PT.

BUKIT MAKMUR MANDIRI UTAMA

JOB SITE PSCS
Periodic Service Check Sheet
UNIT NO SMU TYPE 250 / 500 / 1000 / 2000 * KOMATSU
* Lingkari type service (circle the service type)
DATE TIME IN PC2000-8
LOCATION TIME OUT

Lembar servis
Service sheet
No PASANG 'OUT OF SERVICE TAG' , 'DANGER TAG' & 'GANJAL BAN'(INSTALL OUT OF SERVICE TAG , DANGER TAGS & WHEEL CHOCKS)
SERVICE TYPE
Kompartemen Oli/Oil Compartment Tindakan/action
250 500 1000 2000
1 Engine Ganti (Replace)
2 Swing Machinery Case Front Ganti (Replace)
3 Swing Machinery Case Rear Ganti (Replace)
4 PTO Ganti (Replace)
5 Final Drive RH Ganti (Replace)
6 Final Drive LH Ganti (Replace)
7 Hydraulic *) Ganti tiap 4000 Jam - Sesuai Kondisi (Replace in 4000 Hrs)
*) Ganti pada PS 4000 jam/Sesuai Kondisi
SERVICE TYPE
Sample Oli/Oil Sample Tindakan/action
250 500 1000 2000
8 Engine Ambil sampel & periksa level (Take Sample & Check Level)
9 Swing Machinery (Swing Drive**) Front Ambil sampel & periksa level (Take Sample & Check Level)
10 Swing Machinery (Swing Drive**) Rear Ambil sampel & periksa level (Take Sample & Check Level)
11 PTO Ambil sampel & periksa level (Take Sample & Check Level)
12 Final Drive RH Ambil sampel & periksa level (Take Sample & Check Level)
13 Final Drive LH Ambil sampel & periksa level (Take Sample & Check Level)
14 Hydraulic Ambil sampel & periksa level (Take Sample & Check Level)
SERVICE TYPE
Sample Grease/Grease Sample Tindakan/action
250 500 1000 2000
15 Grease Swing Bearing** Ambil sampel (Take Sample)
*) Merujuk ke SOP Program Pelaksanaan SOS **)Gunakan Penamaan tersebut saat Labeling sampel
SERVICE TYPE
Filter Tindakan/action
250 500 1000 2000
16 Engine Oil Filter Ganti (Replace)
17 Fuel Pre-Filter Ganti (Replace)
18 Pilot filter Cartridge Ganti (Replace)
19 Drain Filter Cartridge Ganti (Replace)
20 Pump Drain Filter Bersihkan (Clean up)
21 Fuel Filter Cartridge Ganti (Replace)
22 Corrosion Resistor Cartridge Ganti (Replace)
23 Hydraulic Filter Ganti (Replace)
24 Accumulator of Oil Cooler line *) Ganti pada PS 4000 (Change in PS 4000)
25 Line Filter Replace if required
26 Bersihkan (Clean up)
Air Cleaner Outer
27 Ganti (Replace)
28 Air Cleaner Inner Ganti (Replace)
29 Hydraulic Tank Strainer Bersihkan pada PS 2000 (Clean up in PS 2000)
*) Ganti pada PS 4000 jam
SERVICE TYPE
Saringan Pernapasan (Breather) Tindakan/action
250 500 1000 2000
30 Engine Bersihkan (Clean up)
31 Fuel Tank Breather Element Ganti (Replace)
32 Hydraulic Tank Breather Filter Element Ganti (Replace)

SERVICE TYPE
Tangki (Tank) Tindakan/action
250 500 1000 2000
33 Udara & Bahan Bakar (Air & Fuel Tank) Buang endapan air (drain water)
SERVICE TYPE
Lain - lain (Others) Tindakan/action
250 500 1000 2000
34 AC Condenser Fins Bersihkan (Clean up)
35 Radiator, Cooler, After Cooler & Fuel Cooler Fins Bersihkan (Clean up)
36 Air Conditioner Recirc filter Replace if required
37 Air Conditioner fresh air filter Replace if required
38 Water Pump Periksa kebocoran tiap 2000 jam (Check leakage in 4000Hrs)
39 Vibration Damper Periksa kebocoran tiap 4000 jam (Check leakage in 4000Hrs)
40 Air Radiator (Coolant) Uji & Penuhkan jika perlu (test & Top up if nesscesary)
41 % GLYCOL/FREEZE POINT ( 0F )
42 MOLYBDATE ( MoO4 ) Hasil (Result)
43 NITRITE ( NO2 )

Plug Magnet & Catat (Magnetic Plug for Particles & Record ) *
44 Engine Final Drive RH
45 PTO Final Drive LH
*) Merujuk ke STP Magnetic Plug Rating

Potong/ Periksa Saringan2 bermasalah & Catat (Cut Filter/ Inspect if Indicated failure & Record ) *
45 Engine
46 Hydraulic
*) Merujuk ke STP Filter Cut Rating
PLTA/F-008; Revisi 2.0; Ret. 3 Thn
 PT.BUKIT MAKMUR MANDIRI UTAMA
JOB SITE PSCS
Periodic Service Check Sheet
UNIT NO SMU TYPE 250 / 500 / 1000 / 2000 * KOMATSU
* Lingkari type service (circle the service type)
DATE TIME IN PC2000-8
LOCATION TIME OUT

Lembar servis
Service sheet
No PASANG 'OUT OF SERVICE TAG' , 'DANGER TAG' & 'GANJAL BAN'(INSTALL OUT OF SERVICE TAG , DANGER TAGS & WHEEL CHOCKS)
SERVICE TYPE
Kompartemen Oli/Oil Compartment Tindakan/action
Periksa & Catat Cylinder-Cylinder *
46 Boom Lift Cyl RH Bucket Cyl RH Arm Cyl RH
47 Boom Lift Cyl LH Bucket Cyl LH Arm Cyl LH
*) Merujuk ke STP Cylinder Inspection Rating

Pengambilan Data Modul Elektronik

48 Download VHMS
*) Merujuk ke STP On Board Electronic Download

SERVICE TYPE
PELUMASAN (GREASE)
250 500 1000 2000
49 Penuhkan Tangki Grease (Central Lubricating - Grease Container, Refilling)
50 Fan Hub
51 Boom Cylinder Foot Pin
52 Boom Foot Pin
53 Boom Cylinder Rod End Pin
54 Arm Cylinder Foot Pin
55 Boom-Arm Coupling Pin
56 Bucket Cylinder Foot Pin
57 Arm Cylinder Rod Pin
58 Arm-Link Coupling Pin
59 Arm-Bucket Coupling Pin
60 Link Coupling Pin
61 Bucket Cylinder Rod End Pin
62 Bucket-Link Coupling Pin
63 Swing Circle
SERVICE TYPE
PENGECEKAN AKHIR ( FINAL INSPECTION )
250 500 1000 2000
64 Pastikan semua level oli pelumas (Ensure all oil level)
65 Pastikan level air coolant (Ensure coolant water level)
66 Pastikan semua refill plug kencang (Ensure all refill plugs are tight)
67 Pastikan semua drain plug kencang (Ensure all drain plugs are tight)
68 Pastikan semua filter terpasang dan kencang (Ensure all filters are fit & tight)

Dibuat Oleh, Disetujui Oleh,

Nama : __________ Nama : __________

Jabatan : Mekanik Jabatan : FM / SPV
Tanggal : __________ Tanggal : __________

PLTA/F-008; Revisi 2.0; Ret. 3 Thn

 KOMATSU PC2000-8
Lembar Pemeriksaan Mekanik & Kelistrikan

ENGINE Tindakan/action Status Ok/Not Ok

1 Kebocoran Oli ( Oil Leaks ) Periksa kebocoran (Check leaks)
2 Kebocoran Bahan Bakar ( Fuel Leaks ) Periksa kebocoran (Check leaks)
3 Kondisi Semua Hose / Cacat ( All Hoses Fuel & Air System For Condition/Chaffing ) Periksa (Check)
4 Kebocoran Air Radiator ( Water Leaks ) Periksa kebocoran (Check leaks)
5 Kondisi Hose Radiator, Kekencangan Klam (Radiator Hoses Condition, Clamps For Tightness) Periksa & kencangkan (Check & Tighten)
6 Kekencangan dan kebocoran fuel line clamp (Fuel Line Clamp for Tightness & Leaks) Periksa & kencangkan (Check & Tighten)
7 Sirip Radiator dari Rusak & Buntu ( Radiator Core for damaged, clogged ) Periksa kebocoran (Check leaks)
8 Bagian Atas Radiator & Tutupnya ( Radiator Header Tanks & Caps ) Periksa kebocoran (Check leaks)
9 Kebocoran Sistem Pemasukkan Udara ( Induction System For Leaks, Clamps For Tightness ) Periksa kebocoran (Check leaks)
10 Kebocoran Gas Buang ( Exhaust System For Leaks ) Periksa kebocoran (Check leaks)
11 Getaran Turbo Charger, Kebocoran Gas dan Bising (Turbo Charger for Vibration, Gas Leaks, Unusual Noise) Periksa (Check)
12 Kondisi & Pengencang Belt Kipas ( Fan Belt Tensioner & Condition ) Periksa & kencangkan (Check & Tighten)
13 Dudukan (Mountings ) Periksa & kencangkan (Check & Tighten)
14 Semua Baut Pengikat ( All Retaining Bolts ) Periksa & kencangkan (Check & Tighten)
15 Periksa Pelumasan Awal (Check Pre-Lube Operation) Periksa (Check)
16 Buang air dan kotoran dari fuel filter dan water separator Drain (Buang)
PUMP TRANSFER ( PTO ) Tindakan/action Status Ok/Not Ok
17 Mounting & Retaining Bolts ( Dudukan & Baut Pengikat ) Periksa kebocoran (Check leaks)
18 Oil Leaks ( Kebocoran Oli ) Periksa kebocoran (Check leaks)
HYDRAULIC Tindakan/action Status Ok/Not Ok
19 Kebocoran Oli ( Oil Leaks ) Periksa kebocoran (Check leaks)
20 Silinder Hidrolik & Batang Silinder ( Attach. Cylinders, Rods ) Periksa kebocoran (Check leaks)
21 Pin & Bushing dari keausan ( Pins & Bushing ) Periksa (Check)
22 Sambungan, Dudukan & Baut Pengikatnya ( Linkages, Mountings & Bolts ) Periksa & kencangkan (Check & Tighten)
23 Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps ) Periksa & kencangkan (Check & Tighten)
24 Control Valve ( Control Valves ) Periksa (Check)
SWING DRIVE Tindakan/action Status Ok/Not Ok
25 Kebocoran Oli ( Oil Leaks ) Periksa kebocoran (Check leaks)
26 Keretakan Pada Rangka ( Frame for Crack ) Periksa (Check)
27 Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps ) Periksa & kencangkan (Check & Tighten)
28 Dudukan & Pengikat Motors & Gear Boxes (Mountings & Bolts) Periksa & kencangkan (Check & Tighten)
FINAL DRIVE Tindakan/action Status Ok/Not Ok
29 Kebocoran Oli ( Oil Leaks ) Periksa kebocoran (Check leaks)
30 Keretakan Pada Rangka & Dicatat ( Frame for Crack & Recorded ) Periksa (Check)
31 Dudukan & Baut Pengikatnya ( Mountings & Bolts ) Periksa & kencangkan (Check & Tighten)
32 Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps ) Periksa (Check)
33 Motors & Final Drive ( Motors & Final Drive ) Periksa kebocoran (Check leaks)
UNDERCARRIAGE Tindakan/action Status Ok/Not Ok
34 Track Tension ( Ketegangan Track ) Periksa (Check & Adjust)
35 Track Shoe, Retaining Bolts and Nuts Periksa & kencangkan (Check & Tighten)
36 Track Pins and Bushing Periksa (Check)
37 Carrier Rollers, Retaining Bolts Periksa & kencangkan (Check & Tighten)
38 Track Rollers, Retaining Bolts Periksa & kencangkan (Check & Tighten)
39 Track Guard. Retaining Bolts Periksa & kencangkan (Check & Tighten)
40 Idlers, Retaining Bolts and Cover Periksa & kencangkan (Check & Tighten)
41 Retak & Keausan Sprocket ( Sprocket for Wear & Crack ) Periksa (Check)
42 Track Adjuster Periksa dari kebocoran (Check for leaking)
43 Keretakan Pada Rangka & Dicatat (Frame for Crack & Recorded) Periksa (Check)
44 Baut Dudukan Track Frame (Track Frame Mounting Bolts) Periksa & kencangkan (Check & Tighten)
ELECTRICAL Tindakan/action Status Ok/Not Ok
45 Kunci kontak bekerja dengan baik (Key switch working propperly) Periksa (Check)
46 Isolation swicth bekerja & dalam kondisi yg baik (Isolation switch operation & condition ) Periksa (Check)
47 Emergency switch bekerja & dalam kondisi yg baik (Emergency swicth operation & condition ) Periksa (Check)
48 Alarm Jalan ( Travel Alarm ) Periksa (Check)
49 Semua gauge & control panel indicator berfungsi(All gauges & control panel indicators for normal working) Periksa (Check)
50 Semua Tombol berfungsi dengan baik (All application switches fuction) Periksa (Check)
51 Periksa klakson bekerja & dalam kondisi yg baik (Check Horn operation & condition ) Periksa (Check)
52 Lampu rotary berfungsi(Rotary lamp function) Periksa (Check)
53 Lampu penerangan bekerja & dalam kondisi baik (Working lamp operation & condition ) Periksa (Check)
54 Radio komunikasi bekerja & dalam kondisi yg baik (2 way radio condition & operation) Periksa (Check)
55 System pembersih kaca bekerja & dalam kondisi baik(Window wiper system operation & condition) Periksa (Check)
56 Kondisi sekering ,kotak sekring & pemutus arus(Condition of fuses,fuse box & circuit breakers) Periksa (Check)
57 Battery ,sambungan & switch bekerja serta dalam kondisi yg baik (Battery,connection ,swicth operation & condition ) Periksa (Check)
58 Sambungan & harnes sensor,switch & solenoid dalam kondisi baik (Connectors & cables of sensor,switch & solenoid condition ) Periksa (Check)
59 Pendingin kabin bekerja & dalam kondisi yg baik (AC condition & operation) Periksa (Check)
60 Sistem charging bekerja dengan baik (Charging system for normal operation) Periksa (Check)
61 Sistem starting bekerja dengan baik (Starting system for normal operation) Periksa (Check)
SISTIM PEMADAM OTOMATIS (FIRE SUPRESSION SYSTEM) Tindakan/action Status
Periksa (Check), Isi ulang jika diperlukan,
62 Tekanan Cylinder ; Harus Diarea Hijau (Check and Record Cylinder Pressure ;Should be in Green Operating Zone)
Recharge as required
63 Pengunci Tuas Pengontrol Terpasang (Check that the anti-tamper ties on modules handles are in place and secured) Periksa (Check)
64 Check Actuation Modules for damage and ensure they are readily accessible ;Pyro Tubes & Controller Catridges Periksa (Check)
65 Check Tutup Vent Terpasang, Bersihkan Valve (Check that Vent Valve Caps are in place, then Clean Valve ) Periksa (Check)
66 Cylinder Dan Head Untuk Tanda-Tanda Kerusakan (Check Cylinder Assembly and Head Assembly for Signs of Damage) Periksa (Check)
67 Dudukan Cylinder (Check that Cylinder and Cylinder Mounting Brackets are secure) Periksa & kencangkan (Check & Tighten)
68 Kekencangan Pemegang Cylinder (Check Cylinder Cradle Straps & Rubber are Completed & Tight) Periksa & kencangkan (Check & Tighten)
69 Kerusakan, Korosi Dan Kelonggaran Komponen (Check that no Components are Damage, Corroded or Loose ) Periksa (Check)
70 Semua Hose-hose untuk Bocor (Check All System Hoses for Leak & Condition) Periksa (Check)
71 Periksa Semua Kekencangan Dudukan Nozzle (Check All Nozzles Brackets Nuts are Tight) Periksa & kencangkan (Check & Tighten)
72 Pastikan Semua Arah Nozzle Benar (Ensure All Spray Nozzle Positions are Correct) Periksa (Check)
73 Kondisi Semua Nozzle (Check All Spray Nozzle O-Rings & Dust Cap Condition) Periksa (Check)
74 Fungsi Dan Kondisi Alarm (Check Panel Alarm Condition and Function) Periksa (Check)
75 Kerusakan Sistim Kabel (Check Wiring System Faults) Periksa (Check)

PLTA/F-008; Revisi 2.0; Ret. 3 Thn

 KOMATSU PC2000-8
Lembar Pemeriksaan Mekanik & Kelistrikan

ENGINE Ok/Not Ok
SAFETY CHECK AND GENERAL Tindakan/action Status Ok/Not Ok
76 Semua petunjuk safety tersedia & jelas (Safety sign are fitted & clear) Periksa (Check)
77 Kondisi dan isi pemadam api (Condition and insert of fire extinguisher Periksa (Check)
78 Tangga untuk naik operator (Ladder for damaged) Periksa (Check)
79 Semua tutup & pengaman ada dan lengkap (All guards and covers are in place and secure) Periksa (Check)
STATUS
ITEM DEFECT
Ok* Backlog**

* Ok Defect terkerjakan saat Service Berlangsung

**Backlog Defect dibuatkan orderannya sebagai Backlog
Dibuat Oleh, Disetujui Oleh,

Nama : __________ Nama : __________

Jabatan : Mekanik Jabatan : FM / SPV
Tanggal : __________ Tanggal : __________

PLTA/F-008; Revisi 2.0; Ret. 3 Thn

 SWING BEARING PLAY INSPECTION SHEET-1000 HRS
KOMATSU PC2000-8

UNIT NO MODEL PC2000-8 SMU DATE

Criteria Measurement Point

Check Item Average Remark
Standard Clearance Repair Limit A B C D

Axial Clearance of Bearing 0.5 mm – 1.5 mm 2.0 mm

(When Mounted on Machine)
Summary
* When measuring swing circle bearing clearance
on a machine, follow the procedures below:

1) Fix a dial gauge to the outer race (or track
frame) of the swing circle, then put the tip of the
probe in contact with the track frame (or outer
race).
Set the dial gauge at the front or rear.
3) Set the dial gauge D to the zero point.
4) Set the arm more or less at right angles to the
ground surface, then lower the boom until the
front of the machine comes off the ground.
•When this is done, the upper structure will tilt
back, so the front will rise and the rear will go
down.

Extend the work equipment to the maximum

reach, and set the tip of the bucket to the same
height as the bottom of the revolving frame.
•When this is done, the upper structure will tilt
forward, so the front will go down and the
rear will rise. Read the value on the dial gauge at this point.
The value on the dial gauge is the clearance
of the swing circle bearing.

Return to the condition in Step 2, and check that

the dial gauge has returned to the zero point.
If it has not returned to the zero point, repeat
Steps 3 to 5.

Inspected by/Signature:
Date:

Mechanic Supv/Signature:
Date:

PLTA/F-008; Revisi 2.0; Ret. 3 Thn

 SWING BEARING PLAY INSPECTION SHEET-1000 HRS
KOMATSU PC2000-8

UNIT NO MODEL PC2000-8 SMU DATE

Check item Result Recommendation

5. Clearance of bearing in axial direction (when mounted
on machine)

Inspected by/Signature: Mechanic Supv/Signature:

Date: Date:

PLTA/F-008; Revisi 2.0; Ret. 3 Thn