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Turbulent mixing enhancement with a 20 chute mixer

a,* b
M.R. Ahmed , S.D. Sharma
a
Department of Engineering, The University of the South Pacific, Suva, Fiji
b
Department of Aerospace Engineering, Indian Institute of Technology Bombay, Mumbai 400 076, India

Abstract

Turbulent mixing enhancement of two confined, co-axial jets having a low annular to core area ratio of 0.26 is achieved with the
help of a 20 chute mixer. Detailed measurements were performed in the flowfield of a chute and contours of mean velocity and
streamwise and transverse turbulence intensities were plotted to gain a deeper insight into the mixing enhancement process. The
results from this work will aid in designing the mixer for low bypass turbofan engines. Mean velocity and turbulence intensity dis-
tributions were also obtained downstream of the chute mixer. Total and static pressure measurements were made to study the total
pressure loss and the static pressure variation due to mixing. The high velocity annular stream was found to quickly diffuse after
entering through the chutes and mix with the core stream due to higher levels of turbulence generated in the mixing region. A strong
transverse turbulence component immediately downstream of the chute exit enhanced the mixing of the penetrating stream with the
core flow. With the aid of the chute mixer, nearly complete mixing is achieved over a length of 2.2 duct radii, suggesting feasibility of
shortening the length of the turbofan engine mixing duct by more than 50%. However, a higher total pressure loss of about 1.71% is
the penalty to be paid for the enhanced mixing of jets.

Keywords: Turbulent mixing; Co-axial jets; Laser Doppler velocimetry; Chute mixer

1. Introduction jet diameter ratio and thickness of the core duct wall
[1–4]. In a constant area duct, the pressure gradient is
The process of turbulent mixing of co-axial jets finds caused solely by the transfer of momentum between
application in a variety of engineering devices. Study of the two co-axial streams. The total mass flow rate in
the aerodynamic behavior of co-axial jets in different the duct remains constant while the momentum flux var-
types of confinement is also of basic interest because it ies axially consistent with changes in the pressure. The
involves a number of interacting turbulent flow phe- relative diameters of the co-axial ducts and the length
nomena, the details of which are not yet understood of the mixing duct determine the pressure variation
quantitatively. The factors that are involved in a mixing and the flow pattern.
process and are also primarily responsible for the com- In most of the real engineering flows, it is desirable to
plexity are: the velocity ratio, temperature ratio, density achieve complete mixing in the shortest possible length.
ratio, compressibility and turbulence levels of the two To enhance mixing over a short length, a concept of
streams, swirl, pressure gradient, interaction between ‘‘forced mixing’’ is adopted in practice. The discovery
wall-bounded and free shear flows, mixing duct to core of large scale coherent structures in subsonic shear lay-
ers and their importance to the mixing process led to
the development of numerous mixing control techniques
with the basic approaches being passive control and
active control [4–6].
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Nomenclature

Cp coefficient of pressure ¼ 0.pp 1


5qU 2m
, dimension- w0 fluctuation in transverse velocity, m/s
pffiffiffiffiffiffiffi
less
w02 rms value of transverse velocity fluctuation,
p wall static pressure, N/m2
m/s
p1 wall static pressure at the first station, N/m2
x axial (streamwise) distance from the nozzle
r radial coordinate, mm
exit, mm
r0 inner radius of the mixing duct, mm
x0 distance of the chute opening from the nozzle
R radius of the chute opening, mm
exit, mm
u streamwise mean velocity at a point, m/s
y lateral distance, mm
u0 fluctuation in streamwise velocity, m/s
z transverse distance, mm
Um mass averaged velocity, m/s
pffiffiffiffiffiffi k velocity ratio (annular to core), dimensionless
u02 rms value of streamwise velocity fluctuation, q air density, kg/m3
m/s

A thorough molecular level mixing of the cold by- and eddies that result in an increase in losses. So, the de-
pass flow and the hot core flow prior to their exhaust vice used for any application needs to be optimized to
from the nozzle with minimum pressure loss is desirable minimize the losses. Paucity of published work on annu-
for optimum performance of a turbofan engine. Passive lar to core diameter ratios smaller than 2, despite its
mixing devices are employed to force the mixing over a practical application in military aircraft engines with
short length. Use of a lobed mixer in turbofan engines low bypass and the apparent lack of information on
with medium or high bypass ratio (ratio of the mass the characteristics of the flow through chutes provided
flow rate through the annular region to that through the motivation for this work. In a turbofan engine, com-
the core region), typically greater than 1, is commonly plete mixing of the hot core and cold bypass streams im-
made. For example, the Rolls-Royce engine RB proves the propulsive efficiency of the engine and
183 Mk 555-15P has a 10 lobed mixer for a bypass of reduces the noise level [10]. Detailed exploration of the
about 1. For a higher bypass of 3.1, the Tay 650 engine flowfield of a mixer is expected to facilitate the develop-
has a 12 lobed mixer. A convoluted flow mixer is fitted ment of predictive frameworks of the mixing efficiency
in F-110-GE-400 of General Electric with a bypass in turbulent flows. The rapidly increasing capabilities
ratio of 0.87. Angle mixers are provided typically in of CFD give rise to the need of high quality and exten-
RB 199 Mk 104 of Turbo-Union Ltd. with bypass of sive experimental data referred to flow configurations
nearly 1, F100-PW-229 of Pratt and Whitney with by- that can be used for validation of numerical codes. A
pass of 0.7, EJ-200 of Eurojet with bypass of 0.4, and justifiable need for undertaking a systematic investiga-
FLYGMOTOR RM12 with bypass of 0.28. Investiga- tion on turbulent mixing enhancement with the help of
tions on various types of lobed mixers have been ade- a chute mixer configuration, pertinent to a low bypass
quately documented [7–9]. The lobe mixer periodically aircraft engine was, hence, strongly felt. As the size of
converts the azimuthal vortices into streamwise vortices chutes in real engines are of the order of 10–20 mm
and also increases the interfacial area—both are found and scaled model studies will have jet size of a few
to be the key contributors to the mixing enhancement. mm, only a non-interfering technique such as laser
A convoluted mixer has relatively shallow penetration velocimetry is likely to provide accurate results on the
and hence expected to generate only weak streamwise chute flow.
vortices. An angle mixer, on the other hand, is the sim-
plest possible form which directs the annular flow into
the core forcing its diffusion in the core flow; however, 2. Objectives
the forced deflection of the whole annular flow results
in a significant total pressure loss. For a case of partic- The present work is aimed at (a) gaining an insight
ularly low bypass, use of a suitable mixer to enhance into the flow structure in the vicinity of the chutes as
the mixing is a challenging problem in view of the space soon as the chute flow enters the core region with the
constraint due to smallness of the annular region. help of mean velocity and turbulence intensities con-
Chute mixers have been used for low bypass engines, tours for a 20 chute mixer, (b) following the flow down-
but there seems no information available on this type stream of the chute mixer to study the improved mixing
of mixer. due to the chutes, and (c) studying the variation in static
The enhancement in mixing is always achieved at the pressure along the length of the mixing duct and the loss
cost of certain penalties associated with flow separation in total pressure due to the improved mixing.
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3. Experimental method mild steel cone with a base diameter of 16 mm was used
as the forming tool with a hard rubber block serving as a
3.1. Wind tunnel pad. A spring-loaded press was used for holding the
forming tool and making depressions (openings) in the
The experiments were carried out in a closed-circuit, aluminum sheet. Thirty six semi-circular openings were
steel wind tunnel consisting of two concentric contrac- made, each having a radius of 8 mm and gutter angle
tions discharging co-axial air jets with different velocities of 20, at circumferentially equal distances. The flow
into the test section (a mixing duct with a length to passage in the chutes increases continuously from inlet
diameter ratio of about 2.6). The mixing duct in the to exit. The net opening of the chutes physically works
present work is one-half the size of the mixing duct in out to be about 16% of the annular area and their geo-
an actual engine. A schematic diagram of the concentric metry is expected to facilitate flow only from the annular
contractions, the mixing duct along with a detachable region to the core region. The chute mixer was installed
chute mixer mounted on the core nozzle rim is shown in the test section, attached to the contraction nozzles.
in Fig. 1. The airflow was generated by two separate As the mixer ring is 0.5 mm thick, there is a step of
centrifugal blowers driven by two ac motors, each with about 2 mm on either side of the chute mixer. To ensure
30 kW power. The airflow for the core stream passes streamlined flow over the chute mixer, the point of entry
through a pair of stainless-steel wire screens in the set- to chutes was shifted downstream by (x0=) 75 mm. The
tling chamber. A contraction ratio of 7.4 was employed origin for streamwise (axial) distance measurements was
for the core stream. As it was not possible to provide also shifted by this distance. Further details on the wind
any flow straightening device for the annular stream, a tunnel, the chute mixer and the forming technique
higher contraction ratio of 13.3 was employed for it. employed for making the chute mixer are available in
The two co-axial jets come in contact with each other Refs. [4,11,12].
when they enter the mixing duct having a length of
1000 mm and the same diameter as that of the annular 3.2. Instrumentation
jet of 380 mm. The core jet diameter of 330 mm and
its nozzle wall thickness of 5 mm leave an annular gap The experiments involved measurements of static
of 20 mm at the entry to the mixing duct, thus providing pressures on the mixing duct wall, total pressure across
an annular-jet-to-core-jet area ratio of 0.26. A chute the duct, mean velocity, streamwise and transverse
mixer with a diameter of 335 mm was made out of a turbulence intensities.
0.5 mm thick and 125 mm wide aluminum sheet using For obtaining static pressure distribution along the
a specially developed rubber pad forming technique. A wall of the mixing duct, 15 threaded plugs of mild steel,

Fig. 1. Test set-up for co-axial ducted jets with details of the chute mixer fitted to the core nozzle rim.
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having piezometric holes of 0.5 mm diameter in the cen-


ter, were provided on the side at nearly equal intervals.
For making total pressure measurements, a pitot tube
(impact tube) was constructed from hypodermic stain-
less steel tubes of outer diameters of 1.5 and 3 mm.
These were used in a telescopic arrangement to make
the probe with small tip and strong stem. Such a pitot
tube with flat face and a diameter ratio of about 0.6 is
known to be insensitive up to higher yaw angles com-
pared to the normal pitot tubes [13]. The pressure mea-
surements were carried out with the help of a Furness
Controls micromanometer, model FCO510, having a
range of ±2040 mm of water column and a correspond-
ing d.c. analog output of ±5 V. The micromanometer
was used in conjunction with a Furness Controls chan-
nel selection box, model FCL-794. The channel selection
box has 20 input channels and one output channel. A
Dantec laser Doppler velocimeter (LDV) was used in
the present studies. It is a dual beam fiber optics system
that works in backscatter mode. A TSI seed generator,
model 9302, was used with dioctyl pthalate (DOP) as Fig. 2. Radial distribution of mean velocity in confined jet (x/
r0 = 0.079).
seed material to generate seeds of the order of 1–2 lm
in size.
A three-dimensional microprocessor controlled step-
per motor driven traverse system, having RS-232 serial laser beams at those locations. Hence, hot-wire measure-
ports, was used for traversing the probe. The traverse ments were performed to get information on the boun-
has a longitudinal range of 1000 mm and transverse dary layer.
and lateral ranges of 500 mm each. A schematic diagram
of the test set-up and instrumentation with a detailed 3.4. Experimental procedure
description can be found in Ref. [11].
The static pressure at the first axial location was ob-
3.3. Initial measurements tained by taking the average pressure of eight circumfer-
entially located pressure plugs, and this was used as the
Initial measurements were performed to check the reference pressure for making calculations of pressure
uniformity of the flow coming out of the co-axial coefficient, Cp. The pitot tube (impact tube) was tra-
ducts and to study the boundary layer characteristics. versed radially in steps of 10 mm in the core stream po-
Fig. 2 shows the distribution of mean velocity along tential flow region and of 2–3 mm in the mixing and
the diameter in the horizontal plane in confined jets. annular regions at the first axial station, x/r0 = 0.1,
For comparison, mean velocity measured using LDV and then at the last axial station, x/r0 = 5.0, for mea-
along the same diameter is also plotted. It can be seen surement of total pressure. The pitot tube was first cal-
that the pitot tube and LDV measurements agree well ibrated for its sensitivity to yaw and was found to be
within 2%. Apart from slight variation in velocity close insensitive to angled flows up to ±10.
to the wall in the boundary layer region, the profile is The temperature of the closed circuit tunnel was
symmetric about the center of the mixing duct. Care found to rise with the running of the tunnel and stabilize
was taken to ensure flow axisymmetry. This involved at a value between 68 and 72 C after about 20 min of
traverses across different diameters at the same cross- continuous running. The exact temperature depended
section of the mixing duct and also the use of wall static on the ambient conditions.
pressure tappings at different circumferential positions. All the LDV measurements were performed with a
Before carrying out the detailed measurements, pitot probe having beam separation of 38 mm and mounted
tube traverses were performed in orthogonal planes at with the lens having a focal length of 398.8 mm. This opti-
the last station, to ascertain that the flow is uniform cal combination with the laser wavelength of 514.5 nm
across the duct. gives measuring volume dimensions of 0.218 ·
The boundary layer thickness on both sides of the 0.218 · 4.584 mm3 and fringe spacing of 5.406 lm. The
contraction nozzle rim is one of the important initial seed particles were introduced into the tunnel through
conditions, but it could not be measured with LDV the plenum chamber to ensure their even distribution in
due to the practical difficulties involved in focusing the the annular and core jets. Typically, 8000 samples were
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acquired at a point; however, the sample size was in- Earlier study [14] showed that for a small annular
creased to 15,000 in regions of high velocity gradient. area, flows tend to mix better if the annular jet velocity
The traverse system was leveled using a spirit level is lower compared to the core jet velocity (k < 1) result-
and aligned parallel to the mixing duct using the LDV ing in a nearly uniform mean velocity profile at a dis-
probe. The measuring volume was focused on the inner tance of x/r0 = 5. In the present case, therefore,
surface of the optical window and the probe was tra- application of a chute mixer is meaningful only when
versed in the axial direction. When the probe volume re- k > 1. In the present work, k (annular stream velocity
mains focused all along the inner surface of the glass of 66 m/s and core stream velocity of 36 m/s) = 1.8, cor-
wall, the traverse becomes parallel to the test section. responding to a bypass ratio of 0.47, was selected with a
A good quality Doppler burst was ensured before mass-averaged velocity of Um = 40.7 m/s and a Rey-
acquisition of the LDV data. The LDV signal was regu- nolds number of about 7.4 · 105 based on the mixing
larly monitored on an oscilloscope and was observed to duct diameter. All the velocities and turbulence intensi-
generate regular bursts. Four typical histograms are ties are non-dimensionalized with respect to Um. The
shown in Fig. 3. The histogram of transverse velocity boundary layer thicknesses on either side of the nozzle
in the annular region, depicted in Fig. 3(a), shows a sym- rim were about 2 mm. The boundary layers on both
metric distribution. Measurements of transverse velocity the sides of the rim were turbulent. The freestream tur-
at different locations in the annular region indicated that bulence levels of the core and annular jets, measured
the mean velocity is nearly zero, although the velocity close to the nozzle exit at x/r0 = 0.12 in the middle of
range was ±2 m/s, establishing that no significant swirl the jets, were 1.7% and 4.3%, respectively.
is present in the flow. Fig. 3(b) shows the histogram of The accuracy of measurements of Cp was estimated
axial velocity in the mixing region which has a symmet- by calculating dCp from the expression of Cp (i.e.
ric distribution although the fluctuations in velocity are C p ¼ ½p  p1 =0.5qU 21 ). Thus, the measurements of Cp
large due of the high turbulence in the region. The his- in the present studies were made with an accuracy of
togram of transverse velocity in the mixing region, 1.3%. The accuracy of LDV measurements was esti-
shown in Fig. 3(c), indicates a large spread in the trans- mated following the procedure adopted by Cenedese
verse velocity with a symmetric distribution. Individual et al. [15]. The error on each single measurement is
particles have a velocity of ±20 m/s, while the mean determined by the error on the evaluation of the angle
velocity is only about 0.3 m/s. A clear asymmetry is between the laser beams. This error is usually greater
present in the distribution of the axial velocity in the than the errors in the evaluation of the laser wavelength
mixing region in the chute flow, depicted in Fig. 3(d). and Doppler frequency and is of the order of 0.5%.
This is due to the injection of a smaller mass of the high- Being a systematic error, it will affect only the absolute
er velocity annular stream into the core stream. It is value of the velocity. If relative velocities have to be cal-
worth noting that such distributions are obtained only culated, the error will reduce to the evaluation of the
in the chute flow where a part of the annular jet enters Doppler frequency by the signal analyzer which is of
the core region through the chutes. the order of 0.3%. The maximum error is, thus, of the

Fig. 3. Typical histograms of (a) transverse velocity for annular stream, (b) axial velocity in the mixing region, (c) transverse velocity in the mixing
region, and (d) axial velocity in the mixing region in the chute flow.
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order of 0.5%. The accuracy of the results of velocity mixing is achieved in a shorter length and the total pres-
measurements is estimated by the percentage error in sure loss was estimated up to this length.
the mass flow along the mixing duct estimated from
the velocity profiles. The maximum error was found to 4.2. Velocity and turbulence measurements
be of the order 3.7%. A large number of samples was ac-
quired to ensure accuracy of turbulence measurements. Fig. 5 shows the distributions of mean velocity,
The maximum error in turbulence measurements is streamwise turbulence intensity and transverse turbu-
found to be of the order of 3.1%. lence intensity without the chute mixer. The streamwise
turbulence intensity in the mixing region is found to be
higher than the transverse turbulence intensity. It may
4. Results and discussion be noted that the freestream transverse turbulence inten-
sity is higher than the streamwise turbulence intensity in
4.1. Pressure measurements the core region. This may be due to the use of contractions
which help u 0 more that w 0 [16]. For the annular stream,
The distributions of the mixing duct wall pressures however, the freestream streamwise turbulence intensity
along the flow direction in non-dimensional form are is slightly higher than the transverse turbulence intensity.
plotted in Fig. 4. As reported earlier [11,12,14] for The mean velocity profile at the first measurement
k > 1, instead of the expected rise due to mixing, the station (x/r0 = 0.12) clearly shows the wake effect of
pressures register steadily decreasing values under the the contraction nozzle trailing edge. At subsequent sta-
influence of viscous effects that become particularly tions, there is a continuous exchange of momentum be-
strong for small annular area. There is a further reduc- tween the two streams. The annular jet spreads towards
tion recorded in the wall pressures when the chutes are the center and hence the velocity gradient between the
employed. The reduction of wall pressure is due to the two reduces. The maximum turbulence is recorded at
overall momentum effect. If we consider pressure and the station x/r0 = 0.37 with the streamwise intensity
momentum at the beginning of the mixing and presume being about 18% and the transverse intensity about
that the mixing is complete at the last measurement 13%. The shear region spreads downstream of this.
point through momentum exchange, then for the pres- The mixing of the streams is not complete (judged by
ent case of annular to core area ratio of 0.26 and veloc- uniformity of velocity profile and spread of high turbu-
ity ratio of 1.8, the pressure is found to decrease. This lence region to the center) in a length of x/r0 = 5.0. A
decrease in pressure would depend of mixing. The higher velocity gradient between the two streams is still present.
reduction is due to rapid mixing resulting from a rela- Fig. 6 shows iso-mean velocity contours obtained
tively higher chute angle of 20. Also, there is higher from detailed measurements of mean and fluctuating
generation of turbulence with the chute mixer, which components when the chute mixer is installed in the mix-
is fluctuating kinetic energy generated at the cost of ing duct. Measurements of mean and fluctuating veloc-
pressure and hence that is also an added factor for ities were made with the help of LDV very close to the
reduction of the pressure. point of entry, i.e. from (x  x0)/R = 0 to 6.25 with a
The total pressures measured in the last plane, x/ very fine grid. The parameter chosen for normalizing
r0 = 5, were used to estimate the loss with reference to the distances for contour plots was the radius of the
the total pressures measured without the chute mixer chute R (8 mm). Six profiles were taken with a Dx of
in the first plane, x/r0 = 0.12. The loss in the total pres- 10 mm. In the lateral (y) and transverse (z) directions,
sure across the mixing duct was thus estimated to be traverses with steps of about 2 mm were made and con-
about 0.41% without chute mixer and 2.01% with the tours of velocity were plotted. The chute mixer was
chute mixer. However, as we shall see later, complete placed in the test section such that one chute is in the
vertical plane and exactly at the center of the optical
window. In the lateral direction, measurements were
performed upto a distance of y/R = 3.5 and in the trans-
verse direction, upto a distance of z/R = ±1.8 to ade-
quately cover the complete flowfield of the chute flow.
Fig. 6(a) shows the contours of mean velocity at the
first measurement plane. The flow accelerates in the
chutes before entering the core region. It is interesting
to note that the chute flow area is increasing from inlet
to exit and still there is a higher velocity at chute exit.
The maximum velocity at the chute exit is (u/Um=)
1.68, which is higher compared to the maximum velocity
Fig. 4. Pressure distribution on the wall of the mixing duct. of the annular flow (u/Um = 1.66). Although the static
Fig. 5. Distribution of mean velocity, streamwise turbulence intensity and transverse turbulence intensity without chute mixer.
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Fig. 6. Iso-mean velocity (u/Um) contours in the chute flow at the locations (x  x0)/R of (a) 0.0, (b) 1.25, (c) 2.5, (d) 3.75, (e) 5.0, and (f) 6.25.
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pressures of core and annular flows are equalized at the formed. Thus, now there are two distinct mixing layers
exit of chute and at the exit of the chute mixer, it seems which result in faster mixing. Fig. 9 shows these two layers.
the static pressure inside the annulus is higher. Also, the The contours of streamwise and transverse turbu-
protrusion of the chutes into the core region creates a lence intensities are shown in Figs. 7 and 8. At the first
wake field just after the chute exit with a lower pressure station, i.e. at (x  x0)/R = 0, both the core and the
and the negative pressure gradient thus created across chute streams have their freestream turbulence intensi-
the length of the chute opening pushes the flow from ties, although the turbulence inside the chute region is
annular region to the core. Such acceleration of flow slightly higher than the freestream turbulence of the
cannot be achieved by the passive entrainment of the annular stream. A slightly smaller transverse distance
chute flow by the core flow which is deflected slightly to- (for transverse component measurement) of z/R =
wards the center of the duct by the back of the chute. ±1.4 was covered due to smaller size (width) of the opti-
Close to the chute wall, the protrusion of the chute cal window provided for passing the beams as the two
into the core region makes the flow passage for the core laser beams are in the vertical plane for transverse com-
stream slightly convergent, causing an increase in veloc- ponent measurement.
ity of the core stream in that region. Thus, a region in Contour plots of turbulence intensities at the subse-
the plot shows a velocity of 0.9. Away from this, the core quent stations show a considerable increase in turbu-
flow has the freestream velocity of 0.88. lence in the shear region. As can be seen from Fig.
At the next station, shown in Fig. 6(b), the maximum 7(b), there is generation of high turbulence due to the
velocity reduces to 1.62 as the shear layer moves towards penetration of the chute flow into the core region. A
the center of the mixing duct. The contours of higher considerable area near the chute region now has a turbu-
velocity (u/Um > 0.88) are seen to increase in size as lence level higher than the freestream value. It can be
the velocity in the core region increases due to shearing noted from Figs. 7(b) and 8(b) that the high streamwise
action between the two streams. turbulence intensity is present near the center of the
Fig. 6(c) shows the contours of mean velocity at the chute, while the contours of transverse turbulence inten-
station (x  x0)/R = 2.5. The maximum velocity in sity, Fig. 8(b), suggest that high transverse turbulence
the chute flow is found to reduce and the shifting of occurs near the edges of the chutes. This seems to be
the shear region towards the center of the core region the main cause of the spreading of the high velocity
continues. The contour of the mean velocity of 0.90 chute jet transversely. It can clearly be seen from the
has reached a y/R of 3.5 near the center of the chute, mean velocity contours of Fig. 6 that the chute jet is
while at the edges of the chute, a reduction in mean spreading in both lateral and transverse directions.
velocity is observed due to the entrainment effect. This The turbulence intensities at (x  x0)/R = 2.5 are
reduction was not recorded for the case without chute shown in Figs. 7(c) and 8(c). The spreading of the trans-
mixer. The mixing layer, in the chute flow, thus seems verse component starts becoming uniform from this sta-
to be having strong vortices which entrain flow from tion. The continuous movement of the high streamwise
both the streams. At subsequent stations, the high veloc- and transverse turbulence regions towards the center
ity region is confined to a very small area due to rapid of the core can be seen from the contours of Figs. 7(d)
mixing. Gradual mixing of the chute jet with the core and 8(d).
jet can be seen from Fig. 6(d) and (e). It can be seen The downstream stations of (x  x0)/R = 5.0 and
from Fig. 6(e) that the velocity at a distance of y/ 6.25 show a large area of high turbulence in the core re-
R = 3.5 from the chute wall is nearly 1 at the center of gion due to diffusion of the chute flow into the core flow,
the chute (an increase of about 13.6% compared to the as can be seen from Figs. 7(e), (f) and 8(e), (f). At the last
first station). It can also be seen that the velocity is high- station, (x  x0)/R = 6.25, a turbulence intensity of be-
er near the center of the chute (z/R = 0) than near the tween 11% and 15% is seen to be present in most of
edges. The high velocity region has nearly disappeared the flow region for both the streamwise and transverse
with most of the main chute region having a velocity components. Comparison of Figs. 7(f) and 8(f) shows
of about 1.2. At the last measurement station of that the high streamwise turbulence region has a stron-
(x  x0)/R = 6.25, the region having a velocity of 1.2 re- ger movement in the lateral direction while the high
duces considerably (this velocity only being at a point). transverse component region has faster movement in
It can be seen from the contours of Fig. 6(f) that most of the transverse direction. At the last stations, the mean
the area around the chute region has a velocity of be- velocity and turbulence intensity profiles are likely to
tween 1.0 and 1.1. Thus, the flow entering through the have some effect of the flow from adjacent chutes.
chutes becomes well mixed with the core flow. Fig. 9 shows the distributions of mean velocity,
The flow through the annular gap is still at a high veloc- streamwise turbulence intensity and transverse turbu-
ity (nearly equal to the freestream velocity). As the flows lence intensity with the chute mixer. It can be seen from
on both sides of the chute mixer come in contact at the the velocity profile at the first station, (x  x0)/r0 = 0,
end of the mixer, another shear layer (mixing layer) is that the velocity increases at the point of entry to the
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pffiffiffiffiffiffi 
Fig. 7. Iso-streamwise turbulence intensity u02 =U m contours in the chute flow at the locations (x  x0)/R of (a) 0.0, (b) 1.25, (c) 2.5, (d) 3.75,
(e) 5.0, and (f) 6.25.
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pffiffiffiffiffiffi 
Fig. 8. Iso-transverse turbulence intensity w02 =U m contours in the chute flow at the locations (x  x0)/R of (a) 0.0, (b) 1.25, (c) 2.5, (d) 3.75,
(e) 5.0, and (f) 6.25.
Fig. 9. Distribution of mean velocity, streamwise turbulence intensity and transverse turbulence intensity with the chute mixer.
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chutes. Also, the velocity of the core stream is found to 4.3. Turbulence energy
increase close to the wall due to reduced area of flow
resulting from the protrusion of the chutes. At the sec- Fig. 10 shows the non-dimensional turbulence energy
ond station, (x  x0)/r0 = 0.26, a velocity gradient is available across the cross-sectional area of the mixing
set-up between the streams coming in contact, due to duct along the length at various streamwise locations
the large velocity gradient between the higher velocity with and without the chute mixer. The turbulence en-
annular stream and the flow through the chutes. ergy was computed from integration of the measured
The profiles of turbulence intensities, that were show- turbulence intensities (shown in Figs. 5 and 9) assuming
ing the freestream turbulence levels of the two streams that the third orthogonal component of turbulence (not
with a small peak due to the combined effect of bound- measured) is equal to the transverse component. Thus,
ary layer and wake at the first station, now show a peak the total turbulence energy per unit mass is given by
corresponding to the shear region between the chute 1 u02 w02
flow and the core flow. Turbulence intensities profiles s¼ 2
þ 2
2 Um Um
at (x  x0)/r0 = 0.40 show two peaks corresponding to
the two shear regions (the other one set up due to the For the case without chutes, the turbulence energy in-
gradient in velocity between the streams on either side creases considerably from x/r0 = 0.12 to 0.37 and only
of the chute mixer). This increased turbulence is the slightly up to x/r0 = 1.2. The content is seen to remain
cause of higher total pressure loss and was discussed nearly constant downstream showing that the decay in
previously [11,12]. At the subsequent stations, the turbu- turbulence, which is an indication of mixed flow develop-
lence is seen to spread towards the center as the region ing into a turbulent pipe flow, has not yet started. With
of high velocity gradient moves towards the center. the chute mixer, the turbulence energy content increases
The mean velocity distribution at the last station rapidly upto x/r0 = 0.8 and then slightly up to x/r0 = 1.2
((x  x0)/r0 = 4.60) shows a nearly mixed profile with where the maximum value is observed. Downstream of
a slightly higher velocity just outside the boundary layer. this, the turbulence energy is found to decay, showing
The turbulence profiles show the reduced peaks with an approach towards pipe flow development. It can be
their locations moving close to the center. noted that the turbulence level is more than twice for
The penetration of part of the annular flow into the the case with chutes compared to the case without the
core region is estimated by calculating the area of the chutes, which seems to be the obvious reason for faster
individual contours using a Sokkisha digital planimeter, mixing achieved with the chute mixer. The increased tur-
model KP-90. The planimeter has an accuracy of bulence production due to the chutes suggests formation
0.1 cm2. The mass flow through the chutes was esti- of vortical structures and their stretching in the strain
mated by integrating the mean velocity contours. It fields. However, for detection of vorticity, a conditional
was found that 12% of the annular flow enters the sampling technique needs to be employed using the
chutes. As the area of chutes at exit is 16%, it shows that inherent periodicity of the flow. This was not possible
the mixer is effective in penetrating a good part of the in the present case due to the lack of an additional trig-
annular flow into the core region. The total pressure loss gering signal. In the case of chute mixers, smaller scale
between the first station without the chute mixer and the flow structures were expected to dissipate in far field
last station (with the mixer) was found to be 2.01%. where the mixing duct wall boundary layer spreads deep
However, as can be seen from Fig. 9, complete mixing into the narrow annular flow region. In the case of lobe
is achieved in a length of 2.26 times the duct radius mixer, turbulence is generated by the normal vorticity
and up to this length, the loss in total pressure was mea- resulting from the axial velocity difference. Apparently,
sured to be 1.71%, while without the chute mixer, the the interfacial area is largely increased by the convoluted
loss up to this station is 0.27%. Similar results were ob- trailing edge. The thickness of the mixing layer in the
tained by Cullom and Johnson [17] for a lobe mixer con- case of this mixer is increased because the turbulence is
figuration who reported a reduction of about 45% in the
length required for complete mixing. Total pressure
losses of 0.8–1.2% were observed for the various cases
studied. Singh et al. [18] reported a reduction of about
21% in the length required for obtaining a fully mixed
profile with the help of contra-swirling jets.
Beyond this length of 2.26 duct radii, an additional
total pressure loss of about 0.29% occurs up to the last
measurement location, which is mainly due to friction.
It should be noted that if the chute angle is increased be-
yond 20, it is likely to result in flow separation and Fig. 10. Influence of chutes on turbulence energy content at various
hence a considerably higher pressure loss. streamwise locations.
174

generated not only by the normal vorticity, but also by Defense, Government of India, under Project No.
the axial vorticity. As a result of this process, the mixing Aero/RD-134/100/10/92/709.
region quickly spreads to encompass the entire flow do-
main [7–9]. The generation of higher turbulence is also
seen in the case of contra-swirling flows, which helps in References
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