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Subcontractor Document Review Cover Sheet

Project: Duqm Refinery EPC Package 2 – Utilities & Offsites


Contract No: CNT-1100-1000-007, PSJV Project No: JI-2037
SUBCONTRACTOR NO : JI-2037/04-01A

SUBCONTRACTOR DESCRIPTION : Engineering, Procurement & Construction of Tank Works (Package TP3)

SUBCONTRACTOR NAME : INCO Engineering Manufacturing Trading & Civil Contracting Co. LLC

COMPANY DOCUMENT NUMBER : DRP001-OUF-INC-GMD-Z-000-045 REV : S2

SUBCONTRACTOR DOCUMENT NUMBER : INE-397-INC-HSE-066 REV : S2

DOCUMENT CLASS: 2

DOCUMENT DESCRIPTION / TITLE : Task Risk Assessment (TRA) for Scaffolding Erection

EQUIPMENT TAG NUMBERS : N/A


TOTAL NUMBER OF SHEETS :
27
(Including this coversheet)

DUQM REFINERY
Company Approval Status
Status :
Signed :
Dept :
Date :
COMMENT STATUS CODE: A-Accepted; B-Accepted With Comments
C-Reviewed with Comments; D-No Comments; E-Rejected
PURCHASER APPROVAL STATUS
Approval
Status Contractor Approval Code Description
Code
 1 REJECTED. REVISE & RESUBMIT. WORK MAY NOT PROCEED.

MAJOR COMMMENTS AS NOTED.


 2 REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS
INDICATED.
ACCEPTABLE. INCORPORATE MINOR COMMENTS (IF ANY). RESUBMIT AS CERTIFIED FINAL.
 3
WORK MAY PROCEED.

 4 NO COMMENTS. CERTIFIED FINAL ISSUE.WORK MAY PROCEED.


INFORMATION ONLY.
 5
ACCEPTED FOR INFORMATION ONLY. WORK MAY PROCEED.

Reviewing Engineer’s Full Name (IN BLOCK LETTERS), Sign and Date
Purchaser’s review of this document does not relieve Vendor of the responsibility for correctness under the Subcontractor Order. Permission to
proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected by the Subcontractor
and does not relieve the Subcontractor from full compliance with the Subcontractor Order or any other obligations, nor detract from any of the
Purchaser’s rights.

NAME: DISCIPLINE: SIGNATURE: DATE:

Sreekumar Sivadasan Senior Supervisor 05/10/2020


Scaffolding
PSJV Reviewing Engineer to confirm action related to submission of this document to COMPANY. Strike-out the option which is
not applicable.
Is this document required to be submitted to If Yes, submit to COMPANY for
COMPANY? Yes / No Review / Approval / Information
Revision History

Amendment Revision Amender


Amendment
Date Number Initials

09 OCT 2019 O1 BT Issue for Review & Approval


13 April 2020 S1 AM Issue for Review & Approval

04 Oct 2020 S2 S.Khan Issued for Construction.


Project Title : DUQM REFINERY EPC PACKAGE-2 Project No: INE 397

Risk Assessment Task Risk Assessment Scaffolding Erection, Dismantling Risk Assessment Number : DRP001-OUF-INC-GMD-Z- Revision : S2
000-045
Title : and Modification

Work Location : DUQM – INCO PSJV PROJECT Company : INCO

Prepared By Reviewed By Approved By

Name Signature Date Name Signature Date Name Signature Date


Mohammad
Salamul 04-Oct-20 Suhail Khan 04-Oct-20 Debajit Goswami 04-Oct-20

Risk Assessment Matrix:


PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

1 Erecting / Dismantling / Modification of Scaffolding


1.1 Allocation of  Misunderstanding of Injury to personnel, 3 3 9  Trained and competent scaffold Low
tasks instructions, damage to personnel to be assigned for the
 Personnel competency Medium task.
Pre-start of equipment
works  Conduct TBT to the personnel
involved to the activity. - JHA to be
performed prior to start the work
and to be followed.
 TRA to be discussed with all
personnel involved in an operation.
 Obtain a valid PTW before any
scaffolding work
1.2 Erection of  Damaged scaffold Injury to personnel, 4 4 16  Inspect materials before use. Low
scaffold materials; damage to Damaged gear is to be removed
 Scaffold does not meet High (Ensure that only inspected &
structures equipment
job requirements; approved materials and equipment
 Unauthorized personnel are being used. Only tubular steel
erecting, altering or scaffolding complying with local
dismantling scaffold; Standards or equivalent will be
 Sprains and strains; permitted on site. Material
 Dropped objects certificates to be provided and
resulting from scaffold material shall be checked
miscommunication by Sub-Contractor/CONTRACTOR
between scaffolders Team before use on site.)
when passing or  Instruct workers regarding any
lowering materials; special requirements regarding
 Falls to lower levels;

Page 2 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Dropped objects; scaffold dimensions and duty type


 Hand injuries (cuts and required for task.
scratches)  Supervision shall not instruct or
 Falls from height permit any person other than
 Wind forces lifting competent scaffolders to erect,
scaffold structures due alter or dismantle scaffolding.
to lack of positive tie-in  Assign adequate number of
of standard to standard. scaffolders for task. Gain
(applicable to Cup-Lock assistance when lifting and
system scaffolds) handling materials
 Watch person below or above to
ensure they have a hold of the tube
or board before releasing grip.
 Clips to lift up in bags and passed
to scaffolders hand to hand, not
thrown.
 Safety harnesses, twin lanyards,
lanyard with mini block, or inertia
reels to be worn and tied off to an
adequate anchor point at all times.
 On independent scaffolds, use full
deck of boards when erecting or
dismantling and ensure hook-on at
all times.
 Where scaffold structures cannot
be tied to the structure, a suitable
means of stability must be
provided.

Page 3 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Place scaffold boards over


sensitive equipment, which could
be damaged if struck by a dropped
tube, clip or scaffold board.
 Wear gloves
 Wear ear plugs (where required)
 Scaffold structures shall not be
sheeted with mono-flex without
design engineering input.
 A competent person shall inspect
each completed structure and
certify it is safe for use by attaching
a green tag at each point of
access.
 Positive tie-in to be achieved with
the installation of additional
diagonal or transverse braces
which must be tied below standard
joints. / Each lift at required node
points.
 For any scaffolding erection work
ensure that red-tag is affixed to a
visible point and all access is
cancelled at the end of each shift
and scaffold is only accessible for
the scaffolding group. Supply
relevant signs restricting the entry
for unauthorized people.

Page 4 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 In the event of modification to a


scaffold or following adverse
weather conditions, or any
unforeseen damages, the Scaffold
Inspector shall conduct a further
inspection to ensure the scaffold is
fit for use, updating the tags and
records accordingly.

1.3 Dismantling  Falls from height to Injury to personnel, 4 4 16  Prior to dismantling scaffolds all low
scaffold lower levels; damage to levels must be inspected for
 Incorrect sequence of High potential dropped objects. These
equipment
removing scaffold inspection shall be carried out by
handrails and boards scaffold and construction
which exposes supervision, in conjunction with
scaffolders to additional HSE. Check if any items have
risk of falling to levels been removed.
below  When stripping multiple bay and
multiple lift scaffolds (independent
scaffold) start from one end and
move along through each bay until
complete and then move to lower
lift.
 Remove handrails, kick boards and
lower down.
 Open ties on boards, ensuring no
personnel below and tip over to
remove any remaining sand, weld
slag or grinding debris

Page 5 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Scaffolders to climb down to lower


deck and remove upper boards
and then lower down.
 Remove upper transoms, ledgers
and braces.
 Safety harnesses, twin lanyards,
mini-block with lanyard, or inertia
reel to be worn, and attached to an
adequate anchor point.

 Note – Bombing of materials is not


accepted practice and will not be
tolerated by Management
1.4 Modification of  Unauthorized access Injury to personnel, 2 2 4  Apply a color coding system for the low
Scaffolding  Falls damage to scaffolding (scafftag) as explained
Low below (red for scaffolding during
equipment
installation or dismantling; green
for scaffolding with a level of
complete and safe installation).
 Scaffolding is inspected during
construction and once complete by
an individual with a scaffolding
license inspector's card approved.
 Maximum weight of scaffolding is
agreed upon prior to set-up of
scaffold due to mention how many
workers can work on scaffold.
 Scaffolding to be secured to
prevent unauthorized access

Page 6 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Scaffolding is inspected for defects


or damage prior to use
 Scaffolding is inspected after
repairs have been made
 Scaffolding is inspected every
seven days or inclement weather.
 Scaffolding platforms shall be
inspected before the use by the
Competent Scaffolding
Supervisor/inspector who shall
complete a Green Scafftag and
affix in a prominent position to
show that the scaffold is safe for
use access points.
 Agree weight/strength specification
of scaffolding with scaffolding
contractors before engaging them
to erect scaffolding on site.
 Maintain awareness of total weight
on scaffold, including employees.
1.5 Working in  Oxygen-Deficiency Injury 4 4 16  Obtain PTW and confined space
Confined  Fire & Explosion entry certificate.
Space  Toxic atmosphere Fatality  Conduct Toolbox meeting.
 Noise and Heat  Appropriate means of clear
 Poor visibility Property Damage communication to be established
 Difficulty of access and  Only trained and experienced
egress workers shall perform the job.
 Check and ensure sufficient level
of oxygen before entry.

Page 7 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Inadequate knowledge  Use of BA when necessary.


about confined Space  Never smoke while inside confined
Conditions space.
 Inadequate  Isolate all equipment from all source
communication/ of energy when not in use.
Miscommunication  Wear ear plugs, ear muffs or other
ear protection inside confined
space if noisy environment exist.
 Ensure proper ventilation.
 Adequate supply of drinking water
made available in the area
 Provide adequate lights using
intrinsically safe and explosion
proof lights if flammable or
explosive atmosphere is present.
 In spaces of total darkness,
entrants must carry intrinsically
safe battery-operated flashlights in
case of generator failure.
 Ensure entry/exit and walk ways
are free of obstructions
1.6 Adverse  Adverse weather Injury to personnel, 4 4 16  After adverse wind conditions have low
weather conditions likely to damage to abated, and prior to work
have an effect on High recommencing, all scaffold
conditions equipment
scaffold strength or structures shall be inspected by the
stability, and provide scaffolding supervisor/inspector.
for hazardous  Scaffolding operations affected by
conditions during high winds shall be suspended
erection, alteration or

Page 8 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

dismantling. This when Beaufort Force 6 (11.2 -


includes high winds 13.85 m/s) is recorded.
and rain.  The scaffolding supervisor must
 Adverse weather - reassess / stop work where rain or
heat, wind, rain effects wind affects the ability of
on people scaffolders to have a good foothold
 Heat stress, slips, and avoid slipping.
trips and falls from  When high winds are forecast
height. scaffold supervision shall ensure
that stacked scaffold boards are
securely tied down.
 Scaffold boards shall not be carried
in wind affected areas. Supervisor
to provide avoiding heat stress
TBT. Consideration to be given to
rotating of personnel resting times
to minimize risk of heat exhaustion.
 Drinking water to be available to
minimize risk of heat exhaustion.
 Supervisor, inspector or foreman
must monitor personnel for signs of
heat stress.
 Refer to Heat stress flyer
information.
 Consult with HSE for air
temperature information

Page 9 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

1.7 Seismic  Instability of scaffold Injury to personnel, 4 3 12  After any seismic activity low
activity structures, uneven or damage to scaffolding supervision shall
unstable ground Medium inspect scaffold structures for
equipment
conditions. damage and instability. Load
bearing points and general ground
conditions shall also be inspected
1.8 Barriers and  Unauthorized access to Injury to personnel, 3 3 9  Prior to the job the work area will b low
Signs drop zone and being damage to e assessed for the potential drop z
exposed to dropped Medium one. An exclusion area will be ident
equipment
objects ified using red and white barrier tap
e (orange mesh) and warning signs
will be posted stating KEEP OUT –
SCAFFOLDING OPERATIONS IN
PROGRESS
1.9 Working at  Falls from height and Injury to personnel, 4 4 16  All scaffolders will wear a safety low
Height dropped objects. damage to harness with twin lanyard or inertia
High reel when working at height.
equipment.
 Scaffolders will visually inspect fall
arrest PPE for damage before
commencing work.
 Where a fall potential exists at any
height scaffolders shall be hooked
onto an adequate anchor point.
Where movement at height is
required 100% hook-on must be
maintained by using twin lanyard.
 Only trained and competent
scaffolders will work at height.

Page 10 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Control measures are in place to


prevent dropped objects: -
 Toe boards on scaffold
platforms
 Belts and frogs for tools and
tool lanyard.
 Fitting bags for scaffold fittings
 The barrier exclusion zone is in
place to keep people out of the
potential drop zone.
 No excessive material will be
stored on scaffolds.
1.10 PPE  Failure to wear correct Injury to personnel 3 3 9  The following PPE will be worn by low
PPE all involved in the task:
Medium  Safety boots
 Coveralls
 Hard Hats (with Chin Strap)
 Safety Glasses
 Gloves
 All will be reminded of the
importance of wearing this PPE
during the Tool Box Talk
2.0 Lowering of  Dropped objects, Injury to personnel, 3 3 9  When passing material to the lift low
materials uncontrolled lowering of damage to below by hand the following
materials. Medium precautions will be in place:
equipment
 Gloves to be worn.
 Assess the weight of the
material being passed.

Page 11 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Ensure that total weight of the


material will not impair the body
balance and safe posture of
employee.
 If 2 people required to take the
weight, use 2 people.
 Use good communications to
ensure the receiver has a good
grip before letting him take the
weight.
 If material is being lowered using
rope the following precautions will
be in place:
 Visually check the condition of
the rope prior to use.
 Use the appropriate knot for
the material being lowered
 Ensure sufficient people are on
the rope to lower the material in
a controlled manner
 Ensure ground man is well
clear of the drop zone for
material being lowered

 Note: Bombing of materials is not


accepted practice and will not be
tolerated by management

Page 12 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

2.1 Access and  Unreasonable access Injury to personnel 3 3 9  Establish safe access / egress low
Egress and egress to the work routes to the area of operations,
place, slips trips and Medium and to scaffold storage areas.
falls.  Care must be taken when
transporting long tubes and boards
in enclosed areas or in the vicinity
of corners.
 Materials will be kept clear of
stairways, walkways and access
and egress routes for fork lifts.
 Regular checks of access and
egress will be conducted by safety
and scaffold supervision.
2.2 Use of hand  Improper use of hand Injury to personnel 3 3 9  All hand tools will be visually low
tools tools, damaged hand inspected by the user prior to use
tools Medium  Damaged hand tools will be given
to the supervisor (discarded from
site, not given to supervisor) and
replaced with new ones
 When tools are not in use they will
be secured by tool lanyards in the
frog on the scaffolders belt
 Gloves will be worn at all times
when working with hand tools.
2.3 Housekeeping  Slips trips and falls, Injury to personnel 3 3 9  As scaffold dismantled will be low
obstructing access and stacked in a tidy and orderly
egress Medium manner.
 Where possible material will be
stacked directly into stillage’s and

Page 13 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

small scaffold fittings will be placed


directly into baskets
 Walkways and access / egress
routes will be kept clear at all times
 Constant supervision of the work
stations by PTW holders to ensure
material is not stacked improperly
and obstructing the walkways,
access/egress routes.
2.4 Conflicting  Lack of coordination Injury to personnel 3 3 9  Prioritization of tasks will be low
tasks between other trades coordinated by construction
and scaffolders creating Medium management along with PTW
additional risk arrangements under the
authorization of PETROFAC Area
Authorities.
 This will prevent task conflicts
during dismantling operations.
Concurrent works to be permitted
and endorsed by PTW signatories
2.5 Removal of  Improper stacking of Injury to personnel, 3 3 9  Where material is being removed. low
materials materials, incorrect damage to  Personnel must stay clear of the
manual handling Medium removal operations at all times
equipment
techniques  Correct and tidy stacking of
materials will prevent dropped
objects during lifting operations.
 When removing materials by hand
correct manual handling
techniques will be complied with.

Page 14 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Constant supervision to be
supplied and coordination within
the crew to be consolidated.
2.6 Manual  Improper lifting Injury to personnel 3 3 9  All involved to wear full PPE low
handling techniques used when including gloves. Correct manual
handling scaffold Medium handling techniques to be followed.
material  Extra care to be taken when
maneuvering large pieces of
material in areas of restricted
movement.
 All to be vigilant of others when
moving around the scaffold
carrying materials not to strike
anyone.
2.7 End of job  Failure to remove all Injury to personnel 3 3 9  On completion of the job all low
clear up materials from site, poor materials will be removed to
housekeeping Medium dedicated storage areas.
 Failure to remove  A check around the area will be
barriers and signs from made for materials left on the
site ground.
 Any found will be picked up
and stored in the appropriate
place
 All barriers and signs will be
removed
 Site will be visited and
inspected by PTW
holder/applicant and Area

Page 15 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

Authority to ensure job is


complete and
materials/tools/equipment have
been removed and area
cleaned and permit closed.

3 Loading and Unloading Activities


Loading and  Falling Object Injury 4 4 16  Tool box meeting shall be conducted to
Unloading  Caught between pinch point. operator and worker related in activity.
Activities  Overhead lines/obstructions Fatality High  Operator must be qualified, competent
(Lifting  Struck by / struck against Property Damage and certified by third party.
scaffold  Boom collapse  Banks man must be present in place
material  Equipment overturn Electrocutions and must be certified and competent in
(Miscellaneou  Suspended Load work.
s materials)  Swinging Load  Equipment should be certified by the
using crane /  Unsecured Load third party and pass the inspection
Forklift / Boom  Poor condition of lifting from PSJV and color coded.
Truck equipment and tackles  Crane shall be placed on a firm even
 Incompetent crew / Operator ground. Proper compaction should be
 High wind ensured before placing the crane on a
 Miscommunication backfilled area.
 Hydraulic failure  Documented inspection to be
 Pinch point conducted by crane operator and lifting
 Exposed to Line if Fire supervisor prior to lifting operation

Page 16 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Equipment’s should be inspected by


PSJV Safety department. TPI
Certification is required.
 Out rigger of the crane fully extended
and out rigger pad in place.
 Never lift a load that exceeds 75% of
the load chart capacity of the crane.
 Approved lift plan available.
 Preventive maintenance
 All lifting tackles must have a valid
third-party certification, monthly
inspected and colour coded.
 Visual inspection has to be conducted
for all the lifting tools and tackles by
lifting supervisor prior to lifting
operation.
 Rigging equipment shall not be used on
loads greater than its capacity.
 Any tools found with damages shall be
discarded from the service
immediately.
 Make sure that swing area free of
structures, equipment and workers.
 Tag lines must be used to control load
swing. Two taglines
 Lifting area needs to be barricaded and
signage posted.
 No one will stay or work under the
suspended load

Page 17 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Only authorized Third Party certified /


trained riggers can perform rigging
activity
 Always use softeners on sharp edges
of material to prevent nylon sling from
damages
 Load if bundled, to be fully secured
before the lift. More than one loose of
loose load shall not be lifted.
 Operator and flagman shall complete
the awareness training on “Line of
Fire”. Potential Line of Fire shall be
communicated to flagman and operator
during daily TBT.
 Other workers to keep out from the
operating area of moving equipment.
 Ensures flagman in place to guide the
operator to keep safe distance from the
rear side of the moving equipment.

Page 18 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

4 COVID 19

COVID 19  All persons are at risk of Potential risks vary 4 4 16  Ensure a 2-metre Physical distancing
infection that may have from mild cold rule shall always be followed.
various outcomes symptom to death. High  No unauthorized or unnecessary
including transmission visitors shall visit the site.
to others both at the  Prevention and awareness to
work environment and COVID-19 shall be highlighted in
outside of it. daily TBT or Onsite training.
 Ensures all personnel shall always
adhere to mandatory use of face
mask.
 Any personnel that are having high
temperature, (fever) or suffering from
cold like symptoms shall not attend
the site unless receives a medical
clearance certificate confirming
negative result from MOH.
 Any personnel that developed high
temperature (fever) or suffered cold
like symptoms at site must be
isolated and shall be subjected to
undergo medical examination.
 Personnel that have high
temperature (fever) or suffer cold like
symptoms will be asked to follow
current MOH isolation guidelines and
protocols.

Page 19 of 20
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which (with
could possibly ments Measures
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Any confirmed coronavirus cases to


be reported immediately to
Contractor to ensure all necessary
medical attention/assistance shall be
adhered.

Page 20 of 20
P.O. Box 8508, Dubai, U.A.E.
Telephone : +971-4-228-2168
Fax : +971-4-222-2179
E-mail : sales@tradex.ae
Website : www.tradexscaffolding.com sales@tradex.ae
www.tradexscaffolding.com

STRUCTURAL CALCULATION DATE : Aug. 28, 2019

CONTRACTOR : Inco Engineering Manuf. Trad. And Civil Cont.Co. LLC


DESIGN CALCULATION : Access scaffolding upto 15.50m height

I. LOAD COMPUTATION

QUANTITY WEIGHT
DESCRIPTION OF ITEMS UNIT WEIGHT (KG/PC)
(PC) (KG)
Standard 3.0m 15.70 4 62.80
Standard 2.00m 10.30 1 10.30
Standard 1.50m 7.70 1 7.70
TOTAL DEAD LOAD OF CUPLOCK STANDARD 80.80

Ledger Spacing 2.50m X 2.50m


Total Number of Planked Lifts 5 nos.
Boards Dead Load 25 kg/m²
Platform Board Weight 781.25 kg
Toeboard Weight 70.31 kg
TOTAL DEAD LOAD OF BOARDS PER STANDARD 851.56 kg

QUANTITY WEIGHT
DESCRIPTION OF ITEMS UNIT WEIGHT (KG/PC)
(PC) (KG)

Dead Load of Ledger 2.50m


9.30 16 148.8
w/ handrails

Dead Load of Ledger 2.50m 5.00 8 40

Dead Load of Intermediate


6.50 5 32.5
Transom 2.50m

TOTAL DEAD LOAD OF CUPLOCK LEDGER AND TRANSOM 185.05

WEIGHT
WEIGHT (KG)
(KN)
TOTAL DEAD LOAD PER
1117.41 10.96
STANDARD

LIVE LOAD 1.50 kN/m²

Page 1 of 3
P.O. Box 8508, Dubai, U.A.E.
Telephone : +971-4-228-2168
Fax : +971-4-222-2179
E-mail : sales@tradex.ae
Website : www.tradexscaffolding.com sales@tradex.ae
www.tradexscaffolding.com

II. DESIGN CONDITION

Tributary Area = 2.50m X 2.50m


Tributary Area = 6.25m^2

Tributary Area = 1.25m X 1.25m


Tributary Area = 1.56m^2

III. ADEQUACY CHECK FOR CUPLOCK STANDARD

PROPERTIES OF CUPLOCK STANDARD


Outside Diameter (do): 48.30 mm
Inside Diameter (di): 41.90 mm
Thickness (t): 3.20 mm
Cross Sectional Area (A): 453.39 mm2
Moment of Inertia (I): 115,856.50 mm4
Modulus of Elasticity (E): 200,000 Mpa
Section Modulus (Sx): 4797.37 mm3
Radius of Gyration: 16mm

Allowable Standard
40 kN
Capacity

Design Criteria
Dead Load 10.96 kN
Live Load 1.50 kN/m²
Level of Working Platform 5.00 Levels
Grid Bay 2.50m x 2.50m

TOTAL LOAD 29.71 kN < 40kN ; Therefore SAFE!

For 7 Level Working Platform, Total Load = 21.88kN < 40kN ; Therefore SAFE!

Page 2 of 3
P.O. Box 8508, Dubai, U.A.E.
Telephone : +971-4-228-2168
Fax : +971-4-222-2179
E-mail : sales@tradex.ae
Website : www.tradexscaffolding.com sales@tradex.ae
www.tradexscaffolding.com

IV. ADEQUACY CHECK FOR TRANSOM

Design Criteria
Dead Load 0.25 kN/m²
Live Load 1.50 kN/m²
Grid Bay 2.50m x 2.50m
Intermediate Transom Spacing 1.25 m

TOTAL LOAD (WEIGHT) 1.75 kN/m²

1.75 kN/m^2 X 1.25m = 2.19 kN/m < 4.93 kN/m Therefore, SAFE!

2.19 kN/m X 2.50m / 2 = 2.74 kN (Reaction Transferred to Ledger)

V. ADEQUACY CHECK FOR LEDGER

Permissible Ledger Load Capacity at Midspan


Reaction from Transom Central Point Load = 2.90kN
2.74 kN < 2.90 kN Therefore, SAFE!

2.50m Ledger

VI. NOTES AND RECOMMENDATIONS

1 Utilize Scaffolding Equipment with specifications complying with standards used in this calculation.
2 Implement Layout based on the provided Design Drawings and Calculations
3 Ensure Scaffolding Specifications used in this calculations are the actual specs of formworks to be utilized.
4 Ensure Sacffolding connections are all secured and tightly fastened
5 Only items identified critical on failure are presented in this Design Calculation

Page 3 of 3

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