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TEST PROGRAMME FOR DIESEL ELECTRIC LOCOMOTIVES

EQUIPPED WITH IRAB-1 TWIN PIPE PURE AIR BRAKE SYSTEM

TEST PROGRAMME NO.MPTP-029/87 REV. 02


OCTOBER -2008

RESEARCH DESIGNS AND STANDARDS ORGANISATION


LUCKNOW - 226011.

Compressor capability Test


5.13 Capacity of A – 9 Automatic Brake Valve
Place the automatic driver’s brake valve handle in emergency position. Allow the main
reservoir pressure to build up to 10 ± 0.1 Kg / cm² Provide 7.5 mm dia leak hole plate at the
brake pipe hose at one end of locomotive keeping the other end hose pipe on dummy. Place
the automatic brake valve handle in release position. Open angle cock of the brake pipe
where leak hole plate has been provided. Note the pressure in the brake pipe gauge in the cab
which should be more than 4.4 Kg/cm² in ‘Release’ position of ‘Release-Run’ magnet valve
and between 2.5 to 3.5 Kg/cm² in ‘Run’ position of ‘Release-Run’ magnet valve. It should be
ensured that main reservoir pressure does not fall below 8 Kg/cm². If it falls below 8 Kg/cm²
the engine speed should be raised. Remove the 7.5 mm dia leak hole plate after applying
emergency brake by A-9 automatic brake valve. Now close the angle cock and move A-9
automatic brake valve handle to release position to charge the system.

Loco Leakage Test

3.7 Brake pipe leakage


Charge the system fully. Make 0.6 Kg / cm² reduction in brake pipe pressure by partially
applying automatic brake. Close cut out cock (52) and then move “MU-2B” control valve
(49) to “trail” position. Observe pressure on the brake pipe gauge (21). Pressure drop should
not exceed 0.7 Kg / cm² in 5 minutes. Move MU-2B control valve to “lead” position, A-9
valve handle to release position and then open the brake pipe cut out cock to charge the
system fully.

3.8 1 – 1 / 4” Auxiliary pipe (Feed pipe) Leakage


Charge the system fully and ensure that the duplex pressure gauge (23) indicates 6 Kg / cm²
pressure in Auxiliary air (feed) pipe. Close cut out cock (52) provided before feed valve.
Observe pressure on the auxiliary (feed) pipe gauge (23). Pressure drop should not exceed 0.7
Kg / cm² in 5 minutes. After completion of test, open cut out cock (52) provided before feed
valve.

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