C7 On-highway Engine C7S00001-UP(SEBP4353 - 37) - Documentation Page 1 of 7

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Product:  TRUCK ENGINE

Model:  C7 TRUCK ENGINE C7S
Configuration: C7 On-highway Engine C7S00001-UP

Disassembly and Assembly

C7 On-Highway Engine
Media Number -RENR9707-08 Publication Date -01/02/2012 Date Updated -15/02/2012

   
i02881605

Cylinder Head - Install

SMCS - 1100-012

Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A 6V-4876 Lubricant   1

Illustration 1 g01260207

1. Install a new gasket onto the cylinder block. Attach a suitable lifting device onto cylinder head (29) . The weight of
cylinder head (29) is approximately 118 kg (261 lb). Install cylinder head (29) onto the cylinder block.

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Illustration 2 g01260206

Illustration 3 g01260205

2. Apply Tooling (A) to the threads of bolts (27) and bolts (28) . Apply tooling (A) to both sides of each washer. Install
bolts (27) and (28) .

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Illustration 4 g01260411

3. Tighten bolts (27) in a numerical sequence. Refer to Illustration 4. Tighten bolts (27) to a torque of 300 ± 15 N·m
(220 ± 11 lb ft).

4. Loosen all of the previously tightened bolts (27) to 0 N·m (0 lb ft).

5. Tighten bolts (27) in a numerical sequence. Refer to Illustration 4. Tighten bolts (27) to a torque of 130 ± 15 N·m (95
± 11 lb ft).

6. Tighten bolts (27) again. Tighten bolts (27) in a numerical sequence. Refer to Illustration 4. Tighten bolts (27) to a
torque of 130 ± 15 N·m (95 ± 11 lb ft).

7. Place an index mark on all bolts (27) . Tighten each bolt (27) for an additional 1/4 turn. Refer to the torque sequence
that is shown in Illustration 4.

8. Tighten bolts (28) in a numerical sequence. Refer to Illustration 4. Tighten bolts (28) to a torque of 55 ± 7 N·m (41 ±
5 lb ft).

Illustration 5 g01260204

9. Install tube assembly (26) . Connect harness assembly (25) .

Illustration 6 g01260116

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10. Position bracket (23) and the dipstick tube. Install the washer and nut (22) . Connect harness assembly (21) . Install
new cable straps (24) .

Illustration 7 g01260114

11. Install bracket (20) . Install bolts (19) .

Illustration 8 g01260110

12. Install clip (18) and install bolt (17) .

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Illustration 9 g01260109

13. Connect harness assembly (16) .

Illustration 10 g01260106

14. Install tube assembly (15) . Connect harness assembly (14) .

Illustration 11 g01260082

Note: Check the O-ring seal for wear or for damage. If necessary, replace the O-ring seal.

15. Install the O-ring seal on tube assembly (11) . Install the gasket and water temperature regulator housing (10) .
Connect hose (13) . Tighten hose clamp (12) . Install bolts (9) .

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Illustration 12 g01260081

16. Install tube assembly (8) .

Illustration 13 g01260080

17. Install bracket (7) . Install bolts (6) .

Illustration 14 g01260078

18. Install the gasket on elbow (3) . Position elbow (3) on the cylinder head. Tighten bolt (5) . Install bolt (4) .

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Illustration 15 g01260077

19. Install clips (2) . Install bolts (1) .

End By:

a. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
b. Install the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install".
c. Install the fan drive mounting group. Refer to Disassembly and Assembly, "Fan Drive Mounting Group - Remove and
Install".
d. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".

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