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Guidelines for the Proper Application of

Critical Velocity Calculations


Robert P. Sutton and Stuart A. Cox, Marathon Oil Company; James F. Lea, PLTech LLC; and
O. Lynn Rowlan, Echometer Company

Summary Examination of this equation shows the terminal velocity to


Critical velocity calculations in the form of charts or simple be influenced by the droplet diameter. In order for all liquids to
equations are frequently used by field personnel to evaluate a gas be lifted from the well, the gas velocity must be able to lift the
well’s flowing conditions to determine if the well is experiencing largest diameter liquid droplet. Using work from Hinze (1949;
liquid-loading problems. Literature detailing the critical velocity 1955), Turner used the Weber number to determine the maximum
necessary to keep a gas well unloaded suggests using the condi- droplet diameter. The Weber number is a dimensionless quantity
tions at the top of the well as an evaluation point. This is convenient that is determined by dividing the inertial forces that act to break
for personnel conducting the evaluation because wellhead pressure up the liquid droplet by the interfacial forces that act to hold the
and temperature data are readily available. A number of situations droplet together. For conditions in a gas well, Turner reported this
exist where the use of the wellhead as the evaluation point can lead critical Weber number to range from 15 to 30 as determined from
to erroneous conclusions. The most obvious situation occurs with a the following equation:
change in geometry downhole when a tapered tubing string is run
in a well or when the tubing is set above the perforations. In these 14, 593.9 g dv 2
instances a more robust evaluation results from using conditions at N we = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2)
g
the bottom of the well and the downhole tubing geometry. Other
conditions exist where the use of downhole conditions provides a
better evaluation point. The assumptions used in the development Therefore, if the largest value (30) is selected, the maximum
of the standard, simplified form of the critical velocity equations droplet diameter can be determined as follows:
and charts may not be appropriate for downhole application.
In these cases, the fundamental equations must be used. The 30 g 
calculation of critical velocity requires knowledge of pressure, d max = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3)
14, 593.9 g vt2
temperature, produced fluids, and pressure/volume/temperature
(PVT) properties. The determination of critical rate requires the
same properties with the addition of pipe diameter. The required The drag coefficient, Cd, in Eq. 1 relates to the particle Reynolds
PVT properties, including surface tension and density for both number (Perry et al. 1997). For the conditions of interest in a gas
the gas and liquid phases, are reviewed. Correlations to calculate well, Turner reported that the particle Reynolds number is on the
water-gas surface tension were found to have excessive error, so order of 104 to 105. Therefore, the drag coefficient is constant with
a new, more accurate method is presented. This paper provides a value of 0.44. By substituting this value for the drag coefficient
recommendations for the use of a surface or a downhole evaluation and substituting Eq. 3 into Eq. 1, the equation for critical velocity
point is more appropriate for the determination of the minimum is developed:
critical gas velocity in a well.
( ) ⎤⎥
0.25
⎡  l −  g
Background vc = 1.5934 ⎢ . . . . . . . . . . . . . . . . . . . . . . . . . . (4)
⎢⎣  g2 ⎥⎦
The calculation of critical velocity is used frequently by the
operators of natural-gas wells to determine the gas-production rate
required to prevent liquids from accumulating in the well. Turner Turner’s development of Eq. 4 is intended for vertical wells.
(1967) and Turner et al. (1969) developed a method for calculating Recently, modifications to account for wellbore deviation have
critical velocity that has gained wide acceptance and use within appeared in the literature (McInerney et al. 2004; Belfroid et al.
the industry. In order to lift water to the surface efficiently, gas 2008), which results in an increase in the calculated critical velocity.
wells should produce in the mist-flow region where liquid exists The behavior of these modifications with changing hole angle is quite
as a film on the wall of the pipe or as droplets within the flow different. Further discussion is beyond the scope of this article.
stream. The basis for Turner’s method is the determination of the Turner proposed the data found in Table 1 as likely values for
gas rate necessary to overcome the terminal-fall velocity of a liquid condensate and water properties used in Eq. 4.
droplet, which Turner determined to be the phenomena controlling Gas density varies with gas gravity, pressure, and temperature.
liquid accumulation in a well. For liquid droplets that are roughly Using the assumptions found in Table 2, the gas density can be
spheroid in shape, Turner presented the following equation for approximated using a simple equation with pressure.
calculating the terminal-fall velocity of the droplet. The required The gas density is rigorously determined using the real-gas
gas-flow velocity to keep the well unloaded then equates to this equation:
terminal-fall velocity.
p g Ma
g = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5)
vt = 6.5493
(
d l −  g ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Z RT° R
Cd  g
By substituting the values from Table 2 into Eq. 5, a simplified
pressure equation was developed:
Copyright © 2010 Society of Petroleum Engineers
 g = 0.0031 p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6)
This paper (SPE 120625) was accepted for presentation at the SPE Production and
Operations Symposium, Oklahoma City, Oklahoma, USA, 4–8 April 2009, and revised for
publication. Original manuscript received 03 February 2009. Revised manuscript received
If both condensate and water are present in the well, the heavier
12 August 2009. Paper peer approved 09 September 2009. liquid phase (e.g., water) properties should be used to evaluate the

182 May 2010 SPE Production & Operations


TABLE 1—LIQUID-PROPERTY ASSUMPTIONS PROPOSED TABLE 2—ASSUMPTIONS OF SIMPLIFIED GAS DENSITY
BY TURNER
Property Value
Property Water Condensate
Gas gravity 0.6
Surface tension (dynes/cm) 60 20 Temperature (°F) 120
3
Density (lbm/ft ) 67 45 Gas Z factor 0.9

critical unloading velocity. Turner also recommended that Eq. 4 water produced from the well should be used in the determination
be evaluated using surface conditions provided a constant pipe of critical velocity. Because water is only slightly compressible,
diameter exists in the well. pressure has minimal effect on the density of water. Conversely,
Turner tested his assumptions and equations against a database temperature can affect water density significantly. In the case of
derived from well and laboratory tests consisting of 138 data condensate, both pressure and temperature affect density. The
points. Wells producing gas condensate only (94 tests) provided a condensate is in contact with natural gas and will contain varying
majority of the data. Turner found the method replicated the data- amounts of solution gas, depending on pressure and temperature.
base more accurately if the critical Weber number was increased Liquid density can be calculated rigorously using the following
from 30 to 60. Applying this finding results in the increase of the equation:
coefficient in Eq. 4 by 1.1892, or approximately 20% as stated by
Turner. This increase can be viewed essentially as a safety factor
to ensure that the well is unloaded. The final equation is then l =
(62.366 + 0.0136 R ) .
l g s
. . . . . . . . . . . . . . . . . . . . . . . (6)
Bl
( )
0.25
⎡  l −  g ⎤
vc = 1.8949 ⎢ ⎥ . . . . . . . . . . . . . . . . . . . . . . . . . . (7) Suitable correlations for estimating condensate and water PVT
⎢⎣  g2 ⎥⎦ properties are listed in Appendix A. The solution water-gas ratio
has a negligible effect on water density and is ignored. Fig. 2
In a later work, Coleman et al. (1991a; 1991b; 1991c; 1991d) summarizes the effect of pressure and temperature on condensate
evaluated Turner’s method against a database of 56 wells (six gas and water density.
condensate only). Coleman et al. did not follow the standard rec- The simplifying assumption proposed by Turner to express
ommendation to use condensate liquid properties for cases where gas density is valid over a limited pressure range and only at the
condensate was the only reported produced liquid. Instead, their temperature defined. Fig. 3 illustrates this concept. At the defined
data was evaluated using only water properties. The basis for this temperature of 120°F, the gas density is represented accurately
assumption lies in the fact that all gas wells produce equilibrium up to approximately 1,200 psia. At higher pressures, the error
water vapor from the reservoir that typically condenses in the tub- increases. A change from the assumed temperature results in a
ing as pressure and temperature decrease from the bottom of the larger error, which also grows with pressure.
well to the surface. This was demonstrated by Sutton et al. (2003).
Therefore, Coleman et al. concluded that water properties should Surface Tension. In Turner’s original study, a constant value of
always be used to evaluate critical velocity. They also reported that surface tension was used, as presented in Table 1. Since Turner’s
the adjustment factor recommended by Turner was unnecessary. publication, correlations to evaluate water-gas surface tension
have been proposed in the literature. Recent improvements in a
Review of Turner’s Assumptions correlation developed by Sutton (2009) offer a means to evaluate
Fluid Density. The Turner assumption for water density is found this property reliably. Turner’s assumption of 60 dynes/cm for
in the thesis. While oilfield waters contain varying amounts of dis- water-gas surface tension is approximate for pressures between
solved salt, Turner assumed a “typical” salinity of formation brine 2,000 and 3,000 psia and a temperature of 120°F. However, surface
to be 28,000 ppm and stated a corresponding water specific gravity tension is a function of pressure and temperature and should be
of 1.08. An examination of oilfield waters from around the world accounted for in the calculations. This relationship is presented in
is found in Fig. 1. Note that water with a specific gravity of 1.08 Fig. 4. Turner’s recommendation for condensate-gas surface ten-
has a salinity of 102,000 ppm. Conversely, water with a salinity of sion was taken from a graph of pure hydrocarbon surface tension at
28,000 ppm has a specific gravity of 1.025. Condensed water does elevated temperatures. It is not indicative of the surface tension in a
not contain any dissolved salts and has a specific gravity of 1.0. condensate/gas mixture encountered in a gas well at elevated pres-
When performing these calculations, a density consistent with the sure and temperature. Katz (1959) discusses the effect of pressure

Density
Water Gravity—Salinity Relationship 70
Water 75°F
1.30
Water 150°F
65
Oil 75°F

1.25 Oil 150°F


60
Water Specific Gravity

Density, lbm/cuft

55
1.20

50
1.15
45

1.10 40

1.05 35

30
1.00 0 500 1000 1500 2000 2500 3000 3500
0 50,000 100,000 150,000 200,000 250,000 300,000 Pressure, psia
Salinity, ppm
Fig. 2—Effect of pressure and temperature on condensate and
Fig. 1—Salinity-specific-gravity relationship for formation brines. water density.

May 2010 SPE Production & Operations 183


Gas Density Surface Tension
14 80
120°F Gas-Water 75°F

Surface Tension, dynes/cm


0.0031*P Gas-Water 150°F
12 70
60°F Gas-Oil 75°F
y=0.00329x
200°F Gas-Oil 150°F
R2=0.99896 60
Density, lbm/cuft

10
50
8
40
6
30

4 Gas Density =0.0031*P is valid for 20


Sgg=0.6, T=120°F and P<1200 psia
2 10

0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
Pressure, psia Pressure, psia

Fig. 3—Simple gas-density relationship. Fig. 4—Effect of pressure and temperature on condensate-gas
and water-gas surface tension.

and temperature on condensate-gas surface tension and indicates constant with depth. The flow velocity may exceed the critical
that values less than 2 dynes/cm (an order of magnitude less than velocity in the tubing. However, if the end of tubing is set above the
Turner’s assumed value) are likely at pressures greater than 3,000 producing interval, the resulting flow velocity in the casing will be
psia. The variation in this value with pressure and temperature much lower and can easily be less then the critical velocity. In this
relates to changes in solution-gas/oil ratio. Fig. 4 also illustrates the instance, the critical velocity should be determined for the larger
change in condensate-gas surface tension for a 45°API condensate. diameter flow conduit and the conditions at this point in the well
The value of 20 dynes/cm assumed by Turner is only representative should be used to determine the corresponding gas-flow rate.
for conditions less than 250 psia. Suitable correlations for estimat- For instances where the flow geometry is constant, the evalu-
ing surface tension are summarized in Appendix A. ation of a minimum gas-production rate should allow for the
Neglecting the changes in PVT properties with pressure and critical velocity to be exceeded along the entire flow path. This
temperature can introduce errors in the derived critical velocity philosophy ensures that liquid cannot accumulate in the well. If the
with changing pressure and temperature. For gas/water evalua- flow velocity drops below the critical velocity near the bottom of
tions, the maximum error is generally less than ±20%. However, the well, the flow regime will change from mist to slug flow, and
for gas condensate systems, the error can be in excess of 100%. liquid can begin to accumulate. As the process continues, a static
Examples of these errors are provided in Figs. 5 and 6 for a range liquid column (Rowlan et al. 2006; Sutton et al. 2003) is often
of conditions likely to be encountered in the field. At low pressures noted in the bottom of the well. This is a gaseous liquid column
often associated with liquid-loaded wells, these errors may be as a result of gas producing through the liquid which exhibits a
acceptable. However, for the pressure and temperature conditions reduced mixture density.
evaluated in this paper, the relationships have been fully defined As well locations change around the world, the geothermal-
in order to achieve a consistent result. temperature gradient can vary with an approximate range of 0.8
to 2.2°F/100 ft. Developed by the Southern Methodist University
Application of Turner’s Method Geothermal Laboratory (2005), Fig. 8 depicts this variation for the
Evaluation Location. As discussed in the literature, the accepted United States. The geothermal temperature gradient is a variable
evaluation point for calculating the critical velocity is the wellhead. quantity with depth, especially in areas with active geothermal
This location is convenient because wellhead pressure and tem- activity. For the purposes of this evaluation, a constant gradient
perature data are readily available. This recommendation assumes with depth is assumed. The flowing temperature gradient in low-
a constant wellbore geometry and must be modified when the rate wells undergoing liquid loading will track the geothermal
wellbore geometry is not constant. A review of Fig. 7 helps explain gradient. For cases where excess heat is carried to the surface, the
this concept. In many cases, the critical velocity can be relatively actual flowing temperature gradient will be less than the geothermal

Error in Simple Turner—Condensate


Error in Simple Turner—Water 160
60°F
20
140 120°F
60°F
150°F
120°F
15 120 200°F
150°F
250°F
200°F
10 100
250°F
% Error

80
% Error

5
60
0
40

–5 20

0
–10
–20
–15 0 500 1000 1500 2000 2500 3000 3500
0 500 1000 1500 2000 2500 3000 3500 Pressure, psia
Pressure, psia
Fig. 6—Error in the simplified form of Turner’s equation (con-
Fig. 5—Error in the simplified form of Turner’s equation (water). densate).

184 May 2010 SPE Production & Operations


Temperature, °F
50 100 150 200 250 300 350 400
0

2000

Critical Velocity
4000

Depth, ft
6000
2.55°F/100 ft

Velocity through 27/8 pipe


8000
0.8°F/100 ft

10000

Fig. 9—Temperature profile.

The bottomhole temperature was assumed to range between 100


and 450°F to simulate the change in geothermal-temperature gradi-
Velocity through 7-in pipe ent with location. This initial test matrix assumes that no free water
exists in the well. This simplified assumption allows the calcula-
tion of pressure drop in the well and avoids the controversy of the
selection of an appropriate correlation to evaluate multiphase-flow
pressure drop accurately. For each evaluated wellhead pressure,
the critical velocity at the surface is calculated, which establishes
the evaluation flow rate. Bottomhole pressure is calculated along
with the corresponding PVT properties, bottomhole critical veloc-
ity, and flow velocity. Figs. 9 through 11 provide an example for
two of the assumed conditions. The change in temperature has a
small effect on the calculated bottomhole pressure. However, the
Fig. 7—Velocity profile for well with changing geometry.
effect on the velocity calculations is more significant. For the low
temperature gradient simulation in this example, the resulting bot-
tomhole flow velocity is less than the critical velocity, while the
converse is true for the high-temperature-gradient simulation. On
gradient. Therefore, the geothermal gradient represents the maxi- the basis of this result, additional calculations were performed to
mum temperature gradient anticipated in a well. determine the temperature gradient that results in an identical bot-
In order to test the recommendation of evaluating critical veloc- tomhole flow velocity and critical velocity for wellhead pressures
ity at the wellhead, a calculation test matrix was established with ranging from 15 to 3,000 psia and the conditions stated in Table 3.
the following properties held constant. The results of these calculations are provided in Fig. 12. The curve

°F/100 ft

Fig. 8—Geothermal-gradient map of the United States.

May 2010 SPE Production & Operations 185


Pressure, psia Velocity, ft/sec
500 520 540 560 580 600 620 640 660 5 7 9 11 13 15 17 19
0 0
Velocity
Critical velocity

2000 2000

4000 4000
Depth, ft

Depth, ft
6000 6000
0.8°F/100 ft
2.55°F/100 ft

8000 8000
2.55°F/100 ft
0.8°F/100 ft

10000 10000

Fig. 10—Pressure profile. Fig. 11—Velocity profile.

Critical Velocity Location


TABLE 3—INITIAL TEST MATRIX (CONSTANT Tubing ID=2.441-in
PROPERTIES)
4.0

Geothermal Temperature Gradient,


Property Value 3.5

Depth (ft) 10,000 3.0


Tubing ID (in) 2.441
2.5
Deg/100 ft

Wellhead temperature (°F) 70 Use wellhead

2.0
Gas gravity 0.65
Water-gas ratio (STB/MMCF) 0 1.5

1.0
Use downhole

0.5
in Fig. 12 provides a boundary that determines which point in the
well should be used to evaluate critical velocity. For wells where the 0.0
geothermal-temperature gradient and wellhead pressure results in a 10 100 1000 10000
point located below the boundary, the bottomhole pressure and tem- Wellhead Pressure, psia
perature should be used to evaluate critical velocity. Conversely, for
producing conditions that result in a point above the boundary, the Fig. 12—Boundary for Turner critical velocity evaluation (dry-
wellhead pressure and temperature should be used to evaluate critical gas calculation).
velocity. In general for higher-pressure operations, the wellhead is
an appropriate evaluation point, as recommended by Turner. As the
wellhead pressure decreases, the likelihood of using the bottomhole 1 f v
⎛ ∂p ⎞
2
conditions for evaluating critical velocity increases. For low pres- ⎜⎝ ⎟⎠ = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (7)
sure operations with wellhead pressure less than 100 psia, almost all ∂L f 144 2 g d
scenarios would require the use of bottomhole conditions.
These results were based on the test conditions summarized in The friction factor, f, in Eq. 7 is a function of pipe relative
Table 3 and demonstrate conditions where a bottomhole evaluation roughness and Reynolds number. A constant absolute pipe rough-
point is warranted. The remaining text discusses the sensitivity ness (0.0006 in.) typical of oilfield tubing was used in this evalu-
of the conclusion on the basis of changing surface temperature, ation. As the pipe diameter changes, a corresponding change in
wellbore geometry, gas gravity, well depth, the actual presence of
free water, water salinity, and condensate. Critical Velocity Location
Effect of Flowing Wellhead Temperature
Flowing Temperature Gradient. The evaluation procedure out- 4.0
40°F
Temperature Gradient, Deg/100 ft

lined was repeated for wellhead temperatures ranging from 40 to 70°F


3.5
150°F (Fig. 13). A small variation in results is noted at very low 100°F
wellhead pressures. However, at wellhead pressure greater than 100 3.0 125°F
150°F
psia, the results are essentially the same. This result allows us to
2.5
more generally conclude that it is not the geothermal-temperature
gradient but flowing temperature gradient that contributes to the 2.0
Use wellhead
position of the appropriate calculation boundary.
1.5

Tubing Diameter. The critical velocity determined at the wellhead 1.0


Use downhole
has been used to set the evaluation flow rate for a given tubing size.
0.5
Therefore, as the tubing diameter changes, a corresponding change
in flow rate is noted because of the change in cross-sectional area. 0.0
While the required flow rate to maintain critical velocity increases 10 100 1000 10000
with increasing tubing diameter, the corresponding friction loss Wellhead Pressure, psia
decreases with increasing tubing size and results in a lower bottom-
hole pressure for larger tubing diameters. The governing equation Fig. 13—Boundary for Turner critical velocity evaluation (vari-
for determining friction loss is as follows: able wellhead temperature).

186 May 2010 SPE Production & Operations


Critical Velocity Location 500
Effect of Tubing ID
450
4.0

Condensate Yield, STB/MMSCF


1.049-in.
Temperature Gradient, Deg/100 ft
400
3.5 1.380-in.
1.610-in. 350
3.0 1.995-in.
2.441-in. 300
2.5 2.992-in.
Use wellhead 3.958-in. 250
2.0 4.892-in.
6.184-in.
200
1.5
150
1.0
Use downhole 100
0.5
50
0.0
0
10 100 1000 10000
0.50 1.00 1.50 2.00
Wellhead Pressure, psia
Wellstream Hydrocarbon Gas Gravity

Fig. 14—Boundary for Turner critical velocity evaluation (vari-


Fig. 15—Gas-condensate yield vs. wellstream gravity.
able tubing diameter).

the relative roughness, /d, is noted. The Reynolds number is (methane) to approximately 0.75. Gas-condensate wells will have a
determined from the following equation: much higher wellstream gravity depending on the condensate yield
(Fig. 15). However, as pressure and temperature drop in the well as
1488 v d the gas is produced to surface, the liquid hydrocarbon condenses
N re = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8) from the gas, which acts to preserve a lower specific gravity in
 the gas phase. Fig. 16 shows the result for a varying gas-gravity
scenario. The change in outcome is subtle. Therefore, gas gravity
Therefore, Reynolds number also changes with variations in has little impact on the selection of surface or downhole evaluation
tubing diameter. The end result is that the frictional pressure drop points for critical velocity but is important when calculating the
is reduced for a constant-density and constant velocity scenario flow velocity and required rate.
when the tubing diameter is increased. However, the flow rate will
increase for this constant-velocity scenario because of the increase Well Depth. The impact of well depth is shown in Fig. 17. At
in cross-sectional area of the pipe. higher wellhead pressure, the results are essentially identical for all
Fig. 14 provides the results from evaluating the effect of tubing ranges of depth. At low wellhead pressures, a separation in results
diameter ranging from 1 to 7 in. (nominal). The higher frictional is noted. Figs. 18 and 19 examine the difference between the criti-
pressure drop encountered with the smaller diameter tubing shifts cal velocity and flow velocity for the base case. For the solution
the result upward. This outcome is small at wellhead pressure greater condition, the difference in critical velocity and flow velocity is
than 1,000 psia. At lower wellhead pressure where the critical veloc- determined with depth. The results of this analysis identify flow-
ity increases, the change in frictional pressure drop relative to the ing conditions where the critical velocity calculated by the Turner
hydrostatic-pressure drop results in a wider range of solutions. For method can be higher than the flow velocity at depths below the
large-diameter tubing and low wellhead pressure, the boundary is surface and yet equal at the wellhead and at bottomhole. On the
much lower than the result determined for small diameter tubing basis of this study’s findings, the maximum difference occurs at
scenarios. Therefore, for large tubing diameter wells, it is more likely approximately the midpoint depth of the well and ranges from
that evaluations using wellhead conditions will be appropriate. For approximately 10% for the low wellhead pressure scenario to
wells with small diameter tubing, it is likely that critical velocity 0.2% for the high-pressure scenario. Turner recommended that
should be determined using bottomhole conditions. the calculated critical velocity be increased by approximately 20%
as a safety factor to ensure that the well is unloaded. Because the
Gas Gravity. Most gas wells produce gas with a relatively velocity difference is less than the safety factor, the critical veloc-
low hydrocarbon wellstream specific gravity ranging from 0.554 ity at the top or bottom of the well can be used as appropriate.

Critical Velocity Location Critical Velocity Location


Effect of Gas Gravity Effect of Well Depth

4.0 4.0
Sg=0.554 2,500 ft
Temperature Gradient, Deg/100 ft

Temperature Gradient, Deg/100 ft

3.5 Sg=0.65 3.5 5,000 ft


Sg=0.75 7,500 ft
3.0 3.0 10,000 ft
15,000 ft
2.5 2.5 20,000 ft

2.0 2.0
Use wellhead Use wellhead
1.5 1.5

1.0 1.0
Use downhole Use downhole
0.5 0.5

0.0 0.0
10 100 1000 10000 10 100 1000 10000
Wellhead Pressure, psia Wellhead Pressure, psia

Fig. 16—Boundary for Turner critical velocity evaluation (vari- Fig. 17—Boundary for Turner critical velocity evaluation (vari-
able gas gravity). able well depth).

May 2010 SPE Production & Operations 187


Velocity, ft/sec 12
WHP=15 psia
31 32 33 34 35 36 37 38 39 WHP=50 psia
0 WHP=100 psia
10
Critical velocity
WHP=500 psia
Flow velocity
WHP=1,000 psia

Velocity Difference, %
2000
8

4000
6
Depth, ft

6000
4

8000
2

10000
0
0 2000 4000 6000 8000 10000
12000 Depth, ft

Fig. 18—Critical velocity and flow-velocity profile for balanced Fig. 19—Difference between critical velocity and flow velocity
condition flow rate. for balanced condition flow rate.

As wellhead pressure and temperature gradient deviate from the in Fig. 1, which translates into an increase in water density as
boundary line, this anomaly is not noted. described by Eqs. A-14 and A-16 through A-23. Furthermore, there
is an increase in water-gas surface tension, as described by Eq.
Free Water. When free water is present in the well, the resulting A-31. The effect on critical velocity is an increase with salinity,
pressure gradient in the well is increased. Gray (1978) published as described by Fig. 21. An increase in bottomhole pressure with
a method for calculating the pressure drop resulting from the increased water salinity is also noted. As water salinity increases,
flow of gas and water that Oudeman (2007) reviewed, providing the boundary between surface and bottomhole evaluations shifts
more details and correction to the original work. The method for to a higher temperature gradient, as shown in Fig. 22. However,
calculating gas-water surface tension is outlined in Appendix A the change is small and does not significantly alter the selection
and is used in these calculations because it provides for a more of critical velocity evaluation point.
accurate result.
In the previous scenarios investigated, it was determined that Gas Condensate. The use of gas-condensate PVT properties
the boundary between surface and bottomhole evaluations shifted for the evaluation of critical velocity results in a lower velocity
to a higher temperature gradient for situations where the friction compared to an evaluation using water PVT properties because
loss increases relative to the hydrostatic loss. For cases where condensate density and surface tension are less than water values
free water is produced, the overall pressure drop is larger, and the for a given pressure and temperature. As discussed by Turner,
boundary shifts to a higher temperature gradient. These results the use of condensate properties to evaluate critical velocity is
are provided in Fig. 20. For all wellhead-pressure scenarios less appropriate only in the absence of water. As further discussed
than 1,000 psia, the indicated point in the well for determining the by Coleman et al., the gas produced from a reservoir will con-
critical velocity is the bottom of the well. As the water/gas ratio tain equilibrium water vapor that condenses in the tubing. As a
is increased, the boundary shifts to an even higher temperature result, it is appropriate to evaluate the critical velocity using water
gradient as a result of the larger pressure drop in the well. As a PVT properties for most instances. For situations that dictate an
practical result, whenever free water is present in the flow stream, evaluation using condensate PVT properties, Fig. 23 illustrates a
the proper evaluation point is most likely downhole unless the downward shift in the equilibrium boundary between surface and
wellhead pressure is high. downhole evaluation location. The typical evaluation point is the
wellhead except for low wellhead pressures where the temperature
Water Salinity. The increase in water salinity results in an increase gradient is insufficient to warrant the use of wellhead pressure and
in water specific gravity, as shown by the field data provided temperature.

Critical Velocity Location


Effect of WGR
Effect of Salinity on Critical Velocity
4.0
WGR=0 10
Temperature Gradient, Deg/100 ft

3.5 WGR=1
9
% Change in Critical Velocity

WGR=50
3.0 WGR=100 8
Use wellhead
7
2.5
6
2.0
5
1.5
Use downhole 4
1.0 3

0.5 2

1
0.0
10 100 1000 10000 0
Wellhead Pressure, psia 0 50,000 100,000 150,000 200,000 250,000 300,000
Salinity, ppm
Fig. 20—Boundary for Turner critical velocity evaluation (vari-
able water/gas ratio). Fig. 21—Change in critical velocity with change in water salinity.

188 May 2010 SPE Production & Operations


Critical Velocity Location Critical Velocity Location
Effect of Salinity Condensate vs. Water
4.0 4.0
Water
Temperature Gradient, Deg/100 ft
WGR=0

Temperature Gradient, Deg/100 ft


WGR=1 Condensate
3.5 3.5
TDS=10%
3.0 Use wellhead TDS=20% 3.0

2.5 2.5

2.0 2.0
Use wellhead
1.5 1.5
Use downhole
1.0 1.0
Use downhole
0.5 0.5

0.0 0.0
10 100 1000 10000 10 100 1000 10000
Wellhead Pressure, psia Wellhead Pressure, psia

Fig. 22—Boundary for Turner critical velocity evaluation (vari- Fig. 23—Boundary for Turner critical velocity evaluation for
able water salinity). gas condensate.

Dry Gas Case Dry Gas Case


3.0 1.0°F/100 ft
0.6°F/100 ft 3.0
1.049-in. ID tubing
1.0°F/100 ft
1.380-in. ID tubing
1.5°F/100 ft
1.610-in. ID tubing
2.0°F/100 ft
2.5 1.995-in. ID tubing
2.5
2.441-in. ID tubing
Turner Ratio

Turner Ratio 2.992-in. ID tubing


3.958-in. ID tubing
2.0 4.892-in. ID tubing
2.0
6.184-in. ID tubing

1.5
1.5

1.0
1.0
10 100 1000 10000
10 100 1000 10000
Wellhead Pressure, psia
Wellhead Pressure, psia

Fig. 24—Turner ratio (variable temperature gradient).


Fig. 25—Turner ratio (variable tubing diameter).

Turner Ratio. Veeken et al. (2003) introduced the concept of a rate by the wellhead critical rate. Veeken et al. demonstrated with
Turner ratio. This quantity is defined as the observed critical rate field data that the Turner ratio is greater than unity for high-deliv-
divided by the calculated critical rate as defined by Turner and was erability, low-pressure wells. This is a sound conclusion because
originally related to wellhead pressure and reservoir deliverability. the additional backpressure resulting from water production from
Similarly, a Turner ratio can be defined for this work. In the con- a low pressure, high deliverability reservoir will have very adverse
text of this work, it is defined by dividing the bottomhole critical effects on the production rate. This scenario complicates the evalu-
ation because reservoir-deliverability issues are mixed with critical
velocity issues. This work leads to a more general conclusion
Vary Water/Gas Ratio irrespective of the reservoir, that bottomhole conditions should be
used to evaluate critical velocity for low-wellhead-pressure sce-
3.0 narios. This scenario results in a higher flow rate and a Turner ratio
WGR=0 BPM
WGR=1 BPM greater than 1, which is consistent with Veeken’s findings. Figs. 24
WGR=50 BPM through 26 provide the Turner ratio for several scenarios. These
2.5 charts show the same characteristics as the relationship proposed
by Veeken et al. (2003) but do not include a reservoir component.
Turner Ratio

Use of these charts allows the critical rate to be evaluated using


2.0
wellhead conditions and then modified with the Turner ratio to
ensure that the entire wellbore is unloaded.

Examples. Two examples are presented to illustrate the concepts


1.5
in this paper. All calculations make use of the assumptions outlined
in Table 3.
Example 1: A well produces a lean gas condensate. The yield
1.0 is 0.5 STB/MMcf and there is no reported water production.
10 100 1000 10000 Reservoir pressure is 1,000 psia with a temperature of 225°F. The
Wellhead Pressure, psia producing conditions at the surface are 500 psia and 70°F, resulting
in a producing temperature gradient of 1.55°F/100 ft. The water
Fig. 26—Turner ratio (variable water/gas ratio). vapor content of the gas as it is produced through the tubing is

May 2010 SPE Production & Operations 189


Water Vapor Content, STB/MMcf Velocity, ft/sec
0.0 1.0 2.0 3.0 4.0 5.0 10.0 10.5 11.0 11.5 12.0
0 0
Critical velocity
Flow velocity

2000 2000

Condensed water
4000 4000
Depth, ft

Depth, ft
6000 6000

8000 8000

10000 10000

12000 12000

Fig. 27—Gas-water vapor content with depth (Example 1). Fig. 28—Flow velocity and critical velocity profiles with depth
(Example 1).

Water Vapor Content, STB/MMcf Velocity, ft/sec


0 10 20 30 40 50 60 0 10 20 30 40 50 60 70 80
0 0
Critical velocity
Condensed
Flow velocity
water
2000 2000

4000 4000
Depth, ft

Depth, ft

6000 6000

8000 8000

10000 10000

12000 12000

Fig. 29—Gas-water vapor content with depth (Example 2). Fig. 30—Flow velocity and critical velocity profiles with depth
using rate determined from wellhead conditions (Example 2).

established in Fig. 27. The equilibrium water content [determined Conclusions


using a method from Bukacek (1955)] of the gas in the reservoir 1. Simple yet accurate methods have been provided to calculate
is 3 STB/MMcf which condenses in the well above 8,500 ft. the PVT properties necessary for liquid-loading calculations.
Therefore, despite the absence of reported water production, the The results are compared with those obtained using simplified
critical velocity is evaluated using water PVT assumptions and critical velocity equation formulations. The current method
wellhead conditions resulting in a critical rate of 1,154 Mcf/D. A
check with Fig. 12 shows that surface conditions should be used to
evaluate critical velocity on the basis of the wellhead pressure and Velocity, ft/sec
0 20 40 60 80 100 120
producing temperature gradient. The calculated velocity gradients 0
are presented in Fig. 28 and confirm the analysis on the basis of Critical velocity
wellhead conditions. Flow velocity

Example 2: A low-pressure well produces to wellhead condi- 2000


tions of 15 psia and 70°F. Reservoir pressure is 175 psia at 225°F.
The resulting temperature gradient is 1.55°F/100 ft. For this well, 4000
the critical velocity should be evaluated using downhole conditions
Depth, ft

as indicated by Fig. 12. The equilibrium water content for the


gas in the reservoir is 15 STB/MMcf, and the evaluation shown 6000
in Fig. 29 indicates condensed water above 5,500 ft, so critical
velocity should be evaluated using water properties. Despite the 8000
recommendation of using bottomhole conditions as the evaluation
point, the critical velocity is determined at the wellhead, result-
ing in a gas-production rate of 195 Mcf/D. An examination of 10000
the velocity profiles in Fig. 30 shows the well to be producing
below the critical velocity. The Turner ratio from Fig. 24 is 1.54 12000
for these wellhead conditions, which corrects the critical rate to
299 Mcf/D. The resulting velocity profiles shown in Fig. 31 show Fig. 31—Flow velocity and critical velocity profiles with depth
the flow velocity to be larger than the critical velocity along the using rate determined from wellhead conditions and Turner
entire wellbore. ratio (Example 2).

190 May 2010 SPE Production & Operations


used for gas-condensate wells results in excessive error. In most Z = gas-compressibility factor
cases, though, the critical velocity should be evaluated using  = absolute roughness, in.
water properties.  = pseudocritical temperature adjustment parameter, °R
2. PVT correlations necessary to evaluate the fluid properties g = gas specific gravity
required for critical velocity calculations are presented in gHC = hydrocarbon-gas specific gravity
Appendix A. A new, more-accurate method to predict gas-water
l = liquid specific gravity
surface tension has been developed that enhances the accuracy
of these calculations. g = gas density, lbm/ft3
3. The critical velocity is essentially the boundary between slug h = hydrocarbon density, g/cm3
and mist flow. The entire wellbore should be in the mist-flow l = liquid density, lbm/ft3
regime to ensure that liquids are unloaded from the well. Failure w = water density, g/cm3
to produce the well above the critical velocity can result in the gw = water-gas surface tension, dynes/cm
accumulation of water in the bottom of the well. cor = water surface tension salinity correction, dynes/cm
4. The evaluation point for determining critical velocity can be at do = dead-oil surface tension, dynes/cm
either the wellhead or the bottomhole. In general, high-pressure go = live-oil surface tension, dynes/cm
applications with the wellhead pressure greater than 1,000 psia  = viscosity, cp
should evaluate critical velocity using wellhead conditions.
Low-pressure operations less than 100 psia should evaluate criti-
cal velocity using bottomhole conditions. If the well is produc- Subscripts
ing free water, most scenarios for wellhead pressure less than HC = hydrocarbon
1,000 psia indicate the use of bottomhole conditions. H2S = hydrogen sulfide
5. The Turner ratio charts can be used to augment critical velocity CO2 = carbon dioxide
calculations using wellhead conditions to produce a result that N2 = nitrogen
ensures that liquids are unloaded along the entire length of the
wellbore. Acknowledgments
6. Turner provided for an 18.92% safety factor in his original work The authors would like to thank the management of Marathon Oil
to determine critical velocity. Analysis of velocity profiles along Company and Echometer for permission to publish this paper. The
the boundary line illustrates the need for this safety factor to primary author would like to thank his wife, Nancy. Without her
ensure that the well is unloaded along the entire flow path. patience and understanding, this would have never been written.

Nomenclature References
Ap = cross-sectional area to flow, ft2 Abdul-Majeed, G.H. and Abu Al-Soof, N.B. 2000. Estimation of gas-oil
Bob = bubblepoint oil formation volume factor (FVF), bbl/STB surface tension. J. Pet. Sci. Eng. 27 (3–4): 197–200. doi: 10.1016/
*
Bob = correlating number for bubblepoint oil FVF calculation S0920-4105(00)00058-9.
Bl = liquid FVF, bbl/STB Belfroid, S.P.C., Schiferli, W., Alberts, G.J.N.m Veeken, C.A.M., and
Bw = water FVF, bbl/STB Biezen, E. 2008. Prediction Onset and Dynamic Behaviour of Liquid
Bwo = water FVF at atmospheric pressure and reservoir tempera- Loading Gas Wells. Paper SPE 115567 presented at the SPE Annual
ture, bbl/STB Technical Conference and Exhibition, Denver, 21–24 September. doi:
Cs = salinity, ppm 10.2118/115567-MS.
d = diameter, ft Bukacek, R.F. 1955. Equilibrium Moisture Content of Natural Gases.
Research Bulletin 8, Institute of Gas Technology, Chicago, Illinois.
f = Moody friction factor
Coleman, S.B., Clay, H.B., McCurdy, D.G., and Norris, H.L. III. 1991a. A
g = acceleration because of gravity = 32.17 ft/sec2 New Look at Predicting Gas-Well Load-Up. J. Pet Tech 43 (3): 329–
L = length, ft 333; Trans., AIME, 291. SPE-20280-PA. doi: 10.2118/20280-PA.
M = molecular weight, lbm mole Coleman, S.B., Clay, H.B., McCurdy, D.G., and Norris, H.L. III. 1991b.
Ma = air molecular weight = 28.964 lbm mole Understanding Gas-Well Load-Up Behavior. J. Pet Tech 43 (3): 334–
Nre = Reynolds number, dimensionless 338; Trans., AIME, 291. SPE-20281-PA. doi: 10.2118/20281-PA.
p = pressure, psia Coleman, S.B., Clay, H.B., McCurdy, D.G., and Norris, H.L. III. 1991c.
pb = bubblepoint pressure, psia The Blowdown-Limit Model. J. Pet Tech 43 (3): 339–343; Trans.,
pb* = correlating number for bubblepoint-pressure calculation AIME, 291. SPE-20282-PA. doi: 10.2118/20282-PA.
ppc = pseudocritical pressure, psia Coleman, S.B., Clay, H.B., McCurdy, D.G., and Norris, H.L. III. 1991d.
Applying Gas-Well Load-Up Technology. J. Pet Tech 43 (3): 344–349;
p*pc = pseudocritical pressure with intermediate nonhydrocarbon
Trans., AIME, 291. SPE-20283-PA. doi: 10.2118/20283-PA.
adjustment, psia
Danesh, A. 2001. PVT and Phase Behaviour of Petroleum Reservoir Fluids,
ppr = pseudoreduced pressure second impression, No. 47. Amsterdam, The Netherlands: Develop-
qg = gas-flow rate, Mcf/D ments in Petroleum Science, Elsevier Science B.V.
R = universal gas constant =10.73147 psia-ft3/°R-lbm mol Firoozabadi, A. and Ramey, H.J. Jr. 1988. Surface Tension of Water-
Rs = solution-gas/liquid ratio, scf/STB Hydrocarbon Systems at Reservoir Conditions. J. Cdn. Pet. Tech. 27
T°F = temperature, °F (May–June): 41–48.
T°K = temperature, °K Glasø, Ø. 1980. Generalized Pressure-Volume-Temperature Correlations.
T°R = temperature, °R J. Pet. Tech. 32 (5): 785–795. SPE-8016-PA. doi: 10.2118/8016-PA.
Tpc = pseudocritical temperature, °R Gray, H.E. 1978. Vertical Flow Correlation—Gas Wells. In User Manual
T *pc = pseudocritical temperature with intermediate nonhydro- for API 14B Subsurface Controlled Safety Valve Sizing Computer Pro-
carbon adjustment, °R gram, second edition, Appendix B. Washington, DC: API.
Hinze, J.O. 1949. Critical speeds and sizes of liquid globules. Applied
Tpr = pseudoreduced temperature
Scientific Research 1 (4): 273–288. doi:10.1007/BF02120335.
v = velocity, ft/sec Hinze, J.O. 1955. Fundamentals of the hydrodynamic mechanism of
vc = critical velocity, ft/sec splitting in dispersion processes. AICHE Journal 1 (3): 289–295. doi:
vt = terminal velocity of liquid droplet, ft/sec 10.1002/aic.690010303.
ws = salinity, weight fraction Katz, D.L. 1959. Handbook of Natural Gas Engineering, 127–129. New
y = mole fraction in gas phase York: McGraw-Hill Higher Education.

May 2010 SPE Production & Operations 191


McInerney, J., Lea, J., and Cox, J.C. 2004. Uncertainty in Gas Well Critical
Velocity Predictions. Paper presented at the 51st Southwest Petroleum  gHC =
(
 g − yH2S M H2S + yCO2 MCO2 + yN2 M N2 ) Ma
. . . . . . . . (A-3)
Short Course, Lubbock, Texas, USA, 21–22 April. yHC
Oudeman, P. 2007. On the Flow Performance of Velocity Strings To Unload
Wet Gas Wells. Paper SPE 104605 presented at the SPE Middle East Oil where the molecular weights and critical properties for the nonhy-
and Gas Show, Bahrain, 11–14 March. doi: 10.2118/104605-MS. drocarbon components are provided below (Table A-1).
Perry, R.H., Green, D.W., and Maloney, J.O. 1997. Perry’s Chemical Engi- For light-gas and gas-condensate systems, the hydrocarbon pseu-
neers’ Handbook, seventh edition, Chap. 6. New York: McGraw-Hill. docritical properties are calculated from the following equations:
Rowe, A.M. Jr. and Chou, J.C.S. 1970. Pressure-volume-temperature-con-
centration relation of aqueous NaCl solutions. J. Chem. Eng. Data 15 p pcHC = 744 − 125.4  gHC + 5.9  gHC
2
. . . . . . . . . . . . . . . . . . . (A-4)
(1): 61–66. doi: 10.1021/je60044a016.
Rowlan, O.L., McCoy, J.N., and Podio, A.L. 2006. Acoustic Liquid-
TpcHC = 164.3 + 357.7  gHC − 67.7  gHC
2
. . . . . . . . . . . . . . . . (A-5)
Level Determination of Liquid Loading in Gas Wells. Paper SPE
100663 presented at the SPE Western Regional/AAPG Pacific Sec-
Hydrocarbon pseudocritical properties are modified as follows
tion/GSA Cordilleran Section Joint Meeting, Anchorage, 8–10 May.
to account for the nonhydrocarbon components:
doi: 10.2118/100663-MS. p*pc = yHC p pcHC + yH2S pcH2S + yCO2 pcCO2 + yN2 pcN2 . . . . . . . . . (A-6)
SMU Geothermal Lab. 2005. US Regional Heat Flow Database and Maps:
Thermal Gradient, http://smu.edu/geothermal/heatflow/heatflow.htm. Tpc* = yHC TpcHC + yH2S TcH2S + yCO2 TcCO2 + yN2 TcN2 . . . . . . . . . . (A-7)
Standing, M.B. 1981. Volumetric and Phase Behavior of Oil Field Hydro-
carbon Systems. Richardson, Texas: Society of Petroleum Engineers Wichert and Aziz (1972) determined that pseudocritical proper-
of AIME. ties must be modified further as follows to account for the presence
Sutton, R.P. 2006. Oil System Correlations. In Petroleum Engineering of hydrogen sulfide and carbon dioxide in the gas:
Handbook, Vol. 1—General Engineering, ed. J.R. Fanchi, 257–331.

( ) −(y ) ( )
Richardson, Texas: Society of Petroleum Engineers.
 = 120 ⎡⎢ yCO2 + yH2S ⎤ + 15 y 0.5 − y 4 .
0.9 1.6
+ yH 2 S
Sutton, R.P. 2007. Fundamental PVT Calculations for Associated and ⎣ CO2
⎦⎥ H2S H2S
Gas/Condensate Natural-Gas Systems. SPE Res Eval & Eng 10 (3):
270–284. SPE-97099-PA. doi: 10.2118/97099-PA. . . . . . . . . . . . . . . . . . . . . . . (A-8)
Sutton, R.P. 2009. An Improved Model for Water-Hydrocarbon Surface Tpc = T −  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-9)
*
pc
Tension at Reservoir Conditions. Paper SPE 124968 presented at the
SPE Annual Technical Conference and Exhibition, New Orleans, 4–7
October. doi: 10.2118/124968-MS. p pc =
(
p*pc Tpc* −  ) . . . . . . . . . . . . . . . . . . . . . . . . (A-10)
Sutton, R.P., Cox, S.A., Williams, E.G. Jr., Stoltz, R.P., and Gilbert, J.V.
2003. Gas Well Performance at Subcritical Rates. Paper SPE 80887 pre-
Tpc* + yH2S 1 − yH2S ( )
sented at the SPE Production and Operations Symposium, Oklahoma These values of pseudocritical pressure and temperature are
City, Oklahoma, USA, 23–25 March. doi: 10.2118/80887-MS. then used to calculate the pseudoreduced pressure and temperature,
Turner, R.G. 1967. An Analysis of the Continuous Removal of Liquids as follows:
From Gas Wells. MS thesis, University of Houston, Houston, Texas
(August 1967). p
Turner, R.G., Hubbard, M.G., and Dukler, A.E. 1969. Analysis and Pre- p pr = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-11)
p pc
diction of Minimum Flowrate for the Continuous Removal of Liquids
from Gas Wells. J. Pet Tech 21 (11): 1475–1482; Trans., AIME, 246. T
SPE-2198-PA. doi: 10.2118/2198-PA. Tpr = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-12)
Veeken, K., Bakker, E. and Verbeek, P. 2003. Evaluating Liquid Load- Tpc
ing—Field Data and Remedial Measures. presented at the 2003 Gas
The Z-factor is then determined using methods such as Dran-
Well Deliquification Workshop, Denver, 3–4 March.
chuk and Abou-Kassem that accurately represent the Standing-
Whitson, C. and Brulé, M. 2000. Phase Behavior. Monograph Series, SPE,
Katz Z factor chart.
Richardson, Texas 20.
Wichert, E. and Aziz, K. 1972. Calculate Z’s for Sour Gases. Hydrogen
Processing (May): 119–122.
( )
Z = f p pr , Tpr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-13)

Appendix A Water Density. The general equation for calculating water density
Correlations used to estimate the required properties used for liquid is given by Eq. A-14:
loading calculations are provided in this Appendix. A new method
was developed to estimate the surface tension between gas and 0.999012  w + 0.000218  g Rs
w = . . . . . . . . . . . . . . . . (A-14)
water, which is more accurate than existing methods. Bw

Gas Density. The real-gas equation can be rearranged to solve for For pure water assuming no dissolved gas, this equation reduces
density as follows: to

p g Ma w =
0.999012
g = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-1)
Bw
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-15)
Z RT° R

The calculation of Z-factor requires the evaluation of pseudo-


critical properties as outlined by Sutton (2007). Standing (1981) TABLE A -1—NONHYDROCARBON-COMPONENT
PROPERTIES
provided details on the proper estimation of pseudocritical proper-
ties for natural gases containing nonhydrocarbons. Failure to fol- Component Mole Weight pc (psia) Tc (°R)
low these guidelines will result in excessive error in calculated Z.
The hydrocarbon portion of the total gas gravity and the hydrocar- Air 28.964 NA NA
bon-gas gravity is determined by backing out the nonhydrocarbon Hydrogen sulfide 34.08 1306.0 672.4
contribution to the total: Carbon dioxide 44.01 1070.6 547.6
yHC = 1 − yH2S − yCO2 − yN2 , . . . . . . . . . . . . . . . . . . . . . . . . . (A-2) Nitrogen 28.016 493.0 227.3

192 May 2010 SPE Production & Operations


The water formation volume factor can be defined accurately 0.999012  o + 0.000218  g Rs
using a method proposed in part by Rowe and Chou (1970) as o = . . . . . . . . . . . . . . . . . (A-28)
outlined by Whitson and Brulé (2000). Bo

A0 = 5.916365 − 0.01035794 T° K
Condensate-Gas Surface Tension. Abdul-Majeed and Abu Al-Soof
1127.522 100674.1 . . . . . . . . . (A-16)
+ 0.9270048 × 10 -5 T°2K − + (2000) presented a method to calculate the surface tension of gas/oil
T° K T°2K systems. Surface-tension data from 18 crude oils covering the tem-
perature range from 60 to 130°F was used to derive Eq. A-29.
A1 = −2.5166 + 0.0111766T° K − 0.170552 × 10 -4 T°2K .
. . . . . . . . . . . . . . . . . . . . . (A-17)  od = (1.17013 − 1.694 × 10 −3 T° F ) ( 38.085 − 0.259  API ) .
. . . . . . . . . . . . . . . . . . . . . (A-29)
A2 = 2.84851 − 0.0154305 T° K + 0.223982 × 10 -4 T°2K .
Data acquired from 42 crude-oil/gas systems were used to
. . . . . . . . . . . . . . . . . . . . . (A-18)
develop the live-oil correction factor, which is represented by the
following equation:
The density of the water at standard pressure, at the temperature
of interest, and without dissolved gas is defined as
⎛  go ⎞ ( −3.8491 × 10−3 Rs ) . . . . . . . . . . . (A-30)
 wo = ( A0 + A1 ws + A2 ws2 ) . . . . . . . . . . . . . . . . . . . . . . . . (A-19)
−1
⎜⎝  ⎟⎠ = 0.056379 + 0.94362 e
od

The water density is also determined at standard pressure and Surface tension is then the product of these two equations.
temperature using Eqs. A-16 through A-19. The water formation Application of Eqs. A-29 and A-30 and Glasø’s volatile-oil equa-
volume factor is determined from these results using Eq. A-20. It tions for solution-gas/oil ratio was checked against Abdul-Majeed
should be noted that these equations use salinity fraction. Salin- and Abu Al-Soof’s data representative of a condensate (e.g., API >
ity is often expressed with units of parts per million (ppm). The 40°). Results show an average error of –12.6%, an average absolute
percent salinity is then ppm/10,000, and the fractional salinity is error of 12.9%, and a standard deviation of 8.5.
ppm/1,000,000.
Water-Gas Surface Tension. Firoozabadi and Ramey (1988)
 w ( psc ,Tsc ) presented a correlation to estimate the surface tension between
Bwo ( psc ,T ) = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-20) hydrocarbons and water. Equations fitted to the original correlation
 wo ( psc ,T ) were developed in separate papers by Danesh (2001) and Sutton
(2006). The equation developed by Danesh did not accurately
The water formation volume factor corrected for elevated pres- represent the original data, so Sutton developed an improved cor-
sure is given by Eqs. A-21 through A-23: relation. In both cases, subsequent use of the correlation resulted
in a poor representation of water-gas surface tension. Therefore,
(
A0 = 10 6 0.314 + 0.58 ws + 1.9 × 10 −4 T° F − 1.45 × 10 −6 T°2F ) the original data used by Firoozabadi and Ramey were gathered
and supplemented with recently published measurements for pure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-21)
water and a variety of pure hydrocarbons: methane, ethane, pro-
pane, i-butane, n-butane, pentane, hexane, heptane, octane, nonane,
A1 = 8 + 50 ws − 0.125 ws T° F . . . . . . . . . . . . . . . . . . . . . . . (A-22)
decane, undecane, dodecane, tetradecane, hexadecane, benzene,
and toluene. Problems with data measurements have been identi-
⎛ A ⎞
( −1
A1 ) fied by other researchers centering on equipment used for the
Bw = Bwo ( psc ,T ) ⎜ 1 + 1 p⎟ . . . . . . . . . . . . . . . . . . . . . . . (A-23) measurement or excessive solubility of the hydrocarbon phase in
⎝ A0 ⎠ the water phase, and these data were eliminated. The final data
set consisted of 1,512 points that covered the following properties
For conditions with pressure less than 5,000 psia and tempera- (Table A-2).
tures ranging from 60 to 250°F, the error for this method applied A nonlinear-regression routine was developed to minimize the
to pure water is very low and ranges from –0.05% to 0.07%. error between the measured and calculated surface tension. An
accurate relationship for water-gas surface tension was derived,
Condensate Density. Glasø’s (1980) equation for volatile oil can resulting in the following equation:
be used to estimate gas dissolved in free condensate:
3.6667
⎡ ⎤

( ( ) ) ⎥
⎡ 2.886856 − 14.18112 − 3.309286 log( pb ) ⎤
pb* = 10 ⎣ ⎦
. . . . . . . . . . . . . . . . . . (A-24) ⎢ 1 . 53988  wg / cc −  hg / cc + 2 . 08339 ⎥
 gw =⎢
( 0.821976−1.83785×10−3 T° R +1.34016×10−6 T°2R ) ⎥
, . . . . . (A31)
⎡ ⎛  0.989 ⎞ ⎤
1.22549
9
⎢ ⎛ T° R ⎞ ⎥
Rs =  g ⎢ pb* ⎜ API
0.130 ⎟ ⎥
. . . . . . . . . . . . . . . . . . . . . . . . (A-25) ⎢ ⎜⎝ T ⎟⎠ ⎥
⎣ ⎝ T° F ⎠ ⎦ ⎣ c ⎦

The condensate formation volume factor can be estimated using


Glasø’s method:
TABLE A -2—DESCRIPTION OF SURFACE-TENSION
0.526 DATABASE
⎛ ⎞
*
Bob = Rs ⎜ g ⎟ + 0.968 T° F . . . . . . . . . . . . . . . . . . . . (A-26) Property Minimum Maximum
⎝ o ⎠
Pressure (psia) 14.7 43,526

log ( Bob − 1) = −6.58511 + 2.91329 log B − 0.27683 log B *


ob ( ob).
* 2 Temperature (°F) 35.6 391.7
Surface tension (dynes/cm) 15.6 75.5
. . . . . . . . . . . . . . . . . . . . . (A-27)
Water density (g/cc) 0.878 1.094
The density can then be calculated from Hydrocarbon density (g/cc) 0.00044 0.989

May 2010 SPE Production & Operations 193


TABLE A -3—ACCURACY OF WATER /GAS SURFACE-TENSION RELATIONSHIPS

> 10%
Method # Pts % AE Std Dev % AAE Std Dev Error Count

Gas Only
Danesh 787 48.2 72.6 65.2 57.8 667
Sutton 2006 787 60.3 84.3 75.8 70.6 632
Sutton 2009 787 0.5 4.8 3.4 3.4 43
Methane Only
Danesh 407 –14.1 7.2 14.2 7.0 287
Sutton 2006 407 –12.4 9.9 13.4 8.4 252
Sutton 2009 407 –1.1 4.7 3.5 3.4 19
Natural Gas with CO2
Danesh 91 –2.4 8.6 7.4 5.0 29
Sutton 2006 91 –6.7 10.2 10.1 7.1 40
Sutton 2009 91 2.3 7.8 6.2 5.5 14
Natural Gas with N2
Danesh 103 –27.4 8.6 27.4 8.4 97
Sutton 2006 103 –28.2 8.0 28.2 8.0 101
Sutton 2009 103 –1.9 8.4 6.3 5.8 23

with the provision that for gases, a constant value of 302.881 is of experience focused on operations and reservoir engineer-
used in place of critical temperature. A statistical comparison of ing. Since 1990, Cox’s primary focus has been production opti-
the methods is provided in Table A-3. mization of tight gas reservoirs. Over the past year, Cox has
In order to test the suitability of the method, data consisting made eight technical presentations outside the company at
industry meetings on the topics of production analysis and well
of carbon dioxide/natural-gas and nitrogen-natural mixtures were optimization. He was also a guest lecturer at Tulsa University
evaluated. The results, also summarized in Table A-3, illustrate the and New Mexico Tech this past year. He is an SPE Distinguished
viability of the new method. Lecturer. Stuart is an inhouse instructor for Marathon Oil
The water density used in Eq. A-31 is for pure water adjusted Company for pressure transient analysis and production analy-
for pressure and temperature effects. Most oil-field waters contain sis. He holds a BS degree in petroleum engineering from the
dissolved salt. The following equation derived from a graph by University of Tulsa. He is a registered professional engineer in
Standing (Whitson and Brulé 2000) provides a suitable correction Alaska and Oklahoma. He has authored twelve papers pub-
for brines. The correction is additive to the surface tension derived lished by SPE on this topic. James F. Lea works as consultant as
for pure water. president of PLTech LLC and teaches industry courses through
Petroskills. He has BSME and MSME degrees from the University
of Arkansas and a PhD from Southern Methodist University. He
 cor = 3.44 × 10 −5 Cs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-32) was distinguished lecturer two times for the SPE. He received
the SPE Production award, and has worked to organized the
Ok City Production Symposium. He has numerous publications
Rob Sutton is a senior technical consultant for Marathon at conference proceedings and Journals through the SPE. O.L.
Oil Company in Houston where he works in the Reservoir Rowlan is an engineer for Echometer Company in Wichita Falls,
Performance Group under the Upstream Technology organiza- Texas, USA. His primary interest is to advance the technology
tion. He joined Marathon in 1978. Sutton developed Marathon’s of using the Echometer Portable Well Analyzer to analyze and
well-performance (nodal) analysis software as well as software optimize the real-time operation of all artificial lift production
for the calculating gas-well unloading velocity, simple black oil, systems. He provides training and consultation in performing
gas and water PVT calculations, erosional velocity, and well skin well analysis to increase oil and gas production, reduce fail-
factor analysis. He holds a BS degree in petroleum engineer- ures, and reduce power consumption. He presents at many
ing from Marietta College and an MS degree in petroleum seminars and gives numerous talks on the efficient operation
engineering from the University of Louisiana at Lafayette. He of oil and gas wells. He holds a BS degree in civil engineer-
has authored 22 papers for SPE along with eight journal pub- ing from Oklahoma State. Rowlan was the recipient of the
lications. He wrote the chapter on oil PVT correlations in the 2000 J.C. Slonneger Award bestowed by the Southwestern
recently updated Petroleum Engineering Handbook as well Petroleum Short Course Association, Inc. He has authored
as coauthored a chapter in Gas Well Deliquification (2nd Ed.). numerous papers for the Southwestern Petroleum Short Course,
Stuart Cox is a senior technical consultant with Marathon’s the Canadian Petroleum Society, and the Society of Petroleum
Technology Services organization in Houston. He has 25 years Engineers.

194 May 2010 SPE Production & Operations

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