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DRP001-OUF-INC-GMD-Z-000-042-Rev.O3-Code 4 TRA For Night Shift Extended Hours - Tank Erection
DRP001-OUF-INC-GMD-Z-000-042-Rev.O3-Code 4 TRA For Night Shift Extended Hours - Tank Erection
SUBCONTRACTOR NO : JI-2037/04-001A
SUBCONTRACTOR NAME : INCO Engineering Manufacturing Trading & Civil Contracting Co. LLC.
DOCUMENT DESCRIPTION / TITLE : Task Risk Assessment (TRA) for Extended Hours - Tank Erection
EQUIPMENT TAG NUMBERS : N/A
TOTAL NUMBER OF SHEETS :
11
(Including this coversheet)
DUQM REFINERY
Company Approval Status
Status :
Signed :
Dept :
Date :
COMMENT STATUS CODE: A-Accepted; B-Accepted With Comments
C-Reviewed with Comments; D-No Comments; E-Rejected
PURCHASER APPROVAL STATUS
Approval
Status Contractor Approval Code Description
Code
1 REJECTED. REVISE & RESUBMIT. WORK MAY NOT PROCEED.
MAJOR COMMMENTS AS NOTED.
2 REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS
INDICATED.
ACCEPTABLE. INCORPORATE MINOR COMMENTS (IF ANY). RESUBMIT AS CERTIFIED FINAL.
3
WORK MAY PROCEED.
Reviewing Engineer’s Full Name (IN BLOCK LETTERS), Sign and Date
Purchaser’s review of this document does not relieve Vendor of the responsibility for correctness under the Subcontractor Order.
Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected
by the Subcontractor and does not relieve the Subcontractor from full compliance with the Subcontractor Order or any other obligations,
nor detract from any of the Purchaser’s rights.
Revision History
2
Project Title : DUQM REFINERY EPC PACKAGE-2 INE 397
Project No:
Risk Assessment Task Risk Assessment (TRA) for Extended Hours - Tank
Risk Assessment 22 O3
Title : Erection Revision :
Number :
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
1 EXTENDED HOURS
1.1 Extended Poor / inadequate Injury 4 4 16 Obtain PSJV PTW Low
Hours illuminations TBT that clearly communicate hazards
Slip, trip and fall Fatality High and controls, ‘dos’ and ‘don’ts’ during
Vehicle and pedestrian Property Damage night work.
interface Ensure implementation of relevant
Worker fatigue labour low for long hours of work.
Lone or wandering worker Temporary Lighting will be in such a
Inadequate communication manner that all work areas are
Inadequate supervision illuminated. This will be confirmed by
Vehicle equipment measuring the illumination.
movement Provide workers with reflective PPE
and clear glasses.
Vehicle route to be clearly marked with
blinker lights to identify it and separated
from pedestrian walk ways. As far as
possible, vehicle to be confined to the
parking area.
Standby electrical technician on site.
Lights shall be set up to provide lighting
from two directions to prevent
shadows.
All points of access, egress, and
muster shall be clearly illuminated and
marked.
Lighting supply cords and cables shall
be installed and maintained in good
Page 2 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Page 3 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
2.2 Preparatory Incompetent and untrained Personal Injuries 3 3 9 First Aid Training (First Aider) Low
work site Workers Rigging and lifting operation awareness Adequate monitoring
(Storage Property Damage Medium training for all lifting equipment
Tank operators and Riggers.
Fabrication) A competent flagman man with
fluorescent jacket and two (Red and
Green) flags shall be deployed.
Location and route shall be surveyed.
3 Transportation
3.1 Transportatio Collision of vehicle Injury 5 3 15 Follow traffic management procedure. Low
n of vehicle, Overturning, run over Ensure vehicle are in a good and road
Personnel Ejecting out of the Burn High worthy condition.
plant,
equipment, vehicles Fatality Ensure No hand held equipment is
Men and Dust used while driving.
materials. Fire & Explosions Property Damage Ensure driver competency as required
Fuel / oil spill by the project
Straying of material Vehicle inspected and accepted by
PSJV
All passengers to fasten seat belt
during the journey.
Inculcate safe driving behaviour
through continuous training, monitoring
and corrective actions
Ensure a well define equipment /
vehicle access route with signs.
Install signage and warnings.
Page 4 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
4 Manual Handling
4.1 Manual Slips. Trips and Falls, Injury 2 3 6 Do not lift heavy load individually, use Low
Handling Slippery Materials mechanical means for heavy load or First Aid
Musculoskeletal Low apply load sharing.
Poor housekeeping. disorder Use correct lifting techniques
Equipment damage Ensure proper housekeeping.
Lifting heavy load manually. Do not exceed load for manual
handling.
Dropping heavy load Keep walkways always free from
obstructions.
TBT to be conducted before each
activity
5 Loading and Unloading Activities
Page 5 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
5.1 Loading and Falling Object Injury 4 3 12 Crane shall be placed on a firm even
Unloading Caught between pinch ground. Proper compaction should be
points. Fatality Medium ensured before placing the crane on a
Activities
(Lifting Plates Overhead lines/obstructions Property Damage backfilled area. Low Emergency
/ Struck by / struck against Documented inspection to be Preparedness and
Miscellaneou Boom collapse Electrocutions conducted by crane operator and lifting Medevac
s materials) Equipment overturn supervisor prior to lifting operation
using crane / Suspended Load Equipment’s should be inspected by
Forklift / Swinging Load PSJV Safety department. TPI
Boom Truck Unsecured Load Certification is required.
Poor condition of lifting Out rigger of the crane fully extended
equipment and tackles and out rigger pad in place.
Incompetent crew / Never lift a load that exceeds 75% of
Operator the load chart capacity of the crane.
High wind Preventive maintenance
Miscommunication All lifting tackles must have a valid
Hydraulic failure third-party certification, monthly
Pinch point inspected and colour coded.
Visual inspection has to be conducted
for all the lifting tools and tackles by
lifting supervisor prior to lifting
operation.
Rigging equipment shall not be used on
loads greater than its capacity.
Any tools found with damages shall be
discarded from the service
immediately.
Make sure that swing area free of
structures, equipment and workers.
Page 6 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
6 Weather Conditions
6.1 Weather Inclement Weather ( Rain, Sickness 3 3 9 During inclement weather activities to Low
Conditions thunderstorm) be on hold and personnel evacuated to First Aid
Injury Medium safe area
High wind
Lifting activity using Mobile cranes shall
Airborne dust not be undertaken when the wind
Hot weather speed exceeds 9.8 m/s(22Miles/Sec)
Page 9 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Page 10 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Page 12 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Page 13 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
9.2 Scaffolding Faulty – substandard Personal Injury 4 4 16 Standard scaffold materials will only be Low
erection, use, scaffold material used for scaffolding erection.
and Fall from height Fatality High Check the ground condition. if
dismantling Struck by falling object Property Damage necessary, compact the same.
Wear proper PPE. Insists to use the
helmet with proper chin strap.
Area needs to be barricaded and
proper signs need to be placed
Only certified scaffolders engage in
scaffolding erection and dismantling
activity under competent supervision
Use double lanyard full body safety
harness and 100% tie off.
Use proper anchorage point on
scaffold.
Do not over load the scaffold.
Ensure ladder properly secured.
Scaffold shall be inspected by third
party certified competent scaffolding
inspector and tagged.
Page 14 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Page 15 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
10 Hydrostatic Testing
10.1 Hydrostatic Pressure stored inside tank. Personal Injury 4 4 16 All hydrostatic equipment should Low
Testing Mechanical failure properly inspect by PSJV HSE. Emergency
Lines burst due to faulty Fatality High PTW system follow. preparedness and
gauge & testing equipment Barricade the area unauthorized medevac
Property damage person will not enter the working
location.
Air manifolds to be installed with safety
relief valves when required. Pressure
relief valves to be calibrated and of the
proper rating. Hoses connection to be
provided with a quick disconnect
couplers and secured with anti-
whiplash connection.
11.1 Abrasive Flying particles due to sand 3 3 9 Remove unsafe slipping tripping Low
Surface blasting Injury, and fall hazards. First Aider
Preparation Breathing dust and vapour Occupational Medium
and Painting Fire disease,
Page 16 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Slip, Trip and Fall Property Damage Use full body harness with 100%
Improper use of tools / tie off with approved lanyard while
equipment working above 2 meter.
Use of chemicals Follow MSDS guidelines for
chemicals
Avoid skin and eye contact.
Eye wash station to be available
Wear appropriate PPEs, i.e.
clothing, gloves, face shields and
respiratory protection.
All equipment and tools must be
inspected by competent
personnel/operator before use.
Only trained personnel shall
perform the works and use the
correct type of tools/equipment for
the job.
Defective tools/equipment shall be
properly repaired/replaced.
Provide proper containment for
dust and sandblasting grits.
Provide air filtration device with CO
monitor. Install temperature cooler
to sandblaster hood install earth
connection/grounding system from
sandblasting nozzle to the
sandblasting pot and AC. Include
surface being sandblasted such as
tank to complete the circuit and
Page 17 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Page 18 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Page 19 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Page 20 of 21
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Sequence Legal
Control Measures Recovery
Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)
Page 21 of 21