Improvement Projects Identification Year: 2018

Unit / Department Customer Champion BB, GB, PM CI Estimated Summary

# Project Title Area Process Owner Sponsor Learder Approach Gains $ Goal Statement
1 445 Spoilage reduction (Line 4) Production Demir Nader Adam Six Sigma 320,000 Reduce spoilage in Line 4 to reach the target of 1.5%

2 461 Stretch film wrapping usage reduction Supply chain Ali Emir Ziad Quick wins 11,900

3 414 Energy consumption reduction EHS John Nader Sami Other 32,775

4 557 Packaging material usage reduction Supply chain Ali Larry Harvey Six Sigma 205,000

5 213 Coolant usage reduction Production Demir Larry Steve Six Sigma 112,200

6 432 5S implementation in workshop area Quality Peter Nader Sami Lean 52,000

7 591 Changeover time reduction (Line 4) Production Demir Emir Adam Lean 274,000

8 474 Paper and cartridge usage reduction EHS Jacob Larry Ahmad Kaizen 20,000 Reduction of paper and cartridge usage by 24%

9 493 Spoilage reduction (Line 6) Production Demir Nader Sameer Six Sigma 144,000

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1,171,875
Improvement Projects Tracking Updated: 2018
Expected In months Yes/No Manual entry Status Yes/No Actual Months Actual so far Actual vs estimate
# Project Title Start Date End Date Duration Charted? Progress % Phase Closed? Finish Date Delayed Gains $ Gains VAR
1 445 Spoilage reduction (Line 4) 3-Nov-2018 3-Sep-2019 10.1 Yes 35% Measure No

2 461 Stretch film wrapping usage reduction 18-Jun-2018 18-Oct-2018 4.1 Yes 100% Completed Yes 22-Dec-2018 2.2 12,900 1000.0

3 414 Energy consumption reduction 18-May-2018 1-Oct-2018 4.5 Yes 60% Canceled No

4 557 Packaging material usage reduction 22-Jul-2018 22-Dec-2018 5.1 Yes 100% Completed No 22-Nov-2018 -1.0 6,400 -198600.0

5 213 Coolant usage reduction 20-Jan-2019 20-Oct-2019 9.1 No 0% Approved No

6 432 5S implementation in workshop area 18-Jan-2019 18-Apr-2019 3.0 Yes 80% Control No

7 591 Changeover time reduction (Line 4) 2-Feb-2019 22-Jun-2019 4.7 No 0% Not started No

8 474 Paper and cartridge usage reduction 3-Nov-2018 3-Jan-2019 2.0 Yes 90% Control No

9 493 Spoilage reduction (Line 6) 3-Nov-2018 3-Sep-2019 10.1 Yes 65% Analyse No

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19300.0
Metrics Updated: 2018
Key metric #,$,% In months Manual entry
# Project Title The big Y Unit Target Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Year to date
1 445 Spoilage reduction (Line 4) Spoilage level % 1.5 2.3 2.1 2.1 2.2 1.8 2.1

2 461 Stretch film wrapping usage reduction

3 414 Energy consumption reduction

4 557 Packaging material usage reduction

5 213 Coolant usage reduction

6 432 5S implementation in workshop area

7 591 Changeover time reduction (Line 4)

8 474 Paper and cartridge usage reduction

9 493 Spoilage reduction (Line 6)

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