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FMC’s Weco

Butterfly Valve
Maintenance Procedures 2. When replacing the seat, new O-rings using a right angle alignment
should be installed. fixture to align the stems.
Disassembly Insert the seat enough to
3. It is recommended that all rubber get started and then
1. Close valve and remove from the parts (seats, O-rings) be lightly but remove the stems from the
line. Turn the valve to the open thoroughly lubricated with a grease body and the seat/disc
position. Handle may be left on the such as Dow Corning® #111 silicone, assembly. Complete
upper stem or taken off by removing to facilitate assembly. Spread inserting the seat/ disc
cap screw and washer. lubricant on the inside diameter of the assembly into the body
seat. with uniform pressure.
2. Remove both the upper and lower
spirol pins with a drift pin or pin Assembly (Ref: FMC Specification 6. Lubricate the upper and
3253718) lower stems and place the
punch and hammer. (Use any strong
piece of steel rod which fits the third O-ring on the upper
1. Place well lubricated O-rings into the stem. The type of lubricant
spirol pin hole I.D.) top and bottom holes of the seat. used on the stems should be
3. Pull both the upper and lower stems Climax 422 CM or equivalent
2. Place the seat in a vise with the stem (Ref: FMC Specification 3259721).
from the body. If the stems cannot holes parallel to the vise jaws. Use
be removed readily, grasp the stem in Installation with Flanges
smooth jaws or otherwise protect the 7. Install the lower stem into the body.
a vise and gently tap the body with a seat O.D. from damage. Carefully
hammer. A twisting motion between The lower stem is in correct position Valves for installation between
apply pressure to distort the seat and when the roll pin hole in the body is flanges should be closed to prevent
the body and stems will allow the only enough pressure to insert the
stems to be removed easily. A groove aligned with the groove in the stem. damage to the disc. Caution should
disc. Excessive pressure can damage be taken to prevent the flange from
on the lower stem permits prying the seat. Slide the disc into the seat and
lower stem from the body by using a 8. Before installing the upper stem, striking the disc and causing possible
center the disc by inserting the upper align the indicator groove on top of leak paths. When flanges are pulled
screwdriver. and lower stems. Remove the seat/ the upper stem so that it is parallel tight, the valve may be opened. The
disc subassembly from the vise. with the disc. Install the upper stem O.D. of the valve will locate the valve
4. Remove the disc from the seat.
into the body by pushing the stem between the flanges. Disc position is
3. Using the upper stem, rotate the disc while slightly turning back and forth. determined by a slot in the top of the
5. Remove the seat from the body. The to the partially closed position.
seat may have to be tapped lightly This will allow the stem to align with square shafts or by the square shafts
and evenly around the edge from one the disc hex. The upper stem is in the or by the keyway in the keyed shafts.
4. Remove the upper stem (leaving the correct position when the roll pin is
end since the seat fits snugly in the lower stem in place).
body I.D. Take care not to damage aligned with the groove in the stem.
the inside of the body. 5. Lubricate the body I.D. (silicone 9. Install the handle on the valve so that
spray recommended). Using the Locking Key
Maintenance and Repair it aligns with the disc.
lower stem in the seat/disc assembly O-Ring
Upper Stem
1. Inspect the disc and stems. If worn and a lower stem in the body, lay the 10. Install the cap screw and washer to Upper Stem Seal
or pitted, substitute new ones. seat/disc assembly on top of the body retain the handle.
Locking key Retainer pin
0-ring
Upper stem seal Retainer pin
0-ring
Body
Upper
Upper stem O-ring
stem Seat
Retainer pin Disc
Retainer pin Body
Retainer pin
0-ring
Body
Seat Retainer
Lower stem snap ring
Disc
Retainer pin
O-ring O-ring

Retainer snap Upper stem


Retainer pin ring FMC Corporation
Retainer pin Lower
Fluid Control Division
0-ring
Lower stem
stem 2825 West Washington
Retainer pin P.O. Box 1377
Stephenville, Texas 76401, U.S.A.
Body Phone: 254/968-2181
O-ring Fax: 254/968-5709
Seat Toll Free: 1-800-772-8582
Disc Email: fluid_control@fmc.com
www.fmcenergysystems.com

Lower stem
O-ring Retainer pin

©Copyright 1999, FMC Corporation


Printed in U.S.A., SW 0.5M, 1-99
BV-01-99

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