Location : 9127

PLC Name : Batch PLC

Plant Type : Batch
Date : 07/12/2011
Version : 1.0.0
Num Module Name Module Type Module Amps Hardware Terminal Cable #1 Relay Type Relay ID Description IO NAME Remarks
1 BC9000 System 1 1750
2 1 2-1 TE PIR_01 E-Stop Links B_I_HARDBIT_1
3 5 2-2 TE PIR_02 E-Stop Reset B_I_HARDBIT_2
KL1408/KL1418

DIGITAL INPUT
4 2 2-3 TE PIR_03 Baghouse High Temp. (HT) B_I_HARDBIT_3
5 6 2-4 TE PIR_04 Flame Safety Relay Alarm B_I_HARDBIT_4
2 -5
6 3 2-5 TE PIR_05 Asphalt Scale High Level B_I_HARDBIT_5
7 7 2-6 TE PIR_06 BH Clean Motor 1 Inpos B_I_HARDBIT_6
8 4 2-7 TE PIR_07 BH Clean Motor 2 Inpos B_I_HARDBIT_7
9 8 2-8 TE PIR_08 BH Clean Motor 3 Inpos B_I_HARDBIT_8
10 1 3-1 TE PIR_09 BH Dust Full B_I_HARDBIT_9
11 5 3-2 TE PIR_10 Aggregate Scale Close Sen B_I_HARDBIT_10
KL1408/KL1418

DIGITAL INPUT

12 2 3-3 TE PIR_11 Dust Scale - Close Sen. B_I_HARDBIT_11

13 6 3-4 TE PIR_12 Dust Silo B/V - O-Sens B_I_HARDBIT_12 OE.RTS
3 -5
14 3 3-5 TE PIR_13 Filler Silo B/V - O-Sens B_I_HARDBIT_13
15 7 3-6 TE PIR_14 - B_I_HARDBIT_14
16 4 3-7 FNZ PIR_15 Hot Bin 1 Valve 1 Close Sen B_I_HARDBIT_15
17 8 3-8 FNZ PIR_16 Hot Bin 2 Valve 1 Close Sen B_I_HARDBIT_16
18 1 4-1 FNZ PIR_17 Hot Bin 3 Valve 1 Close Sen B_I_HARDBIT_17
19 5 4-2 FNZ PIR_18 Hot Bin 4 Valve 1 Close Sen B_I_HARDBIT_18
KL1408/KL1418

DIGITAL INPUT

20 2 4-3 FNZ PIR_19 - B_I_HARDBIT_19

21 6 4-4 FNZ PIR_20 Mixer Discharge Close Sen B_I_HARDBIT_20
4 -5
22 3 4-5 FNZ PIR_21 Mixer Discharge Open Sen B_I_HARDBIT_21
23 7 4-6 FNZ PIR_22 CFB 1 Run Sen B_I_HARDBIT_22
24 4 4-7 FNZ PIR_23 CFB 2 Run Sen B_I_HARDBIT_23
25 8 4-8 FNZ PIR_24 CFB 3 Run Sen B_I_HARDBIT_24
26 1 5-1 FNZ PIR_25 CFB 4 Run Sen B_I_HARDBIT_25
27 5 5-2 FNZ PIR_26 - B_I_HARDBIT_26
KL1408/KL1418

DIGITAL INPUT

28 2 5-3 FNZ PIR_27 CFB 1 No Flow Sen B_I_HARDBIT_27

29 6 5-4 FNZ PIR_28 CFB 2 No Flow Sen B_I_HARDBIT_28
5 -5
30 3 5-5 FNZ PIR_29 CFB 3 No Flow Sen B_I_HARDBIT_29
31 7 5-6 FNZ PIR_30 CFB 4 No Flow Sen B_I_HARDBIT_30
32 4 5-7 FNZ PIR_31 - B_I_HARDBIT_31
33 8 5-8 FNZ PIR_32 - B_I_HARDBIT_32

ALmixAsia 9127 R0 PLC IO Page 1

 34 1 6-1 FN PIR_33 Warning Mute ( Yellow ) B_I_HARDBIT_33
35 5 6-2 FN PIR_34 Alarm Mute ( Red ) B_I_HARDBIT_34

KL1408/KL1418

DIGITAL INPUT
36 2 6-3 FN PIR_35 Low Air Pressure B_I_HARDBIT_35
37 6 6-4 FN PIR_36 Mixer Run Sen B_I_HARDBIT_36
6 -5
38 3 6-5 FN PIR_37 Vib Screen Run Sen B_I_HARDBIT_37
39 7 6-6 FN PIR_38 Agg High Temp. B_I_HARDBIT_38
40 4 6-7 FN PIR_39 Baghouse Clean Auto B_I_HARDBIT_39
41 8 6-8 FN PIR_40 BH Clean Motor 1 Run Sen B_I_HARDBIT_40
42 1 7-1 FN PIR_41 BH Clean Motor 1 Fault B_I_HARDBIT_41
43 5 7-2 FN PIR_42 BH Clean Motor 2 Run Sen B_I_HARDBIT_42
KL1408/KL1418

DIGITAL INPUT
44 2 7-3 FN PIR_43 BH Clean Motor 2 Fault B_I_HARDBIT_43
45 6 7-4 FN PIR_44 BH Clean Motor 3 Run Sen B_I_HARDBIT_44
7 -5
46 3 7-5 FN PIR_45 BH Clean Motor 3 Fault B_I_HARDBIT_45
47 7 7-6 FN PIR_46 CFB System Auto B_I_HARDBIT_46
48 4 7-7 FN PIR_47 CFB 1 Fault B_I_HARDBIT_47
49 8 7-8 FN PIR_48 CFB 2 Fault B_I_HARDBIT_48
50 1 8-1 FN PIR_49 CFB 3 Fault B_I_HARDBIT_49
51 5 8-2 FN PIR_50 CFB 4 Fault B_I_HARDBIT_50
KL1408/KL1418

DIGITAL INPUT

52 2 8-3 FN PIR_51 - B_I_HARDBIT_51

53 6 8-4 FN PIR_52 CFB 1 Vibrator System Auto B_I_HARDBIT_52
8 -5
54 3 8-5 FN PIR_53 CFB 1 Vibrator Run B_I_HARDBIT_53
55 7 8-6 FN PIR_54 CFB 1 Vibrator Fault B_I_HARDBIT_54
56 4 8-7 FN PIR_55 CFB 2 Vibrator System Auto B_I_HARDBIT_55
57 8 8-8 FN PIR_56 CFB 2 Vibrator Run B_I_HARDBIT_56
58 1 9-1 FN PIR_57 CFB 2 Vibrator Fault B_I_HARDBIT_57
59 5 9-2 FN PIR_58 CFB 3 Vibrator System Auto B_I_HARDBIT_58
KL1408/KL1418

DIGITAL INPUT

60 2 9-3 FN PIR_59 CFB 3 Vibrator Run B_I_HARDBIT_59

61 6 9-4 FN PIR_60 CFB 3 Vibrator Fault B_I_HARDBIT_60
9 -5
62 3 9-5 FN PIR_61 CFB 4 Vibrator System Auto B_I_HARDBIT_61
63 7 9-6 FN PIR_62 CFB 4 Vibrator Run B_I_HARDBIT_62
64 4 9-7 FN PIR_63 CFB 4 Vibrator Fault B_I_HARDBIT_63
65 8 9-8 FN PIR_64 - B_I_HARDBIT_64
66 1 10-1 FN PIR_65 - B_I_HARDBIT_65
67 5 10-2 FN PIR_66 - B_I_HARDBIT_66
KL1408/KL1418

DIGITAL INPUT

68 2 10-3 FN PIR_67 Batching System Auto B_I_HARDBIT_67

69 6 10-4 FN PIR_68 Hold Mixer Discharge B_I_HARDBIT_68
10 -5
70 3 10-5 FN PIR_69 Hold Scale B_I_HARDBIT_69
71 7 10-6 FN PIR_70 Stop Next batch B_I_HARDBIT_70
72 4 10-7 FN PIR_71 Asphalt Scale Filling Valve Close(Cir.) B_I_HARDBIT_71
73 8 10-8 FN PIR_72 Asphalt Scale Filling Valve Open(Spr.) B_I_HARDBIT_72

ALmixAsia 9127 R0 PLC IO Page 2

 74 1 11-1 FN PIR_73 Asphalt Scale Discharge Valve Close B_I_HARDBIT_73
75 5 11-2 FN PIR_74 Asphalt Scale Discharge Valve Open B_I_HARDBIT_74

KL1408/KL1418

DIGITAL INPUT
76 2 11-3 FN PIR_75 Asphalt Transfer Pump Run B_I_HARDBIT_75
77 6 11-4 FN PIR_76 Asphalt Transfer Pump Fault B_I_HARDBIT_76
11 -5
78 3 11-5 FN PIR_77 Dust Recovered Group Fault B_I_HARDBIT_77
79 7 11-6 FN PIR_78 Dust Filling Auger Auto B_I_HARDBIT_78
80 4 11-7 FN PIR_79 Dust Filling Auger Run B_I_HARDBIT_79
81 8 11-8 FN PIR_80 Dust Extraction Auger Run B_I_HARDBIT_80
82 1 12-1 FN PIR_81 Filler Filling Group Fault B_I_HARDBIT_81
83 5 12-2 FN PIR_82 Filler Filling Auger Auto B_I_HARDBIT_82
KL1408/KL1418

DIGITAL INPUT
84 2 12-3 FN PIR_83 Filler Filling Auger Run B_I_HARDBIT_83
85 6 12-4 FN PIR_84 - B_I_HARDBIT_84
12 -5
86 3 12-5 FN PIR_85 Filler Silo Cleaner Auto B_I_HARDBIT_85
87 7 12-6 FN PIR_86 Inclined Elevator Run Sen B_I_HARDBIT_86
88 4 12-7 FN PIR_87 Inclined Elevator Fault B_I_HARDBIT_87
89 8 12-8 FN PIR_88 - B_I_HARDBIT_88
90 1 13-1 TE POR_01 E-Stop Safe B_O_HARDBIT_1
91 5 13-2 TE POR_02 E-Stop Pilot B_O_HARDBIT_2
DIGITAL OUTPUT

92 2 13-3 TE POR_03 - B_O_HARDBIT_3

KL2408

93 6 13-4 TE POR_04 - B_O_HARDBIT_4

13 -18
94 3 13-5 FN POR_05 Warning Pilot On ( Yellow ) B_O_HARDBIT_5
95 7 13-6 FN POR_06 Alarm Pilot On ( Red ) B_O_HARDBIT_6
96 4 13-7 FN POR_07 Buzzer On B_O_HARDBIT_7
97 8 13-8 FN POR_08 Siren On B_O_HARDBIT_8
98 1 14-1 FN POR_09 BH Clean Motor 1 Run B_O_HARDBIT_9
99 5 14-2 FN POR_10 BH Clean Motor 2 Run B_O_HARDBIT_10
DIGITAL OUTPUT

100 2 14-3 FN POR_11 BH Clean Motor 3 Run B_O_HARDBIT_11

KL2408

101 6 14-4 FN POR_12 CFB Auto System On B_O_HARDBIT_12

14 -18
102 3 14-5 FN POR_13 CFB 1 FWD B_O_HARDBIT_13
103 7 14-6 FN POR_14 CFB 2 FWD B_O_HARDBIT_14
104 4 14-7 FN POR_15 CFB 3 FWD B_O_HARDBIT_15
105 8 14-8 FN POR_16 CFB 4 FWD B_O_HARDBIT_16
106 1 15-1 FN POR_17 - B_O_HARDBIT_17
107 5 15-2 FN POR_18 CFB Vibrator 1 Run B_O_HARDBIT_18
DIGITAL OUTPUT

108 2 15-3 FN POR_19 CFB Vibrator 2 Run B_O_HARDBIT_19

KL2408

109 6 15-4 FN POR_20 CFB Vibrator 3 Run B_O_HARDBIT_20

15 -18
110 3 15-5 FN POR_21 CFB Vibrator 4 Run B_O_HARDBIT_21
111 7 15-6 FN POR_22 - B_O_HARDBIT_22
112 4 15-7 FN POR_23 Aggregate Scale Zero B_O_HARDBIT_23
113 8 15-8 FN POR_24 Asphalt Scale Zero B_O_HARDBIT_24

ALmixAsia 9127 R0 PLC IO Page 3

 114 1 16-1 FN POR_25 Dust Scale Zero B_O_HARDBIT_25
115 5 16-2 FN POR_26 Hot Bin 1 Valve 1 Open B_O_HARDBIT_26

DIGITAL OUTPUT
116 2 16-3 FN POR_27 Hot Bin 2 Valve 1 Open B_O_HARDBIT_27

KL2408
117 6 16-4 FN POR_28 Hot Bin 3 Valve 1 Open B_O_HARDBIT_28
16 -18
118 3 16-5 FN POR_29 Hot Bin 4 Valve 1 Open B_O_HARDBIT_29
119 7 16-6 FN POR_30 - B_O_HARDBIT_30
120 4 16-7 FN POR_31 Dust Filling Auger Run B_O_HARDBIT_31
121 8 16-8 FN POR_32 Dust Silo Discharge B/Valve Open B_O_HARDBIT_32 OE.RTS
122 1 17-1 FN POR_33 Dust Extraction Auger Run B_O_HARDBIT_33
123 5 17-2 FN POR_34 Filler Filling Auger Run B_O_HARDBIT_34

DIGITAL OUTPUT
124 2 17-3 FN POR_35 Filler Silo Discharge B/Valve Open B_O_HARDBIT_35
KL2408

125 6 17-4 FN POR_36 Filler Silo Cleaner S/V Open B_O_HARDBIT_36 OE.RTS
17 -18
126 3 17-5 FN POR_37 Aggregate Scale Discharge B_O_HARDBIT_37
127 7 17-6 FN POR_38 Asphalt Scale Filling Valve Open B_O_HARDBIT_38
128 4 17-7 FN POR_39 Asphalt Scale Discharge S/V Close B_O_HARDBIT_39
129 8 17-8 FN POR_40 Asphalt Scale Discharge S/V Open B_O_HARDBIT_40
130 1 18-1 FN POR_41 Asphalt Scale Pilot B_O_HARDBIT_41
131 5 18-2 FN POR_42 Dust Scale Discharge Valve Open B_O_HARDBIT_42
DIGITAL OUTPUT

132 2 18-3 FN POR_43 Mixer Gate Close B_O_HARDBIT_43

KL2408

133 6 18-4 FN POR_44 Mixer Gate Open B_O_HARDBIT_44

18 -18
134 3 18-5 FN POR_45 Mixer Pilot B_O_HARDBIT_45
135 7 18-6 FN POR_46 Dust Silo High Level B_O_HARDBIT_46 OE.RTS
136 4 18-7 FN POR_47 - B_O_HARDBIT_47
137 8 18-8 FN POR_48 - B_O_HARDBIT_48
138 1 (+) & 2 (-) 19-1 CFB 1 Speed Ref B_O_HARDINT_1
139 5 (+) & 6 (-) 19-2 CFB 2 Speed Ref B_O_HARDINT_2
KL4424 ANALOG OUTPUT 19 -60
140 3 (+) & 4 (-) 19-3 CFB 3 Speed Ref B_O_HARDINT_3
141 7 (+) & 8 (-) 19-4 CFB 4 Speed Ref B_O_HARDINT_4
142 1 (+) & 2 (-) 20-1 Aggregate Scale Indicator B_I_HARDINT_1
KL3112 ANALOG INPUT 20 -60
143 5 (+) & 6 (-) 20-2 Asphalt Scale Indicator B_I_HARDINT_2
144 1 (+) & 2 (-) 21-1 Dust Scale Indicator B_I_HARDINT_3
KL3112 ANALOG INPUT 21 -60
145 5 (+) & 6 (-) 21-2 Mix Temp B_I_HARDINT_4
146 1 (+) 22-1 Hot Bin 1 - Continuous Level B_I_HARDINT_5
147 5 (+) 22-2 Hot Bin 2 - Continuous Level B_I_HARDINT_6
148 3 (+) 22-3 Hot Bin 3 - Continuous Level B_I_HARDINT_7
149 7 (+) 22-4 Hot Bin 4 - Continuous Level B_I_HARDINT_8
KL3448 ANALOG INPUT 22 -75
150 1 (+) 22-5 - B_I_HARDINT_9
151 5 (+) 22-6 Dust Silo - Continuous Level B_I_HARDINT_10 OE.RTS
152 3 (+) 22-7 Filler Silo - Continuous Level B_I_HARDINT_11
153 7 (+) 22-8 - B_I_HARDINT_12
154 KL3351 ANALOG INPUT 23 -65 23-1 Asphalt Tank 1 Level B_I_HARDINT_13
155 KL3351 ANALOG INPUT 24 -65 24-1 Asphalt Tank 2 Level B_I_HARDINT_14
156 KL9010 End Terminal 25 0

ALmixAsia 9127 R0 PLC IO Page 4