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Aviation Recorders

P.O. Box 3041


Sarasota, Fl. 34230
CAGE CODE: 06141

INSTALLATION & OPERATION


INSTRUCTION MANUAL

MODEL F1000
SOLID–STATE FLIGHT DATA RECORDER
(SSFDR)
(SUPERSEDES FAR 04420009)

P/N S603–1000–( ) (ARINC 542A)


P/N S703–1000–( ) (ARINC 542A)
P/N S903–2000–( ) (ARINC 542A, 573/717)
P/N S903–3000–( ) (ARINC 542A, 573/717/747)

Initial Issue P/N: 165E2350–01


July 01/01
F1000 SSFDR ARINC 542/542A
165E2350–01
Initial Issue
July 01/01

E Copyright 2001 by L-3 Communications


Aviation Recorders
All rights reserved. No part of this manual may be re-
produced or utilized in any form or by any means,
electronic or mechanical, including photocopying,
recording, or by information storage and retrieval
system, without permission in writing.

Inquiries should be addressed to:


L-3 Communications Corporation
Aviation Recorders
Technical Publications
P. O. Box 3041
Sarasota, Florida 34230
(941) 371–0811
FAX: (941) 377–5591
CAGE Code 06141
Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

TABLE OF CONTENTS

SECTION PAGE

1.0 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 ARINC Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Input Signal Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Input Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.0 F1000 SSFDR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Applicable Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Environmental Characteristics RTCA DO–160C . . . . . . . . . . . . . . . . 5
2.4 Crash Survival Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.0 UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Mounting Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Unit Interface Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Cessation of Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.0 TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 BITE (Built In Test Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Functional Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2 Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.0 ACCELEROMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 General Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Accelerometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.0 UNDERWATER LOCATOR BEACON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.0 AUTOMATIC TEST EQUIPMENT (ATE) CONNECTOR . . . . . . . . . . . . . . 19
9.0 PROCEDURES FOR DOWNLOADING A F1000 RECORDER,
USING A RAU AND INTERFACE CABLE ASSEMBLY . . . . . . . . . . . . . . . 39
9.1 To Display F1000 Data in Real–Time Using the RAU . . . . . . . . . 39
9.2 To Download Recorded Data From F1000 Using the RAU
and ROSE/F1000 Interface Cable Assembly . . . . . . . . . . . . . . . . 40
10.0 PROCEDURES FOR DOWNLOADING A F1000 RECORDER,
USING A DRU MEMORY CARD (FLASH CARD) . . . . . . . . . . . . . . . . . . . 41
10.1 DRU–To–F1000 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 42
10.1 “Clear Memory Card” Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

LIST OF ILLUSTRATIONS
No. Description PAGE

Figure 1. Model F1000 Solid–State Flight Data Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


Figure 2. SSFDR Outline & Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3. Outline & Dimension Drawing, L-3 P/N 17S194 Mounting Rack . . . . . . . . . . . . . 11
Figure 4. Outline & Dimension Drawing, L-3 P/N 17A194 Vibration Mount . . . . . . . . . . . . 12
Figure 5. Main Connector Pin–Out for L-3 P/N 17A194 & 17S194 Mounting Trays . . . . . 13
Figure 6. F1000 Fault Logic Circuit & Truth Table for ARINC 542/542A Installations . . . . 14
Figure 7. Portable Analysis Unit (PAU), P/N 17TES0010 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 8. Triaxial DC Accelerometer, P/N: 17A471–03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 9. Accelerometer Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 10. Ground Station/2 Read–Out Center/2 & Portable Analysis Unit . . . . . . . . . . . . . 20
Figure 11. ARINC 542A Input Wiring Diagram (J1A/J1B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 12. ARINC 573/717/747 Input Wiring Diagram S903-2000-( ) & S903-3000-( ) . . . 23
Figure 13. Synchro Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 14. Resolver Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 15. DC 2–Wire Transducer Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 16. 12V DC-3 Wire Transducer Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 17. 5V DC-3 Wire Transducer Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 18. SSFDR Standard 0 – 5.25 VDC Inputs Wiring Diagram . . . . . . . . . . . . . . . . . . . . 31
Figure 19. SSFDR Frequency Inputs Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 20. AC Ratio Transducer Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 21. Total Air Temp Probe Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 22. Aircraft–to–FDR Shutdown Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 23. Inertia Switch Model 3LO–453/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 24. Aerodyne Controls Corp. Environmentally Sealed Impact Switch Assembly . . 38
Figure 25. F1000 Memory Card Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 26. ROSE/RI Bench Test Setup for F1000 SSFDR Recorders . . . . . . . . . . . . . . . . . 44

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

LIST OF TABLES
No. Description PAGE

Table 1. ARINC-542A Input Signal Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


Table 2. ARINC-542A Input Signal Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 3. F1000 Mounting Tray Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 4. SSFDR Built-In Test Equipment (BITE) Indications for
ARINC-542/ARINC-542A Recorder Configurations . . . . . . . . . . . . . . . . . . . . . . 15
Table 5. Indicated Airspeed Standard E.U. Conversions . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 6. Synchro Inputs for ARINC-542 Expanded Parameter Installations . . . . . . . . . 24
Table 7. SSFDR ARINC-542A Standard Parameter Input Worksheet . . . . . . . . . . . . . . 25

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

1.0 GENERAL
The Model F1000, P/N S603– 1000–(XX), P/N S703–1000–(XX), P/N S903–2000–(XX) and
P/NS903–3000–(XX), are Solid–State Flight Data Recorders (SSFDR’s) that meet (or exceed)
all requirements of FAA TSO–C124a and EUROCAE ED–55 (refer to Figure 1).
Part Number S603–1000–( ) is designed for complete ARINC 542/542A compatibility in
aircraft with electrical input signals to the FDR for the altitude and airspeed parameters.
Part Number S703–1000–( ) is designed for complete ARINC 542/542A electric and
pneumatic compatibility.

Part Numbers S903–2000–( ) and S903–3000–( ) are designed for complete ARINC
542/542A electric and pneumatic compatibility, and can also function in ARINC 573/717 and
ARINC 747 64wps/128wps installations, respectively.
These recorders comply with ARINC Specification 542 and 542A, will accept 6 to 20 analog
parameters, replace old metal foil recorders currently in use, and provide for recording of
additional input signals over ARINC 542 requirments to meet the future requirements of ARINC
542A. This document includes information necessary for the installation and operation of all
three recorder configurations.
The recorder is housed in a standard 1/2 ATR long case conforming to the description of
specific recorders according to ARINC specification No. 404.

Model F1000 Solid–State Flight Data Recorder


Figure 1

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July 01/01 Page 1
Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

1.1 ARINC PARAMETERS

The basic ARINC 542 parameters are as follows:


- Altitude
- Airspeed
- Heading
- Vertical Acceleration
-* Time
- Time of Radio Transmission to or from ATC (Mic Bit)
*NOTE: Time, as recorded in the F1000 Flight Data Recorder, is elapsed time
from the last power turn on.

The added ARINC 542A parameters are as follows:


- Pitch Atitude
- Roll Atitude
- Longitudinal Acceleration
- Control Column or Pitch Control Surface Position
- Each Engine Thrust
Additional parameter capabilities of this model include:
- Total Air Temperature
- Lateral Acceleration
- Fault Light
- Trip & Date Encoder
- Binary 2
- Binary A
1.2 INPUT SIGNAL CAPABILITIES

The ARINC-542A signal input characteristics are listed in Table 1 below:


Table 1. ARINC–542A Input Signal Characteristics (Sheet 1 of 2)
SIGNAL TYPE SAMPLES/ TYPICAL USE QTY
SEC
PALT 1 Pnumatic Altitude 1
PAS 1 Pnumatic Airspeed 1
S*1 1 Heading 1
S, DC2, DC3 1 Altitude Fine; Altitude Coarse; Airspeed; 4
Pitch Trim
S, DC2, DC3 2 Flap Position, Roll Atitude 2
S, DC2, DC3 4 Pitch Atitude 1

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

Table 1. ARINC–542A Input Signal Characteristics (Sheet 2 of 2)

SIGNAL TYPE SAMPLES/ TYPICAL USE QTY


SEC
S, F,DC2,DC3 1 Engine EPR, N1, N2 4
LLDC 1 Laterial Acc, Pitch Control, Rudder 4
Position, TAT *2
LLDC 4 Longitudinal Acceleration 1
LLDC, AC Vert 8 Vertical Acceleration *3 1
BIN *4 1 Mic Key, Trip & Date 3
MARKB *4 1 Marker Beacon 1
NOTES:
*1 Synchro Excitation must appear on this input. If not present, the Fault light will illuminate.
*2 The F1000 provides the precision 5 mA source.
*3 The Model F1000 will power an AC accelerometer only if the recorder itself is AC powered.
*4 The state of the MARKB and one of the BIN inputs is logically ANDed and stored as one
bit.

1.3 INPUT SIGNAL DESCRIPTIONS


Table 2. ARINC–542A Input Signal Ranges
SIGNAL SENSOR, SOURCE TYPICAL RANGE
PAS Pitot & Static Air 60 to 450 knots
F Proximity Sensor 8 to 8,000 Hz
DC2 Potentiometer 0 to 12 Volts DC
DC3 Potentiometer 0 to 18 Volts DC
LLDC DC Accelerometer, Potentiometer 0 to 5 Volts DC
AC Vert AC Vertical Accelerometer -3 to +6 g
BIN Microphone Key, Trip & Date Open, ground
MARKB Marker Beacon Audio > 1 V RMS = On
S Synchro, Resolver * 0 to 360 degrees

NOTES:
* Alternate signals can be applied at the synchro inputs. DC 3–wire of 0 to 18 volts can be
applied, where its excitation input –12 Vdc has to be connected to PROGRAM DC3, pin
J1A 49. Excitation low of this input is grounded.
DC–2–wire (absolute value) of 0 to 12 volts can be applied, where its excitation +12 Vdc is
connected to PROGRAM DC2, pin J1A 48. Excitation DC2 low of this input is grounded.
These two options are not available for the HEADING synchro input.

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

See Figures 22 through 27 for further details about transducer wiring.

2.0 F1000 SSFDR SPECIFICATIONS


Specifications for the F1000 Solid–State Flight Data Recorder have been designed and
manufactured in close coordination with Aerospace Industry regulatory agencies. As such, the
F1000 Recorder meets or exceeds the requirements of EUROCAE ED–55 and TSO–C124a.

2.1 APPLICABLE DOCUMENTS

The following documents form a part of, or are referenced within, this manual:

31–30–02 Component Maintenance Manual, F1000 Solid State Flight Data


Recorder (SSFDR).

ANSI/EIA–422A/485 Electrical Characteristics of Balanced Voltage Digital Interface


Circuits. Electrical Characteristics of Generators and Receivers for
use in Balance Digital Multipoint Systems.

ARINC Characteristic 404 Air Transport Equipment Cases and Racking

ARINC Characteristic 429 Digital Information Transfer System (DITS)

ARINC Characteristic 542 Airborne Oscillographic Flight Data Recorder

ARINC Characteristic 542A Airborne Oscillographic Flight Data Recorder Expanded

ARINC Characteristic 573 MARK 2, Aircraft Intergrated Data System (AIDS MARK 2)

EUROCAE ED–55 Flight Data Recorder Minimum Operating and Performance


Requirements

L3 P/N: 871–E0066–00 Software Quality Assurance Plan for the Solid–State Flight Data
Recorder

MIL–STD–1553 Aircraft Internal Time Division Command/Response Multiplex Data


Bus

MIL–STD–2175 Castings, Class and Inspection

RTCA/DO–160C Environmental Conditions and Test Procedures for Airborne


Equipment

RTCA/DO–178A Software Considerations in Airborne Systems and Equipment


Certification (Level III)

TSO–C124a FAA Technical Standard order based on ED–55

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

2.2 LEADING PARTICULARS

The F1000 Recorder is housed in an ARINC 404 1/2 ATR long box. The following text defines
the physical attributes of the SSFDR. Refer to Figure 2 for drawings depicting the physical
dimensions of the S703, S903 (Sheet 1 of 3) and S603 (Sheet 2 of 3) Model F1000 Recorders.
Overall Dimensions:
Height: 7.62 inches
Width: 4.88 inches
Depth: 19.56 inches (behind front panel)
21.50 inches (including handle)
Weight: Part Number Weight (lbs)
S603–1000–00 24.9 with ULB and Mount
S603–1000–01 21.9 with ULB and Mount
S703–1000–00 25.9 with ULB and Mount
S703–1000–01 23.3 with ULB and Mount
S703–1000–91 22.3 with ULB and Mount
S903–2000–00 25.9 with ULB and Mount
S903–2000–01 22.3 with ULB and Mount
S903–2000–02 25.9 with ULB and Mount
S903–3000–00 25.9 with ULB and Mount
Case: Stainless Steel, International Orange, Reflective Striping,
English/French Markings, Raised Lettering
Rear Connector: Mates with DPX2–57S57S–33 Series
Pitot Connector: 1/4” Quick Disconnect, mates to L-3 P/N: 13977
Static Connector: 3/8” Quick Disconnect, mates to L-3 P/N: 13976
Power Requirements: 115 Volt, 400 Hz, or 28 Vdc
Power Level: 19 Watts maximum, AC or DC
Recording Time: Minimum 25 Hours
Input Signal Format: Electric (AC/DC) or Pneumatic (ARINC 542 or 542A),
ARINC 573, 717, 747 (S903–XXXX–XX, only)

2.3 ENVIRONMENTAL CHARACTERISTICS

RTCA DO–160C
Operating Temperature: –55_ to +70_C
Non–Operating Temperature: –65_ to +70_C
Operating Altitude: –1000 to +55,000 feet
Operating Vibration: DO–160C, Test Curve C or C’
Humidity 100%
Radio Frequency Susceptibility Category Z

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

0.0

8.2
".5

A
3.9
".5

MODEL NO. ARINC INPUT SYS.WT.


S703-1000-00 542A (P/E) 25.9 LBS
S703-1000-01/-91 542A (P/E) 23.3 LBS
S903-2000-00/-02 573/717 or 542A (P/E) 25.9 LBS
S903-2000-01 573/717 or 542A (P/E) 22.3 LBS
S903-3000-00 573/717/747 or 542A (P/E) 25.9 LBS

Figure 2. (Sheet 1 of 3)
Model F1000 ARINC 542A Electric/Pneumatic Recorder
P/N: S703–1000–( ), S903–2000–( ) & S903–3000–( )
Outline & Dimension Drawing

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

0.0

7.9
".5

3.8
A
".5

MODEL NO. SYS.WT.


ARINC INPUT
S603-1000-00 542A (ELEC) 24.9 LBS
S603-1000-01 542A (ELEC) 21.9 LBS

Figure 2. (Sheet 2 of 3)
Model F1000 ARINC 542A Electric Recorder
P/N: S603–1000–( )
Outline & Dimension Drawing

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

FLIGHT DATA RECORDER


MODEL F1000 Label
A 2D p/n: 166-98-00368
BAR
CODE
TSO-XXXX, ED XXX, ARINC XXX/XXXX
MODIFICATIONS PROGRAM REV
1 2 3 4 5 R15 R16 R17
6 7 8 9 10
R18 R19 R20
11 12 13 14 15 R21 R22 R23
16 17 18 19 20 R24 R25 R26

Sarasota, Florida

Figure 2. (Sheet 3 of 3)
Model F1000 ARINC 542A Nameplate Label

2.4 CRASH SURVIVAL REQUIREMENTS


Penetration: ED–55 – 500lb/10ft/1/4” probe.
Static Crush: ED–55 – 5000 lbs.
Fire Protection: ED–55 – 50000 BTU’s/sq.ft./hour, 30 minutes.
Impact Shock: ED–55 – 3400 g’s for 6.5 ms.
Humidity 0–90% relative at 25_C.
Salt Water Immersion Tested to 20,000 ft./30 days.
Shock (Crash Safety) 15G

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

3.0 UNIT INSTALLATION

3.1 LOCATION

The Model F1000 flight recorder system should be installed in the aircraft fuselage location,
provided by the airframe manufacturer, as far aft as practicable. The recommended orientation
is that it be mounted in an upright position (vertical as viewed from the front). The Model
F1000 is certified for hard mount installations of aircraft environments within the limits of the J’
or C’ curves of DO–160C (except for helicopter enviroments). A mounting tray, L-3 P/N:
17–S194, is available for this configuration (refer to Figure 3).

For those environments exceeding this envelope (helicopter installations, for example), the
flight recorder system requires a vibration mount, L-3 P/N: 17–A194 (refer to Figure 4) or
equivalent.

On aircraft with an existing FDR vibration mount, such as L-3 P/N: 17–A194 or equivalent, it is
not necessary to retrofit this mount with a hard–mounted tray. In fact, for better, long–term
reliability, it is recommended that the recorder be mounted on a vibration mount in a
pressurized area.

3.2 MOUNTING CONFIGURATIONS

The following list describes the various Mounting configurations that may be used with the
F1000 Recorders:
Table 3. F1000 Mounting Tray Configurations
PART NUMBER DESCRIPTION
17S194 Mounting Tray with Solder Connection
17S194-01 Mounting Tray with Crimp Connection
17S194-02 Mounting Tray with No Connection
17A194 Vibration Mount with Solder Connection
17A194-01 Vibration Mount with Crimp Connection
17A194-02 Vibration Mount with No Connection

3.3 POWER REQUIREMENTS

Unless impractical, the flight data recorder should be powered from a bus other than that
providing power to the Cockpit Voice Recorder. Each bus will need to meet the supply
reliability requirements appropriate to the recorders.

The recorder operates on 400 Hz, 115 Vac or 28 Vdc input. The F1000 recorder draws a
maximum of 19 Watts, AC or DC. Electrical connector is DPX2MA–57P–57P–34–2201 on the
recorder which mates with a DPX2–57S–57S–33–0001 in the mounting tray which connects to
the aircraft wiring harness.

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

3.4 UNIT INTERFACE WIRING

The Model SSFDR S703–1000–00 is designed to accept a variety of input signals. There are
12 independent synchro signal inputs for conventional synchro signals 11.6 V with 26 Vac
excitation. These 12 inputs can alternately receive signals as:

1. DC 3 wire of 0 to 18 volts in which case its excitation input –12 Vdc has to be connected to
program pin 49 (J1A). Labeled PROG.DC3. Excitation low of this input has to go to
ground.

2. DC 2 wire (absolute value) of 0 to 12 volts, in this case its excitation +12 Vdc is connected
to pin 48 (J1A). Labeled PROG.DC2.

3.5 CESSATION OF RECORDING

Federal Air Regulation 25.1459 a (5) specifies that there must be “an automatic means to
simultaneously stop a recorder that has data erasure feature and prevent each erasure from
functioning within 10 minutes after crash impact.” The installer must demonstrate this function.

Since the F1000 SSFDR can be powered by either 115 Vac, 400 Hz or 28 Vdc, the following
method is acceptable to ensure recording is automatically stopped.

IMPACT SWITCH – Interrupts FDR power upon exposure to a predetermined level of g–force.
In order to restart FDR operation, a reset switch is usually depressed on the impact switch.
Such switches have limitations, but are effective in high g–force accidents. This item is not
available through L-3 Aviation Recorders. (See Appendix A and B for manufacturer’s
specifications for models available).

AUTOMATIC FDR DELAYED SHUTDOWN FEATURE – Internal to the SSFDR is circuitry


which will disable the recording function after a period of 8 to 10 minutes, upon the condition
that powered flight is no longer possible. Examples of typical Aircraft–to–SSFDR shutdown
interface is shown in Figure 24, sheets 1 and 2, which may apply to the following:

A. Absence of oil pressure on all engines.

B. Absence of engine driven vacuum source.

There are two delayed shutdown option’s available with the SSFDR. Delayed Shutdown A
(J1A–44) activates the shutdown circuitry within the SSFDR when 28 Vdc is applied. Delayed
Shutdown B (J1A–47) activates the shutdown circuitry within the SSFDR when ground is
applied. Where wiring the Delayed Shutdown feature, wire either Delayed Shutdown A or
Delayed Shutdown B. Do not wire both options.

NOTE: The Automatic SSFDR feature can be used with either +28 Vdc or 115 Vac, 400 Hz
primary input power.

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

CONNECTOR
Cannon (Solder Type)
#DPX2-57S-57S-33-0001
(See Figure 5 for pin no. detail)

NAMEPLATE

NAME: MOUNT,TRAY
PART NO: 17S194
SERIAL NO: XXX DATE MFG: MO/YR
MODEL NO: WEIGHT: 2.0

3.500
5.125
1.75

16.072 1.44
2.75
16.052 MAX

21.219
GROMMET

CENTER OF GRAVITY
3.94 LOCATION OF MOUNT. ASSY.

.80

7.25

22.66 MAX

16.062 3.500

MOUNTING HOLE
PATTERN
ALL HOLES ARE CLEARENCE HOLES FOR #8
SCREWS

Figure 3.
Outline & Dimension Drawing, P/N 17S194 Mounting Rack

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

.566
ORIENT D" KEYS .556 .424
AS SHOWN (REF.) .409
(REF.)

5.125
(REF.)

CANNON
CONNECTOR
DPX2-57S-57S-33-0001
(See Figure 5 for pin no. detail) BOTTOM
PLUG
.196 DIA. 4 SETS OF 4 MTG. HOLES (REF.)
THRU EYELETS

5.125
(REF.)
SYM. 3.5
ABOUT C.G. (REF.)
1.750
(REF.)

1.786 16.072 2.385


1.776 16.052 2.365
(TYP.) (REF.) (REF.) 1.44
21.219 (REF.)
1.379 MAX.
.191 DIA. THRU 1.371 (REF.)
.201 (TYP.)
1 4 HOLES PER PAD - 16 HOLES

3.94
(REF.)

.69 C.G.

1.683
1.593
(REF.)
APPROX.
LOADED 8.00
HT.
NOTES: 1 HOLES ARE USED TO INSTALL MOUNT TO AIRCRAFT.

2 RECOMMENDED HARDWARE TO MOUNT TO AIRCRAFT: AN3-7A BOLT (16) AND


MS21044-N3 SELF-LOCKING NUT (16).
3 WEIGHT: 2.4 LBS

Figure 4.
Outline & Dimension Drawing, L-3 P/N: 17A194 Vibration Mount

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

Rear View
Mounting Trays
P/N 17A194 or 17S194

J1B

19 10
9 8 7 6 5 4 3 2 1

20
28
29
38

47 39
57 55 55 54 53 52 51 50 49 48

J1A
39 47
48 49 50 51 52 53 54 55 56 57

29 38

20 28

10
1 2 3 4 5 6 7 8 9 19

J1A CONNECTOR J1B


Cannon (Solder Type)
#DPX2-57S-57S-33-0001

Figure 5.
Main Connector Pin–Out for
L-3 P/Ns: 17A194 & 17S194 Mounting Trays

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

F1000 FAULT LOGIC RELAYS SHOWN IN


J1A
MAINTENANCE DE-ENERGIZED POSITION
FLAG OUTPUT FAULT_MON_B P9-22
22

AC, K3 K2 K1
28V_IND P9-23 4 4 4
28VDC IN
23 2 2 2
5 5 5
SYSTEM STATUS 8
OUTPUT 8 8 6
FAULT_MON_A P9-21 6 6
21 1 1 1
3 7 + 3 7 + 3 7 +
Input MOUNTED ON
Mode CHASSIS
Power No Fault R2
PWR_GOOD 1 16 OFF 542 40 OHMS
2 15
System Fault
RLY_2 3 14 ON 573
4 13
RLY_3
Rev 04. .
5 12
8 +28_RTN

KVC PRIMARY 28 VDC

HIGH = 573 MODE


LOW = 542 MODE 573/542 FROM CSDAP PWA
EPLD
LOW = INTERNAL POWER GOOD U9 DATA
W/ NO SYSTEM FAULT ACQUISITION
HIGH = INTERNAL POWER GOOD EPLD BUS
U12 /FAULT
W/ SYSTEM FAULT
POWER LOW_LINE (28Vdc)
WATCH PWR_GOOD
FROM ANY PWA CAPABLE OF
DOG ASSERTING A FAULT
U14

SSFDR F1000 FAULT LOGIC TRUTH TABLE


ARINC 542A
CONDITION
J1A J1A J1A
DESCRIPTION Pin 21 Pin 22 Pin 23
NO POWER INPUT GND GND OPEN
PIN 21 & 22 PIN 21 & 22
SIGNAL (PWA) FAULT SHORT SHORT OPEN

NO FAULT OPEN OPEN OPEN

P1A
ARINC 542
FDEP
OK= OPEN RECORDER
/FAULT = GND FAULT

21 V LAMP
AMBER
CAUTION
LIGHT

22

TYPICAL CIRCUIT

23 NOT USED
NOTE:
Circuit may vary from aircraft to aircraft.
This circuit is shown for reference only.

Figure 6.
F1000 Fault Logic Circuit & Truth Table for ARINC 542/542A Installations

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

4.0 TESTING

4.1 BITE (Built In Test Equipment)


The Model F1000 contains an internal self–test circuitry known as BITE. This internal self–test
functions as follows: After applying power to the flight recorder, the “FLIGHT RECORDER
OFF” indicator, or the “FLIGHT RECORDER FAULT” indicator light should go out within 5
seconds and remain out. Observation for a time of at least 60 seconds is recommended for
the –00 and –01 units. The self–test circuitry (BITE) checks the recorder thoroughly and in
addition for ARINC 573 units, analyzes the data input coming from the Flight Data Acquisition
Unit (FDAU). Should the light remain on for over 5 seconds a systems fault is indicated. In the
–00 and –01 units if the light comes on within 60 seconds, this means that the internal self–test
circuitry has found a possible defect within the recorder or the absence of a data input signal(s)
from the FDAU. The –02 unit provides a test of the presence of the FDAU within 5 seconds.
The amount of time elapsed before the indicator lights indicates the source of the problem.
Refer to Table 1 for the BITE indications chart. The SSFDR Component Maintenance Manual
31–30–02 contains additional information regarding the BITE internal self–test circuitry.

Table 4. SSFDR Built–In Test Equipment (BITE) Indications for


ARINC-542/542A Recorder Configuration
SSFDR Fault Conditions ARINC Mode DFR OFF Light (Apprx. Remarks
Time)
No Power to SSFDR 542A or ON in 0 Seconds. Remains ON until Power
517/717/747 is appled to SSFDR.
Card Library 542A or ON in 0 Seconds if any SSFDR will cease to operĆ
Configuration Check 517/717/747 circuit card in SSFDR fails. ate.
Read After Write 542A or ON in 0 Seconds only if SSFDR continues to opĆ
517/717/747 Store Memory capacity is erate by writing to good
less than 25 hours. memory devices.
EEPROM Check 542A or ON in 0 Seconds. SSFDR continues to
517/717/747 operate. Error may clear
within 2 minutes or less.
EEPROM Check 542A or ON in 0 Seconds. SSFDR continues to
517/717/747 operate. Error may clear
within 2 minutes or less.
Low Line Voltage 542A or ON in 0 Seconds. Loss of +5Vdc will cause
517/717/747 SSFDRs to cease operaĆ
tion. S800s will continue
to operate if only ±12Vdc
is lost.

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

4.2 FUNCTIONAL VERIFICATION


Using the Portable Analysis Unit (PAU), L-3 P/N: 17TES0010 (refer to Figure 7), real–time data
or previously recorded data can be extracted for complete verification of recorder functions in
the installation. Plugged into the front ATE connector of the F1000, the PAU can display and
print data without removing the SSFDR from the aircraft. Data can be printed out on an
accessory printer, P/N 17TES0020. Selection of aircraft parameters can be varied, and the
PAU can display data in raw form (octal, decimal, hexadecimal), or engineering units. The PAU
can retrieve and store all or a portion of the flight data from the F1000 in less than 15 minutes.

Figure 7.
Portable Analysis Unit (PAU), P/N 17TES0010

5.0 OPERATION

5.1 OPERATING INSTRUCTIONS


There are no controls or switches associated with the Model F1000 FDR, and its operation is
completely automatic upon power–up. When the recorder is installed and wired in accordance
with Section 3 of this document, the recorder is ready for operation.

To operate, first disengage the aircraft circuit breaker for the flight recorder while the rest of the
aircraft electrical system is on; the Recorder Fault light should turn on. Next, engage the circuit
breaker to apply proper aircraft power to the flight recorder. The recorder fault light should turn

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

off in approximately five seconds. Should the recorder fault light come on after seven seconds,
the recorder may not be functioning properly (See Section 4.0) or the input data to the recorder
is incorrect. Should any parameter expected by the recorder (ARINC 542 mode) be missing,
the recorder fault light will turn on. If no tested input parameter to the recorder is missing and
the self test BITE circuitry does not find a defect within the FDR, the recorder will operate
automatically until power is removed. The recorder will convert analog data into digital data
per ARINC 542 and 542A, and record the information in its memory. The recorder
continuously records and retains flight data as presented to it thus meeting the requirements of
FAR 121.343.

5.2 MAINTENANCE INSTRUCTIONS


The Model F1000 does not require scheduled maintenance. The battery within the
Underwater Locator Beacon must be replaced every six years. At this interval, the F1000
should be inspected in accordance with the Component Maintenance Manual 31–30–02.

6.0 ACCELEROMETER
6.1 GENERAL CHARACTERISTICS

There are two DC types of accelerometers that may be used with the F1000 Flight Data
Recorder. Refer to Figure 8 for outline and dimension drawings for the tri–axial accelerometer
and to Figure 9 for the block diagram. The remote accelerometer’s center of gravity is located,
for all practical purposes, at the center of the transducer. In ARINC 542 and 542A
installations, the remote accelerometer is wired directly to the FDR.

6.2 ACCELEROMETER

Part Number Description Mounting Footprint


17A471–03 Triaxial, DC ARINC 542

6.3 MOUNTING

The accelerometer is rigidly mounted by the airframe manufacturer in a position located


longitudinally either within the approved center of gravity limits of the airplane or at a distance
fore or aft of this limit that does not exceed 25% of the airplane’s mean aerodynamic chord
(FAR 25.1459 (a) (2)). The airframe manufacturer will provide a suitable base for mounting.
The orientation of the accelerometer is such that the mounting flange must be horizontial and
at the bottom in all cases. This is the +1g position. Sufficient room must be provided at the
top of the unit for proper connection and ease of removal for servicing.

6.4 ELECTRICAL CONNECTION

The electrical connection is made through a connector located at the top of the accelerometer.
Electrical power is provided by the recorder. Wiring is in accordance with ARINC 542 & ARINC
542A.

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

3.25 MAX
0.219 4 PLACES A + EXCITATION
.25 2.740 .25 B - EXCITATION

C + UP

D - DOWN

E + RIGHT
3.25 - LEFT
MAX F

2.740 2.50 G + FORWARD


MAX
H - AFT

J CASE GND

K SPARE
.38
WEIGHT: 1.5 lbs.

.38 2.50
MAX CONNECTOR PER
MS3113H-12-10 PN
TO MATE WITH
MS3116E-12-10 SN
(L-3 P/N: 063-98-010552)
VENDOR
IDENTIFICATION PLATE L-3
THIS SURFACE NAMEPLATE
FAR SIDE

UP
+6G

3.50
MAX
DWN
-3G

FWD AFT LFT RHT .12


+1G -1G -1G +1G

Figure 8.
Triaxial DC Accelerometer, P/N 17A471–03

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ARINC 542/542A Instruction Manual

UP/DOWN
AMPLIFIER
NETWORK
EXCITATION A
EXCITATION B
+ UP C
REGULATOR RIGHT/LEFT
- DOWN D
NETWORK
AMPLIFIER
+ RIGHT E NETWORK
- LEFT F
+ FORWARD G
- AFT H
CASE GND J FWD/AFT
AMPLIFIER
SPARE K NETWORK

TRI-AXIAL DC ACCELEROMETER PIN CONNECTIONS

Figure 9.
Accelerometer Block Diagram

7.0 UNDERWATER LOCATOR BEACON


The Model F1000 may use either the Benthos Model ELP–362D or the Dukane Model DK120
beacons. Each beacon has a 6-year battery service life. The beacon is located on the front
panel for ease of reading the battery replacement date and for quick removal and replacement
of the beacon. The beacon should be positioned in the cradle assembly on the F1000 front
panel so that the water switch is facing downward.

8.0 AUTOMATIC TEST EQUIPMENT (ATE) CONNECTOR


A front mounted ATE (Automatic Test Equipment) connector is provided on the F1000. This
connector serves a dual purpose: (1) for use with automatic or bench test equipment for final
recorder checkout and for checkout of the recorder on the aircraft during calibration checks,
and (2) for use in transferring data into a Portable Analysis Unit (PAU) or a Data Retrieval Unit
(DRU) while on the aircraft or, as shown in Figure 10, to a Read–Out Center/2 (ROC/2) on the
bench.

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

ACS/5A
17TES0050

ROC/1 17TES0030
ROC/2 17TES0031

PORTABLE ANALYSIS
UNIT (PAU)
17TES0010

TO ROC

TAC
DRU 024E074700
17TES0040

Ground Station/2 Read–Out Center/2 (GS/2–ROC/2) &


Portable Analysis Unit (PAU)
Figure 10

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ARINC 542/542A Instruction Manual

J1A J1B
RECORDER BOTTOM RECORDER TOP
CONNECTOR CONNECTOR
GND PITCH
ALTITUDE
1 115 VAC (H) 115 VAC 1 28 VAC (C)
2A SOURCE
2 115 VAC (C) 400HZ 2 28 VAC (H)
3 3 X
WD's 13, 29, 45,
4 4 Y & 61
5 28 VDC 5A 28 VDC (OPTIONAL) 5 Z
6 COMMON GROUND 6 COMMON GROUND
7 7 +5 VDC, .1 AMP MAX (OUTPUT)
8 8 +12 VDC, .1 AMP MAX (OUTPUT)
9 9 TAT EXCITATION (5MA)
GND
10 10 X ROLL
28 VDC (L)
11 28 VAC (C) 11 ALTITUDE J1A-38
ALTITUDE Y
12 28 VAC (H) SYNCHRO 12 SOURCE
SOURCE Z J1A-40
13 X 13 28 VAC (C) WD's 14 & 46 28 VDC (H)
14 Y COARSE 14 28 VAC (H)
15 WD - 19 15 X
Z PITCH CONTROL
16 X 16 Y OR CONT. COLUMN (FAA)
FINE OR FLAP POS.(CAA)
17 Y 17 Z
WD - 58 SYNCHRO SOURCE
18 Z 18 28 VAC (C)
19 DFR-CVR TONE SYNCH (H) 19 28 VAC (H) WD's 23 & 55
20 DFR-CVR TONE SYNCH (L) 20 X
ENGINE NO. 1 2
21 FAULT MONITOR A 21 Y SOURCE
22 FAULT MONITOR B 22 Z FREQ = WD - 8
23 FAULT MONITOR POWER (28 VDC) 23 28 VAC (C) SYNCRO = WD - 16
24 SHUTDOWN 28V OUT GND 24 28 VAC (H)
25 ACC SENSE A" 25 LONGITUDINAL +
A DC0 (+) DC
AC WDS-5,21,37,53
26 B VERTICAL 26 DC0 (-) - ACCELERO-
ACCLER- VERTICAL + METER
27 ACC SENSE C" C 27 DC2 (+)
OMETER WDS-4,12,20,28,36,44,52,60 -
28 28 VAC (H) D 28 DC2 (-)
29 28 VAC (C) E 29 X + -
ENGINE NO. 2
30 X 30 Y SOURCE
HEADING 2
31 Y SYNCHRO 31 Z
SOURCES FREQ = WD - 40
32 Z 32 28 VAC (C) SYNCRO = WD - 48
33 28 VAC (H) WD - 9 33 28 VAC (H)
34 28 VAC (C) 34 DC5 (-) GND
35 115 VAC A 35 SPARE WD - 31
TRIP & DATE DC5 (+) LLDC
36 B ENCODER 36 (+)
115 VAC DC7 (+)
C (OPTIONAL) LATERAL (-) (OPTIONAL)
37 BINARY CODER (SERIAL) 37 DC7 (-)
38 DC RET OF PIN #5 D 38 DC7 REF (+) 1 WDS - 6, 22, 38, & 54
WD - 11
39 E BIT - 2 39 X ENGINE NO. 3
28 VDC(H) 2
40 F 40 SOURCE
Y
41 BINARY A SHUNT WD - 11, BIT - 4 41 Z FREQ = WD - 24
42 MARKER BEACON, 3 VAC 42 SYNCRO = WD - 32
WD - 11 28 VAC (C)
MARKER BEACON, 3 VAC 3
43 BIT - 1 43 28 VAC (H)
/DELAYED SHUTDOWN A GND (-)
44 44 DC6 (-) TAT (-) T. A. T.
BINARY E (BIN. 1 COM1) WD - 11, BIT - 1 (+) AIR TEMP
45 45 DC6 (+) TAT (+)
46 BINARY F (BIN. 2 MIC) 46 DC1 (-) GND WD - 51
WD - 11, BIT - 3 SPARE WD - 30
47 DELAYED SHUTDOWN B 47 DC1 (+) LLDC
48 PROG. FOR DC 2-WIRE + 12Vdc 48 X OPTIONAL SYNCHRO
3 2
49 PROG. FOR DC 3-WIRE - 12Vdc 49 ENGINE NO. 4
Y
SOURCE
50 50 Z
FREQ = WD - 56
51 51 28 VAC (C) SYNCRO = WD - 64
52 28 VAC (C) 52
AIRSPEED 28 VAC (H)
53 28 VAC (H) SYNCHRO 53 X
SOURCE SPARE
54 X 54 Y SYNCHRO
55 Y WD - 10 55 Z
56 Z 56 WD - 18
28 VAC (C)
57 GND 57 28 VAC (H)
GND

. SEE NEXT PAGE FOR FIGURE NOTES

Figure 11.
ARINC-542A Input Wiring Diagram (J1A/J1B)

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

Figure 11. ARINC-542A Input Wiring (J1A/J1B) Notes:


1. Binaries on J1A-41, 45 & 46 are shunt type inputs (short to GND is active).
2. All SSFDR synchro inputs are designated for 3-Leg 11.8 Vrms signals, but can accommodate a
“DC Synchro” or a “DC Signal with DC Reference and Common” (Up to approx. 18 Vdc).
3. 2-Wire or 3-Wire DC Volt synchro input requirements are as follows: “X” is GND, “Z” is Reference,
“Y” is Signal, “C” is GND, “H” is from J1A-48 (+12 Vdc) or J1A-49 (–12 Vdc).
4. All SSFDR DC inputs are LLDC (0 to 5 Vdc).
5. Ground J1A-6 & J1B-6 within 12” of connector.
6. DC 2-Wire and DC 3-Wire synchro inputs can be used at all synchro inputs except for Heading.
7. See Figure 12 for 573/717/747 mode of operation wiring diagram for S903-2000-00 and
S903-3000-00 configurations. Synchro-0 & Synchro-1 inputs at J1A-11 – J1A-18 may also used
for optional ARINC 747 AC_ID inputs. These lines have a +6.2 Vdc level present on them. Pin 18
is used to ID 64wps = Open or 128wps = Ground operation in S903-3000-00 boxes.
1 If Lateral acceleration is not used, DC7 should be used with an external reference of 5 Vdc –
Pre Mod-Dot 3, FSB011; Post Mod-Dot 3 does not require external 5 Vdc reference.
2 Frequency Mode, Alternate Input is Frequency (Engine RPM).
3 See Figure 15–24 for further wiring details.
Table 5.
Indicated Airspeed Standard E.U. Conversions
This indicates the difference between the two well known Indicated Airspeed Standards. L3
uses the ARINC-545 Formats for its GS/2 and ROSE IAS Engineering Unit Conversions.
565 Format Synchro Degrees 545 Format Synchro Degrees Airspeed in Knots
–72.0 (288) –66.6667 (293.33) 0
–54.0 (306) –50.0 (310.00) 25
–36.0 (324) –33.33 (326.66) 50
–18.0 (342) –16.667 (343.33) 75
0.0 (360) 0.0 (360.00) 100
18.0 16.667 125
36.0 33.33 150
54.0 50.00 175
72.0 66.667 200
90.0 83.33 225
108.0 100.0 250
126.0 116.667 275
144.0 133.33 300
162.0 150.0 325
180.0 166.667 350
198.0 183.33 375
216.0 200.0 400
234.0 216.66 425
252.0 233.33 450
270.0 250.0 475
288.0 ( –72 ) 266.66 500
–––– 283.33 525
–––– 293.33 ( –66.66 ) 540

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ARINC 542/542A Instruction Manual

J1A ARINC 573/717/747


RECORDER CONNECTOR PIN ASSIGNMENT
1 115VAC, 400HZ (H)
(LOWER PLUG)
2 115VAC, 400HZ (C) FAIRCHILD FDR
28VDC ALTERNATE 1
3 DC POWER INPUT
4 (RETURN IS PIN 38)
5 CHASSIS GROUND
(WITHIN 12 INCHES)
6
7 DIGITAL DATA INPUT FROM FDAU-HI
8 DIGITAL DATA INPUT FROM FDAU-LO
9 DIGITAL DATA INPUT FROM FDAU-HI FDAU
10 DIGITAL DATA INPUT FROM FDAU-LO
11
12 2
13
14
15
16
AIRCRAFT CONFIGURATION
17 64/128 WORDS
18 (GROUND = 128WPS) -USED ONLY IN s903Ć3000-00
19
20
21 SYSTEM STATUS OUTPUT - (GND = FAULT)
22 MAINTENANCE FLAG OUTPUT - (GND = GOOD)
23 +27.5VDC - NOT REQUIRED BY FAIRCHILD FDR
24
25
26
27
28
29
30 NOTES:
31
32
1 MINIUM WIRE SIZE AWG20.
33
34
35
36 SYMBOL REPRESENTS TWISTED PAIR
37 2 SHIELDED CABLE WITH SHIELD
38 GROUNDED
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Figure 12.
ARINC-573/717/747 Input Wiring Diagram for S903-2000-( ) & S903-3000-( )

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

Table 6.
Syncro Inputs for ARINC 542 Expanded Parameter Installations
This table has been designed so that the user of the PAU may have a quick reference to determine a
problem with an input parameter wired to the SSFDR.
Word # SSFDR INPUT PARAMETER NAME INPUT SOURCE
1 N/A SYNC WORDS N/A
4 J1B 27, 28 NORM ACCELERATION #1 DC-2
5 J1B 25, 26 LONG ACCELERATION #1 DC-0
6 J1B 36 - 38 LATERAL ACCELERATION #1 DC-7
8 J1B 23, 24 ENG #1 FREQUENCY SYNCHRO-8
9 J1A 30 - 34 MAGNETIC HEADING SYNCHRO-3
10 J1A 52 - 56 INDICATED AIRSPEED SYNCHRO-2
11 J1A 37, 44, 45, 46 DISCRETES: T&D, BIN A, COM 1 & 2 N/A
12 J1B 27, 28 NORM ACCELERATION #2 DC-2
13 J1B 1 - 5 PITCH ATTITUDE #1 SYNCHRO-4
14 J1B 10 - 14 ROLL ATTITUDE #1 SYNCHRO-5
16 J1B 20 -24 ENG #1, SYNCHRO SYNCHRO-8
18 J1B 53 - 57 PITCH TRIM - SPARE SYNCHRO SYNCHRO-7
19 J1A 11 - 15 ALT COURSE - ELECTRIC SYNCHRO-0
20 J1B 27, 28 NORM ACCELERATION #3 DC-2
21 J1B 25, 26 LONG ACCELERATION #2 DC-0
22 J1B 36 - 38 LATERAL ACCELERATION #2 DC-7
23 J1B 15 - 19 PITCH CONTROL, CONTROL COLUMN SYNCHRO-6
OR FLAPS: #1
24 J1B 42, 43 ENG #3 FREQUENCY SYNCHRO-10
26 N/A PNEU. ALTITUDE COARSE N/A
28 J1B 27, 28 NORM ACCELERATION #4 DC-2
29 J1B 1 - 5 PITCH ATTITUDE #2 SYNCHRO-4
30 J1B 46, 47 SPARE LLDC DC-1
31 J1B 34, 35 SPARE LLDC DC-5
32 J1B 39 - 43 ENG #3 SYNCHRO SYNCHRO-10
34 N/A PNEU. ALTITUDE FINE N/A
36 J1B 27, 28 NORM ACCELERATION #5 DC-2
37 J1B 25, 26 LONG ACCELERATION #3 DC-0
38 J1B 36 - 38 LATERAL ACCELERATION #3 DC-7
40 J1B 32, 33 ENG #2 FREQUENCY SYNCHRO-9
42 N/A PNEU. AIRSPEED N/A
44 J1B 27, 28 NORM ACCELERATION #6 DC-2
45 J1B 1 - 5 PITCH ATTITUDE #3 SYNCHRO-4
46 J1B 10 - 14 ROLL ATTITUDE #2 SYNCHRO-5
48 J1B 29 - 33 ENG #2 SYNCHRO SYNCHRO-9
51 J1B 44, 45 OAT/TAT/SPARE LLDC DC-6
52 J1B 27, 28 NORM ACCELERATION #7 DC-2
53 J1B 25, 26 LONG ACCELERATION #4 DC-0
54 J1B 36 - 38 LATERAL ACCELERATION #4 DC-7
55 J1B 15 - 19 PITCH CONTROL, CONTROL COLUMN SYNCHRO-6
OR FLAPS: #2
56 J1B 51, 52 ENG #4 FREQUENCY SYNCHRO-11
57 N/A FRAME COUNT/ELAPSED TIME N/A
58 J1A 16 -18 ALTITUDE FINE - ELECTRIC SYNCHRO-1
60 J1B 27, 28 NORM ACCELERATION #8 DC-2
61 J1B 1 - 5 PITCH ATTITUDE #4 SYNCHRO-4
64 J1B 48 - 52 ENG #4 SYNCHRO SYNCHRO-11
NOTE #1: ANY NUMBER WHICH IS NOT USED UNDER THE WORD # COLUMN, IS NOT USED IN THE SX03 RECORDER.
NOTE #2: FOR ACTUAL SSFDR PARAMETER INPUTS TO THE SSFDR, REFER TO THE INSTALLATION MANUAL FOR DETAILED
INSTRUCTIONS

165E2350–01 Initial Issue


Page 24 July 01/01
Table 7.
SSFDR ARINC 542A Standard Parameter Input Worksheet

Instruction Manual
Installation & Operation
July 01/01
Initial Issue

Std. Param Name Yes No Alternate Parameter Name Input Pins to Word Location Synchro LLDC 3Wir 2Wir Disc Disc Pneu- Fre-
SSFDR DC DC Shnt Sries matic quency
Altitude Pneumatic Front Panel 26, 34 – not in S603 X
Airspeed Pneumatic Front Panel 42 – not in S603 X
Altitude Fine Electric J1A Pins 16–18 58 X
Altitude Coarse Electric J1A Pins 11–15 19 X
Airspeed Electric J1A Pins 52–56 10 X X X X
Heading J1A Pins 30–34 9 X
Vertical Acceration – AC This input is only used for J1A Pins 25–29 4, 12, 20, 28, 36, 44,
AC Accelerometers 52, 60
Vertical Acceration – DC J1B Pins 27, 28 4, 12, 20, 28, 36, 44, X
52, 60
Trip & Date J1A Pins 35–40 11 Bit 2 X
Marker Beacon J1A Pins 42, 43 11 Bit 1, 3 VAC
Binary A – Spare J1A Pin 41 11 Bit 4 X
Binary 1 – Com 1 J1A Pin 45 11 Bit 1 X
Binary 2 – Com 2 J1A Pin 46 11 Bit 3 X
Pitch Attitude J1B Pins 1–5 13, 29, 45, 61 X X X X
Roll Attitude J1B Pins 10–14 14, 46 X X X X
Pitch Control / Flaps J1B Pins 15–19 23, 55 X X X X
Engine 1 J1B Pins 20–24 Synchro = 16 X X X X X
Frequency = 8
Longitudinal Acceration J1B Pins 25, 26 5, 21, 37, 53 X
Engine 2 J1B Pins 29–33 Synchro = 48 X X X X X
Frequency = 40
DC–5 (Spare LLDC) J1B Pins 34, 35 31 X
Lateral Acceration J1B Pins 36, 37 6, 22, 38, 54 X
Engine 3 J1B Pins 39–43 Synchro = 32 X X X X X
Frequency = 24

Model F1000 SSFDR


TAT (DC–6) J1B Pins 44, 45 51 X

ARINC 542/542A
DC–1 (Spare LLDC) J1B Pins 46, 47 30 X
165E2350–01

Engine 4 J1B Pins 48–52 Synchro = 64 X X X X X


Frequency = 56
Page 25

Spare Synchro (S–7) J1B Pins 53–57 18 X X X X


Time Internal 57
Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

DFR INPUTS SYNCHRO WIRING TO SSFDR


Z
Z INPUT A

Y
Y INPUT B

X INPUT X
C

EXCITATION H 26 VAC
(H) D
AIRCRAFT POWER

EXCITATION C
(C) E GND - AIRCRAFT CHASSIS

SYNCHRO LOOKUP TABLE


Rotation Rotation
in Decimal in Decimal
Degrees Count Degrees Count

0 0 190 2201
10 153 200 2321
20 273 210 2422
30 374 220 2514
40 466 230 2604
50 556 240 2696
60 648 250 2798
70 750 260 2917
80 869 270 3070
90 1022 280 3226
100 1178 290 3345
110 1297 300 3447
120 1399 310 3539
130 1491 320 3629
140 1581 330 3721
150 1673 340 3822
160 1774 350 3942
170 1894 360 4095
180 2047
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readings may
not be exactly as shown. However, the general trend of the decimal count should follow that shown in the table.

Figure 13.
Synchro Input Wiring Diagram

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ARINC 542/542A Instruction Manual

DFR INPUTS RESOLVER WIRING TO SSFDR


COS
Z INPUT A

SIN
Y INPUT B

COM
X INPUT C

EXCITATION H 26 VAC
(H) D
AIRCRAFT POWER
EXCITATION C
(C) E GND - AIRCRAFT CHASSIS

RESOLVER LOOKUP TABLE


Rotation Rotation
in Decimal in Decimal
Degrees Count Degrees Count

0 0 190 2194
10 146 200 2332
20 284 210 2470
30 422 220 2616
40 568 230 2783
50 735 240 2987
60 939 250 3211
70 1163 260 3351
80 1303 270 3447
90 1399 280 3521
100 1473 290 3583
110 1535 300 3639
120 1591 310 3694
130 1646 320 3749
140 1701 330 3809
150 1761 340 3880
160 1832 350 3970
170 1922 360 4095
180 2047
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readĆ
ings may not be exactly as shown. However, the general trend of the decimal count should follow that shown in
the table.

Figure 14.
Resolver Input Wiring Diagram

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

DC 2 Wire Transducer To Synchro


Input of SSFDR
DFR INPUTS

Z INPUT A N/C

HOT
Y INPUT B

COLD GND - AIRCRAFT


X INPUT C
CHASSIS

EXCITATION D
(H)
EXCITATION E
(C)
+12 VDC J1A - 48
2 WIRE DC PROGRAM AIRFRAME
GROUND
3 WIRE DC PROGRAM
-12 VDC J1A - 49 N/C

J1B - 6 GROUND
N/C
J1B - 7 +5 VDC
N/C
J1B - 8 +12 VDC
N/C

DC 2-Wire LOOKUP TABLE


SSFDR

Input Decimal
Volts Count

0.00 0
1.00 585
2.00 1023
3.00 1365
4.00 1638
5.00 1861
6.00 2047
7.00 2205
8.00 2340
9.00 2457
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readĆ
ings may not be exactly as shown. However, the general trend of the decimal count should follow that shown in
the table.

Figure 15.
DC–2 Wire Transducer Input Wiring Diagram

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

12V DC 3 Wire Powered By Aircraft to


Synchro Input of SSFDR
FDR INPUTS
REF +12 VDC
Z INPUT A
AIRCRAFT POWER

HOT
Y INPUT B

COLD
X INPUT C

EXCITATION D
(H)
EXCITATION
(C) E

J1A - 48
2 WIRE DC PROGRAM AIRFRAME
N/C
GROUND
3 WIRE DC PROGRAM
J1A - 49
J1B - 6 GROUND
N/C
J1B - 7 +5 VDC
N/C
J1B - 8 +12 VDC
N/C

DC 3-Wire (12 Vdc on Z) LOOKUP TABLE


SSFDR
Input Decimal Input Decimal
Volts Count Volts Count

0.00 0 9.00 2087


1.00 286 10.00 2265
2.00 557 11.00 2434
3.00 812 12.00 2596
4.00 1054 13.00 2751
5.00 1282 14.00 2899
6.00 1499 15.00 3041
7.00 1705 16.00 3178
8.00 1901 17.00 3308
18.00 3434

Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readings
may not be exactly as shown. However, the general trend of the decimal count should follow that shown in the
table.

Figure 16.
12V DC–3 Wire Transducer Input Wiring Diagram

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July 01/01 Page 29
Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

5V DC 3 Wire Powered By SSFDR to


Synchro Input of SSFDR
FDR INPUTS
REF
Z INPUT A

HOT
Y INPUT B

COLD
X INPUT C

EXCITATION D
(H)
EXCITATION
(C) E

J1A - 48
2 WIRE DC PROGRAM AIRFRAME
N/C
GROUND
3 WIRE DC PROGRAM
J1A - 49
J1B - 6 GROUND

J1B - 7 +5 VDC

J1B - 8 +12 VDC


N/C
DC 3-Wire (5 Vdc on Z) LOOKUP TABLE
SSFDR
Input Decimal
Volts Count

0.00 0
1.00 661
2.00 1237
3.00 1745
4.00 2195
5.00 2596
6.00 2957
7.00 3283
8.00 3578
9.00 3848
10.00 4095
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readings
may not be exactly as shown. However, the general trend of the decimal count should follow that shown in the
table.

Figure 17.
5V DC–3 Wire Transducer Input Wiring Diagram

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

Standard 0 - 5.25 VDC Inputs


DC0, DC1, DC2, DC5, DC6, DC7
SSFDR

INPUTS

DC (H) DC+

DC (L) DC-

Standard 0 - 5.25 VDC Inputs


DC0, DC1, DC2, DC5, DC6, DC7
SSFDR LOOK UP TABLE

Input Decimal
Volts Count

0.00 0
0.50 390
1.00 780
1.50 1170
2.00 1560
2.50 1950
3.00 2340
3.50 2730
4.00 3120
4.50 3510
5.00 3900
5.25 4095

Note: The decimal counts shown in the lookup table were derived from ideal conditions,
as such, actual readings may not be exactly as shown. However, the general trend
of the decimal count should follow that shown in the table.

Figure 18.
SSFDR Standard 0 – 5.25 Vdc Inputs
Wiring Diagram

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July 01/01 Page 31
Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

Frequency Inputs
Eng 1, Eng 2, Eng 3, Eng 4 SSFDR
INPUTS

Z INPUT N/C

Y INPUT N/C

X INPUT N/C

EXCITATION FREQUENCY (H)


(H)
EXCITATION FREQUENCY (L)
(C)

Note: Engine Synchro's Only

Frequency Inputs
Eng 1 - Eng 4 SSFDR LOOK UP TABLE
LOW RANGE HIGH RANGE

Frequency Decimal Frequency Decimal Frequency Decimal


Hertz Count Hertz Count Hertz Count

9.08 3205 115.35 3884 1845.59 1836


11.44 3072 145.33 3717 2325.29 1669
14.42 2860 183.11 3584 2929.69 1536
18.17 2693 230.70 3372 3691.18 1324
22.89 2560 290.66 3205 4650.59 1157
28.84 2348 366.21 3072 5859.38 1024
36.33 2181 461.40 2860 7382.35 812
45.78 2048 581.32 2693 9301.18 645
57.67 1836 732.42 2560 11718.75 512
72.67 1669 922.79 2348 14764.70 406
91.55 1536 1162.65 2181 18602.36 322
1464.84 2048

Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readings
may not be exactly as shown. However, the general trend of the decimal count should follow that shown in the
table.

Figure 19.
SSFDR Frequency Inputs Wiring Diagram

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

AC RATIO TYPE TRANSDUCER TO DFR


(THE VALUES OF R1 AND R2 DEPEND ON AC RATIO METER)

DFR INPUTS
R1 REF +26 VDC
Z INPUT A
AIRCRAFT POWER

HOT
Y INPUT B
R2
COLD
X INPUT C GND - AIRCRAFT
CHASSIS
EXCITATION D
(H)
EXCITATION R1 & R2 SHOULD BE INSTALLED AT THE
(C) E PRIMARY AIRCRAFT DISPLAY SYSTEM CONNECĆ
TOR.
AIRFRAME
GROUND
NOTE: FOR ALL AC & DC RATIO TRANSDUCERS, THE
DFR CAN ENCODE 0 TO 2 TIMES REFERENCE.
IF 3 TIMES FREFERENCE IS USED, RESOLUTION
IS REDUCED.

Figure 20.
AC Ratio Transducer Input
Wiring Diagram

Initial Issue 165E2350–01


July 01/01 Page 33
Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

TAT
Note: Available from Rosemount Aerospace Division
14300 Judicial Rd.
Burnsville, Mn. 55337
Ph (612) 435-4000
* Other sources available.

J1B
GND 6
5mA TAT
+V 9 ARINC 706
Exitation
-100_C = 301.08 
0_C = 500.00 
+150_C = 784.80 
S 45 D D
S
F
D +V TAT
 400K
R  300 - 800 
T
-V

44 D D

OR

AIRFRAME
GROUND

TAT Temp ranges:


Per ARINC 706-4, Attach 5

Figure 21.
Total Air Temp Probe Input
Wiring Diagram

165E2350–01 Initial Issue


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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

ENG ENG
1 2
OIL PRESSURE
INDICATORS

0 0

NO NO
C C

NC NC

* SEE
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
NOTE 3
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉWARNING!!

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
MUST BE CLOSED BEFORE NORMAL

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
FLIGHT OPERATION, OR SHUTDOWN

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
FEATURE WILL BE DISABLED.

J1A
DELAYED SHUTDOWN A
44
F1000
47
DELAYED SHUTDOWN B

NOTE: 1) SWITCHES SHOWN IN ENGINE-STOPPED MODE.

2) PIN 44 (DELAYED SHUTDOWN A ) IS NOT USED IN THIS EXAMĆ


PLE, AND IS LEFT OPEN (NO CONNECTION).

3) SO THAT THE SHUTDOWN FEATURE CAN BE DISABLED DURĆ


ING DATA RETRIEVAL AND GROUND TESTING, AN INTERRUPT
DEVICE (SWITCH ON PIN 47) MUST BE PROVIDED.

Figure 22 (Sheet 1 of 2).


Aircraft–to–FDR Shutdown Circuit
(Example 1)

Initial Issue 165E2350–01


July 01/01 Page 35
Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

ENG ENG
1 2
OIL PRESSURE
INDICATORS

0 0

NO NO
C C
+28V
NC

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
* SEE
NOTE 3 WARNING!!

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
MUST BE CLOSED BEFORE NORMAL
FLIGHT OPERATION, OR SHUTDOWN

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
FEATURE WILL BE DISABLED.

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
J1A
DELAYED SHUTDOWN A
44
F1000
DELAYED SHUTDOWN B
47

NOTE: 1) SWITCHES SHOWN IN ENGINE-STOPPED MODE.

2) PIN 47 (DELAYED SHUTDOWN B ) IS NOT USED IN THIS EXAMĆ


PLE, AND IS LEFT OPEN (NO CONNECTION).

3) SO THAT THE SHUTDOWN FEATURE CAN BE DISABLED DURĆ


ING DATA RETRIEVAL AND GROUND TESTING, AN INTERRUPT
DEVICE (SWITCH ON PIN 44) MUST BE PROVIDED.

Figure 22 (Sheet 2 of 2).


Aircraft–to–FDR Shutdown Circuit
(Example 2)

165E2350–01 Initial Issue


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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

2.50
.38 1.750
.19

ACCELERATION
1.37

3.00
C.G.
2.625

TERMINALS

.187 DIA. .125


1.187
RESET BUTTON

45_

RESET BUTTON
POINTING
TOWARD GROUND

SPECIFICATIONS:

INERTIA SWITCH INC. RANGE: 1 TO 10 G'S


260 NORTH ROUTE 303 CURRENT: 5 AMPS @ 28 VDC
WEST NYACK, NEW YORK 10994 5 AMPS @ 125 VAC
M. FISCHER, PRES. SHOCK: 100 G'S 11ms.
PHONE: (914) 358-9070
FAX: (914) 358-1014
WEIGHT: 9 OZ.

Figure 23.
Inertia Switch Model 3LO–453/3

Initial Issue 165E2350–01


July 01/01 Page 37
Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

AERODYNE CONTROLS CORPORATIONS TEL. 516-737-1900


30 HAYNES COURT, RONKONKOMA, NEW YORK 11779 FAX 516-737-1912

Figure 24. Aerodyne Controls Corp.


Environmentally Sealed Impact Switch Assembly

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

9.0 Procedures for Downloading a Model F1000 Recorder, using a


ROSE Analysis Unit (RAU), P/N 17TES0055/60, and
ROSE/F1000 Interface Cable Assembly, P/N 17TES0048, or
ROSE/F1000 Interface Cable Assembly CICC/2, P/N 17TES0071
This procedure assumes that all necessary ROSE training and hardware has been
accomplished and installed and is working properly. If not, follow ROSE help for installing
necessary software, hardware and drivers.

1. Attach cable connections from Laptop to the F1000 Flight Data Recorder ATE Connector.
For ROSE/F1000 Interface Cable Assembly, P/N 17TES0049, insert PCMCIA Card, P/N
17TES0047, into Laptop. Secure all cable connections from PC Card to the F1000 Flight
Data Recorder ATE Connector.
For ROSE/F1000 Interface Cable Assembly CICC/2, P/N 17TES0071, secure cable
connection from EPP parallel port on Laptop to the F1000 Flight Data Recorder ATE
Connector.
2. From Desktop, double–click on ROSE icon – executing ROSE program
3. Log in by clicking User Login. Select Login Name, enter Password, and then click OK.
Login Name should then be displayed at bottom–center of ROSE Main Menu screen
4. Verify the proper database is selected, as observed at bottom–left of ROSE Main Menu
screen
If not, select proper database via Select Aircraft Configuration button.
5. Verify the RI icon exists in the system tray at the lower–right corner of the Windows
screen. If not, click on the Windows Start button, Select Programs, Startup and then RI
startup.
For ROSE/F1000 Interface Cable Assembly, P/N 17TES0049, also verify that the PCMCIA
Card icon exists in system the tray at the lower–right corner of the Windows screen. If the
PCMCIA Icon doesn’t exist, click on Windows Start button, select Settings, Control
Panel, then PCMCIA Icon.
6. Verify that ROSE is connected to RI. Observe “ROSE connected to RI @localhost” in
lower–left portion of ROSE Main Menu screen. If not, select “Recorder Interface” from
menu. A pop–up displays localhost, and gives you an option to connect at ROSE startup.
Click Connect. Again, observe “ROSE connected to RI @localhost” in lower–left portion of
ROSE Main Menu screen.

9.1 To Display F1000 Data in real–time using the RAU and


ROSE/F1000 Interface Cable
1. From the ROSE Main Menu, click the Report/Display/Analyze Data button. A pop–up
window appears allowing you to Select a Report Name and Report Description.
From the pull down options, select appropriate Report. Click OK. A Report Setup window
appears. Select and fill fields applicable to your viewing needs

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

2. Next, Click the Monitor Data radial from the Source of Data grouping. Click the OK
button.
3. You will then be monitoring data in REAL–TIME. Click Close to quit monitoring data. Click
Close to close Report window. Click Exit to quit ROSE program.

9.2 To Download Recorded Data from F1000 using the RAU and
ROSE/F1000 Interface Cable
1. Verify Preliminary Setup
2. From the ROSE Main Menu, click the Import/Export Flight Data button. A Flight Data
File Options window appears. Select Import New Data. New Data File window
appears.
3. Enter Name and description in the Enter New File Name and New File Description fields
provided. Within the New File Type pull–down window, select ROSE raw frame data.
From the Source of Data grouping, verify Flight Recorder as source of data.
4. Next, select appropriate Data Dump Options and click the OK button.
5. Note Flight Data processing status window appears, followed by a pop–up window stating
ROSE data dump complete. This indicates a successful download.
Note: The Processing data status display duration is determined by the amount of data
specified in “Data Dump Options”

6. Click the OK button. A Flight Data File Control window appears asking if you want to
save compressed file, also specifying the location of the file to be saved. Make your
choice. Observe previous specified time in the Hrs/Mins/Secs grouping. Click Close to
close the New Data File window.
7. You may display newly transferred data by clicking the Report/Display/Analyze Data
button from the ROSE Main Menu. A pop–up window appears allowing you to Select a
Report Name and Report Description.
From the pull down options, select appropriate Report and Description. Click the OK
button. A Report Setup window appears. Select and fill fields applicable to your viewing
needs.
8. Next, Click the Local File Data radial from the Source of Data grouping.
9. You will then be monitoring previously recorded data downloaded from the recorder to a
file on resident hard drive. Click Close to quit monitoring data. Click Close to close the
Report window. Click Exit/Quit to close out of ROSE program.

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

10.0 Procedures for Downloading a Model F1000 Recorder, using a


DRU Memory Card (Flash Card)
Select this source option to dump data from the DRU memory card (either a 4ĆMB or 10ĆMB
flash card) inserted in the PCMCIA port of the Recorder Interface (RI). The DRU Memory cards
are used to import Flight data from an F1000 solidĆstate recorder into the ROSE system. This
data is retrieved from the F1000 in a packed (compressed) file format with a 16Ćbit word
structure. This file transfer method converts the GS/2 type data into a 12Ćbit word format ROSE
can used to decompress the file.

Note: L3 DRU cards contain a proprietary header file which can only be added
at the factory. Do not erase the DRU card using Windows OS while it is
in the pc; this will remove the special header file used to allow the DRU
card to interface with the DRU test unit. Only erase the DRU cards using
the DRU test unit. If a DRU card is corrupted (the header file is removed)
return it to L3 for reinstallation of the header file. Do not attempt to use
a commercial off–the–shelf flash memory card in place of the L3 DRU
card; they will not work since they do not contain the DRU header file.

Once the conversion is complete, the data file is saved in the ROSE directory with a .DMP file
name. Flight data which extends over multiple DRU disks must be fully converted and saved to
the ROSE directory before the decompression process is started. Each of the DRU disk files
will be numbered in the sequence retrieved.

Note: If downloading from more than one DRU Memory Card, the copy pro-
cess will prompt the user for the proper number and sequence of
PCMCIA cards to insert.

After the DRU files are copied into the ROSE directory, the user will be prompted to continue
the decompression process. At this point the ROSE system will then send the file to the RI
function of ROSE to begin the decompression process. This process may take up to 5
minutes. Once the decompression process has completed the DRU data file has been fully
converted into a ROSE Raw Frame type that can be view using the ROSE system.

During the decompression process there may be errors which occur. If an error does
occur the ROSE system will return an error code, refer to the ROSE Software Manual
for details.

1. Click the Import/Export Flight Data button from the ROSE Main menu .
2. Click the Import New Data button on the Flight Data File Control menu.
3. Enter a file name for the flight data file to be created on the local disk.
4. Optionally enter a file description for the flight data file to be created on the local disk.
5. Select the file type, either ROSE Raw Frame type or Comma Delimited (raw data) or Binary
Raw Data or Packed Raw Data for the flight data file to be created on the local disk.
6. Select DRU Memory Card as the Source of Data.

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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

Note: Binary flight data on a memory card will first be copied to the local disk
into a format which can be recognized by ROSE and Windows 95/98.

7. Select either Dump All Flight Data or Dump Flight Data From Last _ Hrs _ Mins.
8. Click the OK button.
9. When prompted the DRU memory card or cards should be loaded into the PC card
sockets. The DRU memory card should be read/write enabled.
Informational messages and prompts for multiple card files will be displayed as the
data is transferred from the memory cards.

10. Following copy of the DRU memory card to the local disk a window will appear to request
the data type and words per frame for decompression of the flight data. Select the Input
File Type and Words Per Frame on the Set Data Type menu.
11. Click OK on the Set Data Type menu.
12. Verify a processing status window is displayed while data is decompressed.

10.1 DRU–to–F1000 Operating Procedures

The following steps provide the necessary instructions for retrieving aircraft data from a F1000
Solid State Flight Data Recorder.

1. At the DRU, insert a cleared flash memory card. Refer to Section 10.2 for flash memory
card clearing instructions.
2. At the SSFDR, while observing the DRU front panel LED indicators, connect the DRU
connector to the front panel connector of the recorder.
Note: If the SSFDR has power applied, the DRU LED indicators will light for approxi-
mately one second and then go out, with the exception of the “POWER” LED
which should remain on.
3. At the DRU, either press the RETRIEVE ALL DATA or RETRIEVE NEW DATA ONLY
pushbutton.
Note: The “BUSY” LED will light continuously if the “RETRIEVE ALL” option is se-
lected and will flash if the “RETRIEVE NEW DATA ONLY” option is selected.
4. After approximately 7-1/2 minutes, the BUSY LED will begin flashing and the CHANGE
MEMORY CARD LED will light continuously.
5. When the conditions in the above step, step 4., are met, remove the memory card, number
it, and replace it with a cleared memory card.
Refer to Figure 25 for a table detailing memory card Requirements per F1000 configuration.

6. If the inserted memory card is not in the erasable state, the following will result until the
card is removed:
a. the CHANGE MEMORY CARD LED will remain on,
b. the BUSY LED will continue to flash, and

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Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

c. the ERROR LED will begin to flash.

7. When the DRU has retrieved all the requested data from the F1000, two DRU LED
indicators will change state:
a. the BUSY LED goes out,
b. and the COMPLETE LED lights up.

TYPE OF F1000 RECORDER MODEL NUMBER MAXIMUM NUMBER OF MEMORY


CARDS REQUIRED
ARINC 542A Models S903, S703, S603 ONE 4 Megabyte card or
ONE 10 Megabyte card
ARINC 573/717 64 WPS Models S903, S800-2000 TWO 4 Megabyte cards or
ONE 10 Megabyte card

ARINC 573/717 128WPS Model S800-3000 THREE 4 Megabyte cards or


TWO 10 Megabyte cards *
* In some cases, only ONE 10 Megabtye card will be required

F1000 Memory Card Requirements


Figure 25

10.2 “Clear Memory Card” Procedure


1. At the DRU, insert the memory card to be put in the “erasable” state.

2. At the DRU, simultaneously press and hold the RETRIEVE ALL DATA and the CLEAR /
RESET buttons.

3. After approximately two seconds, the COMPLETE LED will light continuously.

Initial Issue 165E2350–01


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Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

F1000
SSFDR

DATA RETRIEVAL UNIT


(DRU/2) OR
17TES0041
FA2100
COMPUTER INTERFACE
COMMUNICATIONS CABLE
(CICC/2)
17TES0071*

F1000 – ROSE TO EPP PARALLEL PORT


INTERFACE CABLE
17TES0048*

TO PCMCIA

Portable Laptop
W/ROSE SW
17TES0055 RAU STD or
17TES0060 RAU RUGGEDIZED
*Note: For printouts of Flight Data reports containing
both text and graphics, L-3 recommends the use
of a wide-carriage color printer, such as EPSON
Stylus Color Model 1520, or equivalent.

ROSE/RI On Aircraft Setup For F1000 SSFDR Recorders


(P/N: S603-XXXX-XX, S703-XXXX-XX & S903-XXXX-XX)
Figure 26.

165E2350–01 Initial Issue


Page 44 July 01/01
Model F1000 SSFDR Installation & Operation
ARINC 542/542A Instruction Manual

ENVIRONMENTAL QUALIFICATION FORM (EQF)


PRODUCT: SOLID STATE FIGHT
MANUFACTURER’S SPECIFICATION AND/OR DATA RECORDER (SSFDR)
OTHER APPLICABLE SPECIFICATION: Aviation Recorders
Document 905–E0014–07; EUROCAE ED–55; RTCA/DO–160C

MANUFACTURER: L-3 Communcations, Aviation Recorders


MODEL: Model F1000,
6000 Fruitville Rd, Sarasota, FL 34232 CONFIG. NO: S603–1000–( ), S703–1000–( ),
P.O. Box 3041, Zip 34230
S903–2000–( ), S903–3000–( )
DOCUMENT NUMBER: 905–E1567–63
Conditions RTCA/ Description of Conducted Tests
DO-160C
Section
Temperature & altitude 4.0 Equipment Tested to categories A2 & F2.
Low temperature 4.5.1
Ground Survival -55°C
Operating -55°C
High Temperature
Ground Survival 4.5.2 +85°C
Operating 4.5.3 +70°C
Altitude 4.6.1 +55,000 feet
Decompression 4.6.2 +55,000 feet
Overpressure 4.6.3 -15,000 feet
Temperature variation2 5.0 Equipment Tested to Category B.
Humidity 6.0 Equipment Tested to Category A.
Shock2 7.0 Equipment Tested per DO-160B, para. 7.1.1.3.
Operational Shock 7.2
Crash Safetty 7.3
Vibration 8.0 Equipment Tested without vibration isolators to
Category B using Curve B, standard procedure1.
There were no changes in the Acceleration Power
Spectral Density (APSD).
8.5.2 Random
Explosion Proofness 2 9.0 Equipment Tested to Category E1.
Waterproofness 10.0 Equipment identified as Category X, no test
required.
Fluids Susceptibility 11.0 Equipment identified as Category X, no test
required.
Sand and Dust 12.0 Equipment identified as Category X, no test
required.
Fungus Resistance 2 13.0 Identified as Category F, based on analysis. EquipĆ
ment composed of non-nutrient material or materiĆ
als are treated in a manner that renders them non-
nutrient.

Appendix A. Environmental Qualification Form (EQF), Model F1000 SSFDR


Sheet 1 of 2

Initial Issue 165E2350–01


July 01/01 Page 45
Installation & Operation Model F1000 SSFDR
Instruction Manual ARINC 542/542A

Conditions RTCA/ Description of Conducted Tests


DO-160C
Section
Salt Spray 14.0 Equipment identified as Category X, no test
required.
Magnetic Effect2 15.0 Equipment Tested as Class A.
Power Input2 16.0 Equipment Tested to Category A.
Voltage Spike Conducted2 17.0 Equipment Tested to Category A.
Audio Frequency Conducted 18.0 Equipment Tested to Category A.
Susceptibility 2
Induced Signal Susceptibility2 19.0 Equipment Tested to Category Z.
Radio Frequency Susceptibility 20.0 Equipment Tested to Category T.
Radio Frequency Emissions 21.0 Equipment Tested to Category Z.
Lightning Induced Transient 22.0 Equipment Tested to Category XXZ1.
Susceptibility
Lightning Direct Effects 23.0 Equipment identified as Category X, no test
required.
Icing 24.0 Equipment identified as Category X, no test
required.
Crash Survival NA Crash survival tests were performed in accordance
with EUROCAE ED-55/ED-56A Fire Test
Requirements.
Notes:
1. For helicopter installations and other severe environments, vibration mount P/N 17A194 or equivelent is
recommended.
2. Tested to RTCA/DO-160B, which is judged equivelent to RTCA/DO-160C; therefore no retest is
required.

Appendix A. Environmental Qualification Form (EQF), Model F1000 SSFDR


Sheet 2 of 2

165E2350–01 Initial Issue


Page 46 July 01/01

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