Hazard Analysis and CCP Determination Worksheet

Product Name: ______________________________________________________________________

The first 6 columns of this form are used to list the Potential Hazards and Assess Significance of Hazards.
The last column of this form is used to Indicate whether or not the Process Step is a CCP.

* Hazards Significance Control Measures Is the Process

1 = Severity Step a
Step
2 = Likelihood CCP?
3 = Significance (Risk) Yes / No
--- ---- 1 2 3 CCP# / --
Biological

Chemical

Physical

Biological

Chemical

.
Physical
 BIOLOGICAL BIOLOGICAL HAZARD CHEMICAL CHEMICAL HAZARD PHYSICAL PHYSICAL HAZARD
HAZARD CONTROL MECHANISMS HAZARD CONTROL MECHANISMS* HAZARD CONTROL MECHANISMS
PROCESSING STEP VP=Vegetative Pathogens (___-CCP) (Allergens, Sulphites, (___-CCP) Inherent to equipment or (___-CCP)
SP=Sporeforming Pathogens Mycotoxins, Antibiotics, environment.
(___- PP) Pesticides, Heavy Metals) (___- PP) (Metal, Glass, Hard Plastic) (___- PP)
PRE-PRINTING OPERATION

Original graphics final proof copy reviewed, None None Allergen—potential for CCP for customer: Verify final None None
mislabeling if printing is incorrect proof copy is correct
approved, and signed off by customer
(Kraft) prior to submitting to supplier for
use in production

For each production run, printing plates are None None Allergen—potential for CCP 1: Verify print copy for new None None
mislabeling if printing is incorrect plates/cylinders matches original
created from film or digital file received proof copy received from
from customer (for Kraft-- through 3rd customer (dependent on process,
Party Graphics Company). Plates checked accurate check may only be
available at first press sample).
for accuracy and print quality compared to
original proof copy received from customer
prior to release for production.
(For rotogravure process, cylinders may be
made by 3rd party graphics company)

PRINTING OPERATION

Line clearance procedure (utilizing checklist) None None Allergen—potential for mixing CCP 2: Line Changeover / None None
labels from previous and new run Clearance Procedures (Checklist)
completed and documented for previous (if allergen/non-allergen)
printing job—all material from previous run
removed from area (including: all rolls of
printed film and partial rolls; printing press
plates or cylinders (unless utilized for next
print job); all pre-printed core and pallet
labels (pre-printed labels must be destroyed)
NOTE: Film threaded through printing
press rollers is usually left in printing press
to assist in threading the new film through
for the next run—film tail used to thread
press must be destroyed and not run onto
new roll OR print rolls are lifted at end of
run to assure that tail left in press is blank
film