SUNCOR ENERGY Technical Standard No. FB-R-5638 FIREBAG PROGRAM HVAC UNIT HEATERS SUNCOR ENERGY INC. CANADA 1_| 3t-Jan-06_| issued for implementation ‘A. Devenider A. Deverder | OF Tilis ev | __ Date Document Status ‘Originator | Engineer | Reviewer ‘UNCONTROLLED DOCUMENT WHEN PRINTED (31-Jan-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-4-47 File Name: FB-R-5638_- Rev_1_- HVAC_Unit Heater DOC Page 10f7.1.0 20 3.0 40 5.0 6.0 7.0 8.0 SUNCOR Tueney TECHNICAL STANDARD Sabet Namba Fev HVAC UNIT HEATERS FB-R-5638 41 REVISION HISTORY aia Description ian-06 | eed Yor inglmentaton “0:ar-08—| Tssuod for External Squad Cheek ¥5Sep:05 | Issued for ntomal Squad Check ‘This standard fs based on Suncor Energy Inc. Standard No. SPS1-R-9 Rev. 1A) and has been developed specially for use on Frebag Project, TABLE OF CONTENTS SCOPE OF STANDARD INTRODUCTION 2.1 Location 2.2 Responsibility 23° Conflict 24 Terms and Definitions 25 Units of Measurement 2.6 Exceptions CODES, STANDARDS AND REGULATORY REQUIREMENTS, PROJECT STANDARDS, OPERATING CONDITIONS TECHNICAL REQUIREMENTS: 61 General 62 Glycol Unit Heaters 6.3 Explosion Proof Electric Unit Heaters 6.4 —_Non-Explosion Proof Electric Unit Heaters 6.5 Installation INSPECTION AND TESTING ‘SHIPPING, HANDLING AND STORAGE Fle Neme: FB-R-5638_- Rev_ ‘UNCONTROLLED DOCUMENT WHEN PRINTED (31-Jan-06) CONTROLLED DOCUMENT IN JPI EWR 100-204-001 - 2-447" - HVAC Unit Heater.00¢ Page 2 0f7Sun cor) TECHNICAL STANDARD SubjeeE Number Revision! HVAC UNIT HEATERS FB-R-5638 1 2.0 24 244 22 224 23 23.4 24 244 24.2 25 25.1 SCOPE OF STANDARD This document presents the minimum requirements for the design, manufacturing, supply and installation of HVAC unit heaters for Suncor Firebag Projects. INTRODUCTION LOCATION The HVAC systems will be installed in the Suncor Energy Firebag Facility located approximately 45 km NE of existing Suncor upgrader plant near Fort McMurray, Alberta, Canada. RESPONSIBILITY Compliance by Contractor with this standard does not relieve Contractor of his responsibility for furnishing and installing equipment of proper design, mechanically suited for the specified service conditions. CONFLICT Any conflict between this document, codes, standards, regulatory requirements or other contractual documents shall be brought to Suncor's attention for resolution before proces TERMS AND DEFINITIONS “Suncor” means owner or purchaser and is defined as Suncor Energy Inc. “Contractor’ means vendor, supplier or manufacturer that supplies the materials and services. UNITS OF MEASUREMENT All units of measure shall be reported in the International System of units (SI) in accordance with CAN/CSA Z234.1-89, Canadian Metric Practice Guide. Dimensions shall be presented first in SI units followed by the equivalent value in imperial units shown in parentheses. Where imperial-sized materials such as plate are used (or where imperial dimensions are controlling), dimensions shall be first specified in SI units (after hard conversion), with equivalent imperial sizes specified in parentheses. Piping flanges and bolting shall be shown in imperial units only (i.e. NPS 4). UNCONTROLLED DOCUMENT WHEN PRINTED (31-Jan-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004001 2447 Fle Name: FB-R-8638_- Rev_1 HVAC Unit Heater.0C Page 3of7Suncor) TECHNICAL STANDARD ‘Subject Number Revision HVAC UNIT HEATERS. FB-R-5638 fl 26 26.4 3.0 3.0.1 4.0 4.0.1 5.0 5.0.1 EXCEPTIONS Any exceptions to this standard shall be made in writing at the time of quotation submission. Alll exceptions shall be clearly identified and explained in Contractor's proposal. Exceptions shall be permitted only after Suncor has given written approval. CODES, STANDARDS AND REGULATORY REQUIREMENTS The HVAC unit heaters shall be designed, fabricated, tested an with the latest applicable edition and addenda’s of the followin, date: inspected in accordance effect at contract award ARI Air Conditioning and Refrigeration Institute ASHRAE American Society of Heating, Refrigeration and Air Conditioning Engineers CEC Canadian Electrical Code CSA Canadian Standards Association OHSA ‘Occupational Health and Safety Act ULC Underwriters Laboratories of Canada PROJECT STANDARDS ‘The latest version of the following Firebag Projects standards shall be complied with for the HVAC unit heaters. FB-A-5672 Plant Noise Level Control FB-A-5673 Equipment Protection During Transit and Storage at Jobsite FB-P-5552 Induction Motors 600 Volts and Below FB-R-§632 HVAC Mechanical General Requirements and Testing OPERATING CONDITIONS Refer to the Site Conditions Data Sheet for outdoor condition and contract for indoor condition. UNCONTROLLED DOCUMENT WHEN PRINTED (31-Jan-08) CONTROLLED DOCUMENT IN JPI EWR 100.2004.001 - 244-7 Fle Name: FB-R-5638_- Rev --HVAC Unit Heater.D0C Page 4 of7.Suncor) eee nar ecnenoaeneT TECHNICAL STANDARD ‘Subject ‘Number Revision HVAC UNIT HEATERS. FB-R-5638 4 6.0 64 644 61.2 62 6.2.1 6.22 6.23 6.24 625 6.26 627 628 629 TECHNICAL REQUIREMENTS GENERAL The noise level of HVAC unit heaters shall meet the requirements of Firebag Projects standard FB-A-5672. All unit heaters shall be CSA approved. The Unit heaters located in classified areas shall be approved for the area in which they are located. GLYCOL UNIT HEATERS Cabinet steel shall be coated to avoid corrosion and equipped with adjustable louvers and suitable mounting kit. Coils shall be built with steel tube and aluminum fins. Pipe headers shall be schedule 40 steel with ASME 150# raised face connections. Coils shall be hydrostatically tested to 2070 kPag. Fans shall be direct drive propeller type, made of aluminum, factory balanced with anti-corrosive finish and fan guard. For unclassified buildings, motors shall be totally-enclosed type, continuous duty with builtin ‘overload protection and resilient motor supports. For electrical classified buildings, the heaters shall be provided with explosion-proof motors and non-sparking fans. Air outlets shall be equipped with four-way adjustable louvers for horizontal units and louvered cone diffusers for vertical units. Capacity shall be indicated based on 120 °C entering tri-ethylene glycol Thermostats will be provided by others. Contractors shall supply Engineered Air or Trane products unless otherwise approved by Suncor. UNCONTROLLED DOCUMENT WHEN PRINTED (31-Jan-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004001 244-7 File Namo: FB-R-5638_- Rev_1 = HVAC_Unit Heater.DOC Page 5 of 7Suncor) TECHNICAL STANDARD See amber Revision HVAC UNIT HEATERS FB-R5638 4 6.3 EXPLOSION PROOF ELECTRIC UNIT HEATERS 6.3.1 Cabinet steel shall be coated to avoid corrosion and equipped with adjustable louvers and Suitable mounting kit. 6.3.2 Heat exchanger shall be built with steel tubes with aluminum fins. It shall be filled with ethylene glycol, water and corrosion inhibitors. Heavy-duty immersion heating elements shall be brazed into a heavy steel bulkhead. 6.3.3 Fan and motor assembly shall be direct drive propeller type, aluminum, factory balanced, with anti-corrosive finish and fan guard. Fan blades shall be aluminum and non-sparking. Motor shall be permanently lubricated, thermally protected and explosion proof rated for continuous duty. 6.3.4 The Heater shall be completely factory wired and tested and enclosed in an explosion proof enclosure with magnetic contactor, control circuit transformer, printed circuit block with terminal block and secondary fuse protection. Explosion-proof thermostat will be provided by others. 6.3.5 Contractor shall supply Ruffneck VacuCore Series products unless otherwise approved by Suncor. 6.4 NON-EXPLOSION PROOF ELECTRIC UNIT HEATERS 6.4.1 Cabinet steel shall be coated to avoid corrosion and equipped with adjustable louvers and suitable mounting kit. 6.4.2 Fans shall direct drive propeller type, made of aluminum, factory balanced, with anti-corrosive finish and fan guard. 6.4.3 Motors shall be totally-enclosed type, continuous duty with built-in overload protection and resilient motor supports. 6.4.4 Air outlets shall be equipped with four-way adjustable louvers for horizontal units and louvered cone diffusers for vertical units. 6.4.5 Unit heaters shall be provided with contacts for thermostat installation. Thermostats will be provided by others. 6.4.6 Contractor shall supply Caloritech or Chromolox products unless otherwise approved by Suncor. UNCONTROLLED DOCUMENT WHEN PRINTED (31-Jan-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-447 Fle Name: FB-R-5638_- Rev_ HVAC Unit Heater.00¢ Page 6 of 7Suncor) TECHNICAL STANDARD Suet Number Favion HVAC UNIT HEATERS. FB-R-5638, 4 65 INSTALLATION 6.5.1 _ Installation shall be executed in accordance with manufacturer's instructions. 6.5.2 All installation work shall be performed in a safe manner and shall be subject to all OSHA safety requirements. 6.5.3 The following accessories shall be installed for glycol units heaters: a. ASME 150# Raised Face Connection. b. Isolation valves on inlets. c. Balancing valves on outlets. d. Pressure and temperature test plugs on inlets and outlets. e. Drain valves at low points. f. Manual air vent at high points. 6.5.4 _ Final connections to glycol piping shall be made by others. 6.5.5 Unit heaters shall be isolated from structure using rubber-in-shear with 12 mm deflection. Where necessary, supplementary suspension steel shall be provided. 7.0 INSPECTION AND TESTING 7.0.1 Contractor shall test unit heaters in accordance with FB-R-5632. 8.0 SHIPPING, HANDLING AND STORAGE 8.0.1. Shipping, Handling and Storage of unit heaters shall meet the requirements of Firebag Projects standard FB-A-5673. UNCONTROLLED DOCUMENT WHEN PRINTED (31-Jan-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 244-7 File Name: FE-R-5838_- Rov HVAC _Unit Heater,00C Page 7 of 7Suncor) TECHNICAL STANDARD REVISION REVIEW AND APPROVAL No:, FIREBAG PROGRAM TECHNICAL STANDARD REVISION REVIEW AND APPROVAL Doc. No. _FB-R-5638 Current Rev.No.: 1 Date: _31-Jat Document Title: HVAC Unit Heaters Issuing Department: _ Mechanical Date: 31-Jan-06 To: From: DESCRIPTION OF CHANGE (Attach the draft/revised Technical Standard) Reasons for Change — Creation of a Firebag Program Technical Standard Revisions: ‘Additions: Deletions: ‘Comments Originator Arcot Devender Firebag Mechanical Program Lead Ware Engineer Arcot Devender Firebag Mechanical Program Lead (Also sign front page of ‘T8) Reviewer Dave Tullis Firebag Engineering Manager 3 bok (sos fabe ‘Approval Authority Ken Hart Firebag Operations Manager Bree a ) Return to Rita Lewis Jacobs Canada Heritage Square Attachment — Firebag Projects Standard No. FB-R-5638 - Rev. No. 1 - Issue Date 31-Jan-06 UNCONTROLLED DOCUMENT WHEN PRINTED (37-JAN-08) CONTROLLED DOCUMENT IN EWR FILE LOGATION, 1 (rom: EWR 100-2006. 001 2-4 -FB- Rev. Page: Toft)