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Article history: The effect of nozzle structure on the steam jet lengths of submerged condensation in quiescent water is
Received 7 October 2014 investigated theoretically and experimentally. Two typical nozzles are analyzed and tested. Theoretical
Received in revised form 5 February 2015 analysis shows that nozzle structure has a great influence on the steam jet length but was paid little
Accepted 12 February 2015
attention before. Then a theoretical model for steam jet length with different nozzle structures is pro-
Available online 21 February 2015
posed based on the expansion and compression wave theory. Theoretical model indicates that steam
jet length is greatly affected by nozzle structure. The steam jet length of straight pipe nozzle is longer
Keywords:
than that of orifice nozzle under the same pool water temperature and steam mass flux, and the steam
Condensation
Steam jet length
jet length is inverse proportion to the maximum expansion ratio, approximately. Then the theoretical
Nozzle structure model is verified by the experimental results. Finally, a universal semi-empirical correlation considering
Universal correlation the nozzle structure is proposed. The prediction length corresponds to the experimental data very
well and the discrepancy is within ±25% for different nozzle structures for the steam mass flux 400–
800 kgm2s1 and water temperature 10–70 °C.
Ó 2015 Elsevier Inc. All rights reserved.
1. Introduction coefficient of heat transfer [2,10–14] and the steam jet condensa-
tion load [15–18].
The phenomenon of direct contact condensation (DCC) occurs For the steam jet condensation, the steam jet length is a very
in nature and industry widely. The steam jet condensation is one important parameter which is closely related with steam plume
typical process with DCC phenomenon, which is accompanied with shape [2,8,10], heat transfer [2,5,8,10,19] and condensation oscilla-
exchange of mass, momentum and energy across the two-phase tion [20–22]. Firstly, the capacity of heat transfer is reflected from
interface, and results in high efficiency of heat transfer. For this steam jet length directly. Generally, combining the steam jet
characteristic, the steam jet condensation has been applied for a length with the distribution of steam axial temperature
series of industry operations, such as the In-containment [10,19,23,24], the coefficient of heat transfer can be obtained
Refueling Water Storage Tank (IRWST) and the Pressure approximately. Usually, a negative correlation between steam jet
Suppression Pool (PSP) in nuclear reactor safety system. The high length and heat transfer coefficient is shown in the previous work
heat transfer efficiency between the jet steam and subcooled water [10,12]. Secondly, according to Hong et al. [20], the condensation
has great advantage in condensing the steam and controlling the oscillation is generated along with the variation of steam jet
reactor pressure. So the research on the steam jet condensation length, and frequency of condensation oscillation is affected by
is significant to the industrial application. the steam jet length greatly. So, accurate value of steam jet length
When steam is discharged into subcooled water through a noz- is important to predict condensation oscillation frequency which
zle or a sparger, the direct contact condensation occurs between has great significance to eliminate resonance. What’s more, accord-
steam jet plume and subcooled water. The research on steam jet ing to Shah et al. [25], the performance of steam jet pump is affect-
condensation mainly concludes the condensation regime [1–5], ed by the length of mixing section. The design of mixing section
the steam jet pattern like the steam jet length [2,6–9], the length closely relates to the steam jet length. Thus, the research
on the steam jet length is very important for the industry.
Due to its importance, the dimensionless steam jet length (the
⇑ Corresponding author. Tel.: +86 29 82667753.
ratio of the steam jet length to the hole/nozzle inner diameter)
E-mail addresses: dtchong@mail.xjtu.edu.cn (D. Chong), zqb8031110.com@stu.
has been investigated in the past decades. Kerney et al. [6] pro-
xjtu.edu.cn (Q. Zhao), spiritwalkers@163.com (F. Yuan), wwy.023031211@stu.xjtu.
edu.cn (W. Wang), chenweixiong@mail.xjtu.edu.cn (W. Chen), yanjj@mail.xjtu.edu. posed a theoretical model to predict the steam jet length based
cn (J. Yan). on the conversation of mass and energy. The steam plume was
http://dx.doi.org/10.1016/j.expthermflusci.2015.02.015
0894-1777/Ó 2015 Elsevier Inc. All rights reserved.
D. Chong et al. / Experimental Thermal and Fluid Science 64 (2015) 134–141 135
Nomenclature
assumed to be axial symmetry and the steam-water interface was 2. The analysis of steam flow with different nozzles
in an equilibrium station. According to their theoretical model, the
jet length is closely related with the steam mass flux (G0), dimen- According to the above analysis, the nozzle structure has influ-
sionless driving potential for the condensation process (B) and ence on the steam jet length. As shown in Table 1, the straight-pipe
transport modulus (Sm). Then a correlation of dimensionless jet nozzles were applied by Kerney et al. [6] and Kim et al. [10], sonic
pffiffiffiffiffiffiffiffiffiffiffiffiffiffi
length was obtained and expressed as L=D ¼ 0:5ðBSm Þ1 G0 =Gm . nozzles were applied by Wu et al. [8,12]. However, the flow in son-
But in this correlation, the transport modulus (Sm) was affected ic nozzle was very similar to that in straight-pipe and flow was
by many factors and it was hard to obtain directly. Research result well developed for both these two type nozzles when the steam
showed that it was mainly affected by steam mass flux and con- leaves the nozzle. Thus, as a representative, the straight-pipe noz-
densation potential. So the basic form, L=D ¼ f ðB; G0 =Gm Þ, was zle was applied in this study. Also, as a comparison, the nozzle
applied and adopted widely by the later researchers, as shown in reported by Song and Kim [28] was selected and named orifice
Table 1. Weimer et al. [7] also developed a model that treated nozzle, as shown in Fig. 1. Those two kinds of typical nozzle are
the condensation jet as a two-phase, axial symmetry free jet with distinctly different in structure. For the orifice nozzle, the length
vapor bubbles and liquid dispersed throughout the jet. Then a of orifice is considered as sharp edge. The ellipsoidal plume and
semi-empirical correlation of jet length was obtained with the den- the ideal gas were assumed, then according to Miller [29], the sonic
sity ratio of water to saturated steam, the condensation driving line for those two kinds of nozzle was different. In Fig. 1, the line of
potential and steam mass flux. AB and AA0 BB0 (the red1 line in Fig. 1) was the sonic lines of straight-
Comparing the correlations in Table 1, it indicates that the pipe and orifice nozzles, respectively.
equation proposed by Kerney et al. [6] is applied widely. All the Based on the theory of expansion and compression wave [30],
correlations conducted that the dimensionless steam plume length the ellipsoidal ideal gas plume can be mainly contribution to the
was reasonably well for their individual flow conditions. But the expansion wave which has the role of transferring the ideal gas
differences among them were obvious. The differences may mainly flow direction when the shape of wall or free surface changed.
attribute to the nozzle structural differences in each study. For The flow deflection angle can be calculated with the Prandtl–
example, the straight-pipe nozzles were researched by Kerney Meyer equation:
et al. [6], while sonic and supersonic nozzles were adopted in the rffiffiffiffiffiffiffiffiffiffiffiffi sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
k þ 1 1 k 1 2 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
study of Wu et al. [8,12]. mðMÞ ¼ tg ðM 1Þ tg 1 M2 1 ð1Þ
According to the previous investigations (Kerney et al. [6], k1 kþ1
Weimer et al. [7], Chun et al. [2], Kim et al. [10]), correlations pre-
Then the deflection angle can be expressed as Eq. (2) when ideal
dicted that the steam plume length was appropriate well for their
gas flows across the first expansion wave:
individual nozzle structures. But very few papers have considered
the effect of nozzle structure on the steam jet length. According to a ¼ mðMAE Þ mð1Þ ð2Þ
literature (Deckker and Chang [26], Liu et al. [27]), the flow para-
According to the theory of expansion and compression wave,
meters, such as the discharge coefficient, were affected by the
ideal gas flow direction will keep parallel after flow across the sec-
structural parameter greatly. The discharge coefficient closely ond expansion wave, so the second deflection angle can be calcu-
relates to the flow uniformity which affects the steam jet length
lated as
greatly. So, the structural parameter also affects the steam jet
length greatly. The structural parameter mainly includes the ratio a1 ¼ mðMEC Þ mðMAE Þ ð3Þ
of the orifice length to its diameter and the area ratio of orifice where MAE is the Mach number of Mach wave AE and MEC is the
to nozzle inlet. According to Wu et al. [8,12], there was distinct dif- Mach number of Mach wave EC.
ference for the steam jet length between sonic nozzle and super- With obtaining the Mach number of first Mach wave, the deflec-
sonic nozzle. Also, the difference of steam jet length existed tion angle and Mach number of second Mach wave is calculated
among the supersonic nozzles which were different in design pres- easily. Based on the deflection angle and the Mach angle, l1 and
sure ratio. So, the structure parameter (design pressure ratio) was l2, the maximum expansion ratio of ideal gas plume can be
proposed to correct the basic steam jet length form by Wu et al. obtained based on the geometrical model.
[8,12]. The difference in steam jet length with different nozzle
structures indicated that the nozzle structure was another impor- Rex sinða þ l1 Þ sinða þ l2 Þ
e¼ ¼ ð4Þ
tant influence factor, which was lack of attention by now. Thus, in D sin l1 sin l2
this study, the effect of nozzle structure on the steam jet length in
quiescent water was investigated theoretically by comparing two
typical nozzles. Then, an experiment was conducted to further 1
For interpretation of color in Fig. 1, the reader is referred to the web version of
illustrate the influence of the structure on the steam jet length. this article.
136 D. Chong et al. / Experimental Thermal and Fluid Science 64 (2015) 134–141
Table 1
Correlations for jet length.
References Correlations for jet length Dimensionless steam jet length Nozzles
Kerney et al. [6] 1 0:5 2.5–14 Straight-pipe nozzle
L=D ¼ 0:2588B ðG0 =Gm Þ
Weimer et al. [7] L=D ¼ 17:75ðBðq1 =qs Þ0:5 Þ
1
ðG0 =Gm Þ0:5
Chun et al. [2] L=D ¼ 0:5923B0:66 ðG0 =Gm Þ0:3444 2.5–10
Kim et al. [10] L=D ¼ 0:51B0:7 ðG0 =Gm Þ0:47 2.05–11.4 Straight-pipe nozzle
Wu et al. [8,12] L=D ¼ 0:597ðps =p1 Þ0:2 B0:8 ðG0 =Gm Þ0:5 2.86–14.6 Sonic and supersonic nozzle
L=D ¼ 0:868ðps =p1 Þ0:2 B0:6 ðG0 =Gm Þ0:5
L0 e 2 L
¼ 0 ð12Þ
D e D
Combined the condensation condition and the basic form pro-
posed by Kerney et al. [6] with Eq. (12), the steam jet length for dif-
ferent nozzle structures can be unified, which is significant to the
Fig. 1b. Sonic line and steam plume model for orifice nozzle. industry.
D. Chong et al. / Experimental Thermal and Fluid Science 64 (2015) 134–141 137
Table 2 performed using the method of Moffat [32]. And the maximum
Pressure at the nozzle outlet. uncertainty of steam mass flux is 6.24% based on the uncertainty
Steam mass flux Pressure at nozzle inlet, Pressure at nozzle outlet, of steam mass rate and nozzle diameter.
(kgm2s1) Pin (kPa) Pout (kPa)
500 370.0 173.0 3.2. Measurement method of steam jet length
600 427.8 203.2
700 514.6 237.3
800 603.6 267.4
Steam jet length is usually obtained by measuring the plume
length from photographs directly or measuring and analyzing the
temperature along the steam jet direction. For the later method,
the tip of steam plume is hard to be determined for the reason that
3. Experimental results and discussions
flow field is disturbed [33]. In present paper, the former method
was adopted. The photograph of steam condensation was obtained
To verify the theoretical analysis and Eq. (12), the experiment
at a high speed of 5000 fps with a high speed camera, Phantom
with the two nozzles mentioned upon was conducted. Also, the
V611. The jet length is defined as the length of steam plume core,
ratio of steam maximum expansion ratio between those two noz-
as shown in Fig. 5. The plume tail which is the steam clumps
zles needs to be investigated before comparing the steam jet
separated from the steam plume core is not taken into account,
length. Moreover, the maximum expansion ratio was measured
and the two phase mixture region is not measured as the steam
from the experiment.
jet length. Because the steam plume varies continually, so the jet
length was obtained by measuring 20 continuous photos and tak-
3.1. Experimental apparatus ing an average. The deviation of average jet length is 25.2%,
approximately. The maximum uncertainty of steam jet length from
Fig. 3 shows experimental system diagram schematically. The 20 continuous photos is 5.0% when compared with the average jet
experimental apparatus of steam jet submerged in quiescent water length of 60 continuous photos. The same method was also adopt-
is similar with Qiu et al. [22]. In this experimental system, the flow ed by previous researchers (Kerney et al. [6], Chun et al. [2], Kim
meter accuracy is 1.0% with the range of 22.53–469.51 kgh1. The et al. [10]). The average value of steam jet length is shown in
pressure sensor accuracy is 0.1% with the range of 0–1 MPa. T-type Fig. 6. The external diameter of nozzles was used as the standard
thermocouple accuracy is 0.5 K. Finally, based on the method of scale for measuring. In the same way, the maximum deviation of
Moffat [32], the maximum uncertainty of steam mass rate, water average expansion ratio is 4.9%, and maximum uncertainty of max-
temperature, nozzle inlet steam pressure and steam temperature imum expansion ratio is 0.9% for the 20 continuous photos.
are 6.24%, 3.50%, 1.83% and 0.22%, respectively.
The experiment was conducted under the condition of the 3.3. Experimental analysis for the effect of nozzle structure on the
steam mass flux 400–800 kgm2s1 and water temperature 10– steam jet length
70 °C. The saturated steam pressure at the main pipe ranges from
0.25–0.60 MPa. Two kinds of typical nozzles were tested in the With the measurement method of taking average, the steam jet
experiment, as shown in Fig. 4. For straight-pipe nozzle, the hole length is obtained under different steam mass flux and water tem-
is drilled through the whole nozzle with inner diameter of 8 mm. perature. The result indicates that the steam dimensionless jet
For orifice nozzle, the main body is a pipe with sealed top, and length prolongs gradually with the rise of pool water temperature
the inner diameter of pipe is 16 mm. Then a 8 mm hole is drilled and steam mass flux, which is similar to the previous result
out at the top of pipe. It is noticeable that the diameter of main (Kerney et al. [6] and Kim et al. [10]), as shown in Fig. 7.
steam pipe is 50 mm. And the pipe contracts to the nozzle inlet Then the comparison for the steam jet length and maximum
abruptly. The nozzles are installed horizontally in square tank expansion ratio with different nozzle structures is conducted, as
and the steam is jetted horizontally from the hole. The submerged shown in Fig. 8. Clearly, it shows that the dimensionless jet length
depth is 500 mm for all nozzles. The machining error of nozzle dia- and the maximum expansion ratio with different structures are
meter is 1%, so the uncertainty analysis of steam mass flux can be
Fig. 2a. Influence of velocity angle on the maximum expansion ratio. Fig. 2b. Influence of velocity angle on the steam jet length.
138 D. Chong et al. / Experimental Thermal and Fluid Science 64 (2015) 134–141
quite different under the same steam mass flux and pool water The experimental result is well consistent to the theoretical
temperature. The jet length of straight-pipe nozzle is longer than analysis.
that of orifice nozzle, but the result of maximum expansion ratio As researched upon, the difference of steam jet length mainly
for the two structural nozzles is contrary to the steam jet length. contribute to the nozzle structure. For the straight-pipe, the steam
D. Chong et al. / Experimental Thermal and Fluid Science 64 (2015) 134–141 139
Fig. 8a. Comparison of steam jet lengths between different nozzle structures.
Fig. 7. Dimensionless steam jet length of straight-pipe nozzle versus pool water Fig. 9. Comparison of present experimental data with the predicted steam jet
temperature and steam mass flux. lengths.
140 D. Chong et al. / Experimental Thermal and Fluid Science 64 (2015) 134–141
Fig. 10. Deviations of predicted jet lengths based on Kerney’s test data. Fig. 11. Predicted length by Eq. (14) for different nozzle structures.
is jetted uniformly, so the maximum expansion ratio is relatively enough for different nozzle structures. And the proposed model
small. To condense the steam under the same stem mass flux, could predict the experimental jet length with an error of ±15%
the steam jet length need prolong to increase the heat transfer under the test condition. Also Eq. (14) is used to predict the steam
area. But for the orifice nozzles, the velocity distribution of steam jet length reported by previous researchers [6,10]. For the condi-
jets is not uniform at nozzle exit because of their special structure. tion that the steam mass flux ranges from 400–800 kgm2s1
There is a velocity angle when the steam jet from the nozzle. In this and the pool water temperature is within 10–70 °C, the discrepan-
study, the sharp edge is applied and there is an obvious velocity cy is within ±25%.
angle. So its maximum expansion ratio is bigger than the
straight-pipe nozzle’s. Naturally, the steam jet length of orifice 4. Conclusions
nozzle is smaller.
Although the correlation of steam jet length is obtained in Eq. The difference of steam jet lengths with different nozzle struc-
(7), it cannot be used directly for the plume shape factor in Eq. tures in quiescent water is investigated theoretically and
(7) is hard to obtain. So, base on the experimental result, a correla- experimentally. Based on the expansion and compression wave
tion of dimensionless steam jet length for the straight-pipe is theory, the difference between different nozzle structures is ana-
obtained based on the basic form proposed by Kerney et al. [6], lyzed. Then the theoretical conclusion is tested and confirmed by
as shown in Eq. (13). the experimental results. And the experimental results agree well
0:78 with theoretical analysis for steam mass flux ranging from 400–
L G0 800 kgm2s1 and water temperature is between 10 and 70 °C.
¼ 0:3866B0:80 ð13Þ
D Gm The results can be mainly summarized as follows:
Fig. 9 shows the comparison of dimensionless jet length
(1) A theoretical model is proposed to predict and compare the
between predicted results and experiment data for straight-pipe
jet lengths of different structural nozzles based on the
nozzle. The discrepancy is in a range from 15% to 15% under test
expansion and compression wave theory, and the result
condition.
shows that the nozzle structure has a great influence on
Also, the contrast of Eq. (13) and previous data is made, as
the steam jet length.
shown in Fig. 10. The discrepancy between Eq. (13) and the
(2) Experimental results verify the conclusion of theoretical mod-
experimental data of Kerney et al. [6] ranges from 23% to 30%,
el that the dimensionless steam jet lengths for different nozzle
and it is approximately equal to the discrepancy of Kerney’s corre-
structures are quite different. And the dimensionless jet
lation. All the results indicates that Eq. (13) can predict the steam
length of straight-pipe nozzle is longer than that of orifice
jet length well for straight-pipe nozzle.
nozzle under the same pool temperature and steam mass flux.
According to experimental result, there is big difference for the
(3) A universal semi-empirical correlation for different nozzle
steam jet length under different nozzle structures. Base on the Eqs.
structures is proposed when the experimental data is com-
(12) and (13), the steam jet length correlation for different nozzle
bined with the theoretical result. The results show that the
structures can be expressed as follows:
predicted length corresponds to the experimental data very
0:78 well for the different nozzle structures and the discrepancy
L0 e 2 L e 2 G0
¼ 0 ¼ 0:3866 0 B0:80 ð14Þ is within ±25% for steam mass flux between 400–
D e D e Gm
800 kgm2s1 and water temperature between 10–70 °C.
The ee0 can be obtained by comparing the maximum expansion
ratio with different nozzle structures. In this paper, ratio of the
maximum expansion ratio of straight-pipe nozzle and orifice noz- Acknowledgements
zle, ee0 ; is equal to 0.925 which is obtained from the experimental
data. Fig. 11 shows the predicted length by Eq. (14) for both two This work was supported by the National Science Foundation of
structural nozzles. The good consistency between the predicted China (No. 51476128, and No. 51125027), Program for New
length and the experimental data illustrates Eq. (14) is accurate Century Excellent Talents in University (No. NCET-2012-0448).
D. Chong et al. / Experimental Thermal and Fluid Science 64 (2015) 134–141 141
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