Power lightning protection module

technical specification

Code A3120015 Model PV20K-670（No alarm）

Prepared by Zhang Yang Date 2017-01-09
Reviewed by Chen Weidong Date 2017-01-09
Granted by Li Yelai Date 2017-01-09

SHENZHEN HAIPENGXIN ELECTRONICS CO.,LTD.

All rights reserved
 Power lightning protection module technical specification V1.0

Revision record
Date Revision Description Compile
2017-01-09 V1.0 First edition Zhangyang

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 Power lightning protection module technical specification V1.0

Contents

1 Scope of application........................................................................... 错误!未定义书签。

2 Normative reference ........................................................................... 错误!未定义书签。
3 Functional performance ..................................................................... 错误!未定义书签。
3.1 Brief description ................................................................................. 错误!未定义书签。
3.2 Performance indicator ........................................................................ 错误!未定义书签。
4 Protection principle (for reference only) ..................................................................... 5
5 Outline structure ................................................................................. 错误!未定义书签。
5.1 Structure size chart ............................................................................ 错误!未定义书签。
5.2 Installation ........................................................................................... 错误!未定义书签。
6 Applicable environment and safety regulations ......................................................... 7
7 Environmental protection .................................................................. 错误!未定义书签。
8 产品标识………………………………………………………………………………………….8

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 Power lightning protection module technical specification V1.0

Important statement
The Technical Specifications (Specifications) is a controlled document describing the company's design
products.
Its role is：
a) The basis for quality department inspection.
b) The basis for customer confirmation of the materials and test.

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 Power lightning protection module technical specification V1.0

1 Scope of application
This surge protector is mainly used for surge protection of transient overvoltage of
230V power supply system.

2 Normative reference
GB18802.1 Low voltage surge protectors - Part 1 : Surge protectors for low-voltage distribution systems -
Performance requirements and test methods
GB 2828.1-Counting sampling test procedure
GB/T191-Packaging storage and transportation icon
GB/T 2423.1-Environmental testing of electrical and electronic products - Part 2 Test method test low
temperature
GB/T 2423.2-Environmental testing of electrical and electronic products - Part 2 Test method test B high
temperature
GB/T 2423.4-Environmental testing of electric and electronic products - Part 2: Test method Test Db: Alternating
damp heat (12h + 12h cycle).
YD/T 1235.1：Technical requirements for surge protectors for low-voltage distribution systems in communication
stations (stations)
YD/T 1235.2：Test method for surge protector for low-voltage distribution system of communication bureau
(station)
IEC 61643-1 Edition 1.1 Surge protective devices connected to low-voltage power distribution systems - Part 1:
Performance requirements and testing methods

DIN EN 61643-11+A11 Low-voltage surge protective devices - Part 11: Surge protective devices connected to
low-voltage power systems; Requirements and tests

3 Functional performance

3.1 Brief description

The lightning protection module is specially designed for PCB board welding protection.
According to the protection flow capacity, multiple pieces can be used in parallel. There is a
fail-safe trip device inside the module.

3.2 Performance

Item Technical Parameters

Product model PV20K-670（No alarm）

Rated voltage -Uo 230VAC

Starting voltage 820V±10%

IEC rating Type 2

UL rating Type 4

Maximum continuous operating voltage Uc 510VAC/670VDC

Maximum continuous operating voltage for
670V
photovoltaic applications - Ucpv
Nominal discharge current -In 10kA（8/20s）

Maximum discharge current - Imax 20kA（8/20s）

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 Power lightning protection module technical specification V1.0

Voltage protection level - Up 1.8kV（10kA，8/20s）

DC short circuit breaking capacity 50A/1100VDC

Photovoltaic application rated short circuit
50A
current - Iscpv
Shell flame rating UL94 V-0

Housing material PA66+30%glassfiber

Exterior color Blue (PANTONE 279C)

4 Protection principle (for reference only)

L/N N/PE
5 Outline structure

5.1 Structure size chart

30±0.5 34
30

5 14±0.2 5 14
R0.4
0.4

PCB顶层钻孔图
34±0.2 14±0.1

26±0.2

4
5

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 Power lightning protection module technical specification V1.0

5.2 Installation

 The lightning protection module is mounted by PCB soldering. The drilling of the PCB
board is shown in the above figure (PCB drilling diagram):
 Welding: The product can be soldered by hand or wave soldering; it is recommended to
use a constant temperature soldering iron 100W for manual soldering, temperature setting
420 °C ± 5 °C, soldering time 1-3 seconds, solder wire recommended to use normal
temperature solder wire, electrode lead 3 and 4 welding time is relatively reduced;
recommended wave soldering curve: preheating temperature 1 zone: 115 ± 5 ° C;
zone 2: 155 ± 5 ° C; peak temperature 265 ± 5 ° C; chain speed: 1.15 ~ 1.25 m /
min; According to the difference of the circuit board, see the wave soldering temperature
curve reference diagram below.
T(℃)

预热1区 预热2区 焊接区

265℃
250

200

155℃
150

115℃
100

50

30 60 90 120 150 180 t(s)

Wave soldering welding temperature curve reference map
 Precautions：
The lightning protection point of the lightning protection module adopts 138 °C low
temperature soldering. Please pay attention to control the temperature during welding to
prevent tripping failure. When multiple pieces are used in parallel, the copper sheath width
of the PCB protection line should meet the requirements of the flow capacity; The
creepage distance with the alarm line must meet the relevant safety requirements.

6 Applicable environment and safety regulations

Item Demand specification

Working temperature (°C) -40℃~+85℃
Storage temperature (°C) -40℃~+85℃
Relative humidity(%) 5%~95%
Applicable altitude (m) ≤5000m
Atmospheric pressure (Pa) 70kPa~106kPa
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 Power lightning protection module technical specification V1.0

7 Environmental protection
Products meet the requirements of the EU RoHS Directive

8 Product Identification

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