UNIT NO SMU TYPE 250 / 500 / 1000 / 2000 *

* Lingkari type service (circle the service type)

DATE TIME IN
LOCATION TIME OUT VOLVO EC210B PRIME

No
TRAINING BASIC MECHANIC PSCS Periodic Service Check Sheet
PASANG 'OUT OF SERVICE TAG' , 'DANGER TAG' & 'GANJAL BAN'(INSTALL OUT OF SERVICE TAG , DANGER TAGS & WHEEL CHOCKS)

SERVICE TYPE
Kompartemen Oli/Oil Compartment Tindakan/action
250/750 500 1000/2000
1 Final Drive RH/LH Ganti (Replace)
2 Engine Ganti (Replace)
3 Swing Machinery Case Ganti (Replace)
4 Damper Case Periksa dan Tambah jika perlu (Check Oil Level & Add if Req)
5 Hydraulic Ganti tiap 5000 Jam ‐ Sesuai Kondisi (Replace in 5000 Hrs)
SERVICE TYPE
Sample Oli/Oil Sample *) Tindakan/action
250/750 500 1000/2000
6 Engine Ambil sampel & periksa level (Take Sample & Check Level)
7 Swing Machinery Case** (Swing Drive) Ambil sampel & periksa level (Take Sample & Check Level)
8 Final Drive RH/LH Ambil sampel & periksa level (Take Sample & Check Level)
9 Hydraulic Ambil sampel & periksa level (Take Sample & Check Level)
*) Merujuk ke SOP Program Pelaksanaan SOS **)Gunakan Penamaan tersebut saat Labeling sampel

SERVICE TYPE
Filter Tindakan/action
250/750 500 1000/2000
10 Engine Ganti (Replace)
11 Fuel Filter Ganti (Replace)
12 Hydraulic Filter Element Ganti (Replace)
13 Hydraulic Tank Strainer Bersihkan pada PS 2000 (Clean up in PS 2000)
SERVICE TYPE
Saringan Pernapasan (Breather) Tindakan/action
250/750 500 1000/2000
14 Engine Bersihkan (Clean up)
15 Hydraulic Tank Breather Filter Element Ganti (Replace)

SERVICE TYPE
Tangki (Tank) Tindakan/action
250/750 500 1000/2000
16 Hydraulic Oil Tank Sump Buang endapan air & kotoran (drain water & dirt sediment)
SERVICE TYPE
Lain ‐ lain (Others) Tindakan/action
250/750 500 1000/2000
17 Saringan Udara dalam dan luar (Air Filter Outer & Inner) Bersihkan dan Ganti jika perlu (Clean up & Replace if Req)
18 AC Condenser Fins Bersihkan (Clean up)
19 Radiator, Cooler, After Cooler & Fuel Cooler Fins Bersihkan (Clean up)
20 Air Filter (AC) Bersihkan dan Ganti jika perlu (Clean up & Replace if Req)
21 Fan Belt Tension Periksa dan Ganti jika perlu (Check & Replace if Req)
22 Vibration Damper Periksa kebocoran tiap 2000 jam (Check leakage in 2000Hrs)
23 Water Pump Periksa kebocoran tiap 4000 jam (Check leakage in 4000Hrs)
24 Air Radiator (Coolant) Uji & Penuhkan jika perlu (test & Top up if nesscesary)
25 % GLYCOL/FREEZE POINT ( 0F )
26 MOLYBDATE ( MoO4 ) Hasil (Result)
27 NITRITE ( NO2 )
*)
Plug Magnet & Catat (Magnetic Plug for Particles & Record
28 Engine Final Drive RH
29 Swing Drive Final Drive LH
*)
Potong/ Periksa Saringan2 bermasalah & Catat (Cut Filter/ Inspect if Indicated failure & Record
30 Engine
31 Hydaulic
*) Merujuk ke STD Filter Cut Rating

Periksa & Catat Cylinder‐Cylinder *)

32 Boom Lift Cyl RH Bucket Cyl RH Stick Cyl RH
33 Boom Lift Cyl LH Bucket Cyl LH Stick Cyl LH
*) Merujuk ke STD Cylinder Inspection Rating

Pengambilan Data Modul Elektronik *)

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 Periodic Service Check Sheet
UNIT NO SMU TYPE 250 / 500 / 1000 / 2000 * KOMATSU
* Lingkari type service (circle the service type)
DATE TIME IN PC200‐7
LOCATION TIME OUT

Lembar Servis
Service Sheet
No PASANG 'OUT OF SERVICE TAG' , 'DANGER TAG' & 'GANJAL BAN'(INSTALL OUT OF SERVICE TAG , DANGER TAGS & WHEEL CHOCKS)
34 Download VHMS

*) Merujuk ke INK Unit Conditions Download and Data Analysis

SERVICE TYPE
PELUMASAN (GREASE)
250/750 500 1000/2000
35 Penuhkan Tangki Grease (Central Lubricating ‐ Grease Container, Refilling)
36 Boom Cylinder Foot Pin
37 Boom Foot Pin
38 Boom Cylinder Rod End
39 Arm Cylinder Foot Pin
40 Boom‐Arm Coupling Pin
41 Arm Cylinder Rod End
42 Bucket Cylinder Foot Pin
43 Arm‐Link Coupling Pin
44 Link Coupling Pin
45 Bucket Cylinder Rod End
46 Bucket‐Link Coupling Pin
SERVICE TYPE
PENGECEKAN AKHIR ( FINAL INSPECTION )
250/750 500 1000/2000
47 Pastikan semua level oli pelumas (Ensure all oil level)
48 Pastikan level air coolant (Ensure coolant water level)
49 Pastikan semua refill plug kencang (Ensure all refill plugs are tight)
50 Pastikan semua drain plug kencang (Ensure all drain plugs are tight)
51 Pastikan semua filter terpasang dan kencang (Ensure all filters are fit & tight)

Dibuat Oleh, Disetujui Oleh,

Nama : __________ Nama : __________

Jabatan : Mekanik Jabatan : FM / SPV
Tanggal : __________ Tanggal : __________

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 UNIT NO TYPE 250 / 500 / 1000 / 2000 *
VOLVO EC210B-PRIME SMU * Lingkari type service
(circle the service type)
Lembar Pemeriksaan Mekanik & Kelistrikan DATE
ENGINE Tindakan/action Status Ok/Not Ok
1 Kebocoran Oli ( Oil Leaks ) Periksa kebocoran (Check leaks)
2 Kebocoran Bahan Bakar ( Fuel Leaks ) Periksa kebocoran (Check leaks)
3 Kondisi Semua Hose / Cacat ( All Hoses Fuel & Air System For Condition/Chaffing ) Periksa (Check)
4 Kebocoran Air Radiator ( Water Leaks ) Periksa kebocoran (Check leaks)
5 Kondisi Hose Radiator, Kekencangan Klam (Radiator Hoses Condition, Clamps For Tightness) Periksa & kencangkan (Check & Tighten)
6 Kekencangan dan kebocoran fuel line clamp (Fuel Line Clamp for Tightness & Leaks) Periksa & kencangkan (Check & Tighten)
7 Sirip Radiator dari Rusak & Buntu ( Radiator Core for damaged, clogged ) Periksa kebocoran (Check leaks)
8 Bagian Atas Radiator & Tutupnya ( Radiator Header Tanks & Caps ) Periksa kebocoran (Check leaks)
9 Kebocoran Sistem Pemasukkan Udara ( Induction System For Leaks, Clamps For Tightness ) Periksa kebocoran (Check leaks)
10 Kebocoran Gas Buang ( Exhaust System For Leaks ) Periksa kebocoran (Check leaks)
11 Getaran Turbo Charger, Kebocoran Gas dan Bising (Turbo Charger for Vibration, Gas Leaks, Unusual Noise) Periksa (Check)
12 Kondisi & Pengencang Belt Kipas ( Fan Belt Tensioner & Condition ) Periksa & kencangkan (Check & Tighten)
13 Dudukan (Mountings ) Periksa & kencangkan (Check & Tighten)
14 Semua Baut Pengikat ( All Retaining Bolts ) Periksa & kencangkan (Check & Tighten)
15 Periksa Pelumasan Awal (Check Pre‐Lube Operation) Periksa (Check)
16 Buang air dan kotoran dari fuel filter dan water separator Drain (Buang)
PUMP TRANSFER ( PTO ) Tindakan/action Status Ok/Not Ok
17 Mounting & Retaining Bolts ( Dudukan & Baut Pengikat ) Periksa kebocoran (Check leaks)
18 Oil Leaks ( Kebocoran Oli ) Periksa kebocoran (Check leaks)
HYDRAULIC Tindakan/action Status Ok/Not Ok
19 Kebocoran Oli ( Oil Leaks ) Periksa kebocoran (Check leaks)
20 Silinder Hidrolik & Batang Silinder ( Attach. Cylinders, Rods ) Periksa kebocoran (Check leaks)
21 Pin & Bushing ( Pins & Bushing ) Periksa (Check)
22 Sambungan, Dudukan & Baut Pengikatnya ( Linkages, Mountings & Bolts ) Periksa & kencangkan (Check & Tighten)
23 Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps ) Periksa (Check)
24 Control Valve ( Control Valves ) Periksa kebocoran (Check leaks)
SWING DRIVE Tindakan/action Status Ok/Not Ok
25 Kebocoran Oli ( Oil Leaks ) Periksa kebocoran (Check leaks)
26 Keretakan Pada Rangka & Dicatat ( Frame for Crack & Recorded ) Periksa (Check)
27 Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps ) Periksa (Check)
28 Dudukan & Pengikat Motors & Gear Boxes (Mountings & Bolts) Periksa & kencangkan (Check & Tighten)
FINAL DRIVE Tindakan/action Status Ok/Not Ok
29 Kebocoran Oli ( Oil Leaks ) Periksa kebocoran (Check leaks)
30 Keretakan Pada Rangka & Dicatat ( Frame for Crack & Recorded ) Periksa (Check)
31 Dudukan & Baut Pengikatnya ( Mountings & Bolts ) Periksa & kencangkan (Check & Tighten)
32 Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps ) Periksa (Check)
33 Motors & Final Drive ( Motors & Final Drive ) Periksa kebocoran (Check leaks)
UNDERCARRIAGE Tindakan/action Status Ok/Not Ok
34 Track Tension ( Ketegangan Track ) Periksa (Check)
35 Track Pins Retaining Bolts and Nuts Periksa & kencangkan (Check & Tighten)
36 Track Pins Periksa & kencangkan (Check & Tighten)
37 Track Pads Periksa & kencangkan (Check & Tighten)
38 Carrier Rollers Periksa (Check)
39 Track Rollers Periksa (Check)
40 Idlers Periksa (Check)
41 Retak & Keausan Tumblers ( Tumblers for Wear & Crack ) Periksa (Check)
42 Track Adjuster Periksa (Check)
43 Keretakan Pada Rangka & Dicatat (Frame for Crack & Recorded) Periksa (Check)
44 Baut Dudukan Track Frame (Track Frame Mounting Bolts) Periksa & kencangkan (Check & Tighten)
ELECTRICAL Tindakan/action Status Ok/Not Ok
46 Isolation swicth bekerja & dalam kondisi yg baik (Isolation switch operation & condition ) Periksa (Check)
47 Emergency switch bekerja & dalam kondisi yg baik (Emergency swicth operation & condition ) Periksa (Check)
48 Alarm Jalan ( Travel Alarm ) Periksa (Check)
49 Semua gauge & control panel indicator berfungsi(All gauges & control panel indicators for normal working) Periksa (Check)
50 Semua Tombol berfungsi dengan baik (All application switches fuction) Periksa (Check)
51 Periksa klakson bekerja & dalam kondisi yg baik (Check Horn operation & condition ) Periksa (Check)
52 Lampu rotary berfungsi(Rotary lamp function) Periksa (Check)
53 Lampu penerangan bekerja & dalam kondisi baik (Working lamp operation & condition ) Periksa (Check)
54 Radio komunikasi bekerja & dalam kondisi yg baik (2 way radio condition & operation) Periksa (Check)
55 System pembersih kaca bekerja & dalam kondisi baik(Window wiper system operation & condition) Periksa (Check)
56 Kondisi sekering ,kotak sekring & pemutus arus(Condition of fuses,fuse box & circuit breakers) Periksa (Check)
57 Battery ,sambungan & switch bekerja serta dalam kondisi yg baik (Battery,connection ,swicth operation & condition ) Periksa (Check)
58 Sambungan & harnes sensor,switch & solenoid dalam kondisi baik (Connectors & cables of sensor,switch & solenoid condition ) Periksa (Check)
59 Pendingin kabin bekerja & dalam kondisi yg baik (AC condition & operation) Periksa (Check)
60 Sistem charging bekerja dengan baik (Charging system for normal operation) Periksa (Check)
61 Sistem starting bekerja dengan baik (Starting system for normal operation) Periksa (Check)
SAFETY CHECK AND GENERAL Tindakan/action Status Ok/Not Ok
62 Semua petunjuk safety tersedia & jelas (Safety sign are fitted & clear) Periksa (Check)
63 Kondisi dan isi pemadam api (Condition and insert of fire extinguisher Periksa (Check)
64 Tangga untuk naik operator (Ladder for damaged) Periksa (Check)
65 Semua tutup & pengaman ada dan lengkap (All guards and covers are in place and secure) Periksa (Check)
STATUS
ITEM DEFECT
Ok* Backlog**

* Ok Defect terkerjakan saat Service Berlangsung.

**Backlog Defect dibuatkan orderannya sebagai Backlog.

Dibuat Oleh, Disetujui Oleh,

Nama : __________ Nama : __________

Jabatan : Mekanik Jabatan : FM / SPV
Tanggal : __________ Tanggal : __________

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 BACKHOE ATTACHMENT INSPECTION SHEET
2000 HOURS VOLVO
EC210B PRIME

Catatan ( Note ) :
Periksa semua sambungan pengelasan untuk keretakan ( Tanda panah)
( Check all weld joint between casting & fabricated section for cracks ‐ shown by arrow )
Secara seksama periksa seluruh bagian frame/pin/bushing thd keretakan atau tanda2 perubahan bentuk. Tandai pd gambar diatas.
( Carefully inspect the entire track frame/pin/bushing for crack damage or sign of distortion. Mark each problem found on the frame diagram )

FRAME ( Pict. 1 ~ 3 )
Item Condition Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PINS & BUSHINGS (Pict. 4) ‐ Periksa Jarak/Gerak bebas Pin & Bushing ( Check for Pin & Bushing clearance/Movements)
Item Condition Remarks Item Condition Remarks
A G
B H
C I
D J
E K
F

Dibuat Oleh, Disetujui Oleh,

Jabatan : Mekanik Jabatan : FM / SPV

Tanggal : __________ Tanggal : __________

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