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Selection Applications
Copyright *!) 1993, The Institute of Management Sciences RESEARCH AND DEVELOI'MENT—I'ROJbCT SELECTION
0091-2102/93/2306/0005501,25 INDUSTRIES—CHEMICAL
This paper was rtfi/rt-fd.
INTERFACES 23:6
PROJECT SELECTION
as part of management. Whether you are a potential, but unconfirmed, market. One
manager or management scientist, join me chemical competitor, BASF, was known to
in swinging on a branch of a (decision) have an alternate process for synthesiz-
tree. ing AQ,
Example One: Develop a New Process? A small market would benefit coal tar
ICl's Canadian subsidiary discovered a producers, not ICI. A large market and our
new, but unpatentable, application for an- own proprietary AQ process would benefit
thraquinone (AQ), an agent for reducing us immensely. Management had no inter-
pulp mill water pollution. AQ reacts with est in half-way efforts. For example, con-
certain paper and pulp waste products and firming the new market without develop-
forms solids that can be filtered from the ing our own AQ process would give BASF
mill effluent. If proven on a commercial an uncatchable head start.
scale, the world market would be im- We had to decide whether to accelerate
mense. new process research and commercial trials
AQ was distilled from coal tar and used or stop the modest existing effort.
principally in dyes. Coal tar is a by-prod- Conventional analyses would call for
uct of coke production, and coke is only economic evaluations based on cash-flow
used to make steel. Therefore, the capacity projections for construction and operation
for AQ was directly related to the demand of a plant using the new process and sell-
for steel. All the AQ produced in the world ing to the postulated market. The detailed
might satisfy only a small fraction of this numbers were just not available. And un-
Millions $
Conditional Probabilities
Pc Probability of commercial success 0.8 ± 0,2
Ps Probability of sanction 0.8 ±0.2
P^ Probability of technical success 0.6 + 0.15
PM Probability of significant market 0.6 ±0.15
Table 1: The AQ project required research for a new manufacturing process and development
of AQ's potential to reduce pulp mill water pollution. We made estimates of the value of the
project if it were successful and the costs and probabilities prior to launch.
November-December 1993
HESS
certainty and risk are not well treated in —Commercial development expenses be-
such analyses. fore and after sanction;
The primary risks were the following: —Venture value if successful, specifically a
—Would market tests confirm a significant net present value of $25 million plus or
market? minus 50 percent; and
—Could we develop a new process? —Venture value if unsuccessful, zero . . .
—Even if the answer to both of these essentially a break-even.
questions is yes, would the ICI board Table 1 shows the parameter and probabil-
sanction the new plant capital when ity estimates with their confidence limits.
economic conditions were bad and capi- We cast the above into a decision tree in
tal budgets severely curtailed? which all failure or no-go outcomes were
—If it were sanctioned and built, would zero (Figure 1). The expected net present
the venture succeed? value (ENPV) of the project was easily
We estimated conditional probabilities and computed by calculating back through the
"confidence limits" (about plus or minus decision tree. (The equation for ENPV is in
25 percent) for affirmative outcomes for the appendix). Using best estimates from
each of these risks. Table 1 parameters, we obtained an ENPV
We estimated the following economic of $3.2 million.
parameters: But the parameter estimates were clearly
—Research expenses to identify a new subject to great uncertainty, plus or minus
process; 25 percent in most cases (Table 1). Were
—Market development cost to find out if probability distributions assumed for the
there was a significant market; nine best estimate parameters in Table 1,
Commercial
development
(continuation)
Commercial
success?
Sanction?
Alternate Stop
process value ^ SO
research 4
market
development
Figure 1: The decision tree for AQ process research and development and AQ market
development considered all failure branches to be zero. Sanctioning by the ICI Board was also
uncertain.
INTERFACES 23:6
PROJECT SELECTION
1.0 r-
GO
Boundaries of Probabilities
I I
.6
Low Payoff
Higher R&D
CO NO GO Best Estimate
O
.2 .4 .6 1.0
Probability of Technicai Success
Figure 2: We felt confident thai the probabilities of technical success and significant market lay
within the dashed rectangle. The curve separated go and no-go regions based on our best esti-
mates of all the parameters and other probabilities. Since the rectangle was well within the go
region, a decision should not depend upon our uncertainty about the probabilities of technical
success and significant market.
November-December 1993
HESS
We plotted the break-even condition us- Market development and process research
ing best estimate parameter values with accelerated. Unfortunately, field tests in
probabilities of technical success and a sig- existing pulp mills did not live up to ex-
nificant market as coordinate axes (Figure pectations and the entire project was
2). The region of uncertainty for these two cancelled.
probabilities, 0.6 plus or minus 0.15 for Example Two: Screening New Product
each, could then be visually compared to Ideas for Development
the break-even curve. Finally, other combi- ICI America s smallest division was
nations of parameter estimates defining al- Aerospace, The division needed new prod-
ternate break-even curves could be viewed ucts to survive within a fast growing com-
as well (Figure 3), pany.
These visual presentations were a signifi- We organized a brainstorming exercise
cant aid in moving the project forward. with divisi(,)n and corporate representatives
1.0 _
Boundaries of Probabilities
.8
0)
(0
.6
I -2
re
Best Estimate
o
a.
.2 .4 .6 .8 1.0
Probability of Technical Success
Figure 3: The indifference curve moved only slightly when upper limits of R&D cost estimates
were incorporated into its calculation. Using the lowest estimate of payoff just brings the
indifference curve into the rectangle of probability uncertainty.
INTERFACES 23:6 10
PROJECT SELECTION
from marketing, production, and research. Other parameters included the probabili-
The group suggested 53 new products that ties of technical and commercial success
they later discussed and screened using cri- and costs to prove technical feasibility and
teria of their own choosing: to commercialize.
Development: Estimating specific parameter values was
—Low technical risk; difficult. Our need, however, was not pre-
—Quick, preferably less than one year; cision but gross screening. We used a
—Inexpensive, preferably less than 10 per- three-point scale for each parameter, as-
cent of sales; signing a nominal value if we had no other
Sales: basis for choice (for example, our typical
—^High growth; project's time from development to launch
—Preferably more than $1 million per year was 2.5 years). We assumed a significantly
by the fifth year; higher value if prior knowledge warranted
Profitability: it (for example, we assigned a project a
—Preferably more than 20 percent of higher profit margin if the product should
sales; be patentable, say 35 percent), and a lower
Capital requirements: value if prior knowledge warranted it (for
—^Low (capital was still tight). example, if the project was deemed diffi-
Discussion was rapid and unstructured. cult, we assumed a low probability of tech-
We did not record opinions on the individ- nical success, 0.2).
ual criteria, only an overall rating. Position Hess [1985] gives further details, includ-
or personality seemed to sway the review. ing a comparison of alternate estimating
Ultimately the group sorted the candidates techniques, a description of specific prod-
into three categories; the top category in- uct suggestions, and results.
cluded eight candidates deserving immedi- The important thing is that the simple
ate attention. We were pleased with the 53 decision tree worked again. It provided a
suggestions and the criteria, but many of logical consistency among the criteria not
us were dissatisfied with the screening pro- possible by using a check list or arbitrary
cess. weighting.
As an alternate screening procedure, we Conclusions
incorporated the criteria in a decision tree Management science can make an im-
similar to that shown in Figure 1. Again, pact in R&D. We already contribute at the
we expressed expected net present value downstream end of the development pro-
algebraically (appendix). We estimated the cess where data are available to feed our
value from a successful project as the elaborate models.
product of We also can contribute to project selec-
—Profit margin as a fraction of sales, tion where information is scarce and deci-
—Average annual sales over the first 10 sions critical. The discipline of a logical
sales years, and model provides a better basis for selecting
—An integral that summed the discount projects than intuition, a check list, or the
factors for these same 10 years of sales. power of personality. Decision analysis
November-December 1993 11
HESS
INTERFACES 1'3:6 12