Kuwait National Petroleum Company (K.S.C.) 31.10.00.

10-P6000CFP-000-PV
Clean Fuels Project 2020 REV. A, 20-Mar.-13
Page 1 of 6

Project Variation

Project Variation to

Shell DEP 31.10.00.10

Positive Material Identification (PMI) Program

A 20-Mar 13 Approved for Design FW FW FW

CHKD Approved Client
Rev. Date Description Orig.
By By Approval

Kuwait National Petroleum Company (K.S.C.)

Clean Fuels Project 2020
Kuwait

Foster Wheeler Energy Limited

Reading
United Kingdom

CONTRACT NO. PROJECT VARIATION NO. REV. NO.

1-14-5230/9 31.10.00.10 -P6000CFP-000-PV A

file name Foster Wheeler

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Kuwait National Petroleum Company (K.S.C.) 31.10.00.10-P6000CFP-000-PV
Clean Fuels Project 2020 REV. A, 20-Mar.-13
Page 2 of 6

Project Variation

Record of Revisions

Rev. No. Date Description

A ’20-Mar-13 Approved for Design

file name Foster Wheeler

DSN:
Kuwait National Petroleum Company (K.S.C.) 31.10.00.10-P6000CFP-000-PV
Clean Fuels Project 2020 REV. A, 20-Mar.-13
Page 3 of 6

Project Variation

1.0 INTRODUCTION

DEP 31.10.00.10 - Gen, Positive Material Identification (PMI) Program dated September
2011, is adopted for the Clean Fuels Project (CFP) subject to the modification noted in this
project variation. This PV (Project Variation) shall be included, as a requirement, wherever
DEP 31.10.00.10 -Gen is referenced in any other project documents, including all DEPs.

In general, the requirements stated in this PV have precedence over, and supersede those
in the Shell DEPs. Any discrepancy between this PV and other Clean Fuels Project
documents shall be brought to the attention of the Company for review and direction.

References in DEP 31.10.00.10 -Gen to other Design and Engineering Practices

(specifications, guidelines, etc.) shall be amended, superseded, or otherwise revised by
the associated PV of a given DEP, where available.

2.0 DEP 31.10.00.10-GEN AMENDMENTS

2.1 Section 4.3 a)

Delete “section 4.6”

Replace “with section 4.7”

2.2 Section 4.5

Add following to fourth Paragraph

Where accessible after welding the root pass shall be subject to PMI

2.3 Section 4.5 i

Delete “If the function of the overlay is corrosion protection, a volumetric or surface
analysis shall be completeted at a minimum depth of 1.5 mm (0.060 inch) below the
process-contacted surface.”
Replace with “If the function of the overlay is corrosion protection, a volumetric or
surface analysis shall be completed at a minimum depth of 2.5 mm (0.1 inch) below
the process-contacted surface.”

2.4 Section 4.5 ii

Delete “If the function of the overlay is to assure product purity only, the sample shall
be taken at a minimum depth of 1 mm (0.040) inch”
Replace with “If the function of the overlay is to assure product purity only, the
sample shall be taken at a minimum depth of 1.5 mm (0.060) inch”

file name Foster Wheeler

DSN:
Kuwait National Petroleum Company (K.S.C.) 31.10.00.10-P6000CFP-000-PV
Clean Fuels Project 2020 REV. A, 20-Mar.-13
Page 4 of 6

Project Variation

2.5 Section 4.8

Add “To prevent damage to the gasket surface only the X-ray fluorescence method
of PMI may be used.”

2.6 Section 5

First paragraph
Delete “Refer to (4.6) ….”
Replace with “Refer to (4.7) ….”

Third paragraph
Delete “Shell Technical Authority”
Replace with “PMC/Principal”

2.7 Section 9 – References

Change Section number from “Section 9” to “Section 10”.

2.8 Add New Section 9

In addition the requirements listed above the minimum requirements shall apply

9.1 Receipt Inspection

A) Piping/Instrument piping

i) Sample PMI shall be carried out for 5% of each heat number for materials
(minimum 3) other than carbon steel during receiving inspection. If quantity is
less than 3, all items shall be PMI tested. PMI during receiving inspection is
applicable for all grades of stainless steels also.

ii) 100 % PMI shall be performed on completed piping systems (including welds),
after field installation of pipe spools but before release for testing as per
SHELL DEP 31.10.00.10-Gen. However for D category fluid service and SS
grade 304 in any service, only 10% PMI is required to be performed.

B) Equipment

i) Sample PMI shall be carried out of each purchase order line item during
receiving inspection at Site. 10% of components/parts of each item/equipment

file name Foster Wheeler

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Kuwait National Petroleum Company (K.S.C.) 31.10.00.10-P6000CFP-000-PV
Clean Fuels Project 2020 REV. A, 20-Mar.-13
Page 5 of 6

Project Variation

shall be subjected to spot PMI accordingly. Percentage shall be increased to

100% if non-conforming items are detected.

ii) PMI test shall be performed for 10% of the attachment welds for piping as well
as equipment.

9.2 Inspection at Suppliers Works

Equipment, Piping, Valves and Instrument piping

a) 100% PMI of materials & welds other than carbon steel at the material
fabricator / supplier’s works prior to delivery.

b) 100% PMI shall be carried out also for all internal parts other than carbon
steel.

c) 100 PMI check shall be performed for 10% of the attachment welds.

9.3 Acceptance Criteria

The material shall be considered acceptable if the analysis is within + or - 10% of

the range specified in the appropriate standard.
Where portable PMI indicates that the analysis is outside the range permitted
above a more accurate method may be used, e.g. wet analysis.
For dissimilar welds the acceptable range shall be agreed with PMC/Principle

2.9 Table 1 Note 8 a

Delete “If the function of the overlay is corrosion protection, a volumetric or surface
analysis shall be completeted at a minimum depth of 1.5 mm (0.060 inch) below the
process-contacted surface.“
Replace with “If the function of the overlay is corrosion protection, a volumetric or
surface analysis shall be completed at a minimum depth of 2.5 mm (0.1 inch) below
the process-contacted surface.”

file name Foster Wheeler

DSN:
Kuwait National Petroleum Company (K.S.C.) 31.10.00.10-P6000CFP-000-PV
Clean Fuels Project 2020 REV. A, 20-Mar.-13
Page 6 of 6

Project Variation

2.10 Table 1 Note 8 b

Delete “If the function of the overlay is to assure product purity only, the sample shall
be taken at a minimum depth of 1 mm (0.040) inch. “
Replace with “If the function of the overlay is to assure product purity only, the
sample shall be taken at a minimum depth of 1.5 mm (0.060) inch”

2.11 Table 3 Note 2

Delete
0.5 % to 0.75 % max Ni in base material and <1.1 % Ni for weld deposits.
0.1 % to 0.3 % Al.
0.2 % to 0.5 % Ti.

Add

Analysis for Al and Ti is not required

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