DICV AP00.20-W-011AB Monthly Maintenance Service Sheet 10.05.

2013
Model Actros 932.315 8x4/4 4840K/ 4841K

Telligent ® servicing
depends on display readout
V2 Adjust valve clearance & replace clutch actuator
fine mesh filter.
at 1st, 3rd, 5th, 7th, etc. oil changes
Z1 Additional operation for 1st. general maintenance

J2 Maintenance work every 2 years

J3 Maintenance work every 3 years

Periodical maintenance work without

Telligent service indication
WD Maintenance work once a day
W1 Maintenance work every 7 days
Safety related work without Telligent ®
W2 Maintenance work every 14 days servicing indication
M1 Maintenance work once a month S1 Work relevant to safety every month
M2 Maintenance work every 2 months S3 Work relevant to safety every 3 months
M3 Maintenance work every 3 months
S6 Work relevant to safety every 6 months
M6 Maintenance work every 6 months
S12 Work relevant to safety every 12 months
J1 Maintenance work once a year

Customer:_____________________________ Chassis no.:____________________ Reg. no./Door no.:________________________

Monthly Maintenance Sheet opened: ______________ Closed: ______________ Customer site: ________________________

Performed Telligent ® servicing Work to be performed

to be ticked off by Service Adviser

Engine Maintenance
Oil and filter change Order no: ________________ AP18.00-W-0101A
Check oil quality setting in maintenance
system; change if necessary
Transmission Maintenance
(dependent on display) Order no: ________________ AP26.00-W-2601A
Oil change Check oil quality setting in maintenance
system; change if necessary
Rear axle
Oil change Order no: ________________
Check oil quality setting in maintenance
system; change if necessary AP35.00-W-3501A
Rear axle through-drive housing: Rear axle HL7/HD7
oil change AP35.00-W-3502A
Rear axle HD7
General Maintenance job
Engine
Check and adjust valve clearance AP05.30-W-0560A
V2 Order no: ________________
Fuel prefilter with water separator:
Replace filter element Order no: ________________ AP47.20-W-0783A
Replace fuel filter
Order no: ________________ AP47.20-W-0780A

Coolant
Replace coolant Order no: ________________ AP20.00-W-2080A
Observe coolant composition
Chassis and body
Air filter
Air filter with dust extraction valve – AP09.10-W-0931A
empty dust Order no: ________________

Replace air filter element Order no: ________________ AP09.10-W-0980E

DICV AP00.20-W-011AB Monthly Maintenance Service Sheet 1/4

 Additional operations
once for 1st. Telligent
®
maintenance
General maintenance job
Clutch actuator
Replace fine-mesh filter AP25.20-W-2580A
V2 Order no: ________________
Tighten screws and nuts:
Observe tightening torque!
Chassis and body: AP00.20-W-0073A
Z1 Spring bracket to front axle, stabilizer Order no: ________________
bar links to front spring bracket,
stabilizer bar links to rear axle,
Wishbone control arms to rear axle,
Rear cab mounting to cab,
Tensioning straps for fuel tank
Periodical
maintenance work
Lubrication work Hyva tipper:
Grease gun: Hyva
WD Rear hinge Order no: ________________
Lubrication work Hyva tipper:
Grease gun: Hyva
W1 Tipper body Order no: ________________
Maintenance work Hyva tipper:
Clean breather filter Hyva
W1 Order no: ________________
Lubrication work Hyva tipper:
Grease gun: Hyva
W1 Tipper body Order no: ________________
Maintenance work Hyva tipper:
Clean breather filter Hyva
W1 Order no: ________________
Lubrication work Hyva tipper:
Grease gun: Hyva
W1 Tipper body Order no: ________________
Maintenance work Hyva tipper:
Clean breather filter Hyva
W1 Order no: ________________
Lubrication work Hyva tipper:
W1 Grease gun: Hyva
Tipper body Order no: ________________
Maintenance work Hyva tipper:
W1 Clean breather filter Hyva
Order no: ________________
Tighten screws and nuts:
Observe tightening torque!
Chassis and body:
W1 Lever bolt front axle spring Order no: ________________ MB
Lubrication work chassis:
Grease gun: DICV AP00.20-W-
W1 Axel load compensation Order no: ________________ 0020A
Lubrication work chassis:
Grease gun: DICVAP00.20-W-
M1 Steering knuckle front axle Order no: ________________ 0020A
Brake shaft front axle
Brake shaft rear axle
Universal joints of propeller shaft
Tightness and status test. In the event of fluid loss, determine cause and
Look for chafing and pay attention to rectify subject to separate repair order
routing!

All major assemblies: AP0.20-W-0050A

M1 engine, transmission, front axle, rear Order no: ________________
axle, steering, power steering pump,
cab tilt system
All lines and hoses, sensor cables AP00.20-W-0051A
M1 Order no: ________________
All vessels, equipment, shock AP00.20-W-0052A
absorbers, covers, boots, protective
M1 caps Order no: ________________
Intake manifold between air filter and AP09.00-W-0953A
engine
Cooling and heating system: AP20.00-W-2050A
M1 status test of radiator, lines and Order no: ________________

DICV AP00.20-W-011AB Monthly Maintenance Service Sheet 2/4

 hoses
Hyva tipper system Hyva
M1 Order no: ________________

Check and correct fluid level

Engine cooling system AP20.00-W-2010A
M1 Check and correct corrosion Order no: ________________
protection/ antifreeze protection _____°C
Correct subject to separate repair order
AP54.10-W-5410A
M1 Batteries Order no: ________________
Engine
Check poly-V belt for wear and AP13.22-W-1351A
M1 damage Order no: ________________
Chassis and body
Clean dust filter for heating/air AP83.00-W-8381A
M1 conditioning Order no: ________________

AP40.15-W-40460A
M1 Tire inflation pressure: Correct Order no: ________________
Maintenance work Hyva tipper:
Change breather filter element Hyva
M2 Change return line filter element Order no: ________________

Chassis and body

Replace dust filter for heating/air Order no: ________________ AP83.00-W-8381A
M3 conditioning
Oil change
Hyva tipper system Order no: ________________ Hyva
M6 First change 6 months from the date of
delivery of vehicle thereafter once in a year
Function test
Signaling system, indicator lamps AP54.00-W-5451A
M6 Order no: ________________

M6 Windscreen wipers, washer system Order no: ________________ AP82.30-W-8252A

M6 Compact alternator test. Order no: ________________ AR15.40-W-0001A

Readout fault codes and fix current
M6 faults and erase (DAS final quick test Order no: ________________
printout required)
Oil change
Hyva tipper system Hyva
J1 Order no: ________________
Telligent ® time-based
servicing scheme
Maintenance work once in
a year.
General maintenance job
Order no: ________________
Chassis and body
Compressed air drier: AP42.60-W-4381A
J1 Replace granulate cartridge Note installation date

Wheel hubs on the front axles: If not performed in combination with other AP33.20-W-3350A
J1 Replace grease, check tapered roller repairs.
bearings See confirmations in maintenance booklet
Periodical safety
related work
Safety related work
Leaf spring: AP32.20-W-3255A
S1 Visual inspection of damage Order no: ________________

Hyva tipper system: Hyva

check operation, play and mounting
S1
Check brake liner wear
S3 1st front axle left ___ %/mm
2nd front axle left ___ %/mm
1st rear axle left ___ %/mm
2nd rear axle left ___ %/mm
Automatic brake adjustment –
S6 checking release travel of wheel
brake cylinders
Order no: ________________
AP42.00-W-4293C
Order no: ________________
1st front axle right ___ %/mm
nd
2 front axle right ___ %/mm
1st rear axle right ___ %/mm
2nd rear axle right ___ %/mm
AP42.10-W-4291A
Order no: ________________
Drum brake

DICV AP00.20-W-011AB Monthly Maintenance Service Sheet 3/4

 Checking condition of steering AP46.00-W-4650A
mechanism
S6 Headlights: Order no: ________________ AP82.10-W-8260A
Check adjustment, adjust
S6 Order no: ________________
Safety checks on air brake system
Check compressed-air system for AR42.60-W-0600A
S12 leaks Order no: ________________
AR42.60-W-0115A
S12 Check single-chamber air drier with Order no: ________________
integral pressure regulator for
function AR42.60-W-0020A

S12 Checking and adjusting pressure Order no: ________________ AR42.60-W-0040B

regulator cutoff pressure
AR42.60-W-0050C
S12 Order no: ________________
Checking service pressures on four-
circuit protection valve
Four-circuit protection valve pressure Order no: ________________
S12
maintenance function – Checking

Concluding operations on
Telligent ® maintenance system
Process service data in display Order no: ________________ AP00.20-W-0041A
Confirm work performed (rest intervals);
Check oil quality and SAE grade; change if
Process oil qualities using Star necessary.
Diagnosis Check oil quality settings for axles: change if
necessary
Concluding operations on
Telligent ® maintenance system
Process service data in display Order no: ________________ AP00.20-W-0041A
Confirm work performed (rest intervals);
Check oil quality and SAE grade; change if
Process oil qualities using Star necessary.
Diagnosis Check oil quality settings for axles: change if
necessary
Final inspection Order no: ________________
Inspection/road test Ensure vehicle is in proper roadworthy
condition
Final inspection Order no: ________________
Inspection/road test Ensure vehicle is in proper roadworthy
condition
Final inspection Order no: ________________
Inspection/road test Ensure vehicle is in proper roadworthy
condition
Final inspection Order no: ________________
Inspection/road test Ensure vehicle is in proper roadworthy
condition

Sign Customer: _____________________________ Sign. CVASS Supervisor: ________________________

Date: ______________ Date: ________________________

DICV AP00.20-W-011AB Monthly Maintenance Service Sheet 4/4