PLANT : BAYAH

DEPARMENT : ELECTRICAL & INSTRUMENT

INSTRUMENT SECTION

Note = Green Block are job list that can be done this week

NO.
EQUIPMENT NO EQUIPMENT NAME
Urut
1. RETNAWAN W.
2. ALI AMAR
TECHNICAL ASPECTS
QUARRY
1 29A_BC ST05/07 OLBC
2 291_ST1 stacker premix
3 29A_BC ST03 OLBC

4 29A_BC OLBC

5 211_AF2 Apron feeder

6 211_CR1 Liquid stator

7 291_MW3_L1 level material

8 291_BC2 belt conveyor
RAW MILL 1

1 361_SD4 Damper hot gas

2 CMS gearbox

3 311_RE1 reclaimer Premix

4 331_WF3 weight feeder

5 361_LQ2_F2 flow roller lubrikasi
6 361_LQ2_F1 flow roller lubrikasi
7 361_LQ2_F3 flow roller lubrikasi
8 361_BW1 belt weigher

9 331_MT1 metal detector

11 361_RM1_T1 temperatur inlet mill

12 361_RM1_T2~4 temperatur torque support

13 361_LQ4_T2~4 temperatur lubrikasi roller

 14 361_LQ3_T1 temperatur gbox separator

15 361_SR1_T temperatur bearing

16 361_RM1 Liquid stator

17 361_FN3 Liquid stator

RAW MILL 2
1 321_RE1 reclaimer
2 231_ST1 stacker
3 CMS gearbox

4 332_WF2 WF silica

5 332_MT1 metal detector

6 362_RM1_T1 temperatur inlet mill

7 362_RM1_T2~4 temperatur torque support

8 362_LQ4_T2~4 temperatur lubrikasi roller

9 362_SR1_T temperatur bearing

10 332_AF2 Apron feeder

11 362_RM1 Liquid stator

12 362_FN3 Liquid stator

KILN

1 Sensor kiln posisioner

2 441_PR1_T5 temperatur inlet kiln

3 461_KM1 kiln migration

4 421_2K1_Q1 velocity and temp stack

5 - cable tray for profibus

6 461_HD1 trust roller

7 431_YV1 valve airasi

8 421_2K1_dust dust monitoring
COOLER
1 Camera Cooler
COALMILL AREA

Weight Feeder coal

1 L21_WF1
storage
 2 L61_RF1 Rotary feeder

3 CMS gearbox
4 L61_BH1 _T1 Inlet bag house temp
5 L61_BH1 _T2 outlet bag house temp

6 L61_RM1 Liquid stator

7 L61_FN3 Liquid stator

FINISH MILL 1
1 561_2k1 dust monitor

2 511_BFB bag filter

3 CMS gearbox

4 561_RM1 Liquid stator

5 561_FN3 Liquid stator

FINISH MILL 2
1 CMS gearbox
2 512_GB1_T7 temp gearbox
PACKING & PORT
1 671_PZ1 Palletizer

2 641_BC5 Belt Conveyor

3 Palletizer port
4 612_LM1 cement Bulk loading
5 613_LM1 cement Bulk loading

6 614_LM1 cement Bulk loading

7 612_DGB gate

8 611_EV2 ev silo 1

9 641_LS1 ship loader

10 611_DG7 gate pneumatic

UTILITY
1 M71_TK1_VA Motorized valve
2 RIG engineering

MANAGEMENT & ORGANIZATION ASPECTS

1 ACB LV indication all area

2 Belt conveyor all area

3 PLC and HMI line 2 all area

4 RIO panel all area

5 Line profibus all area

6 Parameter All area
7 421/422_BH1 rawmill
8 Liquiid stator all area
9
 MEETING AGENDA :

PROBLEM REASON

- need maintenance
ropeactive but not indication on HMI -
roller drift switch menyentuh frame original from prohject

Base or munting encoder OLBC broken -

safety rope switch tidak terinstal bawaan project

hanya muncul general alarm design project

sering aktif terkena hembusan air blaster

rope aktif limit di jumper LIMIT RUSAK

can't open up to 100 % support mounting broken

can't showing measurement value -

PLC controller reclaimer dan Stacker jadi 1 project awal

- -
pembacaan lebih rendah dari actual wisdom rusak
pembacaan stuck spring/sensor kotor
pembacaan stuck spring/sensor kotor
muncul flowrate saat stop wisdom rusak
blocking di chute inlet mill -
installasi di luar ruangan -
kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

 kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

hanya muncul general alarm design project

hanya muncul general alarm design project

limit pile inactive metal target not at position

limit pile inactive metal target not at position
can't showing measurement value -

- schedule kalibrasi

- -
installasi di luar ruangan -
kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

Loadcell no 1 tidak terpasang di pindah ke 332_AF1

hanya muncul general alarm design project

hanya muncul general alarm design project

mA for signal error Error Position

indication error Sensor broken

- new project

modul broken because of lightning -

signal from profibus sometime error induction from high voltage cable

1. cant accsess PLC original project use type china

Butterfly Valve rusak gear bagan dalam hancur
bearing motor blower stuck lifetime

blank Indication

Panel move to 311_bca

 sometimes block indication mech clutch proble

can't showing measurement value -

insulation cable broken hot area
insulation cable broken hot area

hanya muncul general alarm design project

hanya muncul general alarm design project

move to preheater -

cant start from CCR profibus not connected

can't showing measurement value -

hanya muncul general alarm design project

hanya muncul general alarm design project

can't showing measurement value -

spike wisdom rusak

- improvement

drift switch not intalled the sensor holder hit when the SL
moves
improvement
PC error dusty place
PC error dusty place

PC error dusty place

cant close -

relay in ( open / close ) tidak aktif -

indikasi runing sempat lepas kabel terdapat sambungan

roller drift sering stuck life time
controller dipindahke DG4 controller DG 4 blocking

wrong controll power original project

antene not installed

tidak ada indikasi design awal

wiring from sinoma, can't show
troubleshooting for safety device need to much time indication when sensor or cable
damage

record BoM
high temperature not show indication original project

not same with drawing design

backup All parameter equipment not have backup file
SOP manual operation RF , selenoid belum ada SOP
List alarm penyebab fault belum ada list
 1. REVIEW ACTION PLANT
2. UPDATE PART
3. PROBLEM LIST

4. DISCUSSION OF IMPROVEMENT

COUNTER ACTION PERSON IN CHARGE

Maintenance all safety device and panel Ulum ARIF

check limit and wiring FAIZ
reposisi, modifikasi roller drift ALFIAN RIFAL

replace done. Make isr to mekanik for fabrikasion -

install improvement RIFAL ASLAM

improve dengan menampilkan spesifik alarm RIFAL ASLAM

modifikasi/reposisi rifal Aldo

replace dan check fungsi rifal Aldo

Waiting repair from mech Rifal

check actual sensor FAIZ HUDA

improvement untuk pemisahan contoller reclaimer dan

stacker.

backup parameter ADIT HUDA

ganti dengan spare ARIFALDO
cleaning dan maintenance FAIZ ASLAM
cleaning dan maintenance FAIZ ASLAM
ganti dengan spare ADIT RIFAL
maintenance dan test fungsi rifal
install canopy dari bahan non feromagnetic RIZKI
pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

 pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

improve dengan menampilkan spesifik alarm RIFAL ASLAM

improve dengan menampilkan spesifik alarm RIFAL ASLAM

reactivation, install metal target and test function FAIZ

reactivation, install metal target and test function FAIZ
check actual sensor FAIZ HUDA

kalibrasi ADIT ALFIAN

maintenance dan test fungsi rifal

install canopy dari bahan non feromagnetic RIZKI
pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

loadcell apron 1 short/rusak ADIT RIFAL

improve dengan menampilkan spesifik alarm RIFAL ASLAM

improve dengan menampilkan spesifik alarm RIFAL ASLAM

Install New sensor & set position Ulum

replace with new sensor RIZKI/RIFAL

make new program for different indication between kiln shel

RUDI/ANDIKA
and tyre

repair and check all component RIFAL

move cable to outside cable tray ULUM HUDA

improve, make new control with PLC siemens ALDO/FAIZ

penggantian dengan part baru HUDA ADIT

replace bearing, tunggu spare RIFAL ASLAM

Install New camera set Rizki

make new panel & system

 check actual clutch with mech ULUM

install new PC and configuration RIZKI

pulling cable HUDA
pulling cable HUDA

improve dengan menampilkan spesifik alarm RIFAL ASLAM

improve dengan menampilkan spesifik alarm RIFAL ASLAM

repair old sensor ULUM/Arif

reconnect and test comunication from line profibus 511 2J1
ALDO
U2
check actual sensor FAIZ HUDA

improve dengan menampilkan spesifik alarm RIFAL ASLAM

improve dengan menampilkan spesifik alarm RIFAL ASLAM

check actual sensor FAIZ HUDA

replace HUDAASLAM

check program and trial sequence auto pallet FAIZ

modif drift holder ULUM

instal sensor bag counter ALDO/RIFAL

improve control filling cement from CCR FAIZ / ALDO
improve control filling cement from CCR FAIZ / ALDO

improve control filling cement from CCR FAIZ / ALDO

check and setting ALFIAN

check and troubleshooting

install wifi ALFIAN FAIZ

penggantian metal target dengan spare RIFAL ARIF
repair pneumatic block ASLAM ALDO

rewiring ALDO RIZKI

install antene HUDA/RIFAL

instal indikasi untuk ON dan alarm ALDO FAIZ

modification wiring when possible WILDAN

ALDO
 rewiring and make new program RIZKI & FARIZ

remapping HUDA SAMUD

list and take picture all HMI all paramter equipment alfian
buat SOP dan tempel di panel ER -
buat LIST alarm penyebab Fault Faiz
 53/28
Week/Date :
Desember 2020

Year : 2020

DATE of ISSUE DUE DATE STATUS REMARKS

18-Nov-20 OPEN waiting PMR

15-Dec-20 30-Dec-20 OPEN waiting PMR
5-Oct-20 31-Oct-20 OPEN waiting PMR

ISR sudah di kirim

ke mekanik, tingal
19-Oct-20 10-Nov-20 OPEN tunggu antrian
pengerjaan. Contoh
di loker danang

9-Nov-20 23-Nov-20 OPEN waiting PMR

trial saat stop mV
30-Dec-20 OPEN
motor
22-Dec-20 30-Dec-20 OPEN waiting PMR
14-Dec-20 31-Dec-20 OPEN waiting PMR

support damper
OPEN broken, need check
by mech
30-Jul-20 OPEN Waiting spare part
Undang vendor
OPEN untuk
pebgerjaannya
OPEN STOP PMR
1-Sep-20 30-Sep-20 OPEN wating spare part
17-Oct-20 23-Oct-20 OPEN tunggu stop
17-Oct-20 23-Oct-20 OPEN tunggu stop
OPEN wating spare part
11/125/2020 30-Sep-20 OPEN tunggu stop
26-Nov-20 30-Dec-20 OPEN buat ISR ke yusup
30-Dec-20 OPEN Waiting spare part

30-Dec-20 OPEN Waiting spare part

30-Dec-20 OPEN Waiting spare part

 31-Dec-20 OPEN Waiting spare part

30-Dec-20 OPEN Waiting spare part

trial saat stop mV
30-Dec-20 OPEN
motor
trial saat stop mV
31-Dec-20 OPEN
motor

22-Jun-20 OPEN
29-Jun-20 OPEN
30-Jul-20 OPEN Waiting spare part
material tidak bisa
28-Sep-20 28-Nov-20 OPEN di stop dengan pin
gate
19-Nov-20 30-Sep-20 OPEN
26-Nov-20 30-Dec-20 OPEN buat ISR ke yusup
30-Dec-20 OPEN Waiting spare part

30-Dec-20 OPEN Waiting spare part

30-Dec-20 OPEN Waiting spare part

30-Dec-20 OPEN Waiting spare part

3-Dec-20 OPEN Waiting spare part
trial saat stop mV
30-Dec-20 OPEN
motor
trial saat stop mV
31-Dec-20 OPEN
motor

Waiting sensor
OPEN
Ready

OPEN waiting spare part

waiting kiln
16-Jun-20 OPEN production to
stabilize
on progress check
OPEN
by vendor

OPEN waiting sparepart

ready before
30-Dec-20 OPEN
overhaule 2021
11-Sep-20 OPEN tunggu spare part
30-Nov-20 30-Dec-20 OPEN tunggu spare part

OPEN Waiting Spare Part

Waiting spare part

OPEN mekanik (bearing
pulley broken)
 Waiting permit from
8-Jun-20 OPEN
production
OPEN Waiting spare part
12-Aug-20 OPEN waiting KSD
12-Aug-20 OPEN waiting KSD
trial saat stop mV
30-Dec-20 OPEN
motor
trial saat stop mV
31-Dec-20 OPEN
motor

4-Apr-20 OPEN Waiting spare part

16-Jun-20 OPEN

30-Aug-20 OPEN Waiting spare part

trial saat stop mV
30-Dec-20 OPEN
motor
trial saat stop mV
31-Dec-20 OPEN
motor

30-Jul-20 OPEN Waiting spare part

1-Nov-20 28-Nov-20 OPEN tunggu stop

24-Sep-20 OPEN waiting stop

OPEN waiting stop

OPEN
22-Jun-20 16-Aug-20 OPEN
22-Jun-20 23-Aug-20 OPEN
proses check sens
22-Jun-20 16-Aug-20 OPEN receive program
PLC-DCS
22-Aug-20 30-Aug-20 OPEN

OPEN 6.10.20 finish instal

4-Oct-20 OPEN prepare peralatan

12-Dec-20 OPEN tunggu stop
10-Dec-20 30-Dec-20 OPEN

23-Jul-20 30-Jul-20 OPEN

22-Jun-20 30-Jul-20 OPEN

OPEN

list of work progress

OPEN on another excel
page

OPEN
 list of work progress
OPEN on another excel
page

OPEN
OPEN
OPEN
OPEN
 PLANT : BAYAH
DEPARMENT : ELECTRICAL & INSTRUMENT
INSTRUMENT SECTION

NO.
EQUIPMENT NO EQUIPMENT NAME
Urut
1. RETNAWAN W.
2. ALI AMAR
TECHNICAL ASPECTS

1 29A_BC ST05/07 OLBC

2 29A_BC ST03 OLBC
3 29A_BC OLBC
4 211_AF2 Apron feeder
5 211_CR1 Liquid stator

6 291_MW3_L1 level material

7 291_BC2 belt conveyor

8 291_BF4 Bag Filter

1 361_SD4 Damper hot gas

2 CMS gearbox

3 311_RE1 reclaimer Premix

4 361_LQ2_F2 flow roller lubrikasi

5 361_LQ2_F1 flow roller lubrikasi
6 361_LQ2_F3 flow roller lubrikasi

7 361_BW1 belt weigher

8 331_MT1 metal detector

9 361_RM1_T1 temperatur inlet mill

10 361_RM1_T2 temperatur torque support

11 361_RM1_T3 temperatur torque support

12 361_RM1_T4 temperatur torque support

13 361_LQ4_T2 temperatur lubrikasi roller

14 361_LQ4_T3 temperatur lubrikasi roller

15 361_LQ4_T4 temperatur lubrikasi roller

16 361_LQ3_T1 temperatur gbox separator

17 361_SR1_T1 temperatur top bearing

18 361_SR1_T2 temperatur bearing

19 361_SR1_T3 temperatur lower bearing

20 361_RM1 Liquid stator

21 361_FN3 Liquid stator

1 321_RE1 reclaimer
2 231_ST1 stacker
3 CMS gearbox

4 332_WF2 WF silica

5 332_AF2 Apron feeder

6 362_RM1_T1 temperatur inlet mill

7 362_RM1_T2 temperatur torque support

8 362_RM1_T3 temperatur torque support

9 362_RM1_T4 temperatur torque support

10 362_LQ4_T2 temperatur lubrikasi roller

11 362_LQ4_T3 temperatur lubrikasi roller

12 362_LQ4_T4 temperatur lubrikasi roller

13 362_LQ3_T1 temperatur gbox separator

14 362_SR1_T1 temperatur top bearing

15 362_SR1_T2 temperatur bearing

16 362_SR1_T3 temperatur lower bearing

17 362_RM1 Liquid stator

18 362_FN3 Liquid stator

1 441_PR1_T5 temperatur inlet kiln

2 461_KM1 kiln migration

3 421_2K1_Q1 velocity and temp stack

4 - cable tray for profibus

5 461_HD1 trust roller

6 431_YV1 valve airasi

7 421_2K1_dust dust monitoring

8 Camera Burner

1 Camera Cooler
2 471_BQ1 Air blaster inlet cooler
3 471_EP1_P1 pressure inlet EP
4 471_FNF_VA1 Damper FNF

Weight Feeder coal

1 L21_WF1
storage

2 L61_RF1 Rotary feeder

3 CMS gearbox
4 L61_BH1 _T1 Inlet bag house temp
5 L61_BH1 _T2 outlet bag house temp

6 L61_RM1 Liquid stator

7 L61_FN3 Liquid stator

1 561_2k1 dust monitor

2 CMS gearbox
3 561_RM1 Liquid stator
4 561_FN3 Liquid stator

1 CMS gearbox
2 512_GB1_T7 temp gearbox

1 641_BC5 Belt Conveyor

2 Palletizer port
3 612_LM1 cement Bulk loading
4 613_LM1 cement Bulk loading

5 614_LM1 cement Bulk loading

6 612_DGB gate

7 611_EV2 ev silo 1

8 641_LS1 ship loader

9 611_DG7 gate pneumatic

 1 M71_TK1_VA Motorized valve
2 RIG engineering

MANAGEMENT & ORGANIZATION ASPECTS

2 Belt conveyor all area

3 PLC and HMI line 2 all area

6 Parameter All area
7 421/422_BH1 rawmill
8 Liquiid stator all area
 MEETING AGENDA :

PROBLEM REASON

QUARRY
- need maintenance
roller drift switch menyentuh frame original from prohject
Base or munting encoder OLBC broken -
safety rope switch tidak terinstal bawaan project
hanya muncul general alarm design project

sering aktif terkena hembusan air blaster

rope aktif limit di jumper LIMIT RUSAK

Panel korosi lifetime
RAW MILL 1

can't open up to 100 % support mounting broken

can't showing measurement value -

PLC controller reclaimer dan Stacker jadi 1 project awal

pembacaan lebih rendah dari actual wisdom rusak

pembacaan stuck spring/sensor kotor
pembacaan stuck spring/sensor kotor

muncul flowrate saat stop wisdom rusak

blocking di chute inlet mill -

installasi di luar ruangan -

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

 kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

hanya muncul general alarm design project

hanya muncul general alarm design project
RAW MILL 2
limit pile inactive metal target not at position
limit pile inactive metal target not at position
can't showing measurement value -

- schedule kalibrasi

Loadcell no 1 tidak terpasang di pindah ke 332_AF1

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

hanya muncul general alarm design project

hanya muncul general alarm design project
KILN

indication error Sensor broken

- new project

modul broken because of lightning -

signal from profibus sometime error induction from high voltage cable

1. cant accsess PLC original project use type china

 Butterfly Valve rusak gear bagan dalam hancur
bearing motor blower stuck lifetime
buram dan sparepart habis -
COOLER
blank Indication
kabel getas Lifetime
kabel getas lifetime
wisdom selisih lifetime
COALMILL AREA

Panel move to 311_bca

sometimes block indication mech clutch proble

can't showing measurement value -

insulation cable broken hot area
insulation cable broken hot area

hanya muncul general alarm design project

hanya muncul general alarm design project

FINISH MILL 1
move to preheater -
can't showing measurement value -
hanya muncul general alarm design project
hanya muncul general alarm design project
FINISH MILL 2
can't showing measurement value -
spike wisdom rusak
PACKING & PORT

drift switch not intalled the sensor holder hit when the SL
moves
improvement
PC error dusty place
PC error dusty place

PC error dusty place

cant close -

relay in ( open / close ) tidak aktif -

indikasi runing sempat lepas kabel terdapat sambungan

roller drift sering stuck life time

controller dipindahke DG4 controller DG 4 blocking

UTILITY
 wrong controll power original project
antene not installed

wiring from sinoma, can't show

troubleshooting for safety device need to much time indication when sensor or cable
damage

record BoM
backup All parameter equipment not have backup file
SOP manual operation RF , selenoid belum ada SOP
List alarm penyebab fault belum ada list
 1. REVIEW ACTION PLANT
2. UPDATE PART
3. PROBLEM LIST
4. DISCUSSION OF IMPROVEMENT

COUNTER ACTION PERSON IN CHARGE

QUARRY
Maintenance all safety device and panel Ulum ARIF
reposisi, modifikasi roller drift ALFIAN RIFAL
replace done. Make isr to mekanik for fabrikasion -
install improvement RIFAL ASLAM
improve dengan menampilkan spesifik alarm RIFAL ASLAM

modifikasi/reposisi rifal Aldo

replace dan check fungsi rifal Aldo

replace panel DIDIK ULUM
RAW MILL 1

Waiting repair from mech Rifal

check actual sensor FAIZ HUDA

improvement untuk pemisahan contoller reclaimer dan

stacker.

ganti dengan spare RIZKI

cleaning dan maintenance RIZKI
cleaning dan maintenance RIZKI

ganti dengan spare FAIZ RIZKI

maintenance dan test fungsi RIZKI ADIT

install canopy dari bahan non feromagnetic RIZKI

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

 pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

improve dengan menampilkan spesifik alarm RIFAL

improve dengan menampilkan spesifik alarm RIFAL
RAW MILL 2
reactivation, install metal target and test function FAIZ
reactivation, install metal target and test function FAIZ
check actual sensor FAIZ HUDA

kalibrasi ADIT

loadcell apron 1 short/rusak ADIT RIFAL

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

improve dengan menampilkan spesifik alarm RIFAL

improve dengan menampilkan spesifik alarm RIFAL
KILN

replace with new sensor RIZKI/RIFAL

make new program for different indication between kiln shel

rizki rifal
and tyre

repair and check all component RIFAL

move cable to outside cable tray ULUM HUDA

improve, make new control with PLC siemens ALDO/FAIZ

 penggantian dengan part baru HUDA ADIT

replace bearing, tunggu spare RIFAL

replace Set dengan type baru "tempsen" RIZKI
COOLER
Install New camera set Rizki
replace kabel dan part-part panel ALDO HUDA
pulling cable Rifal
replace wisdom HUDA
COALMILL AREA

make new panel & system

check actual clutch with mech ULUM

install new PC and configuration RIZKI

pulling cable HUDA
pulling cable HUDA

improve dengan menampilkan spesifik alarm RIFAL ASLAM

improve dengan menampilkan spesifik alarm RIFAL ASLAM

FINISH MILL 1
repair old sensor ULUM
check actual sensor FAIZ HUDA
improve dengan menampilkan spesifik alarm RIFAL HUDA
improve dengan menampilkan spesifik alarm RIFAL HUDA
FINISH MILL 2
check actual sensor FAIZ HUDA
replace HUDAASLAM
PACKING & PORT

modif drift holder ULUM

instal sensor bag counter ALDO/RIFAL

improve control filling cement from CCR FAIZ / ALDO
improve control filling cement from CCR FAIZ / ALDO

improve control filling cement from CCR FAIZ / ALDO

check and setting ALFIAN

check and troubleshooting

install wifi ALFIAN FAIZ

penggantian metal target dengan spare RIFAL ARIF

repair pneumatic block ASLAM ALDO

UTILITY
 rewiring ALDO RIZKI
install antene HUDA/RIFAL

modification wiring when possible WILDAN

ALDO
list and take picture all HMI all paramter equipment alfian
buat SOP dan tempel di panel ER -
buat LIST alarm penyebab Fault Faiz
 Week/Date : 02/04 January 2021

DATE of ISSUE DUE DATE STATUS REMARKS

17-Jan-21 OPEN waiting PMR

5-Oct-20 17-Jan-21 OPEN waiting PMR
19-Oct-20 17-Jan-21 OPEN waiting PMR
9-Nov-20 17-Jan-21 OPEN waiting PMR
9-Jan-21 30-Jan-21 OPEN waiting spare part
10.01.21 finish
22-Dec-20 30-Dec-20 CLOSE
reposisi
14-Dec-20 17-Jan-21 OPEN waiting PMR

support damper
OPEN broken, need check
by mech
30-Jul-20 OPEN Waiting spare part
Undang vendor
OPEN untuk
pebgerjaannya
1-Sep-20 30-Sep-20 OPEN wating spare part
17-Oct-20 23-Oct-20 OPEN tunggu stop
17-Oct-20 23-Oct-20 OPEN tunggu stop
09.01.21 selesai
CLOSE
check
09.01.21 ubah
11/125/2020 30-Sep-20 CLOSE
delay 5 ke 4s
26-Nov-20 17-Jan-21 OPEN buat ISR ke yusup
17-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN

30-Jan-21 OPEN

30-Jan-21 OPEN

30-Jan-21 OPEN
 17-Jan-21 OPEN

17-Jan-21 OPEN
17-Jan-21 OPEN

17-Jan-21 OPEN

OPEN Waiting spare part

OPEN Waiting spare part

OPEN
OPEN
30-Jul-20 OPEN Waiting spare part
material tidak bisa
28-Sep-20 OH 2021 OPEN di stop dengan pin
gate
3-Dec-20 OPEN Waiting spare part
17-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN

30-Jan-21 OPEN

30-Jan-21 OPEN

30-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN
17-Jan-21 OPEN

17-Jan-21 OPEN

OPEN Waiting spare part

OPEN Waiting spare part

OPEN waiting spare part

waiting kiln
OH 2021 OPEN production to
stabilize
on progress check
OPEN
by vendor

OH 2021 OPEN waiting sparepart

ready before
OH 2021 OPEN
overhaule 2021
 28.12.2021 replace
11-Sep-20 CLOSE
new set
30-Nov-20 30-Dec-20 OPEN tunggu spare part
17-Jan-21 OPEN tunggu spare part

17-Jan-21 OPEN Waiting Spare Part

OH 2021 OPEN Waiting Spare Part
OH 2021 OPEN
1/109/2021 OH 2021 OPEN Waiting Spare Part

Waiting spare part

OPEN mekanik (bearing
pulley broken)
Repair Liner
OH 2021 OPEN
Oh2021
OPEN Waiting spare part
12-Aug-20 OPEN waiting KSD
12-Aug-20 OPEN waiting KSD
trial saat stop mV
OH 2021 OPEN
motor
trial saat stop mV
OH 2022 OPEN
motor

OPEN Waiting spare part

30-Apr-21 OPEN Waiting spare part
OPEN Waiting spare part
OPEN Waiting spare part

30-Jul-20 OPEN Waiting spare part

1-Nov-20 28-Nov-20 OPEN tunggu stop

OPEN waiting stop

OPEN
22-Jun-20 16-Aug-20 OPEN
22-Jun-20 23-Aug-20 OPEN
proses check sens
22-Jun-20 16-Aug-20 OPEN receive program
PLC-DCS
22-Aug-20 30-Aug-20 OPEN
5.01.2021 replace
OPEN
ke pneumatic
4-Oct-20 OPEN prepare peralatan
baru di instal
12-Jan-21 OPEN
bottom drift
10-Dec-20 12-Jan-21 OPEN
23-Jul-20 OPEN
22-Jun-20 OPEN

list of work progress

OPEN on another excel
page

OPEN
OPEN
OPEN
OPEN
 PLANT : BAYAH
DEPARMENT : ELECTRICAL & INSTRUMENT
INSTRUMENT SECTION

NO.
EQUIPMENT NO EQUIPMENT NAME
Urut
1. RETNAWAN W.
2. ALI AMAR
TECHNICAL ASPECTS

1 29A_BC ST05/07 OLBC

2 29A_BC ST03 OLBC
3 29A_BC OLBC
4 211_AF2 Apron feeder
5 211_CR1 Liquid stator
6 291_BC2 belt conveyor
7 291_BF4 Bag Filter

8 231_MS1 Metal Separator

1 361_SD4 Damper hot gas

2 CMS gearbox

3 311_RE1 reclaimer Premix

4 361_LQ2_F2 flow roller lubrikasi

5 361_LQ2_F1 flow roller lubrikasi
6 361_LQ2_F3 flow roller lubrikasi
7 331_MT2 metal detector
8 361_RM1_T1 temperatur inlet mill

9 361_RM1_T2 temperatur torque support

10 361_RM1_T3 temperatur torque support

11 361_RM1_T4 temperatur torque support

12 361_LQ4_T2 temperatur lubrikasi roller

13 361_LQ4_T3 temperatur lubrikasi roller

14 361_LQ4_T4 temperatur lubrikasi roller

15 361_LQ3_T1 temperatur gbox separator

16 361_SR1_T1 temperatur top bearing

17 361_SR1_T2 temperatur bearing

18 361_SR1_T3 temperatur lower bearing

19 361_RM1 Liquid stator

20 361_FN3 Liquid stator

1 321_RE1 reclaimer
2 231_ST1 stacker
3 CMS gearbox

4 332_WF2 WF silica

5 332_AF2 Apron feeder

6 362_RM1_T1 temperatur inlet mill

7 362_RM1_T2 temperatur torque support

8 362_RM1_T3 temperatur torque support

9 362_RM1_T4 temperatur torque support

10 362_LQ4_T2 temperatur lubrikasi roller

11 362_LQ4_T3 temperatur lubrikasi roller

12 362_LQ4_T4 temperatur lubrikasi roller

13 362_LQ3_T1 temperatur gbox separator

14 362_SR1_T1 temperatur top bearing

15 362_SR1_T2 temperatur bearing

16 362_SR1_T3 temperatur lower bearing

17 362_RM1 Liquid stator

18 362_FN3 Liquid stator

1 441_PR1_T5 temperatur inlet kiln

2 461_KM1 kiln migration

3 421_2K1_Q1 velocity and temp stack

4 - cable tray for profibus

5 461_HD1 trust roller

6 421_2K1_dust dust monitoring

7 Camera Burner
 1 Camera Cooler
2 471_BQ1 Air blaster inlet cooler
3 471_EP1_P1 pressure inlet EP
4 471_FNF_VA1 Damper FNF

Weight Feeder coal

1 L21_WF1
storage

2 L61_RF1 Rotary feeder

3 CMS gearbox
4 L61_BH1 _T1 Inlet bag house temp
5 L61_BH1 _T2 outlet bag house temp

6 L61_RM1 Liquid stator

7 L61_FN3 Liquid stator

1 561_2k1 dust monitor

2 CMS gearbox
3 561_RM1 Liquid stator
4 561_FN3 Liquid stator

1 CMS gearbox
2 512_GB1_T7 temp gearbox

1 641_BC5 Belt Conveyor

2 Palletizer port
3 612_LM1 cement Bulk loading
4 613_LM1 cement Bulk loading

5 614_LM1 cement Bulk loading

6 612_DGB gate

7 641_LS1 ship loader

8 611_DG7 gate pneumatic

9 611_TK1 air tank

1 M71_TK1_VA Motorized valve

2 RIG engineering

MANAGEMENT & ORGANIZATION ASPECTS

2 Belt conveyor all area

3 PLC and HMI line 2 all area

6 Parameter All area
8 Liquiid stator all area
 MEETING AGENDA :

PROBLEM REASON

QUARRY
- need maintenance
roller drift switch menyentuh frame original from prohject
Base or munting encoder OLBC broken -
safety rope switch tidak terinstal bawaan project
hanya muncul general alarm design project
rope aktif limit di jumper LIMIT RUSAK
Panel korosi lifetime

- project

RAW MILL 1

can't open up to 100 % support mounting broken

can't showing measurement value -

PLC controller reclaimer dan Stacker jadi 1 project awal

pembacaan lebih rendah dari actual wisdom rusak

pembacaan stuck spring/sensor kotor
pembacaan stuck spring/sensor kotor
installasi di luar ruangan -
kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

 kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

hanya muncul general alarm design project

hanya muncul general alarm design project
RAW MILL 2
limit pile inactive metal target not at position
limit pile inactive metal target not at position
can't showing measurement value -

- schedule kalibrasi

Loadcell no 1 tidak terpasang di pindah ke 332_AF1

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

kabel getas/bad resistance lifetime

hanya muncul general alarm design project

hanya muncul general alarm design project
KILN

indication error Sensor broken

- new project

modul broken because of lightning -

signal from profibus sometime error induction from high voltage cable

1. cant accsess PLC original project use type china

bearing motor blower stuck lifetime
buram dan sparepart habis -
COOLER
 blank Indication
kabel getas Lifetime
kabel getas lifetime
wisdom selisih lifetime
COALMILL AREA

Panel move to 311_bca

sometimes block indication mech clutch proble

can't showing measurement value -

insulation cable broken hot area
insulation cable broken hot area

hanya muncul general alarm design project

hanya muncul general alarm design project

FINISH MILL 1
move to preheater -
can't showing measurement value -
hanya muncul general alarm design project
hanya muncul general alarm design project
FINISH MILL 2
can't showing measurement value -
spike wisdom rusak
PACKING & PORT

drift switch not intalled the sensor holder hit when the SL
moves
improvement
PC error dusty place
PC error dusty place

PC error dusty place

cant close -
indikasi runing sempat lepas kabel terdapat sambungan

roller drift sering stuck life time

controller dipindahke DG4 controller DG 4 blocking

- ISR

UTILITY
wrong controll power original project
antene not installed
 wiring from sinoma, can't show
troubleshooting for safety device need to much time indication when sensor or cable
damage

record BoM
backup All parameter equipment not have backup file
List alarm penyebab fault belum ada list
 1. REVIEW ACTION PLANT
2. UPDATE PART
3. PROBLEM LIST
4. DISCUSSION OF IMPROVEMENT

COUNTER ACTION PERSON IN CHARGE

QUARRY
Maintenance all safety device and panel Ulum ARIF
reposisi, modifikasi roller drift ALFIAN RIFAL
replace done. Make isr to mekanik for fabrikasion -
install improvement RIFAL ASLAM
improve dengan menampilkan spesifik alarm RIFAL ASLAM
replace dan check fungsi rifal Aldo
replace panel DIDIK ULUM

pulling kabel LCB stelah terpasang panel LCB Rifal

RAW MILL 1

Waiting repair from mech Rifal

check actual sensor FAIZ HUDA

improvement untuk pemisahan contoller reclaimer dan

stacker.

ganti dengan spare RIZKI

cleaning dan maintenance RIZKI
cleaning dan maintenance RIZKI
install canopy dari bahan non feromagnetic RIZKI
pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

 pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

improve dengan menampilkan spesifik alarm RIFAL

improve dengan menampilkan spesifik alarm RIFAL
RAW MILL 2
reactivation, install metal target and test function FAIZ
reactivation, install metal target and test function FAIZ
check actual sensor FAIZ HUDA

kalibrasi ADIT

loadcell apron 1 short/rusak ADIT RIFAL

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

pulling kabel dengan extension RTD RIFAL HUDA

improve dengan menampilkan spesifik alarm RIFAL

improve dengan menampilkan spesifik alarm RIFAL
KILN

replace with new sensor RIZKI/RIFAL

make new program for different indication between kiln shel

rizki rifal
and tyre

repair and check all component RIFAL

move cable to outside cable tray ULUM HUDA

improve, make new control with PLC siemens ALDO/FAIZ

replace bearing, tunggu spare RIFAL

replace Set dengan type baru "tempsen" RIZKI
COOLER
 Install New camera set Rizki
replace kabel dan part-part panel ALDO HUDA
pulling cable Rifal
replace wisdom HUDA
COALMILL AREA

make new panel & system

check actual clutch with mech ULUM

install new PC and configuration RIZKI

pulling cable HUDA
pulling cable HUDA

improve dengan menampilkan spesifik alarm RIFAL ASLAM

improve dengan menampilkan spesifik alarm RIFAL ASLAM

FINISH MILL 1
repair old sensor ULUM
check actual sensor FAIZ HUDA
improve dengan menampilkan spesifik alarm RIFAL HUDA
improve dengan menampilkan spesifik alarm RIFAL HUDA
FINISH MILL 2
check actual sensor FAIZ HUDA
replace HUDAASLAM
PACKING & PORT

modif drift holder ULUM

instal sensor bag counter ALDO/RIFAL

improve control filling cement from CCR FAIZ / ALDO
improve control filling cement from CCR FAIZ / ALDO

improve control filling cement from CCR FAIZ / ALDO

check and setting ALFIAN

install wifi ALFIAN FAIZ

penggantian metal target dengan spare RIFAL ARIF

repair pneumatic block ALDO

pulling kabel dan install ALDO

UTILITY
rewiring ALDO RIZKI
install antene HUDA/RIFAL
 modification wiring when possible WILDAN

ALDO
list and take picture all HMI all paramter equipment alfian
buat LIST alarm penyebab Fault Faiz
 Week/Date : 02/04 January 2021

DATE of ISSUE DUE DATE STATUS REMARKS

17-Jan-21 OPEN waiting PMR

5-Oct-20 17-Jan-21 OPEN waiting PMR
19-Oct-20 17-Jan-21 OPEN waiting PMR
9-Nov-20 17-Jan-21 OPEN waiting PMR
9-Jan-21 30-Jan-21 OPEN waiting spare part
14-Dec-20 17-Jan-21 OPEN waiting PMR
30-Jan-21 OPEN
11.01.21 KRTD ke
30-Jan-21 OPEN MCC finish, kurang
LCB local

support damper
OPEN broken, need check
by mech
30-Jul-20 OPEN Waiting spare part
Undang vendor
OPEN untuk
pebgerjaannya
1-Sep-20 30-Sep-20 OPEN wating spare part
17-Oct-20 23-Oct-20 OPEN tunggu stop
17-Oct-20 23-Oct-20 OPEN tunggu stop
26-Nov-20 17-Jan-21 OPEN buat ISR ke yusup
17-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN

30-Jan-21 OPEN

30-Jan-21 OPEN

30-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN
 17-Jan-21 OPEN

17-Jan-21 OPEN

OPEN Waiting spare part

OPEN Waiting spare part

OPEN
OPEN
30-Jul-20 OPEN Waiting spare part
material tidak bisa
28-Sep-20 OH 2021 OPEN di stop dengan pin
gate
3-Dec-20 OPEN Waiting spare part
17-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN

30-Jan-21 OPEN

30-Jan-21 OPEN

30-Jan-21 OPEN

17-Jan-21 OPEN

17-Jan-21 OPEN
17-Jan-21 OPEN

17-Jan-21 OPEN

OPEN Waiting spare part

OPEN Waiting spare part

OPEN waiting spare part

waiting kiln
OH 2021 OPEN production to
stabilize
on progress check
OPEN
by vendor

OH 2021 OPEN waiting sparepart

ready before
OH 2021 OPEN
overhaule 2021
30-Nov-20 30-Dec-20 OPEN tunggu spare part
OH 2021 OPEN tunggu spare part
 OH 2021 OPEN Waiting Spare Part
OH 2021 OPEN Waiting Spare Part
OH 2021 OPEN
1/109/2021 OH 2021 OPEN Waiting Spare Part

Waiting spare part

OPEN mekanik (bearing
pulley broken)
Repair Liner
OH 2021 OPEN
Oh2021
OPEN Waiting spare part
12-Aug-20 OPEN waiting KSD
12-Aug-20 OPEN waiting KSD
trial saat stop mV
OH 2021 OPEN
motor
trial saat stop mV
OH 2022 OPEN
motor

OPEN Waiting spare part

30-Apr-21 OPEN Waiting spare part
OPEN Waiting spare part
OPEN Waiting spare part

30-Jul-20 OPEN Waiting spare part

1-Nov-20 28-Nov-20 OPEN tunggu stop

OPEN waiting stop

OPEN
22-Jun-20 16-Aug-20 OPEN
22-Jun-20 23-Aug-20 OPEN
proses check sens
22-Jun-20 16-Aug-20 OPEN receive program
PLC-DCS
22-Aug-20 30-Aug-20 OPEN
4-Oct-20 OPEN prepare peralatan
baru di instal
12-Jan-21 OPEN
bottom drift
10-Dec-20 12-Jan-21 OPEN

stungguselesai
30-Jan-21 OPEN
mekanik install pipa

23-Jul-20 OPEN
22-Jun-20 OPEN
 list of work progress
OPEN on another excel
page

OPEN
OPEN
OPEN