Objectives of Materials Handling:

The main objectives of material handling are as

follows: It should be able determine appropriate
distance to be covered. Facilitate the reduction
in material damage as to improve quality. Reducing
overall manufacturing time by designing
efficient material movement.
material handling safety?
Safety for materials handling gear means the proper
fit and use of personal protection, to include, eye-
protection, steel toed boots, other
personal safety equipment.

Material handling is the movement, protection, storage and

control of materials and products throughout manufacturing,
warehousing, distribution, consumption and disposal. As a
process, material handling incorporates a wide range
of manual, semi-automated and automated equipment and
systems that support logistics and make the supply chain work.
Their application helps with:

• Forecasting
• Resource allocation
• Production planning
• Flow and process management
• Inventory management and control
 • Customer delivery
• After-sales support and service
A company’s material handling system and processes are put in
place to improve customer service, reduce inventory, shorten
delivery time, and lower overall handling costs in manufacturing,
distribution and transportation.

Examples of storage and handling equipment include:

• Racks, such as pallet racks, drive-through or drive-in racks, push-
back racks, and sliding racks, are a basic but important method of
storage, saving floor space while keeping their contents accessible.
• Stacking frames are stackable like blocks, as their name implies.
They allow crushable pallets of inventory, such as containers of
liquid, to be stacked to save space without damage.
• Shelves, bins, and drawers. Shelves, another basic storage
method, are less open than racks. Used with bins and drawers,
they’re more able to keep smaller and more difficult to manage
materials and products stored and organized. Shelving types can
include boltless, cantilever, revolving, and tie-down.
• Mezzanines, a type of indoor platform, help to create more floor
space in a warehouse or other storage building for offices or more
storage. Typical types include modular, movable, rack supported,
building supported, and free-standing versions.
• Work assist tooling enables safe and efficient product handling
across numerous industries in applications that require the movement
of products, enhancing the efficiency of assembly and manufacturing
operations.
Principles of Material Handling

Material handling principles are as follows:

▪ Orientation Principle: It encourages study of all available system

relationships before moving towards preliminary planning. The study
includes looking at existing methods, problems, etc.
▪ Planning Principle: It establishes a plan which includes basic
requirements, desirable alternates and planning for contingency.
▪ Systems Principle: It integrates handling and storage activities, which
is cost effective into integrated system design.
▪ Unit Load Principle: Handle product in a unit load as large as
possible
▪ Space Utilization Principle: Encourage effective utilization of all the
space available
▪ Standardization Principle: It encourages standardization of handling
methods and equipment.
▪ Ergonomic Principle: It recognizes human capabilities and limitation
by design effective handling equipment.
▪ Energy Principle: It considers consumption of energy during material
handling.
▪ Ecology Principle: It encourages minimum impact upon the
environment during material handling.
▪ Mechanization Principle: It encourages mechanization of handling
process wherever possible as to encourage efficiency.
▪ Flexibility Principle: Encourages of methods and equipment which
are possible to utilize in all types of condition.
▪ Simplification Principle: Encourage simplification of methods and
process by removing unnecessary movements
▪ Gravity Principle: Encourages usage of gravity principle in
movement of goods.
▪ Safety Principle: Encourages provision for safe handling equipment
according to safety rules and regulation
 ▪ Computerization Principle: Encourages of computerization of
material handling and storage systems
▪ System Flow Principle: Encourages integration of data flow with
physical material flow
▪ Layout Principle: Encourages preparation of operational sequence of
all systems available
▪ Cost Principle: Encourages cost benefit analysis of all solutions
available
▪ Maintenance Principle: Encourages preparation of plan for
preventive maintenance and scheduled repairs
▪ Obsolescence Principle: Encourage preparation of equipment policy
as to enjoy appropriate economic advantage.

Material handling operations are designed based upon principles as

discussed above. Material handling equipment consists of cranes,
conveyors and industrial trucks.

Factors Affecting the Selection of Material Handling equipment

The following factors are to be taken into account while selecting material

handling equipment.

1. PROPERTIES OF THE MATERIAL

Whether it is solid, liquid or gas, and in what size, shape and weight it is to
be moved, are important considerations and can already lead to a preliminary
elimination from the range of available equipment under review. Similarly, if
a material is fragile, corrosive or toxic this will imply that certain handling
methods and containers will be preferable to others.
2. LAYOUT AND CHARACTERISTICS OF THE BUILDING
Another restricting factor is the availability of space for handling. Low-level
ceiling may preclude the use of hoists or cranes, and the presence of
supporting columns in awkward places can limit the size of the material-
handling equipment. If the building is multi-storied, chutes or ramps for
 industrial trucks may be used. Layout itself will indicate the type of
production operation (continuous, intermittent, fixed position or group) and
can indicate some items of equipment that will be more suitable than others.
Floor capacity also helps in selecting the best material handling equipment.
3. PRODUCTION FLOW
If the flow is fairly constant between two fixed positions that are not likely to
change, fixed equipment such as conveyors or chutes can be successfully
used. If, on the other hand, the flow is not constant and the direction changes
occasionally from one point to another because several products are being
produced simultaneously, moving equipment such as trucks would be
preferable.
4. COST CONSIDERATIONS
This is one of the most important considerations. The above factors can help
to narrow the range of suitable equipment, while costing can help in taking a
final decision. Several cost elements need to be taken into consideration
when comparisons are made between various items of equipment that are all
capable of handling the same load. Initial investment and operating and
maintenance costs are the major cost to be considered. By calculating and
comparing the total cost for each of the items of equipment under
consideration, a more rational decision can be reached on the most
appropriate choice.
5. NATURE OF OPERATIONS
Selection of equipment also depends on nature of operations like whether
handling is temporary or permanent, whether the flow is continuous or
intermittent and material flow pattern-vertical or horizontal.
6. ENGINEERING FACTORS
Selection of equipment also depends on engineering factors like door and
ceiling dimensions, floor space, floor conditions and structural strength.
7. EQUIPMENT RELIABILITY
Reliability of the equipment and supplier reputation and the after sale service
also plays an important role in selecting material handling equipments.
A stand-up counterbalanced lift truck will have a shorter head-length than a

sit-down lift-truck, which gives the operator more room to maneuver in

crowded docks and smaller spaces. This also makes the stand-up a viable

option if a warehouse is looking to add more space for storage. Other

benefits of the stand-up counterbalanced include multifunctional handle

versus levers, plugging (opposite direction selected while traveling to stop)

versus braking and visibility for travel in all directions.

Counterbalanced lift trucks come in a variety of capacities from 2,000 to

6,000 pounds. Fork lengths can vary and masts can are available in a

variety of heights. All of these modifications are a good idea to look into

before purchasing a counterbalanced lift truck for any warehouse

operation.

If a warehouse is considering purchasing a counterbalanced lift truck it is

best to consider the following specifications with the size of the truck and

mast.
Increasing sales is one of the ideal ways
to reduce cost per unit. Increasing sales
would mean offering more products to help
diminish unit cost because, during
the manufacturing of more products, the
averaging overhead expenses are divided
between the extra units produced.
An overhead monorail system increases
efficiency by safely and quickly getting
material from one point to another. Storee
Construction designs overhead material
handling systems for warehouses, factories
and other industrial facilities.
Monorail systems, like floor-
mounted conveyors, support processing and
material handling. These space and time-
saving systems are a cost-effective way to
increase production. Install a monorail
system to make the most of your resources.