSTALLATION
Machining Detail
(From Sheet 3)
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 4 OF 4).
PAGE 26
PARTS MANUAL
CAB INSTALLATION
The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).
PAGE 27
PARTS MANUAL
CAB INSTALLATION
PAGE 28
PARTS MANUAL
CAB INSTALLATION
PAGE 29
PARTS MANUAL
CAB INSTALLATION
PAGE 30
PARTS MANUAL
CAB INSTALLATION
The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).
PAGE 31
PARTS MANUAL
CAB INSTALLATION
PAGE 32
PARTS MANUAL
CAB INSTALLATION
PAGE 33
PARTS MANUAL
CAB INSTALLATION
Notes:
●The seat serial number must be available when ordering service parts.
●Service part numbers consist of only one item each. Order multiples when applicable.
*Contact OGI service for color options on cover materials.
**For chassis service on seats with an “x” in the serial number the following part numbers will need to be ordered:
105800PS & 104073PS. (Track sets must always be ordered in addition to the chassis kit.)
The Next Higher Assembly is MODIFIED OPERATOR SEAT (PART NO. 401053).
PAGE 34
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 1 OF 5).
PAGE 35
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 2 OF 5).
PAGE 36
PARTS MANUAL
CAB INSTALLATION
From SHEET 2
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 3 OF 5).
PAGE 37
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 4 OF 5).
PAGE 38
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712931) (SHEET 5 OF 5).
PAGE 39
PARTS MANUAL
CAB INSTALLATION
The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).
PAGE 40
PARTS MANUAL
CAB INSTALLATION
PAGE 41
PARTS MANUAL
CAB INSTALLATION
The Next Higher Assembly is CAB HVAC ASSEMBLY (PART NO. 712931).
PAGE 42
PARTS MANUAL
CAB INSTALLATION
#8 Hose Fitting at
Top of Condenser
#6 Hose Fitting at Bottom
of Condenser
PAGE 43
PARTS MANUAL
CAB INSTALLATION
The Next Higher Assembly is CAB HVAC ASSEMBLY (PART NO. 712931).
PAGE 44
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 1 OF 3).
PAGE 45
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 2 OF 3).
PAGE 46
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 3 OF 3).
PAGE 47
PARTS MANUAL
CAB INSTALLATION
The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712929).
PAGE 48
PARTS MANUAL
12 INCH RISER INSTALLATION
PAGE 1
PARTS MANUAL
12 INCH RISER INSTALLATION
FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 1 OF 3).
PAGE 2
PARTS MANUAL
12 INCH RISER INSTALLATION
Section B
(See Sheet 3)
Section A
(See Sheet 3)
FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 2 OF 3).
PAGE 3
PARTS MANUAL
12 INCH RISER INSTALLATION
Section A
(From Sheet 2)
Section B
(From Sheet 2)
FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 3 OF 3).
PAGE 4
PARTS MANUAL
12 INCH RISER INSTALLATION
PAGE 5
PARTS MANUAL
12 INCH RISER INSTALLATION
PAGE 6
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 1
PARTS MANUAL
SV-11 BOOM INSTALLATION
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 1 OF 6).
PAGE 2
PARTS MANUAL
SV-11 BOOM INSTALLATION
See View C on
Sheet 4
C C
B B B
G
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 2 OF 6).
PAGE 3
PARTS MANUAL
SV-11 BOOM INSTALLATION
See Section H
on Sheet 6
H
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 3 OF 6).
PAGE 4
PARTS MANUAL
SV-11 BOOM INSTALLATION
See Section E
on Sheet 6
SECTION G
From Sheet 2
E
E
VIEW C
From Sheet 2
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 4 OF 6).
PAGE 5
PARTS MANUAL
SV-11 BOOM INSTALLATION
Section A
(From Sheet 2)
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 5 OF 6).
PAGE 6
PARTS MANUAL
SV-11 BOOM INSTALLATION
Section H
(From Sheet 3)
Section E
(From Sheet 4)
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 6 OF 6).
PAGE 7
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 8
PARTS MANUAL
SV-11 BOOM INSTALLATION
1
1
PAGE 9
PARTS MANUAL
SV-11 BOOM INSTALLATION
The Next Higher Assembly is SV-11 BOOM INSTALLATION (PART NO. 714253).
PAGE 10
PARTS MANUAL
SV-11 BOOM INSTALLATION
F
See Detail K on
Sheet 4
See Detail C on
Sheet 4
F
See Section F
on Sheet 6
See Section E
See Section A on Sheet 5
See Section M on Sheet 3
on Sheet 9 See Section R
on Sheet 5
E
A R See Section G
H on Sheet 7
B
J
M G G
M
J B
H
A See Section J E
on Sheet 8 R
D
See Section D
D on Sheet 4
See Detail P on
Sheet 4
See Section H See Section B
See Detail L on Top View
on Sheet 8 on Sheet 3
Sheet 9 (From Sheet 1)
Section A
(From Sheet 2)
Section B
Note: Rollers should be no more than .13 (From Sheet 2)
from inner boom (typical).
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 3 OF 9).
Detail C
(From Sheet 1)
Detail K
(From Sheet 1)
Boom Top Bulkhead Plate
Section D Detail P
(From Sheet 2) (From Sheet 2)
Boom Side Bulkhead Plate
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 4 OF 9).
NOTES:
1. CLEAN MANUFACTURER'S OIL FROM BOLTS BEFORE INSTALLING. See Notes 1-5,
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5 MIN) TORQUE TO 900 FT This Sheet.
LBS USING AN ALTERNATING CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT MARK.
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A CLOCKWISE OR A
COUNTERCLOCKWISE SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE LOCATING ITEM #30.
7. AFTER BOLTING IN ITEM #31, ROTATE THE BARREL CLOCKWISE UNTIL
THE HELAC STOPS THE ROTATION. ROTATE THE BARREL
COUNTERCLOCKWISE 3/4" AND LOCATE ITEM #30 SO THAT ITEM #30
LIMITS THE ROTATION OF THE BARREL NOT THE HELAC. REPEAT THE
PROCEDURE IN THE COUNTERCLOCKWISE DIRECTION. FILL THE BEVEL
WELD AND ADD A 5/16" FILLET WELD WHERE POSSIBLE.
Section E Section R
(From Sheet 2) (From Sheet 2)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 5 OF 9).
NOTES:
1. CLEAN MANUFACTURER'S OIL FROM BOLTS
BEFORE INSTALLING.
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5
MIN) TORQUE TO 900 FT LBS USING AN
ALTERNATING CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT MARK.
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A
CLOCKWISE OR A COUNTERCLOCKWISE
SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE
See Note 6, This Sheet. LOCATING ITEM #30.
7. AFTER BOLTING IN ITEM #31, ROTATE THE
BARREL CLOCKWISE UNTIL THE HELAC STOPS
THE ROTATION. ROTATE THE BARREL
COUNTERCLOCKWISE 3/4" AND LOCATE ITEM #30
See Notes 1-5, This Sheet. See Notes 1-5, This Sheet. SO THAT ITEM #30 LIMITS THE ROTATION OF THE
BARREL NOT THE HELAC. REPEAT THE
PROCEDURE IN THE COUNTERCLOCKWISE Section N
Section F DIRECTION. FILL THE BEVEL WELD AND ADD A (From Sheet 7)
5/16" FILLET WELD WHERE POSSIBLE.
(From Sheet 1)
(Shown With Items #81 & #82 Removed)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 6 OF 9).
See Note 6,
This Sheet.
NOTES:
1. WELD ITEM #119 AND #89 TO ITEM #10 WITH A 5/16 FILLET WELD AFTER BOTH ITEMS
HAVE BEEN BOLTED TO ITEM #4.
2. WHEN INSTALLING ITEMS #81 & #82, APPLY SILICONE CAULK ON THE INSIDE EDGES
OF THE GUARDS WHERE THEY MEET THE BARREL, PLUS AT THE SEAMS BETWEEN
THE TWO COVERS.
See Note 4, 3. THREAD ITEM #111 INTO MOUNTING PLATE AS FAR AS POSSIBLE AND THEN
This Sheet. THREAD ITEM #112 ON TO REMAINING THREADS OF ITEM #111.
4. WASHERS, ITEM 65, ARE USED AS SPACERS ON THE UNDERSIDE OF THE BULKHEAD
PLATE TO PROVIDE CLEARANCE FOR THE SWIVELS, ITEM 114.
See Note 1, This Sheet. 5. THE LARGE 2 1/2 - 12 HEX NUT ON THE EXTEND CYLINDER, ITEM 3, MUST BE
See Note 1, TORQUED.
This Sheet. 6. ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON TOOL EXTEND CYLINDER.
See Note 2, This Sheet. A. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS
PROTRUDE EQUALLY ON BOTH SIDES.
B. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
C. DO NOT FLAPPER BORES.
D. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS
N See Section N
See Note 3, This Sheet. BEFORE INSTALLING.
on Sheet 6
E. APPLY LOCTITE 277 TO BOLTS.
F. TORQUE BOLTS TO 300 FT-LBS.
G. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
RETORQUE.
H. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
Section G I. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.
(From Sheet 2)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 7 OF 9).
Section J
(From Sheet 2)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 8 OF 9).
See Note 1,
This Sheet.
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 9 OF 9).
PAGE 29
PARTS MANUAL
SV-11 BOOM INSTALLATION
PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.
PAGE 30
PARTS MANUAL
SV-11 BOOM INSTALLATION
PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.
PAGE 31
PARTS MANUAL
SV-11 BOOM INSTALLATION
PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.
The Next Higher Assembly is SV-11 BOOM INSTALLATION (PART NO. 714253).
PAGE 32
PARTS MANUAL
SV-11 BOOM INSTALLATION
111 112 02
206
05
205
107 105
108
107
06
107
108 302
107 204
207
106 104
106
03
01
203
300
202
211
210
211 105
106
106 209
04 105
FIGURE FOR ROTARY ACTUATOR (PART NO. UV400116).
PAGE 33
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 34
PARTS MANUAL
SV-11 BOOM INSTALLATION
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).
FIGURE AND PARTS LIST FOR CYLINDER ASSEMBLY (PART NO. 710533)
PAGE 35
PARTS MANUAL
SV-11 BOOM INSTALLATION
NOTES:
FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 1 OF 2).
PAGE 36
PARTS MANUAL
SV-11 BOOM INSTALLATION
FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 2 OF 2).
PAGE 37
PARTS MANUAL
SV-11 BOOM INSTALLATION
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).
PAGE 38
PARTS MANUAL
SV-11 BOOM INSTALLATION
2
4 4
SECTION A-A 6
6 5 3 3 5
5 5
4 4
A A
6 1 6 1
NOTES:
PAGE 39
PARTS MANUAL
SV-11 BOOM INSTALLATION
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).
PAGE 40
PARTS MANUAL
SV-11 BOOM INSTALLATION
5 3 4 1 4 3 2 5
PAGE 41
PARTS MANUAL
SV-11 BOOM INSTALLATION
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).
PAGE 42
PARTS MANUAL
SV-11 BOOM INSTALLATION
1
5 1
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).
FIGURE AND PARTS LIST FOR TOOL EXTEND CYLINDER (PART NO. 404800).
PAGE 43
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 44
PARTS MANUAL
SV-11 BOOM INSTALLATION
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).
PAGE 45
PARTS MANUAL
SV-11 BOOM INSTALLATION
6
7
6
7
FIGURE AND PARTS LIST FOR CUSHION ROTATOR RELIEF VALVE ASSEMBLY (PART NO. 401230).
PAGE 46
PARTS MANUAL
SV-11 BOOM INSTALLATION
1 2
The Next Higher Assembly is CUSHION ROTATOR RELIEF VALVE ASSEMBLY (PART NO. 401230).
FIGURE AND PARTS LIST FOR HELAC CUSHION VALVE (PART NO. 401254).
PAGE 47
PARTS MANUAL
SV-11 BOOM INSTALLATION
4 4
6 5 3 3 5 6
SECTION A-A
5 5
4 4
A A
1
6 1 6
4
2
PAGE 48
PARTS MANUAL
SV-11 BOOM INSTALLATION
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).
PAGE 49
PARTS MANUAL
SV-11 BOOM INSTALLATION
2
4 4
6 5 3 3 5 6
SECTION A-A
5 5
4 4
2
6 1 6 1
4
2
PAGE 50
PARTS MANUAL
SV-11 BOOM INSTALLATION
The Next Higher Assembly is SV-11 BOOM ASSEMBLY (PART NO. 710043).
PAGE 51
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 52
PARTS MANUAL
HAMMER INSTALLATION
HAMMER INSTALLATION
712222
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
HAMMER INSTALLATION
See Section C
on Sheet 2
See Section E
on Sheet 2
Notes
PAGE 2
PARTS MANUAL
HAMMER INSTALLATION
View E
(From Sheet 1)
Section C
(From Sheet 1)
Hammer Lubrication Detail
PAGE 3
PARTS MANUAL
HAMMER INSTALLATION
PAGE 4
PARTS MANUAL
HAMMER INSTALLATION
1. INSTALL BUSHINGS IN THE HAMMER SO THAT THE OPEN END OF THE GREASE GROOVES ARE FACING TOWARDS THE
MIDDLE.
2. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
3. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
4. DO NOT FLAPPER BORES.
5. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
6. APPLY LOCTITE 277 TO BOLTS.
7. TORQUE BOLTS TO 1600 FT-LBS.
8. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
9. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
10. FINAL TORQUE OF BOLTS TO BE 1700 FT-LBS.
FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 4 OF 7).
PAGE 5
PARTS MANUAL
HAMMER INSTALLATION
1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.
PAGE 6
PARTS MANUAL
HAMMER INSTALLATION
J-BOX 4
(LEFT SIDE VIEW)
NOTE:
PAGE 7
PARTS MANUAL
HAMMER INSTALLATION
PAGE 8
PARTS MANUAL
HAMMER INSTALLATION
PAGE 9
PARTS MANUAL
HAMMER INSTALLATION
PAGE 10
PARTS MANUAL
HAMMER INSTALLATION
FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 1 OF 2).
PAGE 11
PARTS MANUAL
HAMMER INSTALLATION
FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 2 OF 2).
PAGE 12
PARTS MANUAL
HAMMER INSTALLATION
PARTS LIST FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903).
PAGE 13
PARTS MANUAL
HAMMER INSTALLATION
PAGE 14
PARTS MANUAL
HAMMER INSTALLATION
The Next Higher Assembly is HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903).
PAGE 15
PARTS MANUAL
HAMMER INSTALLATION
FIGURE AND PARTS LIST FOR SV-11 SB302 HAMMER HOSE KIT (PART NO. 714477).
PAGE 16
PARTS MANUAL
YOKE ASSEMBLY
YOKE ASSEMBLY
712758
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
YOKE ASSEMBLY
PAGE 2
PARTS MANUAL
YOKE ASSEMBLY
Section A
(From Sheet 1)
Section B
PAGE 3
PARTS MANUAL
YOKE ASSEMBLY
PAGE 4
PARTS MANUAL
YOKE ASSEMBLY
PAGE 5
PARTS MANUAL
YOKE ASSEMBLY
PAGE 6
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 1
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
SECTION A-A
SECTION B-B
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
SECTION C-C
From Sheet 1
SECTION D-D
From Sheet 1
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
Repair Items:
Boot Cover - 403502
3 2 EA 400293 Seal Kit - 36703 W/O HANDLE COML
4 5 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 GR 8
5 7 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
6 2 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
7 12 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
8 11 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" MIL CARB
9 8 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
10 16 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" MIL CARB
11 8 EA LNUT02520XXXXSS NUT,HEX SLFLKG 1/4"-20 SST
12 12 EA 700592 FTG,CONNECTOR 0606JMOMSTRXXST STL
13 1 EA 404867 WELD, HANDLE MOUNT - FAB STL
14 - - - - - -
15 - - - - - -
16 - - - - - -
17 - - - - - -
18 - - - - - -
19 - - - - - -
ASSY, BULKHEAD, HYD/HVAC [See
20 1 EA 712536 HYD/HVAC BULKHEAD ASSEMBLY - VARIOUS
(PART NO. 712536) for repair parts.]
21 1 EA 712528 LABEL,BULKHEAD,LOWER,SPANISH 0.06 X 6.75 X 16.54 ASTM A36
0.1196 (11 GA) X 5.88 X ASTM A
22 2 EA 712522 PLATE, BULKHEAD, SEAT
7.25 1011
23 8 EA 700685 FTG, 90° EL, BULKHEAD 0606JMJMB90XXST STL
24 2 EA 701722 FTG,TEE 0404PFPFTEEXXST STL
25 2 EA 700273 FTG,CONNENCTOR, STR 0604JMPMSTRXXST STL
26 4 EA 701750 FTG, UNION, BULKHEAD, 1/4"-3/8” 0604JMPMBSTXXST STL
27 1 EA 404859 HEX, PUMP, HANDLE - FAB STL
28 - - - - - -
29 2 FT 603500 SLEEVE, HOSE (NOT SHOWN) COML
PAGE 4
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
FIGURE FOR FOOT PEDAL ASSEMBLY (PART NO. 714480) (SHEET 1 OF 2).
PAGE 5
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 6
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 712398).
PAGE 7
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
FIGURE FOR ELECTRONIC FOOT PEDAL (PART NO. 013877) (SHEET 1 OF 2).
PAGE 8
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
11 12 14 10 11
10 12 11 13 14 10
PAGE 9
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 10
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 11
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PARTS LIST FOR HAND PUMP VALVE ASSEMBLY (PART NO. 708991)
The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 712398).
PAGE 12
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
NOTES:
PAGE 13
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 712398).
PAGE 14
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 1
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 2
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486) (SHEET 1 OF 4).
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486) (SHEET 2 OF 4).
Top View
(From Sheet 2)
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 713235) (SHEET 3 OF 4).
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 713235) (SHEET 4 OF 4).
PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).
PAGE 11
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486) (CONTINUED).
PAGE 12
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
Detail A
(From this Sheet, Above)
FIGURE FOR RETURN MANIFOLD INSTALLATION (PART NO. 713238) (SHEET 1 OF 2).
PAGE 13
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
Section B
(From Sheet 1)
FIGURE FOR RETURN MANIFOLD INSTALLATION (PART NO. 713238) (SHEET 2 OF 2).
PAGE 14
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).
PAGE 15
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
TORQUE TO 44 FT-LBS 2
12 mm ALLEN
2
TORQUE TO 44 FT-LBS
BYPASS MANUAL
OVERRIDE TURN ALL THE
10 mm HEX
WAY IN TO STOP FROM
BYPASSING THE COOLER.
TO BYPASS THE SCREW 3 mm ALLEN
MUST BE 19/32” OUT
(15mm).
PAGE 16
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
O-RING # 711870
The Next Higher Assembly is RETURN MANIFOLD INSTALLATION (PART NO. 713238).
PAGE 17
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
B B
Detail A
(From this Sheet, Above)
Section B
(From this Sheet, Above)
FIGURE FOR ACCUMULATOR INSTALLATION (PART NO. 710672).
PAGE 18
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).
PAGE 19
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 20
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).
PAGE 21
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 22
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).
PAGE 23
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR TEST BULKHEAD INSTALLATION (PART NO. 714488) (SHEET 1 OF 2).
PAGE 24
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR TEST BULKHEAD INSTALLATION (PART NO. 714488) (SHEET 2 OF 2).
PAGE 25
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).
PAGE 26
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 27
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR MAIN CONTROL VALVE INSTALLATION (PART NO. 714485).
The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).
PAGE 28
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 1 OF 4).
FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 2 OF 4).
FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 3 OF 4).
FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 4 OF 4).
PARTS LIST FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484).
PAGE 37
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) - CONTINUED.
The Next Higher Assembly is MAIN CONTROL VALVE INSTALLATION (PART NO. 714485).
PAGE 38
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 1 OF 4).
FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 2 OF 4).
Continued
on Sheet 4.
FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 3 OF 4).
Continued
on Sheet 3.
FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 4 OF 4).
PARTS LIST FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483).
The Next Higher Assembly is VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484).
PAGE 47
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482) (SHEET 1 OF 2).
PAGE 48
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
TORQUE TO 350-
375 FT-LBS
TORQUE TO 350-
375 FT-LBS
FIGURE FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482) (SHEET 2 OF 2).
PAGE 49
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482).
The Next Higher Assembly is MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483).
PAGE 50
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).
PAGE 51
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).
The Next Higher Assembly is MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483).
PAGE 52
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 53
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 50 072 057 FILTER, PRESSURE W/ELECTRIC PSI - COML
SWITCH
FILTER ELEMENT: 90
470 048
2 1 EA 703440 FTG, 90 DEG ELBOW 1624JMOM90EXXST - STL
3 4 EA HHCS050130375Z8 CAPSCREW, HEX 1/2-13 X 3.75 - GR 8
HEAD
4 8 EA PWNA050XXXXXXMC WASHER,TYPE A 1/2" - MIL CARB
NARROW
5 4 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2"-13 - GR 8
6 1 EA 90 473 001 CARTRIDGE, DIRT - - COML
ALARM
7 1 EA 702527 FTG, STRAIGHT 16 JICM TO 24 ORB 1624JMOMSTRXXST ST
8 1 EA 701246 45 DEG ELBOW 1616JMJS45EXXST COML
The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).
PAGE 54
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 55
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 714486).
PAGE 56
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
14
PAGE 57
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
The Next Higher Assembly is BRAKE MANIFOLD INSTALLATION (PART NO. 712538).
PAGE 58
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 59
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 60
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 61
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 62
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
The Next Higher Assembly is BRAKE MANIFOLD ASSEMBLY (PART NO. 712519).
PAGE 63
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 64
PARTS MANUAL
CAB HOSE KIT
PAGE 1
PARTS MANUAL
CAB HOSE KIT
PAGE 2
PARTS MANUAL
CAB HOSE KIT
FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 1 OF 2).
FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 2 OF 2).
PAGE 5
PARTS MANUAL
CAB HOSE KIT
PAGE 6
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT
SAHR AXLE BRAKES HOSE KIT (PART NO. 712746, REV. D) .................................... 2
PAGE 1
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT
PAGE 2
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 1 OF 6).
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 2 OF 6)
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 3 OF 6)
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 4 OF 6)
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 5 OF 6)
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 712746) (SHEET 6 OF 6)
PAGE 13
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT
PAGE 14
PARTS MANUAL
BOOM HOSE KIT
PAGE 1
PARTS MANUAL
BOOM HOSE KIT
PAGE 2
PARTS MANUAL
BOOM HOSE KIT
FIGURE FOR BOOM HOSE KIT (PART NO. 710519) (SHEET 1 OF 2).
FIGURE FOR BOOM HOSE KIT (PART NO. 710519) (SHEET 2 OF 2).
ELECTRICAL INSTALLATION
712427
GROUP NUMBER / NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 2
PARTS MANUAL
ELECTRICAL INSTALLATION
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
ASSY, CAB, ELECTRICAL
[See CAB ELECTRICAL
ASSEMBLY (PART NO. 712428)
1 1 EA 712428 for repair parts.] - - -
INST, ENGINE END, ELECT.
[See ENGINE END ELECTRICAL
INSTALLATION (PART NO.
2 1 EA 712453 712453) for repair parts.] - - -
INST, BOOM END, ELECT.
[See BOOM END ELECTRICAL
INSTALLATION (PART NO.
3 1 EA 711975 711975) for repair parts.] - - -
4 150 EA 401229 TIE, CABLE 0.270 X 18.00 - COML
5 100 EA 401228 TIE, CABLE 0.270 X 13.00 - COML
6 100 EA 36317 TIE, CABLE 0.184 X 7.31 - COML
7 50 EA 45442 KIT, MOUNT, EPOXY PANDUIT, CABLE TIE - COML
8 100 FT 46954 SPIRAL WRAP 0.50 - COML
9 2 EA 34760 NEOPRENE 0.12 X 36.00 X 51.00 - COML
10 1 EA AC46 VARNISH 20 OZ SPRAY - COML
WIRE LIST
[See WIRE LIST (PART NO
11 1 EA 712430 712430) for repair parts.] SV11 - -
CABLING, MISC
[See MISC CABLING (PART NO.
12 1 EA 712597 712597) for repair parts.] - - -
PAGE 5
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 712428) (SHEET 1 OF 2).
PAGE 6
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 712428) (SHEET 2 OF 2).
PAGE 7
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 8
PARTS MANUAL
ELECTRICAL INSTALLATION
116 3 5
4 3
6 97 72 6 2 x10 2
61
5
3
2
11
98 100
12 10 2
3
62
FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 1 OF 8).
PAGE 9
PARTS MANUAL
ELECTRICAL INSTALLATION
106
95, 90, 76
103
71, 70
CONTROL COMES
WITH OPTION
712593
104
105 102
72
71, 70
7, 9, 8
69
101
FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 2 OF 8).
PAGE 10
PARTS MANUAL
ELECTRICAL INSTALLATION
115
20 84
84
113 86
99 86
85 51 85
75 74 75 74 74 75 75 75 75 75 74 84 84 75 75
86 87 86 87 87 86 86 86 86 86 85 86 86 86 86
85 85 85 85 85 85 85 85 85 85 86 85 85 85 85
84 84 84 84 84 84 84 84 84 84 84 84 84
FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 3 OF 8).
PAGE 11
PARTS MANUAL
ELECTRICAL INSTALLATION
SEE SHEET 8
FOR RELAY
PANEL
MOUNTING
DETAIL
FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 4 OF 8).
PAGE 12
PARTS MANUAL
ELECTRICAL INSTALLATION
78, 82
78, 82
81, 77
78, 82
78, 82
81
77
81
77
81
77
81
89
81
77
91
FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 5 OF 8).
PAGE 13
PARTS MANUAL
ELECTRICAL INSTALLATION
80, 83
79, 83
79
83 78, 82
79, 83
91 91
79, 83 82, 111
91
80, 83 82, 111
82, 111
112, 82
81, 77
89, 81
96, 81
77, 81
FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 6 OF 8).
PAGE 14
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 7 OF 8).
PAGE 15
PARTS MANUAL
ELECTRICAL INSTALLATION
SEE NOTE 2 ON
SHEET 1
SEE NOTE 1 ON
SHEET 1
FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 8 OF 8).
PAGE 16
PARTS MANUAL
ELECTRICAL INSTALLATION
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
ENCLOSURE [See
CONTROL CONSOLE
ENCLOSURE (PART NO
1 1 EA 712418 712418) for repair parts.] CONTROL CONSOLE - STL
2 13 EA 007476 INDICATOR, HOUSING - - COML
3 13 EA 007479 LAMP, INDICATOR T3 1/4, 28VDC - COML
4 9 EA 007477 LENS, HOUSING RED - COML
5 3 EA 007478 LENS, HOUSING YELLOW - COML
6 2 EA 007499 SWITCH, PUSHBUTTON MOMENTARY - COML
7 1 EA 400428 SWITCH, PUSH/PULL 3-POSITION - COML
8 1 EA 400987 CONTACT BLOCK NCLB CONTACTS - COML
9 1 EA 400986 CONTACTS, BLOCK N/O & N/C CONTACTS - COML
10 1 EA 007465 GAUGE, FUEL 24VDC - COML
11 1 EA 400398 SWITCH, IGNITION 3-POSITION - COML
12 1 EA 007469 GAUGE, TEMP, CONV 140-320F, 24VDC - COML
13 7 EA FHMS010320050SS FSR, FHMS #10-32UNF X 0.50 - SST
14 6 EA PHMS010320038SS FSR, PHMS #10-32UNF X 0.38 - SST
15 6 EA 400634 STANDOFF, THREADED #10-32UNF X 0.63 - SST
16 21 EA PWRB010XXXXXXSS FSR, PLAIN WASHER #10 NOM - SST
17 - - - NOT USED - - -
18 - - - NOT USED - - -
19 16 EA HSLW010XXXXXXSS FSR, LOCKWASHER #10 - SST
20 18 EA PWRB025XXXXXXSS FSR, PLAIN WASHER 1/4 REG,TYPE B - SST
21 1 EA 400629 PANEL, DIODE 0.125 X 3.75 X 10.00 - PHENOLIC
22 21 EA 007743 DIODE 400VDC, 1 AMP - COML
23 4 EA 400591 TERMINAL BLOCK 10 POSITION - COML
24 8 EA PHMS006320100SS FSR, PHMS #6-32UNC X 1.00 - SST
25 8 EA PWRB006XXXXXXSS FSR, PLAIN WASHER #6 NOM - SST
26 8 EA HNUT00632XXXXSS FSR, HNUT #6-32UNC - SST
27 8 EA UV603569 TERMINAL BLOCK 12 POSITION - COML
28 15 EA PHMS006320063SS FSR, PHMS #6-32UNC X 0.63 - SST
29 15 EA 007485 RELAY, SPDT 24VDC - COML
30 15 EA 007486 MOUNT, RELAY FOR 007485 RELAY - COML
31 58 EA 007487 SLEEVE, W/CATCH FOR, 007485 RELAY - COML
32 15 EA PHMS010240050SS FSR, PHMS #10-24UNC X 0.50 - SST
33 1 EA 007498 SOLENOID, RELAY 24VDC - COML
34 4 EA PHMS025200050SS FSR, PHMS 1/4-20UNC X 0.50 - SST
35 4 EA HSLW025XXXXXXSS FSR, LOCK WASHER 1/4 NOM - SST
24VDC, DPDT, DUEL
36 1 EA 007482 RELAY, LATCHING COIL - COML
37 1 EA 007483 SOCKET, RELAY FOR 007482, RELAY - COML
38 1.5 FT 401304 CABLE, VINYL COATED 3/32 DIA - COML
(CONTINUED ON NEXT PAGE)
PAGE 17
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (CONTINUED).
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
39 1 EA 400613 BASE MICROLOGIX - COML
40 1 EA 702256 ASSY, PROCESSOR MICROLOGIX - COML
Includes:
(1) Micrologix 150
Processor, Part No.
404882
(1) Programmed Memory
Module, Part No. 702257
41 1.5 FT 701606 TRIM VINYL,PROTECTIVE - COML
42 1 EA 404883 ENDCAP MICROLOGIC - COML
43 0.5 FT 45227 SHRINK TUBE GLUE LINED, 0.50 ID - COML
44 REF EA 400519 PANEL, RELAY 0.25 X 18.00 X 26.00 - ASTM A36
(10GA) ASTM
45 REF EA 400518 PANEL, ACCESS 0.14X11.52X28.00 - A569
46 1 EA 400721 SOLENOID, IGNITION 24VDC - COML
47 100 EA 401227 TIE, CABLE 0.091 X 7.00 - COML
48 10 EA 45442 KIT, MOUNTING EPOXY - COML
49 1 EA 600596 RESISTOR 120 OHM, 1 WATT - COML
50 2 EA 602642 LUG, RING TONGUE 12-10 AWG, #10 STUD - COML
FSR, WASHER,
51 2 EA 401155 SEALING 1/4 NOM - COML
52 2 EA 602613 SOCKET, RELAY 8 PIN OCTAL - -
53 2 EA 012347 RELAY, TIME DELAY 24VDC - -
54 1 EA 013904 CONNECTOR, 9-WAY DEUTSCH - COML
55 6 EA 013905 CONTACT, PIN #16, 14-18 AWG - COML
56 1 EA 013906 PROTECTIVE CAP DEUTSCH - COML
57 4 EA PHMS004400050SS FSR, PHMS #4-40UNC X 0.50 - SST
58 4 EA PWNA004XXXXXXSS FSR, PLAIN WASHER #4 NARROW TYPE A - SST
59 4 EA HSLW004XXXXXXSS FSR, LOCK WASHER #4 NOM - SST
60 4 EA HNUT00440XXXXSS FSR, NUT, HEX #4-40UNC - SST
61 1 EA UV013881 POWERVIEW GAUGE DIGITAL - COML
62 1 EA 007733 GREEN LENS -
63 1 EA 600592 DEUTSCH 6 PIN CONNECTOR - COML
64 1 EA 404749 LOCK WEDGE - COML
65 6 EA 403190 SOCKET TERMINAL - COML
11 PIN
66 1 EA 0602125-0055 RELAY TIMER PROGRAMMABLE -
67 1 EA 0602125-0062 BASE 11 PIN RAIL MOUNT - COML
68 - - - NOT USED - - -
TRANSMISSION
69 1 EA 400610 SWITCH, ROTARY CONTROL - COML
70 4 EA 400396 SWITCH, TOGGLE - - COML
71 4 EA 400397 BOOT, SWITCH - - COML
72 2 EA 400572 SWITCH, WIPER WINDSHEILD - COML
(CONTINUED ON NEXT PAGE)
PAGE 18
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (CONTINUED).
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
73 1 EA 400874 ALARM, AUDIBLE 60-70DB - COML
74 4 EA 400758 CIRCUIT BREAKER 10 AMP - COML
75 9 EA 0602114-0081 CIRCUIT BREAKER 20 AMP - COML
76 1 EA 007492 CIRCUIT BREAKER 60 AMP - COML
77 10 EA 400647 CONNECTOR, CORD .250-.375 1/2NPT - COML
78 5 EA 0905794-0010 CONNECTOR, CORD .500-.625 3/4NPT - COML
79 4 EA 400649 CONNECTOR, CORD .750-.875 1.00 NPT - COML
80 3 EA 602656 CONNECTOR, CORD .875-985 1.00NPT - COML
81 14 EA 400763 LOCKNUT, SEALING 1/2NPT - COML
82 8 EA 400764 LOCKNUT, SEALING 3/4NPT - COML
83 7 EA 400765 LOCKNUT, SEALING 1.00NPT - COML
84 30 EA PHMS008320100SS FSR, PHMS #8-32UNC X 1.00 - SST
FSR, WASHER,
85 34 EA 401153 SEALING #8 NOM - SST/EPOM
86 30 EA LNUT00832XXXXSS FSR, LOCKNUT #8-32UNC - SST
87 4 EA PHMS006320050SS FSR, PHMS #6-32UNC X 0.50 - SST
88 - - - NOT USED - - -
89 3 EA 0905794-0051 CONNECTOR, CORD .450-.560 1/2NPT - COML
FSR, WASHER,
90 5 EA 401154 SEALING #10 NOM - COML
91 5 EA 0602119-0178 PLUG, SEALING UP TO 1.38 HOLE - COML
92 - - - NOT USED - - -
93 4 EA 0602119-0134 HOLE SEAL 1/2" NPT - COML
94 1 EA 0602119-0179 HOLE SEAL 1.00NPT - COML
95 2 EA PHMS010320100SS FSR, PHMS #10-32UNC X 1.00 - COML
96 1 EA 0905794-0008 CONNECT, CORD .375-.500, 1/2NPT - COML
97 1 EA 712502 DISPLAY, DIGITAL RED LION - COML
98 1 EA 712436 LABEL, GAUGES SPANISH - -
LABEL, CIRCUIT
99 1 EA 712540 BREAKER SPANISH - -
LABEL, CONTROL
100 1 EA 712541 HANDELS SPANISH - -
101 1 EA 712542 LABEL, CONTROLS SPANISH - -
102 1 EA 712557 LABEL, SPANISH REAR LIGHTS - COML
103 1 EA 712558 LABEL, SPANISH FRONT LIGHTS - COML
104 1 EA 712559 LABEL, SPANISH SCALE LIGHTS - COML
105 1 EA 712560 LABEL, SPANISH STROBE LIGHT - COML
106 1 EA 712574 LABEL CB13 - COML
107 2 EA SHCS004400125SS FSR,SHCS #4-40UNC x 1.25 - COML
108 34 EA PHMS010240038SS FSR, PHMS - - SST
109 - - - NOT USED - - -
110 20 FT 47389 WEATHER STRIP FOAM - COML
(CONTINUED ON NEXT PAGE)
PAGE 19
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (CONTINUED).
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
111 2 EA 602621 CONNECTOR, CORD .250-.375 3/4 HUB - COML
112 1 EA 400648 CONNECTOR, CORD .375-500 3/4 HUB - COML
113 2 EA LNUT02520XXXXSS LOCK NUT 1/4-20 - SST
114 1 EA 007868 TERMINAL BLOCK 10 POS - COML
115 2 EA PHMS025200075SS FSR, PHMS 1/4-20 X 0.75 - SST
116 1 EA 713173 DIGITAL DISPLAY - - -
The Next Higher Assembly is CAB ELECTRICAL ASSEMBLY (PART NO. 712428).
PAGE 20
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 712418) (SHEET 1 OF 2).
PAGE 21
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 712418) (SHEET 2 OF 2).
PAGE 22
PARTS MANUAL
ELECTRICAL INSTALLATION
The Next Higher Assembly is DASH ENCLOSURE ASSEMBLY (Part No. 712457).
PAGE 23
PARTS MANUAL
ELECTRICAL INSTALLATION
WIRE DIAGRAM
PAGE 24
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR LEFT HAND CONTROL HANDLE (PART NO. 404754).
The Next Higher Assembly is CAB ELECTRICAL ASSEMBLY (PART NO. 712428).
PAGE 25
PARTS MANUAL
ELECTRICAL INSTALLATION
WIRE DIAGRAM
PAGE 26
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR RIGHT HAND CONTROL HANDLE (PART NO. 403050).
The Next Higher Assembly is CAB ELECTRICAL ASSEMBLY (PART NO. 712428).
PAGE 27
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTE:
1. 2, 3, 15, 16, 17, 25, 26, AND 27 TO ASSY IN-LINE FUSE (F1), ALONG
WITH CABLE CALLED OUT ON MISC CABLING DWG.
View A-A
On Sheet 3
FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (SHEET 1 OF 3).
PAGE 28
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTE:
REFERENCE DWG 710182 FOR DETAIL
ENG. J-BOX INSTALLATION.
FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (SHEET 2 OF 3).
PAGE 29
PARTS MANUAL
ELECTRICAL INSTALLATION
View A-A
From Sheet 1
FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (SHEET 3 OF 3).
PAGE 30
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 2 EA 007901 BATTERY, 12V, 1100A - - COML
2 1 EA 402556 FUSE, AMP TRAP 150 AMP, 500VDC - COML
3 1 EA 404885 SHRINK, COLD 0.25 X 16.00 X 19.00 - NEOPRENE
4 1 EA 713418 COVER, BATTERY NEOPRENE - COML
5 1 EA 401639 RETAINER, BATTERY - - COML
6 1 EA 48000 PLAQUE, ON/OFF - - COML
7 1 EA 007497 SWITCH, DISCONNECT - - COML
8 1 EA 007493 CIRCUIT BREAKER 80 AMP - COML
ASSY, J-BOX-2 [See J-BOX
#2 ASSEMBLY (PART NO.
9 1 EA 712433 712433) for repair parts.] - - SST
ASSY, J-BOX-3 [See J-BOX
#3 ASSEMBLY (PART NO.
10 1 EA 712627 712627) for repair parts.] - - SST
ASSY, J-BOX-1 [See J-BOX
#1 ASSEMBLY (PART NO.
11 1 EA 710661 710661) for repair parts.] - - SST
12 14 EA HHCS025200050SS FSR, HHCS 1/4-20 UNC X 0.50 - SST
13 18 EA HSLW025XXXXXXSS FSR, LOCKWASHER 1/4 NOM - SST
14 18 EA PWRB025XXXXXXSS FSR, WASHER, PLAIN 1/4 REGULAR, TYPE B - SST
15 10 FT 602659 TAPE, FIBERGLASS - - COML
16 10 FT 404887 TAPE, SPLICE, RUBBER 67KV - COML
17 10 EA 404888 TAPE, 33 - - COML
18 2 EA PHMS010320100ST FSR, PHMS #10-32 UNF X 1.00 - STL
19 2 EA HSLW010XXXXXXST FSR, LOCKWASHER #10 NOM - STL
20 2 EA PWNB010XXXXXXST FSR, WASHER, PLAIN #10 NARROW, TYPE B - STL
21 2 EA PWNA038XXXXXXMC FSR, WASHER, PLAIN 3/8 NARROW, TYPE A - MILCARB
22 2 EA HSLW038XXXXXXST FSR, WASHER, LOCK 3/8 NOM - STL
23 2 EA HNUT03819XXXXZ8 FSR, HNUT 3/8-16 UNC - GR8
24 1 EA 401637 PADDING, BATTERY 0.25 X 13.00 X 13.50 - NEOPRENE
25 2 EA HHCS025200063Z8 FSR, HHCS 1/4-20 UNC X 5/8 - GR8
26 4 EA PWNB025XXXXXXMC FSR, WASHER, PLAIN 1/4 NARROW, TYPE B - STL
27 2 EA HNUT02520XXXXZ8 FSR, HNUT 1/4-20 UNC - STL
28 4 EA HHCS050130125Z8 FSR,HHCS 1/2-13 UNC X 1.25 - GR8
29 10 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A - MILCARB
30 4 EA HNUT05013XXXXZ8 FSR,HNUT 1/2-13 UNC - GR8
31 2 EA HHCS050130150Z8 FSR,HHCS 1/2-13 UNC X 1.50 - GR8
32 1 EA 013956 RELAY,24VDC - COML
ASSY, ELEC MOUNT [See
ELECTRICAL MOUNT
ASSEMBLY (PART NO.
33 1 EA 710182 710182) for repair parts.] - COML
(CONTINUED ON NEXT PAGE)
PAGE 31
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (CONTINUED).
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
ASSY J-BOX-5
[See JUNCTION BOX #5
ASSEMBLY (PART NO.
34 1 EA 712454 712454) for repair parts.] 8.0 X 6.0 X 4.0 - SS
35 1 EA 712762 MOUNT, ELECTRICAL 0.25 X 8.50 X 9.75 - A572 GR 50
36 4 EA HHCS025200075SS FSR, HHCS 1/4-20 UNC X 0.75 - SST
37 4 EA HNUT02520XXXXSS FSR, HNUT 1/4-20 UNC - SST
PAGE 32
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 1 OF 4).
PAGE 33
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 2 OF 4).
PAGE 34
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 3 OF 4).
PAGE 35
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 4 OF 4).
PAGE 36
PARTS MANUAL
ELECTRICAL INSTALLATION
The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).
PAGE 37
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 1 OF 4).
PAGE 38
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 2 OF 4).
PAGE 39
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 3 OF 4).
PAGE 40
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 4 OF 4).
PAGE 41
PARTS MANUAL
ELECTRICAL INSTALLATION
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 700322 MACH, ENCLOSURE 10.00 x 8.00 x 4.00 - -
2 1 EA 600377 PANEL 8.75 X 6.88 - -
3 2 EA 007868 TERMINAL BLOCK 10 POS. 8-24 AWG. 50A - COML
4 6 EA 400647 CONNECTOR, CORD .250-.375, 1/2 NPT - COML
5 2 EA 400649 CONNECTOR, CORD .750-.880 1.00 NPT - COML
6 75 FT 400618 CABLE 16 AWG, 2 COND - COML
7 50 FT 404880 CABLE 14 AWG, 10 COND - COML
8 4 EA PHMS06320063SS FSR, PHMS #6-32UNC X 0.63 - SST
9 10 EA 008328 SOCKET, FEMALE 12AWG, WEATHERPACK - COML
10 5 EA 008200 CONNECTOR, TOWER 2 PIN, WEATHERPACK - COML
11 1 EA 401144 LABEL J-BOX # 3 - COML
12 6 EA 400763 LOCKNUT, SEALING 1/2 NPT - COML
13 3 EA 404865 SEAL, HOLE 3/4 NPT - COML
14 2 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
15 1 EA 402537 CONNECTOR, DIN N/O, W/CABLE, 25FT - COML
16 10 EA 402429 SEAL, WEATHERPACK BLUE, 12 AWG - COML
17 1 EA 0905794-0010 CONNECTOR, CORD 0.500-0625, 3/4 HUB - COML
18 1 EA 602757 BLOCK, FUSE 30 AMP - COML
19 1 EA 602756 FUSE TIME DELAY, 30 AMP - COML
20 25 FT 700624 CABLE 16 AWG, 10 COND - COML
21 1 EA 400764 LOCKNUT, SEALING 3/4 NPT - COML
22 10 FT 602665 CABLE 10 AWG, 1 COND - COML
23 5 EA 007743 DIODE 400V, 1AMP - COML
24 2 EA PHMS08320038SS FSR, PHMS #8-32UNC X 0.38 - SST
25 1 EA 702406 CONNECTOR 4 PIN, DEUTSCH - COML
26 4 EA 702407 CONTACT, SOCKET #12 DEUTSCH - COML
27 1 EA 702408 WEDGE DEUTSCH - COML
LED, CLEARANCE,
28 1 EA 712796 WHITE W/GROMMET - COML
29 1 EA 0602114-0102 FUSE 2A - COML
The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).
PAGE 42
PARTS MANUAL
ELECTRICAL INSTALLATION
See View A
B See View B on Sheet 2. on Sheet 2.
A
B
A
FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 1 OF 4).
PAGE 43
PARTS MANUAL
ELECTRICAL INSTALLATION
View B
(From Sheet 1)
View A
(From Sheet 1)
FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 2 OF 4).
PAGE 44
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 3 OF 4).
PAGE 45
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 4 OF 4).
PAGE 46
PARTS MANUAL
ELECTRICAL INSTALLATION
The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).
PAGE 47
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182) (SHEET 1 OF 2).
PAGE 48
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182) (SHEET 2 OF 2).
PAGE 49
PARTS MANUAL
ELECTRICAL INSTALLATION
The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).
PAGE 50
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTES:
1. LOCATE, DRILL AND TAP QTY 4 HOLES IN BACK
PANEL (ITEM 2) FOR ITEM 3 MOUNTING.
2. USE BLADE TERMINALS ON TB CONNECTIONS.
3. USE 16AWG BLACK FOR GND JUMPERS AND BACK TO
GND STUD ON BACK PANEL.
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 1 OF 4).
PAGE 51
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 2 OF 4).
PAGE 52
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 3 OF 4).
PAGE 53
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 4 OF 4).
PAGE 54
PARTS MANUAL
ELECTRICAL INSTALLATION
The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).
PAGE 55
PARTS MANUAL
ELECTRICAL INSTALLATION
See Detail A
PAGE 56
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).
PAGE 57
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 1 OF 4).
PAGE 58
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 2 OF 4).
PAGE 59
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 3 OF 4).
PAGE 60
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 4 OF 4).
PAGE 61
PARTS MANUAL
ELECTRICAL INSTALLATION
The Next Higher Assembly is BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).
PAGE 62
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 1 OF 2).
PAGE 63
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 2 OF 2).
PAGE 64
PARTS MANUAL
ELECTRICAL INSTALLATION
The Next Higher Assembly is BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).
PAGE 65
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 66
PARTS MANUAL
ELECTRICAL INSTALLATION
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 20 FT 700671 CABLE 5 COND, 16 AWG 700671 COML
2 40 FT 404876 CABLE 3 COND, 14 AWG 404876 COML
3 40 FT 105049 CABLE 3 COND, 16 AWG 105049 COML
4 60 FT 400618 CABLE 2 COND, 16 AWG 400618 COML
5 - - - NOT USED - - -
6 - - - NOT USED - - -
7 1 EA 013912 PLUG - - COML
8 3 FT 010925 CABLE 1 PR 22,1 PR 24,W/SHD - COML
PAGE 77
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTES:
1. HEAT SHRINK ITEM 14 ON LUG AND CABLE AS POS I.D. ON CA70 AND CA71.
PAGE 78
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 79
PARTS MANUAL
ELECTRICAL INSTALLATION
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
1 56 FT 007863 CABLE 1 COND., 2/0 AWG - COML
2 46 FT 007864 CABLE 1 COND., 4 AWG - COML
3 26 FT 007865 CABLE 1 COND., 6 AWG - COML
4 20 FT 008596 CABLE 8 COND., 16 AWG - COML
5 87 FT 400618 CABLE 2 COND., 16 AWG - COML
6 2 EA 401356 CAP, POST, BATTERY POS. & NEG. CAPS - COML
7 2 EA 401357 TERMINAL, BATTERY POS. POST, 2/0 AWG - COML
8 2 EA 401358 TEMINAL, BATTERY NEG. POST, 2/0 AWG - COML
9 4 EA 008200 CONNECTOR, TOWER WEATHERPACK - COML
CONNECTOR,
10 4 EA 008326 SHROUD WEATHERPACK - COML
11 8 EA 401134 PLUG, CONNECTOR MALE - COML
SOCKET,
12 8 EA 401135 CONNECTOR FEMALE - COML
0.50 - .0625 CABLE, 3/4
13 1 EA 0905794-0010 CORD GRIP NPT - COML
TUBING, SHRINK, POLYO
14 0.5 FT 401691 HEAT RED 1" DIA X 3.00" - LEFIN
15 1 EA 400764 LOCKNUT, SEALING 3/4" - COML
16 16 EA 402428 SEAL, WEATHERPACK 18-16 GA GREEN - COML
17 1 EA 32311 FSR, HHCS 12MM-1.75 X 30MM - STL
18 6 FT 404875 HOSE, PROTECTIVE RUBBER, 1" ID - COML
19 6 EA HNUT05013XXXXSS FSR, HNUT 1/2-13UNC - SST
20 12 EA PWRB050XXXXXXSS FSR, PLAIN WASHER 1/2 REGULAR TYPE B - SST
21 1 EA 013956 RELAY 24VDC - COML
22 25 FT 010925 CABLE TYPE3084A - COML
23 1 EA 702333 CONNECTOR, 50 PIN - - COML
24 37 EA 50288 PLUG, CONNECTOR RED - COML
FOR 50 PIN
25 1 EA 014126 BACKSHELL CONNECTOR - COML
26 13 EA 013900 CONTACT, SOCKET GOLD - COML
PAGE 80
PARTS MANUAL
LED LIGHTING
LED LIGHTING
714506
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
LED LIGHTING
PAGE 2
PARTS MANUAL
LED LIGHTING
PAGE 5
PARTS MANUAL
LED LIGHTING
FIGURE FOR CAB LED LIGHTING (PART NO. 713402) (SHEET 1 OF 2).
PAGE 6
PARTS MANUAL
LED LIGHTING
FIGURE FOR CAB LED LIGHTING (PART NO. 713402) (SHEET 2 OF 2).
PAGE 7
PARTS MANUAL
LED LIGHTING
PAGE 8
PARTS MANUAL
LED LIGHTING
PAGE 9
PARTS MANUAL
LED LIGHTING
PAGE 10
PARTS MANUAL
LED LIGHTING
FIGURE FOR ENGINE END LED LIGHTING (PART NO. 714505) (SHEET 1 OF 2).
PAGE 11
PARTS MANUAL
LED LIGHTING
FIGURE FOR ENGINE END LED LIGHTING (PART NO. 714505) (SHEET 2 OF 2).
PAGE 12
PARTS MANUAL
LED LIGHTING
PARTS LIST FOR ENGINE END LED LIGHTING (PART NO. 714505).
PAGE 13
PARTS MANUAL
LED LIGHTING
PAGE 14
PARTS MANUAL
LED LIGHTING
PARTS LIST FOR BOOM END LED LIGHTING (PART NO. 709785).
PAGE 15
PARTS MANUAL
LED LIGHTING
PAGE 16
PARTS MANUAL
STROBE LIGHT KIT
PAGE 1
PARTS MANUAL
STROBE LIGHT KIT
FIGURE FOR STROBE LIGHT KIT (PART NO. 707990) (SHEET 1 OF 3).
PAGE 2
PARTS MANUAL
STROBE LIGHT KIT
FIGURE FOR STROBE LIGHT KIT (PART NO. 707990) (SHEET 2 OF 3).
PAGE 3
PARTS MANUAL
STROBE LIGHT KIT
FIGURE FOR STROBE LIGHT KIT (PART NO. 707990) (SHEET 3 OF 3).
PAGE 4
PARTS MANUAL
STROBE LIGHT KIT
PAGE 5
PARTS MANUAL
STROBE LIGHT KIT
PAGE 6
PARTS MANUAL
SPOT LIGHT OPTION
PAGE 1
PARTS MANUAL
SPOT LIGHT OPTION
FIGURE FOR SPOT LIGHT OPTION (PART NO. 712593) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
SPOT LIGHT OPTION
FIGURE FOR SPOT LIGHT OPTION (PART NO. 712593) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
SPOT LIGHT OPTION
PAGE 4
PARTS MANUAL
8’ PUSH BLADE OPTION
PAGE 1
PARTS MANUAL
8’ PUSH BLADE OPTION
FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 1 OF 4).
PAGE 2
PARTS MANUAL
8’ PUSH BLADE OPTION
FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 2 OF 4).
PAGE 3
PARTS MANUAL
8’ PUSH BLADE OPTION
FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 3 OF 4).
PAGE 4
PARTS MANUAL
8’ PUSH BLADE OPTION
FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 4 OF 4).
PAGE 5
PARTS MANUAL
8’ PUSH BLADE OPTION
PAGE 6
PARTS MANUAL
8’ PUSH BLADE OPTION
NOTES:
PAGE 7
PARTS MANUAL
8’ PUSH BLADE OPTION
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 EA 430151 SEAL KIT - - -
2 2 EA 31352 BEARING, SPHERICAL - - -
3 2 EA 35622 RING, SNAP - - -
4 1 EA 400084 PISTON ASSEMBLY - - -
5 1 EA 34962 NUT, ROD END - - -
6 1 EA 200232 BARREL ASSEMBLY - - -
7 1 EA 500101 HEAD ASSEMBLY - - -
8 1 EA 300146 ROD ASSEMBLY - - -
9 8 EA 711030 CAPSCREW, HEX HEAD - - -
10 3 EA 717002 FITTING, GREASE - - -
The Next Higher Assembly is 8’ PUSH BLADE OPTION (PART NO. 713249).
PAGE 8
PARTS MANUAL
8’ PUSH BLADE OPTION
PAGE 9
PARTS MANUAL
8’ PUSH BLADE OPTION
PARTS LIST FOR PUSH BLADE VALVE INSTALLATION (PART NO. 711493).
The Next Higher Assembly is 8’ PUSH BLADE OPTION (PART NO. 713249).
PAGE 10
PARTS MANUAL
8’ PUSH BLADE OPTION
PAGE 11
PARTS MANUAL
8’ PUSH BLADE OPTION
PARTS LIST FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298).
Next Higher Assembly is PUSH BLADE VALVE INSTALLATION (PART NO. 711493).
PAGE 12
PARTS MANUAL
FIRE SUPPRESSION OPTION
PAGE 1
PARTS MANUAL
FIRE SUPPRESSION OPTION
PAGE 2
PARTS MANUAL
FIRE SUPPRESSION OPTION
View A on Sheet 2
View C on Sheet 2
View D on Sheet 2
View E on Sheet 2
View F on Sheet 2
Detail G on Sheet 2
View K on Sheet 2
View M on Sheet 2
View N on Sheet 2
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 1 OF 5).
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 2 OF 5).
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 3 OF 5).
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 4 OF 5).
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 713199) (SHEET 5 OF 5).
PAGE 13
PARTS MANUAL
FIRE SUPPRESSION OPTION
PAGE 14
PARTS MANUAL
FIRE SUPPRESSION OPTION
PARTS LIST FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001).
PAGE 15
PARTS MANUAL
FIRE SUPPRESSION OPTION
PARTS LIST FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001) – CONTINUED.
The Next Higher Assembly is FIRE SUPPRESSION OPTION (PART NO. 713199).
PAGE 16
PARTS MANUAL
FINAL FINISH OPTION
PAGE 1
PARTS MANUAL
FINAL FINISH OPTION
PAGE 2
PARTS MANUAL
FINAL FINISH OPTION
1. CHANGE ALL FILTERS AFTER TESTING BUT PRIORTO SHIPPING. ITEMS #13, #23, #24 & #25.
2. ITEM #26 IS TO BE SHIPPED LOOSE IN THE CAB.
See Section J on Sheet 3 See Section H on Sheet 3 3. STRAPS, ITEM #27, TO BE USED TO SUPPORT CABLES AND HOSES WHERE NECESSARY.
Section M
(From Sheet 1)
SV11
Section N
(From Sheet 1)
FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 2 OF 3).
Section F
(From Sheet 1)
Section A Section P
(From Sheet 1) (From Sheet 1)
Section K
(From Sheet 1)
Detail G
(From Sheet 1)
Detail L
(From Sheet 1)
Section D
Section B (From Sheet 1)
(From Sheet 1)
Section H
(From Sheet 1)
Section J
Section C Section E (From Sheet 1)
(From Sheet 1) (From Sheet 1)
FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 3 OF 3).
PAGE 9
PARTS MANUAL
FINAL FINISH OPTION
PAGE 10
PARTS MANUAL
LUBRICATION SYSTEM
LUBRICATION SYSTEM
710534
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
LUBRICATION SYSTEM
PAGE 2
PARTS MANUAL
LUBRICATION SYSTEM
NOTES:
1. SEE SHEET 3 FOR WELD REWORK.
2. SEE SHEETS 2, 4-7 FOR ASSEMBLY.
3. SEE SHEET 8 FOR ELECTRICAL INFORMATION.
4. SEE SHEET 9 FOR GREASE DIAGRAM.
5. PURGE ALL GREASE POINTS PRIOR TO REMOVING GREASE FITTINGS (FILL WITH GREASE UNTIL GREASE IS COMING OUT OF SEALS).
6. REMOVE ALL GREASE FITTINGS AND INSTALL QUICKLINC FITTINGS (ITEMS #26, 39 AND 40).
7. WELD IN ACCORDANCE WITH ANSI/AWS D14.3 SPECIFICATION.
8. TOUCH UP PAINT AFTER WELDING IS COMPLETE.
9. FILL ALL #4 HOSES WITH GREASE.
10. INSTALL AND ROUTE HOSES LAST.
DETAIL J
FROM SHEET 1
DETAIL J
FROM SHEET 1
VIEW U-U
FROM SHEET 1
FROM SHEET 1
FROM SHEET 1
FROM SHEET 1
FROM SHEET 1
PAGE 21
PARTS MANUAL
LUBRICATION SYSTEM
PAGE 22
PARTS MANUAL
CAMERA KIT OPTION
PAGE 1
PARTS MANUAL
CAMERA KIT OPTION
PAGE 2
PARTS MANUAL
CAMERA KIT OPTION
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 708796 KIT, CAMERA, REARVIEW - -
COMPLETE -
2 2 EA UV400647 CONNECTOR, CORD 0.250-0.375, 1/2NPT - -
3 2 EA 0901402-0001 LOCK NUT, ELECTRICAL 1/2" GALVANIZED, BONDED - -
4 2 EA 0602121-0008 SEALING RING, 1/2" - - -
5 1 EA 708797 CAMERA - - -
6 2 EA 709523 WELD, CAMERA COVER - - -
7 2 EA UV008326 CONNECTOR 2-WIRE SEE NOTE 1 -
8 2 EA UV008200 CONNECTOR 2-WIRE SEE NOTE 1 -
9 8 EA UV402428 SEAL, WEATHER PACK 18-16 GA SEE NOTE 1 -
10 4 EA UV402524 TERMINAL, WEATHER PACK - SEE NOTE 1 -
11 4 EA UV401134 TERMINAL, MALE 16-14AWG SEE NOTE 1 -
12 2 EA 712058 COVER, EXPANDED METAL SHT, .75#9 X 4.38 X 6.00 - A36
13 3 EA SHCS010320050ST CAPSCREW, SOCKET HEAD #10-32 X.50 - STL
14 7 EA PWNA010XXXXXXST WASHER, TYPE A NARROW #10 - STL
15 4 EA PHMS010320025ST MACHINE SCREW, PAN HEAD #10-32 X.25 - STL
16 2 EA PHMS010320100ST MACHINE SCREW, PAN HEAD #10-32 X1.00 - STL
17 2 EA HNUT01032XXXXST NUT, HEX #10-32 - STL
18 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD .50-13 X1.50 - GR 8
19 4 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 0.5 - MIL CARB
20 2 EA HNUT05013XXXXZ8 NUT, HEX .50-13 - GR 8
21 1 EA 712688 CABLE CAMERA, 66 FT - COML
PAGE 3
PARTS MANUAL
CAMERA KIT OPTION
PAGE 4
PARTS MANUAL
CAB LIGHTING INSTALLATION
PAGE 1
PARTS MANUAL
CAB LIGHTING INSTALLATION
FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 1 OF 3).
PAGE 2
PARTS MANUAL
CAB LIGHTING INSTALLATION
FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 2 OF 3).
PAGE 3
PARTS MANUAL
CAB LIGHTING INSTALLATION
CABLE HOOK-UP
WIRE TROUGH
FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 3 OF 3).
PAGE 4
PARTS MANUAL
CAB LIGHTING INSTALLATION
PAGE 5
PARTS MANUAL
CAB LIGHTING INSTALLATION
PAGE 6
PARTS MANUAL
DOOR LINKAGE INSTALLATION
PAGE 1
PARTS MANUAL
DOOR LINKAGE INSTALLATION
B
See Sheet 2 for
Detail B.
SECTION A-A
C
See Sheet 2 for
Detail C.
FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 1 OF 3).
PAGE 2
PARTS MANUAL
DOOR LINKAGE INSTALLATION
DETAIL B
(from Sheet 1).
DETAIL C
(from Sheet 1).
FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 2 OF 3).
PAGE 3
PARTS MANUAL
DOOR LINKAGE INSTALLATION
FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 3 OF 3).
PAGE 4
PARTS MANUAL
DOOR LINKAGE INSTALLATION
PAGE 5
PARTS MANUAL
DOOR LINKAGE INSTALLATION
PAGE 6
PARTS MANUAL
WINDOW GUARD OPTION
PAGE 1
PARTS MANUAL
WINDOW GUARD OPTION
See View A on
Sheet 2
FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
WINDOW GUARD OPTION
View A
(From Sheet 1)
FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
WINDOW GUARD OPTION
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 711357 FRAME, WINDOW 0.50 X 42.25 X 44.75 ASTM A36
2 1 EA 711358 RETAINER, WINDOW, OUTER 0.25 X 40.25 X 42.75 ASTM A36
3 1 EA 711359 WINDOW, OUTER 0.25 X 37.50 X 40.00 Glass
4 25 FT 8004 WEATHERSTRIP - Rubber
5 16 EA HHCS050130125Z8 CAPSCREW, HEX HEAD ½-13 X 1.25 - GR 8
6 16 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW ½ - MIL CARB
7 16 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
8 20 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
9 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
10 1 EA 711481 GUARD, WINDSHIELD SV SCALER CABS - FAB,STL
PAGE 4
PARTS MANUAL
WATER SPRAY
WATER SPRAY
712629
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
WATER SPRAY
PAGE 2
PARTS MANUAL
WATER SPRAY
PAGE 9
PARTS MANUAL
WATER SPRAY
FIGURE FOR WATER TANK ASSEMBLY (PART NO. 710624) (SHEET 1 OF 3).
PAGE 10
PARTS MANUAL
WATER SPRAY
FIGURE FOR WATER TANK ASSEMBLY (PART NO. 710624) (SHEET 2 OF 3).
PAGE 11
PARTS MANUAL
WATER SPRAY
FIGURE FOR WATER TANK ASSEMBLY (PART NO. 710624) (SHEET 3 OF 3).
PAGE 12
PARTS MANUAL
WATER SPRAY
PAGE 13
PARTS MANUAL
WATER SPRAY
PAGE 14
PARTS MANUAL
WATER SPRAY
PARTS LIST FOR WATER MIST PUMP ASSEMBLY (PART NO. 711790).
The Next Higher Assembly is WATER TANK ASSEMBLY (PART NO. 710624).
PAGE 15
PARTS MANUAL
WATER SPRAY
FIGURE FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).
PAGE 16
PARTS MANUAL
WATER SPRAY
PARTS LIST FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).
The Next Higher Assembly is WATER TANK ASSEMBLY (PART NO. 710624).
PAGE 17
PARTS MANUAL
WATER SPRAY
PAGE 18
PARTS MANUAL
WATER SPRAY
PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 601960).
The Next Higher Assembly is WATER PUMP SUPPLY MANIFOLD (PART NO. 711792).
PAGE 19
PARTS MANUAL
WATER SPRAY
PARTS LIST FOR WATER SPRAY HOSE KIT (PART NO. 711794).
NO FIGURE AVAILABLE
Overall
Hose Hose Hose Fitting Fitting Fitting Fitting SPRING
Hose Label
Size Assy Type A A Size B B Size GUARD
Length
WS1 12 47 7268 6 12 6 12
WS2 12 66 7268 6 12 6 12
WS3 8 232 7268 6 8 6 8
WS4 8 70 7268 6 8 6 8
WS5 8 31 7268 6 8 39 8
WS6 8 112 7268 6 8 6 8
WS7 8 60 7268 6 8 6 8
WS8 8 60 7268 6 8 6 8
WS9 6 76 7268 6 6 6 6 X
WS10 4 35 7268 6 4 6 4 X
H501 6 14 HFS2 6 6 6 6
H502 6 35 HFS2 6 6 39 6
H503 6 35 HFS2 6 6 6 6
H504 4 44 HFS2 6 4 39 4
H505 6 35 HFS2 6 6 6 6
PAGE 20
PARTS MANUAL
FILTER CHANGE KIT
PAGE 1
PARTS MANUAL
FILTER CHANGE KIT
PAGE 2
REGIONAL SALES AND SERVICE CONTACTS
*** Effective July 21, 2016 ***
NORTHEAST US: Sales & Service: Donald Miller ..................... Cell: (443) 975-9091
SOUTHEAST US: Sales & Service: Matt Jacobs ......................... Cell: (309) 533-3134
Service: Jim Smith ........................... Cell: (931) 267 8646
Service: Bill Debord ........................ Cell: (931) 239-9926
Service: Brandon Sego .................... Cell: (502) 232-2890
MIDWEST US: Sales & Service: Mike Grant .......................... Cell: (636) 575-5755
Service: Toby Crawford.................... Cell: (603) 289-0047
Service: Lorne Bellofatto .................. Cell: (740) 416-1894
Service: John Nekhay Cell: (906) 271-0053
CANADA: Resource Equipment Sales (RES): Frank Crites ........................ Cell: (705) 882-1586
(Ontario & Manitoba): Russell Kirkpatrick (Sales) . Office: (807) 221-4673
Main: (807) 221-4670
LATIN AMERICA: General Manager for Marcos Rosiles.................... Office: +52 (492) 925 1668
Latin America and Sales: Office: +52 (492) 925 1679
Office: +52 (492) 998 1979
Cell: +52 (464) 645 1333
Sales: Silvia Gomez ...................... Cell: +52 (492) 127 7465
Service Manager: Gabriel Rodriguez ............... Cell: +52 (614) 394 3850
Service: Jesus Fernandez .................. Cell: +52 (492) 126 1151
Service: Manuel Reyes ..................... Cell: +52 (492) 105 2172
Service: Eduardo Castañeda ............. Cell: +52 (492) 145 2374
Service: Juan Rivera ......................... Cell: +52 (492) 103 2656
Service: Eladio Velazquez................. Cell: +52 (492) 130 8065
Service: Edgar Medrano ................... Cell: +52 (492) 204 5044
Service: Roman Rivera ..................... Cell: +52 (492) 146 4314
For Parts Assistance: Raul Martinez ..................... Office: +52 (492) 925 1668
For Parts Assistance: Octavio Lara........................ Office: +52 (492) 925 1679
Cell: +52 (492) 145 1872