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Lecture No.5
CURING OF CONCRETE
Lecturer Contents
•Introduction to curing of concrete
•Reasons to cure Concrete
•Duration of Curing of Concrete
•Methods of curing
- Water curing
- Membrane Curing
- Steam Curing
•Curing in Hot and Cold Weather
•Effect of curing on properties of concrete
•Consequences of inadequate curing
.
Quality concrete
Cement content
Water-cement ratio Consolidation Curing
Admixtures
CURING
Curing is name given to the procedures used for
promoting the hydration of cement ,and
consists of a control of temperature and of
the moisture movement from and into the
concrete.
It has important role on strength development
and durability of concrete.
Concrete derives its strength as a result
of the chemical reaction of the mix water
and the cement, a reaction that starts at
the instant the two materials first come in
contact with each other and can continue
for long time.
Curing is done to control the rate and extent of
moisture loss from concrete to ensure an
uninterrupted hydration of Portland cement
after concrete has been placed and finished in
its final position.
Concrete that “dries” out will not reach its
design strength or meet specifications. The
longer the cure, the better the concrete.
Why Curing of Concrete is
Important
Cement requires a water/cement ratio
about 0.23 for hydration and a
water/cement ratio of 0.15 for filling the
voids in the gel pores. In other words, a
water/cement ratio of about 0.38 would be
required to hydrate all the particles of
cement and also to occupy the space in the
gel pores.
There are several important reasons why one should cure
concrete:
Concrete strength gain
Improves durability of concrete.
Harder, more abrasion-resistant surfaces
Enhanced Serviceability
Improved Microstructure
• Concrete strength gain - Concrete strength
increase with age as moisture and a favorable
temperature is present for hydration of
cement.
• An experimental investigation was conducted
by "Cement, Concrete & Aggregates Australia"
(CCAA) on the importance of curing.
•Figure-1 illustrates a comparison of the
strength of concrete at 180 days of moist
curing with various periods of moist curing
(0, 3, 7, 14 & 28 days) and then allowing it to
dry out. From the graph below, it can be
observed that concrete allowed to dry out
immediately, achieves only 40% of the
strength of the same concrete water cured
for the full period of 180 days.
• Improved durability of concrete – The durability of
concrete is affected by a number of factors
including its permeability, porosity and absorptivity.
• Well cured concrete can minimize thermal, plastic &
drying shrinkage cracks, making concrete more
water tight, thus preventing moisture and water
borne chemicals from entering into the concrete
and thereby increasing its durability.
• Enhanced serviceability - Concrete that is
allowed to dry out quickly undergoes
considerable early age shrinkage. Inadequate
curing contributes to weak and dusty
surfaces having a poor abrasion resistance.
• Improved microstructure - Material properties are
directly related to their microstructure. Curing assists
the cement hydration reaction to progress steadily
and develops calcium silicate hydrate gel, which binds
the aggregates leading to a rock solid mass, makes the
concrete denser, decreases the porosity and
enhances the physical and mechanical properties of
concrete.
Duration of Curing
• The duration of curing of concrete depends
on the grade & type of cement, mix
proportion, desired concrete strength, shape
and size of the concrete member and
environmental & exposure conditions. The
duration may vary from few days to a month.
• In case of Ordinary Portland Cement (OPC),
Exposed surfaces of concrete shall be kept
continuously damp or in a wet condition by
ponding or by covering with sacks, hessian
cloth or other similar material and kept
continuously wet for at least 7 days from the
date of placing.
• In case of concrete where mineral
admixtures or blended cements are used, it is
recommended that the above minimum
periods may be extended to 10-14 days, for
assisting the secondary reaction.
Curing Requires
Adequate…
Moisture
Temperature
Time