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INSTALLATION

MANUAL

DIGIMON LCD
CONSOLE
Digimon LCD rev.00 2014/04 - ENG

INDEX
INDEX ........................................................................................................................................................................................................................................... 2
INDEX REVISION........................................................................................................................................................................................................................ 2
INTRODUCTION ........................................................................................................................................................................................................................ 3
GENERAL WARNINGS .............................................................................................................................................................................................................. 3
DESCRIPTION ............................................................................................................................................................................................................................. 4
INSTALLATION ........................................................................................................................................................................................................................... 5
CONNECTION BOARD ............................................................................................................................................................................................................ 6
CONNECTION SUMMARY ...................................................................................................................................................................................................... 6
CPU BOARD ............................................................................................................................................................................................................................... 7
PROGRAMMING ........................................................................................................................................................................................................................ 7
ALARMS DEFINITION ............................................................................................................................................................................................................... 9
STRAPPING TABLE ................................................................................................................................................................................................................... 11
ATEX CERTIFICATION AND CESI NOTIFICATION ............................................................................................................................................................ 12

INDEX REVISION
DATE REVISION NUMBER DESCRIPTION

04/2014 0 INITIAL VERSION

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Digimon LCD rev.00 2014/04 - ENG

INTRODUCTION
The handbook gives all the instructions for installation and use of DGM console.

GENERAL WARNINGS
 Please read carefully the instructions given in this handbook before working on this equipment.
 The manufacture is not responsible of any operation performed not mentioned in this handbook.
 In case of failure or faulty operations, please refer to authorized people in charge for maintenance or directly to the
manufacturer.
 The manufacturer refuses all responsibility for any eventual injury and/or damage to things caused by the missing
observation of safety requirements.
 The assigned personnel is required to know all the safety requirements relative to this equipment.
 In case of doubts about functioning of the equipment please refer to authorized people for maintenance or directly to
the manufacturer.
 Every tampering of the equipment relieves the manufacturer from any responsibility in front of competent authorities.

This product is used in fuel tanks and in hazardous areas for risk of explosion and fire. Subterranean leakage of fuel tanks
may cause serious damages to environment and injury.

This product complies with EU Directive 2012/19/UE.


The crossed-bin symbol on the device indicates that the product, at the end of its lifecycle, should be
disposed separately from household waste, must be brought to a electrical and electronic equipment
collection point.

Note: Start Italiana Srl, in respect of its quality duties may modify its production and the data shown on this handbook. This
manual cannot be reproduced, totally and neither partially, without authorization.

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DESCRIPTION

Console for monitoring level gauge and tanks alarm. 1 probe bus management, 4 relays on the bus with outputs and
programmable events.

Main features
Supply 12-24VDC

Auxiliary supply Backup battery 9VDC Duracell (emergency only)

Consumption 0,75 VA

Number of probes 1

Releè output capacity 4 relay 0,5A a 125 VAC or 2A at 30 VDC

Serial comunication and RS485 x 2

Host comunication

Configuration RS232

Working temperature 0°C / +50°C

Relative humidity Da 5% a 95% (no humidity)

Protection IP66/68

Enclosure Painted metal

Dimension [mm] 125 x 145 x 110

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INSTALLATION

 If mixed with air, the flammable vapors may cause explosion. Hazardous areas may be originated therefore by the
presence of gas or vapors.
 Explosions or fires may cause damage, even lethal.
 This console is not explosion proof.
 Do not install the console in hazardous area.

INSTALLATION SITE
Regarding the installation site, it is necessary to consider that the console must be protected against vibrations and extreme
climatic conditions (in particular high/low temperatures, humidity, etc.) which may damage the electrical circuits.

INSTALLATION PROCEDURE
Fix the console to the wall using the supplied bracket along the product.

ELECTRICAL CONNECTION
To realize the electrical connection please proceed as follow:
 Switch off all the power switches on the electrical board panel.
 Connect between board panel and the console using the appropriate connectors.
 To connect driving force, please use cable with 3 wires whose section is at least 1,5 mm2 (phase, neutral, earth)
adequately protected.

 The equipment installed in hazardous areas shall be explosion-proof or intrinsically safe according to the degree of
protection required.

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CONNECTION BOARD
Following the steps to connect the probe:

1. Open the top enclosure


2. Remove the 4 cross head screw using correct screw driver that fixes the CPU board
3. Lift the CPU board
WARNING: be carefull to not damage the flat-cable connection to the underneath DGM POWER board
4. Proceed connection following procedure procedere later in this handbook, connection summary

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CONNECTION SUMMARY
CN J1 supply external bus connection CN J2 Master to proble
1 12-24V input RED 1 12V output RED
2 RS485-B BLU 2 RS485-B BLU
3 RS485-A BROWN 3 RS485-A BROWN
4 GND 0V WHITE 4 GND 0V WHITE

CN J3 CN J3
1 Relay 1 3 Relay 2
2 Relay 1 4 Relay 2

CN J4 CN J4
1 Relay 3 3 Relay 4
2 Relay 3 4 Relay 4

RELE’ FUNCTION JUMPER

J7 – J8 – J9 – J10
Jumper NO side: relay normally open
Jumper NC side: relay normally close

CPU BOARD
CPU board manages all console functions.

DS1 Dip Switch

SW1: OFF = Italian language


ON = English language

SW2: not used


SW3: not used

SW4: OFF = default


ON = memory Reset, remove all the
data stored inside DGM

J1 Reed Contact Switch

Use provided magneto to power supply DGM


for backup battery

CN J3 RS232 DB9 connection with pc to


change DMG settings using Smarconfig
software.

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PROGRAMMING
DGM settings can be changed using Smar Config software, you can change tank name, product name, alarms settings,
Relay, strapping table. All the data are written on not volatile Eeprom inside DGM.
The software doesn’t need installation, just copy the executable on your pc.
Use J3 RS232 cable to connect DGM with the pc.
If the unit is turned off, not connected or the wrong serial port set, you will see the following screen:

In these cases check the communication port number assigned to the pc and that no other applications are using the same
port. When the connection is correct and all the settings either, the program will automatically load all the settings and
showing them on the screen. From here you can also choose the application language, Italian or english.

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Channels Select channel 1 as DGM LCD can handle only one channel.

description Tank description shown on the DGM display, es: DIESEL 01

S.N. Address Unique Serial number, one for each DGM.

Product select product type contained in the tank

* Tot.Capacity total capacity of the tank, in liters, this information comes from the strapping table.

* Tank height tank height in millimeters, this information comes from the strapping table.

Important: total capacity value and tank height value cannot be set manually, they are set by the last two values of
the strapping table stored in the DGM.

Offset Product float offset (-30000 +30000 mm): measurement unit in m, 1mm absolute resolution.
Used to align the value of the height of the float of the product in the tank.

Zero Water Water float offset (30000 mm): measurement unit in m, 1mm absolute resolution, under the
specified value the height water value read by the float is zero.

ALARMS DEFINITION

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In the alarm section it is possible to set various alarm trip point for each level probe.

Alarm HH very high alarm point in mm/inc.


Alarm H high alarm point in mm/inc.
Alarm L low alarm point in mm/inc
Alarm LL very low alarm point in mm/inc.
Alarm Water presence of water alarm point in mm/inc.

RELE’ DEFINITION

In this section it is possible to select the activation function of relay from 1 to 4.


The relay can be managed one by one for each channel or groups, one relay for multiple channel.

ES:
Relay N1 Channel 1 low alarm
Relay N2 Channel 2 low alarm
Relay N1 Channel 1-2-3-4 low alarm

WRITE DATA TO UNIT


This button is used to store data in the DGM.

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STRAPPING TABLE
The console has the facility to calculate the volume starting from the height as linear interpolation between two near points.
In order to do that operation the strapping table (correspondence mm – lt) must be downloaded into the console.
It is necessary to follow few rules in order to download correctly the table into the console:

 Values in millimeters/inches and liters/gallons


 Maximum number of points: 250
 Numbers with decimals have to be written with a dot ( . ) and not with a comma.
 Table has to be written in Excel or Note Pad and saved as .csv or .txt.

The .csv format allows to save the data filled into the Excel table separating them with semicolon symbol ( ; ).
Opening .csv file with Note Pad it will be possible to read data as per the example shown below. Otherwise it is possible to
complete the table manually into program Note Pad separating the values with semicolons.

00000;00000
00020;00100
00040;00200
00060;00300
……..;……..
04940;24700
04960;24800
04980;24900
05000;25000 In this example the total capacity is 25.000 and the total height is 5.000.

After saving the strapping table as shown, clilck on “read data from device” button
and follow the instruction.
Click “write table on device” button to load strapping table in DGM.
Follow the screen instruction until the process ends.

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ATEX CERTIFICATION AND CESI NOTIFICATION

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START ITALIANA S.r.l.
Via Pola, 6
20813 Bovisio Masciago (MB)
Tel: +39 0362 - 15.81.465
Fax: +39 0362 - 15.81.464

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