SUNCOR

E N E R G Y

Technical Standard No. FB -V-5654

FIREBAG PROGRAM
FIREWATER PUMPHOUSE PACKAGE S

SUNCOR ENERGY INC .

CANADA

1 1-Feb-06 Issued for Implementation A . Devender A . Devender D i

Rev Date Document Status Originator Engineer Reviewer Approve r

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004 -001 - 2-4-4-7
File Name: FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 1 of 19
Modlfled: 1-Feb-06
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

ENERG Y
SUNeOR
ENERGY TECHNICAL STANDARD
Subject : Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 I

REVISION HISTORY
Rev Date Description
1 1-Feb-06 Issued for Implementation
B 8-Nov-05 Issued for External Squad Check
A 12-Oct-05 Issued for Internal Squad Chec k
This Standard is based on Suncor Energy Inc . Standard No . SP91-V-3 -Rev . 1 B
and has been developed -- S.

TABLE OF CONTENTS

1 .0 SCOPE OF STANDARD

1 .1 Responsibility

2.0 INTRODUCTIO N

2 .1 Location
2 .2 Conflict
2 .3 Terms and Definitions
2 .4 Units of Measurement
2 .5 Exceptions

3.0 SCOPE OF SUPPLY

4.0 WORK EXCLUDE D

5.0 CODES, STANDARDS AND REGULATORY REQUIREMENTS

6.0 PROJECT STANDARDS

7.0 OPERATING CONDITIONS

8.0 TECHNICAL REQUIREMENT S

8 .1 Pumps, Drivers, Diesel Day Tanks and Batteries

8 .2 Building
8.2.1 Genera l
8.2.2 Floor and Sub-Floor
8.2.3 . Pump and Driver Support s
8.2.4 Access
8.2.5 Noise Attenuatio n
8.2.6 Openings and Wall Penetrations
8.2.7 HVAC
8.2.8 Electrical
8.2.9 Sprinkler System

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -0 6) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-4-4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 2 of 19
Mod if ied: 1-Feb -06
 Jo~ FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

SUNCOR
ENERGY TECHNICAL STANDAR D
Subject : Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-565 4 1

8.3 Piping and Valve s

8 .4 Electrical, Instrumentation & Control
8.5 Support Assembly
8.6 Pump Alignmen t

9.0 PERFORMANCE REQUIREMENTS

10.0 INSPECTION AND TESTIN G

10.1 Pump Tests

10.2 Engine Tests

11 .0 SURFACE PREPARATION AND PAINTING

12.0 INSULATIO N

13.0 SHIPPING, HANDLING AND STORAGE

14.0 SELLER DATA REQUIREMENTS

Appendix A
Modification of NFPA 20, Standard for the Installation of Stationary Pumps for Fire Protection .
2003 Editio n

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -06) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 -2-4-4-7
File Name : FB-V-5654_-_Rev_l_-_Firewater_Pumphouse_Packages .DOC Page 3 of 19
Modified : 1-Feb -06
 looftlhl FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

SUNCOR
ENERGY TECHNICAL STANDAR D
Subject : Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-565 4 1

1 .0 SCOPE OF STANDARD

1 .0 .1 This document presents the minimum requirements for the design, manufacturing, testing,
inspection and supply of complete Firewater Pumphouse Packages .

1 .1 RESPONSIBILIT Y

1 .1 .1 Compliance by Seller with this standard does not relieve Seller of responsibility of furnishing
equipment of proper design, mechanically suited for the specified service conditions .

2 .0 INTRODUCTIO N

2.1 LOCATIO N

2.1 .1 The Firewater Pumphouse Package is required for the Suncor Energy Firebag Facility located
approximately 45 km NE of existing Suncor upgrader plant near Fort McMurray, Alberta,
Canada .

2.2 CONFLIC T

2.2.1 Any conflict between this document, codes, standards, regulatory requirements or other
purchase order documents shall be brought to the attention of Buyer for resolution before
proceeding.

2.3 TERMS AND DEFINITIONS

2.3.1 "Buyer" means purchaser and is defined as Suncor Energy Inc ., or its designated agent .

2.3.2 "Seller" means vendor, supplier or manufacturer that supplies the materials and services .

2.4 UNITS OF MEASUREMENT

2.4.1 All units of measure shall be reported in the International System of units (SI) in accordance
with CAN/CSA Z234 . 1-89, Canadian Metric Practice Guide . Dimensions shall be presented
first in SI units followed by the equivalent value in imperial units shown in parentheses .
Where imperial - sized materials such as plate are used (or where imperial dimensions are
controlling ), dimensions shall be first specified in SI units ( after hard conversion), with
equivalent imperial sizes specified in parentheses . Piping flanges and bolting shall be shown
in imperial units only (i .e. NPS 4) .

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -06) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-44- 7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages. DOC Page 4 of 19
Modified: 1-Feb -06
 le~ FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

S UNCOR
ENERGY TECHNICAL STANDARD
Subject : Number: Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-565 4 1

2.5 EXCEPTIONS

2.5 .1 Any exceptions to this standard shall be made in writing at the time of quotation submission .
All exceptions shall be clearly identified and explained in Seller's proposal . Exceptions shall
be permitted only after Buyer has given written approval .

3 .0 SCOPE OF SUPPL Y

3.0 .1 Seller shall be completely responsible for the supply of the Firewater Pump Package to meet
the requirements of this standard . The scope of supply includes all works and resources
required for the design, manufacturing, testing and preparation for shipment of the Firewater
Pump Package .

3 .0 .2 The package shall be a fully automatic firewater supply system completed with all necessary
appurtenances . It shall include, but not be limited to the following as a minimum :

a . Firewater pump(s), centrifugal, horizontal design, c/w gauges and fittings .

b . Flexible coupling(s) and spark proof guard(s) .
c. ULC or FM Listed diesel engine (See details in 3 .0.3) .
d . Diesel day tank(s).
e . Flow measuring device on test meter line .
f. Electrical motor driven, pressure maintenance (jockey) pump(s) .
g . Piping, instrumentation, local controls and interface to the Buyer's Basic Process Control
System (BPCS) .
h. Sprinkler System .
i. Electrical Junction Box.
j. Self-framing building complete with lighting, HVAC system, a sump and a sump pump,
and provision for maintenance access and lifting .
k . Special tools where necessary .

3.0.3 The diesel engine shall be ULC or FM listed and include, but not be limited to :

a . Fuel and lube oil systems, instrumentation and accessories .

b. Engine cooling system including pump, heat exchanger and expansion tank .
c. Engine air inlet filtration system .
d . Engine exhaust completed with spark arrestor.
e . Silencer system .
f. Engine starting systems .
g . Battery and auxiliaries .

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -0 6) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-4.4-7
File Name: FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 5 of 19
Mod ified : 1-Feb-06
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

ENERG Y
SUN60R)
ENERGY TECHNICAL STANDARD
Subject : Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

3.0.4 The package shall be a stand-alone system . The following connections shall be provided o n
the outside of building as a minimum :

a. Firewater inlet(s) and outlet(s) .

b. Test / PSV discharge line(s) .
c. Diesel tank fill connection and vent .
d. Utility inlet and outlet.
e. Glycol supply and return
f. Instrument Air Supply (if applicable) .
g. Waste oil drain.
h. Electrical power .
i. Outputs to BPCS .

3.0.5 All work not described in this standard but necessary for complete and proper installation an d
operation of the Firewater Pump Package shall be supplied by Seller .

3.0.6 Seller shall furnish adequate and appropriate installation instructions to Buyer .

4 .0 WORK EXCLUDE D

4 .0.1 The following work is excluded from Seller's scope of supply :

a. Site preparation .
b. Building Foundation .
c. Site off-loading and installation .
d . All field piping and electrical wiring outside of the skid limits .
e. Firewater Reservoir (Tank) .
f. Utilities (air, water, electrical etc .).

5.0 CODES , STANDARDS AND REGULATORY REQUIREMENT S

5.0 .1 The Firewater Pumphouse Package shall be designed, fabricated, tested and inspected in
accordance with the latest applicable edition and addenda of the following standards, codes
and regulations in effect at purchase order award date :

NFPA 20 Standard for the Installation of Stationary Pumps for Fire Protection

NFPA 13 Standard for the Installation of Sprinkler Syste m

ASME PTC 17 Reciprocating Internal Combustion Engines : Performance Test Code s

ISO 3046/BS 5514 Reciprocating Internal Combustion Engines : Performance

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004 -001 -2-4-4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater_ Pumphouse_Packages . DOC Page 6 of 19
Mod ified : 1-Feb-06
 A, R) FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

ENERG Y
SUNCO
ENERGY ECHNICAL STANDARD
Subject : Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

ABSA Alberta Boilers Safety Association

ANSI America National Standard Institute

ASME American Society of Mechanical Engineer s

ASTM American Society for Testing and Materials

AISC American Institute of Steel Construction

CISC Canadian Institute of Steel Constructio n

CSA Canadian Standards Association

SSPC The Society for Protective Coatings

CEC Canadian Electrical Cod e

IEEE Institute of Electric and Electronic Engineers

ISA Instrument Society of Americ a

NBC National Building Code of Canada

NFC National Fire Code of Canada

AFC Alberta Fire Cod e

CAN/ULC Underwriters Laboratories of Canada

OHSA Occupational Health and Safety Act

UNCONTROLLED DOCUMENT WHEN PRINTED ( 1-Feb -06 ) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 -2-4-4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater Pumphouse_Packages .DOC Page 7 of 19
Modified : 1-Feb-06
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

S UNCOR
ENERG Y TECHNICAL STANDARD
Subject : Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

6.0 PROJECT STANDARD S

6.0 .1 The latest version of the following Firebag Projects standards shall be complied with for the
Firewater Pumphouse Package .

FB-A-5672 Plant Noise Level Contro l

FB-A-5673 Equipment Protection During Transit and Storage at Jobsite

FB-J-5406 Instrumentation for Packaged Units Vendor Instructions

FB-L-5202 Piping Material Specification (Applicable classes only)

FB-L-5203 Valves (Applicable classes only )

FB-L-5208 Thermal Insulation of Piping, Vessels & Equipment

FB-L-5214 Painting

FB-L-5217 General Welding Requirements

FB-M-5301 Design of Steel Structure s

FB-M-5302 Fabrication and Delivery of Steel Structures

FB-P-5506 General Electrical Installation Requirements

FB-P-5552 Induction Motors 600 Volts and Below

FB-P-5571 Packaged Equipment Electrical Requirements

FB-R-5341 Pre Engineered Building s

FB-R-5342 Metal Roof, Wall Cladding and Steel Doors

OA-P-59, Sht. G19, Suncor Standard Drawing - Electrical Standard Detail - Typical
Ground Lugs

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -0 6) CONTROLLED DOCUMENT IN JPI EWR 100-2004 -0 01 - 2-4-4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 8 of 19
Modified: 1-Feb-06
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

SUReOR
ENERG Y
ENERGY TECHNICAL STANDARD
Subject : Number: Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

7.0 OPERATING CONDITION S

7 .0.1 Refer to the Site Conditions Data Sheet and Utility Data Sheet .

8 .0 TECHNICAL REQUIREMENT S

8 .0 .1 The design working life of non-wear components of the Firewater Pumphouse Package shall
be 30 years.

8.1 PUMPS , DRIVERS , DIESEL DAY TANKS AND BATTERIE S

8 .1 .1 Pumps, drivers, diesel day tanks and batteries shall be furnished in accordance with NFPA
20, as modified in Appendix A of this specification, and the following notes .

8 .1 .2 Firewater pumps shall be single stage or multistage of a horizontal design .

8 .1 .3 Firewater pump shall be fitted with suction and discharge pressure gauges, and ULC or FM
listed float operated air release valve .

8.1 .4 To mitigate corrosion of the seal on the main pumps due to occasional duty, shaft seals shall
be via a stuffing box with non-asbestos packing lubricated by firewater from the discharge of
the pump .

8.1 .5 Shaft seals on the jockey pump(s) shall be mechanical seals, cooled / lubricated by water
from the discharge of the pump due to the continuous duty .

8.1 .6 Water supply to the suction of both firewater and jockey pumps will be from a tank with a low
liquid level sufficient to maintain flooded pumps . The Seller shall confirm minimum suction
nozzle elevations above the bottom of their skid .

8.1 .7 Diesel engines shall be derated for site conditions according to the requirements of NFPA 20
(2003 edition ) para. 10 .2.2.

8.1 .8 The diesel drivers shall be equipped with "Super Critical" mufflers for noise attenuation .

8.1 .9 The diesel day tank shall be of welded steel double wall construction mounted on a suitable
pedestal at the required elevation.

8.1 .10 The diesel day tank shall be equipped with liquid level gauge, connections for inlet, outlet,
overflow, drain and vent. Removable covers shall be provided for cleaning .

8.1 .11 Rated power of driving motors shall exceed the end of curve horsepower requirement of
pump plus all losses .

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -06) CONTROLLED DOCUMENT IN JPI EWR 100-2004 -001 -2-4-4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 9 of 19
Modified : 7-Feb-0 6
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

S UNCOR TECHNICAL STANDARD

E N E R G Y

Subject : Number : Revision :

FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

8 .2 BUILDING

8.2.1 Genera l

8.2.1 .1 The building shall be constructed in accordance with the applicable codes and standards
listed in Sections 5 .0 and 6.0 of this document .

8.2 .1 .2 The building shall provide access(es) for lifting major components in and out for maintenance .
Piping shall be designed for the convenience of such operation .

8.2 .2 Floor and Sub-floo r

8.2 .2 .1 The floor shall be designed and installed in accordance with Firebag Projects standards
FB-M-5301 and FB-M-5302 . Floor plates shall be 6 mm thick checker plates .

8.2 .2.2 A floor drainage system shall be provided such that all water, oil, fuel, solvents, etc are
collected in a single sump .

8.2 .2.3 The sump shall be an integral part of the sub-floor .

8 .2.2.4 The sump shall be enamel coated . The coating shall be tested to be holiday free .

8 .2.2 .5 Structural members required for the integrity of the skid shall not be used to make up the
sump walls.

8 .2.2 .6 A sump pump shall be installed in the sump and its discharge shall be terminated on the
outside of the building wall .

8 .2.2.7 The floor shall not be insulated . The heating system shall maintain the sub-floor temperature
above 0°C . An insulated building skirt shall be supplied by Seller and installed by others .

8 .2 .2.8 Seller shall provide "through skid floor" access for Buyer to make final connections to the
firewater discharge main .

8.2 .2.9 Sufficient room shall be left in the sub-floor to allow for final welding and bolt-up work .

UNCONTROLLED DOCUMENT WHEN PRINTED ( 1-Feb-06 ) CONTROLLED DOCUMENT IN JPI EWR 100-2004 -001 - 2-4-4-7
File Name : FB-V-5654_ _Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 10 of 19
Modified : 1-Feb -0 6
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

5UNcoR
E N E R G Y TECHNICAL STANDARD
Subject : Number: Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-565 4 I

8.2.3 Pump and Driver Suppo rts

8.2.3.1 The pump and driver shall be mounted on a common baseplate designed to be anchored and
grouted on the building skid, which supports the whole package .

8.2.3 .2 The pump and driver shall be supported by main structural members of the building skid, not
the checker plate floor.

8.2.3 .3 The baseplate shall be rigid enough to maintain the alignment between the pump and the
driver during operation .

8.2.3 .4 The machined surface of a baseplate shall not deviate in level by more than 0 .17 mm/m
(0 .002"/ft) along the full length of the baseplate in any direction . For single equipment
(firewater pump or diesel engine), each group of mounting surfaces required to be in the
same horizontal plane shall be so within 0 .050 mm ( .002") to prevent a soft foot .

8.2 .3 .5 Shims between equipment feet and mounting plates shall cover as a minimum 90% of the
surface area of each equipment foot .

8.2.3.6 Grouting requirements shall be recommended by the Seller .

8.2.4 Acces s

8.2.4.1 The building shall contain at least one (1) double man-door and one (1) standard 3', access
man-door for fire safety reasons .

8 .2.4 .2 Access shall be provided for all parts that need repair, maintenance or replacement, to be
carried or lifted in and out of the building if the man-doors are not sufficient for the purpose .

8.2 .5 Noise Attenuatio n

8.2 .5 .1 Seller shall provide the building with a perforated liner, high -density insulation , insulation
panels on doors and ventilation hoods to meet to the noise level requirements specified in FB-
A-5672 .

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -0 6) CONTROLLED DOCUMENT IN JPI EWR 100-2004-0 01 -2-4-4-7
File Name : FB-V-5654_-_Rev_l_-_Firewater_Pumphouse_Packages .DOC Page 11 of 19
Mod ified: 1-Feb -0 6
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

S U NCOR
ENERGY TECHNICAL STANDAR D
Subject : Number: Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

8 .2 .6 Openings and Wall Penetration s

8.2 .6 .1 The building shall be provided with attachments for heat corridors (supplied by others) . The
heat corridors will run between the building and the firewater supply tank, enclosing all
interconnecting piping .

8.2.6 .2 Openings on the walls shall be made for pump suction lines, common line for pumps
discharge pressure relief and pump testing, pump discharge lines, utility inlet and outlet lines,
diesel tank fill connection, diesel tank vent, instrument air supply, glycol supply and return etc .

8.2.6 .3 Sump discharge line shall run through the skid .

8.2 .7 HVAC

8 .2 .7.1 The building heating system shall be capable of maintaining an indoor temperature of 10°C to
30°C through the full range of ambient outdoor conditions listed in Section 7 .0 .

8.2.7.2 For heat and air balance , Seller shall size ventilation considering combustion air and radiating
heat from the equipment in operation .

8.2 .8 Electrica l

8.2.8 .1 All electrical material and installation work shall meet the requirements in Firebag Projects
standards FB-P-5506 and FB-P-5571 .

8 .2 .8 .2 Seller shall provide the necessary transformers and accessories to supply the necessary
power for all equipment .

8.2.9 Sprinkler System

8.2.9 .1 The firewater building shall be furnished complete with a sprinkler system in accordance with
the latest edition of NFPA 13 .

UNCONTROLLED DOCUMENT WHEN PRINTED ( 1-Feb-06 ) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-4-4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 12 of 19
Modified : 1-Feb-06
 Ao~ FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

SUNCO R
ENERG Y TECHNICAL STANDAR D
Subject : Number: Revision :
FIREWATER PUMPHOUSE PACKAGE S FB-V-5654 1

8.3 PIPING AND VALVES

8.3 .1 Piping shall be in accordance with NFPA 20 and the applicable pipe classes specified in
Firebag Projects standard FB-L-5202 . A brief summary is listed as below :

Piping Class Corrosion Insulation

Service
Designation Allowance (mm) Thickness (mm )

Firewater (Above Ground) CA 1 .6 65

(Outside Only )
Firewater (Underground) CHY -
Instrument Air CB None -

Utility Water CA 1 .6 65
(Outside Only)
Oily Water (Sump Discharge) CA 1 .6 65
(Outside Only)
Diesel Fuel CAF 1 .6 -

8 .3 .2 Piping and accessories shall be furnished in accordance with the requirements of ABSA .
Registration with ABSA shall be done by Seller.

8.3 .3 Piping shall be designed with sufficient flexibility to accommodate building settlement up to
25mm.

8.3 .4 Valves shall be furnished in accordance with Firebag Projects standard FB-L-5203 unless
otherwise specified .

8.3 .5 In addition to the requirement of NFPA 20, a drain with valve shall be installed in both suction
and discharge line of each pump as a minimum .

8.3 .6 Firewater pump discharges shall be combined into a common header .

8 .3 .7 Pressure relief valves shall be installed in the discharge line of each pump and discharge into
the test line.

UNCONTROLLED DOCUMENT WHEN PRINTED ( 1-Feb-06 ) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-4-4-7
File Name : FB-V-5654_-_Rev 1_-_Firewater_Pumphouse_Packages .DOC Page 13 of 19
Modiled : 1-Feb-0 6
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

S UNCOR
ENERGY TECHNICAL STANDAR D
Subject : Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

8.4 ELECTRICAL , INSTRUMENTATION & CONTROL

8.4.1 Electrical and instrumentation material, components and installation shall be in accordance
with Firebag Projects standards FB-P-5506, FB-P-5571, FB-J-5406 and NFPA 20 with
modified terms in Appendix A .

8.4.2 Motors shall be furnished in accordance with Firebag Projects standard FB-P-5552 .

8.4 .3 Seller shall furnish interface to the Buyer's BPCS .

8.4.4 All electrical cable shall be wired to skid edge Motor Control Center (MCC) which will be
supplied by others .

8.5 SUPPORT ASSEMBLY

8.5.1 The whole building package shall be supported by a welded heavy duty steel skid .

8 .5.2 The building skid shall be designed to withstand the loads of the building, equipment,
concrete and piping on the skid, taking into consideration static and dynamic loads during
transportation, lifting and maintenance .

8 .5 .3 The skid shall be rigid enough to withstand vibration and maintain the alignment between
pumps and the drivers during operation .

8 .5 .4 Where specified by the Buyer, the skid shall be designed to be supported by steel piles (by
others) . The piles will be welded or bolted to the underside of the skid perimeter beams . If it is
absolutely necessary to support the skid by piles at locations other than the perimeter, the
Seller shall obtain a written approval from the Buyer for doing so, and shall provide access for
field welding of the skids onto the pipe heads .

8 .5 .5 The skid shall be provided with 4 lifting lugs by welding . Lug designs shall be stamped by a
registered professional engineer of Alberta in good standing indicating the safe working load .
Lugs, their attachment welds and parent metal shall be designed to carry their share of the
applied load (minimum twice the equipment weight to account for dynamic effects) distributed
in a reasonable manner and based on a minimum safety factor of 5 (based on ultimate tensile
strength) . In addition, lugs shall be designed for a minimum temperature of -45°C .

8.5.6 Two earthing lugs shall be provided at the skid edge as per Suncor's standard drawing OA-P-
59, Sht . G19, Electrical Standard Detail - Typical Grounding Lugs .

8.5.7 All exposed corners shall be trimmed round and ground smooth .

UNCONTROLLED DOCUMENT WHEN PRINTED ( 1-Feb-06) CONTROLLED DOCUMENT IN JPI EWR 100-2004 -001 - 2- 4- 4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_ Packages . DOC Page 14 of 19
Modified : 1-Feb-0 6
 OOON FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

SUNCOR
ENERGY TECHNICAL STANDARD
Subject : Number: Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-565 4 1

8.6 PUMP ALIGNMENT

8.6 .1 The alignment shall be done initially in Seller's shop before testing . Piping shall be designed
and installed in such manner that no stress is applied on the pump .

8.6 .2 Seller shall supply the values for thermal growth, bearing hydrodynamic offset and bearing
offset due to pumping loads for the pump and driver and provide the proper lateral alignment
and shim corrections required for proper cold alignment in the field .

8 .6 .3 Soft foot test shall be performed on both pumps and drivers after installation . Soft foot shall
not exceed 0 .05 mm at any support .

8.6 .4 As an alternate to dial and feeler gauges, a laser alignment tool may be used for alignments .

9 .0 PERFORMANCE REQUIREMENTS

9.0 .1 The performance shall be based on intermittent operation .

10.0 INSPECTION AND TESTIN G

10.0 .1 Seller shall follow the inspection and testing requirements in material requisition .

10 .1 PUMP TESTS

10.1 .1 Tests should prove satisfactory operation of the pump set without excessive heating, vibration
or other unfavourable results .

10.12 Field test shall be carried out in accordance with NFPA 20 .

10 .2 ENGINE TESTS

10.2 .1 An operational test of the diesel engine shall be carried out at Seller's shop to verify engine
power output, fuel consumption, exhaust and cooling water temperatures, oil pressure and
temperature and fuel consumption at various loads from 0 to 110 % .

10 .2 .2 The test will conform with the requirements of ASME PTC 17 and last 4 hours including 2
hours at 100 % and 1/2 hour at 110 % load .

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -06) CONTROLLED DOCUMENT IN JPI EWR 100-2004 -001 - 2-4-4.7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 15 of 19
Modified : 1-Feb-0 6
 Ae~ FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

SUNCOR
ENERGY TECHNICAL STANDARD
Subject: Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-565 4 1

11 .0 SURFACE PREPARATION AND PAINTING

11 .0.1 All surface preparation and painting shall be in accordance with Firebag Projects standard
FB-L-5214 .

11 .0.2 The whole skid, including all mounted equipment shall be painted in red . The colour number
shall be 11120 defined in U .S. Federal Standard 595B .

12.0 INSULATIO N

12 .0.1 Refer to Firebag Projects standard FB-L-5208 and Section 8.2.2.7 and 8.3.1 of this standard .

13 .0 SHIPPING , HANDLING AND STORAG E

13.0 .1 Shipping Handling and Storage of the Firewater Pump P ackage shall meet the requirement s
in Firebag Projects standard FB-A-5673 .

14.0 SELLER DATA REQUIREMENTS

14 .01 Seller shall furnish all data required in Material Requisition .

UNCONTROLLED DOCUMENT WHEN PRINTED ( 1-Feb -0 6) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-4-4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages . DOC Page 16 of 19
Modified : 1-Feb -06
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

SU NCoR
ENERGY TECHNICAL STANDARD
Subject : Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

APPENDIX A
Modification of NFPA 20 , Standard for the Installation of Stationary Pumps for Fire Protection,
2003 Editio n

The subject headings and numerical identification of parts and paragraphs are as same as
used in NFPA 20, 2003 Edition . In this standard, references are made where supplementary
information or more stringent requirements shall apply or the paragraph is not applicable .

Sections of this document are identified to reflect whether they are :

(DELETED) Where the corresponding paragraph in NFPA 20 is determined to

be not applicable or replaced by this standard . (Firebag Projects
Standard FB-V-5654 )

(DECISION) Where a decision is required in a corresponding paragraph of

NFPA 20 .

(MODIFICATION) Where a paragraph of NFPA 20 is reworded .

(ADDITION) Where a paragraph of NFPA 20 is supplemented.

Any sections in NFPA 20 not noted are to be considered unchanged and in full force .

1 .3 (DECISION )

Centrifugal, and horizontal pumps packaged in building shall be used . Water source is a
firewater tank . Based on this condition, only applicable terms in NFPA 20 shall be applied .

1 .6 (DELETED), replaced by section 2 .4 of this standard .

2.2 (DECISION )

NFPA 110, Standard for Emergency and standby Power System, is not applicable .

5.1 (DECISION )

Centrifugal, and horizontal pumps shall be used . Only applicable terms in NFPA 20 shall be
applied .

UNCONTROLLED DOCUMENT WHEN PRINTED ( 1-Feb-06 ) CONTROLLED DOCUMENT IN JPI EWR 100-2004 -001 -2-4-4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 17 of 19
Mod ified : 1-Feb-0 6
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

SuNcoR
ENERGY TECHNICAL STANDARD
Subject: Number: Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

5.10 .1 .3 (MODIFICATION)

The face of the dial shall read in kPa first, and then psi with the manufacturer's standard
graduation.

5.10.2 .2 (MODIFICATION )

The face of the dial shall read in mmHg for the suction range .

5 .12.2.1 (DELETED) Replaced by 8 .2.7.1 in this standard .

5.12.6.1 (DELETED )

5.13 (DELETED) Replaced by Section 8 . 3 in this standard .

7. (DELETED) ( entire chapter )

8. (DELETED ) (entire chapter)

9.1 (DELETED) ( entire section)

9.2 (DELETED) (entire section)

9 .3 (DELETED) (entire section)

9.4 (DELETED) (entire section)

9.5 (ADDITION)

Electrical Motors shall also follow the requirements in Firebag Project Standard FB-P-5552 .

9 .6 (DELETED) (entire section )

11 .3.1 (DELETED) Replaced by para 8 .2.2 of this standard .

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -0 6) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-4-4- 7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages .DOC Page 18 of 19
Modified : 1-Feb-0 6
 FIREBAG PROGRAM - MECHANICAL DEPARTMEN T

SUNCO R
ENER GY TECHNICAL STANDARD
Subject : Number : Revision :
FIREWATER PUMPHOUSE PACKAGES FB-V-5654 1

12.4.1 (ADDITION )

In addition to those conditions that require alarm signals for pump and engine controllers, the
following alarm lights shall be provided in the local panel with a signal available for the Buyer's
BPCS .

1 . Low Pump Room Temperature

2 . Relief Valve Discharg e

3. Water Level In Suction Supply Low

13 (DELETED) ( entire chapter )

UNCONTROLLED DOCUMENT WHEN PRINTED (1-Feb -06) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-4 -4-7
File Name : FB-V-5654_-_Rev_1_-_Firewater_Pumphouse_Packages . DOC Page 19 of 19
Modified : 1-Feb-06
 FIREBAG PROGRAM - ENGINEERING GENERA L
Aoolllll~

TECHNICAL STANDAR D
SUNCOR
ENERGY REVISION REVIEW AND APPROVAL
No.
FIREBAG PROGRAM
TECHNICAL STANDAR D
REVISION REVIEW AND APPROVA L

Doc . No.: FB-V-5654 Current Rev.No.: 1 Date : 1-Feb-06

Document Title: Firewater Pumphouse Package s
Issuing Department : Mechanical Date : 1-Feb-0 6
To: From :

DESCRIPTION OF CHANG E
(Attach the draft/revised Technical Standard )

• Reasons for Change - Creation of a Firebag Program Technical Standar d

• Revisions :

• Additions :

• Deletions :

Comments Approv Date

1. Originato r fj
Arcot Devender s 9e I ~P.~ ~'
Firebag Mechanical Program Lead of T

2. Engineer
Arcot Devender Is Ipag6 / f a2ci 6
Firebag Mechanical Program Lead of TS )

3. Reviewe r
Dave Tullis (AlssignKot g e `
Fi re bag E n g i neer i ng M anage r of

4. Approval Authority
Ken Hart (Als sig f ag e
Fi re b ag Op erations Manag e r of T) b

5. Return to
Rita Lewi s
Jacobs Canad a
Heritage Square

Attachment - Firebag Projects Standard Number FB-V-5654 Rev . No. 1 Issue Date 1-Feb-06

I UNCONTROLLED DOCUMENT WHEN PRINTED ( 1- FEB-06) CONTROLLED DOCUMENT IN EWR FILE LOCATIO N
Form : EWR 100-2004-001 - 2-4-4- - FB- Rev . : Page : 1 of 1
File Name : FB-V.5854 - Rev 1 .DOC Modified : 1-Feb-06
 FIREBAG PROGRAM - ENGINEERING GENERA L

TECHNICAL STANDARD
S EUNCO
RG Y
ENER G Y REVISION REVIEW AND APPROVA L
No .:
FIREBAG PROGRAM
TECHNICAL STANDAR D
REVISION REVIEW AND APPROVAL

Doc . No. : FB-V-5654 Current Rev.No. : B Date : 8-Nov-05

Document Title : Firewater Pumphouse Packages
Issuing Department: Mechanical Date : 8-Nov-0 5
To: From :

DESCRIPTION OF CHANG E
(Attach the draft/revised Technical Standard )

• Reasons for Change - Creation of a Firebag Program Technical Standar d

• Revisions :
- General reformatting of Firebag Stage 2 Equipment Specification SP91-V-3-1 Rev . 1B .

• Additions :
- Firebag Projects Standards and standard statement s

• Deletions :

Comments Approval Date

1. Originato
r Arcot Devender `/ (Also sign f ont page -041,w
Firebag Mechanical Program Lead k. of TS )
lvalle
2. Engineer
Arcot Devender ~ e 4~~,ZGD
/
Firebag Mechanical Program Lead v!/ of TS )

3. Reviewe r
Dave Tullis (Also sign front pag e
Firebag Engineering Manager of TS )

4. Approval Authority
Ken Hart (Also sign front pag e
Firebag Operations Manager f TS
JA
5. Return to
Rita Lewi s
Jacobs Canada
Heritage Square

Attachment - Draft Procedure No . FB-V-5654 Rev . No. B Issue Date 8-Nov-0 5

UNCONTROLLED DOCUMENT WHEN PRINTED (26-JAN-06) CONTROLLED DOCUMENT IN EWR FILE LOCATION I
G :1 -2-^-1--
FE- ? . .. Pag e : lof 1 1