Table of Contents

Chapter One Air Conditioning System……………………… 1

Section One Circuit Diagram of Air Conditioning System………… 1

Section Two Compressor Circuit…………………………………… 1
I Working Conditions of Compressor…………………… 1
II Working Principle of Compressor…………………… 2
Section Three Cooling System Circuit……………………………… 3
I Working Conditions of Cooling Fan………………… 3
II Working Principle of Cooling Fan…………………… 4
Section Four Internal Circulation Electromagnetic Valve Circuit…… 4
Working Condition of Internal Circulation
I 4
Electromagnetic Valve………………………………
Working Principles of Internal Circulation
II 4
Electromagnetic Valve………………………………
Section Five Blower Circuit………………………………………… 5
I Working Condition of Blower………………………… 5
II Working Principle of Blower………………………… 5
Section Six Air Conditioning Control Panel……………………… 6
Section Seven Air Conditioning Compressor………………………… 6
I Driving Belt Position………………………………… 6
II Coolant Pipeline Diagram…………………………… 6
Section Eight Air Conditioning System Overview…………………… 7

Section Nine Troubleshooting Table………………………………… 10

Section Ten Special Tools………………………………………… 13

Section Eleven Introduction to Cooling System Parts………………… 14
Section Twelve Cooling System Leakage Detection…………………… 18
Section Thirteen Filling of Cooling Oil………………………………… 20

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 I Direct Filling………………………………………… 20
II Vacuum Suction……………………………………… 20
III Cooling Oil Model and Adding Volume……………… 21
Section Fourteen Vacuumization of Air Conditioning System…………… 21
Section Fifteen Filling of Coolant……………………………………… 22
I Filling Precautions…………………………………… 22
II Filling Coolant………………………………………… 23
Section Sixteen Operation Instruction of Coolant Reclaimer………… 25
Section Seventeen Safety Precautions…………………………………… 26

Chapter Two Illumination and Signaling Device…………… 27

Section One Illumination Signaling Device Circuit Analysis……… 27

Common Failure and Troubleshooting for Illuminating
Section Two 38
System……………………………………
Assembling and Disassembling of Whole Vehicle Light
Section Three 40
Fixture…………………………………………………

Chapter Three Audio System………………………………………… 43

I Control Panel………………………………………… 43
II Operations…………………………………………… 43
III Additional Functions………………………………… 45
IV Circuit Diagram……………………………………… 47
V Installation of Audio System………………………… 48

Chapter Four Airbag System…………………………………… 49

Section One Operating Precautions………………………………… 49

I Preventive Measures to be Taken in Operation……… 49
II Spiral Cable (in Combination Switch)………………… 50

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 III Steering Wheel Pad (with Airbag)…………………… 50
IV BCM (Airbag Control Module)……………………… 51
V Wiring and Connector………………………………… 52
VI SRS Connector………………………………………… 52
Section Two Working Principle of Airbag System………………… 53
I Working Principle of SRS…………………………… 53
II Working Conditions…………………………………… 54
III Working Procedure…………………………………… 55
IV Airbag Component Parts and Working Principles…… 56
V Fault Diagnosis and Maintenance…………………… 61
Section Three SRS Maintenance and Service………………………… 62
I SRS…………………………………………………… 62
II Airbag………………………………………………… 67
III Airbag Control Module (BCM)……………………… 68
IV Wiring and Connector………………………………… 69
Section Four Circuit Diagram……………………………………… 71

Chapter Five Instruments………………………………………… 72

Section One Introduction to Instruments…………………………… 72

Section Two Working Principle of Instrument System……………… 74
Section Three Troubleshooting……………………………………… 79

Chapter Six Electric Wiper and Windshield Washer…… 83

Section One Introduction to Wiper/Washer System………………… 83

Section Two Installation of Wiper/Washer System………………… 87
Section Three Troubleshooting……………………………………… 88

Chapter Seven Electric Window Riser……………………… 91

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 Section One Introduction to Window Riser System………………… 91
Section Two Working Principle of Electric Window Riser………… 92
Section Three Troubleshooting……………………………………… 96

Chapter Eight Central Door Lock…………………………… 97

Section One Introduction to Central Door Lock System…………… 97

Section Two Working Principle of Central Door Lock……………… 98
Section Three Troubleshooting……………………………………… 98

Chapter Nine Instruction on Pins of Electrical Units……… 100

Diagram of Engine Front Compartment Wire Harness

Section One 100
Assembly………………………………………………
Section Two Diagram of Engine Wire Harness……………………… 114
Section Three Diagram of Dashboard Wire Harness Assembly……… 123
Section Four Diagram of Interior Wire Harness…………………… 134

Chapter Ten Circuit Diagrams………………………………… 145

I Fuses and Relays……………………………………… 145

II Viewing Instruction on Circuit Diagrams…………… 150
III Complete Circuit Diagram of Chery A15…………… 151
1 Internal Circuit of Fuse Box 1-2……………………… 151
2 Internal Circuit of Fuse Box 2-2……………………… 152
3 Generator, Starter, Ignition Switch and Battery……… 153
4 Circuit Diagram of Engine…………………………… 154
Air Conditioning Switch, Air Conditioner Relay,
Blower Switch, Air Conditioning Pressure Switch,
5 Internal/External Circulation Electromagnetic Valve, 155
Evaporator Temperature Sensor, High/Low-speed Fan
Relay and Electric Fan………………………………
Brake Fluid Level Switch, Handbrake Switch, Fuel
6 156
Sensor, Fuel Pump, Engine Oil Pressure Switch and

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 Safety Belt Switch……………………………………
7 Radio………………………………………………… 157
8 Combination Instrument……………………………… 158
Front/Rear Fog Light Switch, Brake Switch, Reverse
9 159
Switch and License Light………………………
Cigarette Lighter, Rear Windshield Defroster and
10 160
Rearview Mirror Defogger……………………………
11 Wiper, Horn Button and Washer……………………… 161
Warning Light Switch, Turn Light Switch, Headlight
12 162
Dimmer Switch and Headlight Regulator………
13 Light Switch…………………………………………… 163
Door Light Switch, Interior Light Switch, Late-shut
14 Front Dome Light, Sun Visor Light and Trunk 164
Light……………………………………
15 Central Door Lock…………………………………… 165
Rearview Mirror Switch and Rearview Mirror Heater
16 166
Switch…………………………………………………
17 ABS Control Unit……………………………………… 167
18 Electric Window Riser………………………………… 168
19 Airbag Control Module……………………………… 169