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Installation & Operation Instruction Manual: MODEL F1000 Solid-State Flight Data Recorder (SSFDR)
Installation & Operation Instruction Manual: MODEL F1000 Solid-State Flight Data Recorder (SSFDR)
MODEL F1000
SOLID–STATE FLIGHT DATA RECORDER
(SSFDR)
(SUPERSEDES FAR 04420009)
TABLE OF CONTENTS
SECTION PAGE
1.0 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 ARINC Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Input Signal Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Input Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.0 F1000 SSFDR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Applicable Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Environmental Characteristics RTCA DO–160C . . . . . . . . . . . . . . . . 5
2.4 Crash Survival Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.0 UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Mounting Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Unit Interface Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Cessation of Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.0 TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 BITE (Built In Test Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Functional Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2 Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.0 ACCELEROMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 General Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Accelerometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.0 UNDERWATER LOCATOR BEACON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.0 AUTOMATIC TEST EQUIPMENT (ATE) CONNECTOR . . . . . . . . . . . . . . 19
9.0 PROCEDURES FOR DOWNLOADING A F1000 RECORDER,
USING A RAU AND INTERFACE CABLE ASSEMBLY . . . . . . . . . . . . . . . 39
9.1 To Display F1000 Data in Real–Time Using the RAU . . . . . . . . . 39
9.2 To Download Recorded Data From F1000 Using the RAU
and ROSE/F1000 Interface Cable Assembly . . . . . . . . . . . . . . . . 40
10.0 PROCEDURES FOR DOWNLOADING A F1000 RECORDER,
USING A DRU MEMORY CARD (FLASH CARD) . . . . . . . . . . . . . . . . . . . 41
10.1 DRU–To–F1000 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 42
10.1 “Clear Memory Card” Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
LIST OF ILLUSTRATIONS
No. Description PAGE
LIST OF TABLES
No. Description PAGE
1.0 GENERAL
The Model F1000, P/N S603– 1000–(XX), P/N S703–1000–(XX), P/N S903–2000–(XX) and
P/NS903–3000–(XX), are Solid–State Flight Data Recorders (SSFDR’s) that meet (or exceed)
all requirements of FAA TSO–C124a and EUROCAE ED–55 (refer to Figure 1).
Part Number S603–1000–( ) is designed for complete ARINC 542/542A compatibility in
aircraft with electrical input signals to the FDR for the altitude and airspeed parameters.
Part Number S703–1000–( ) is designed for complete ARINC 542/542A electric and
pneumatic compatibility.
Part Numbers S903–2000–( ) and S903–3000–( ) are designed for complete ARINC
542/542A electric and pneumatic compatibility, and can also function in ARINC 573/717 and
ARINC 747 64wps/128wps installations, respectively.
These recorders comply with ARINC Specification 542 and 542A, will accept 6 to 20 analog
parameters, replace old metal foil recorders currently in use, and provide for recording of
additional input signals over ARINC 542 requirments to meet the future requirements of ARINC
542A. This document includes information necessary for the installation and operation of all
three recorder configurations.
The recorder is housed in a standard 1/2 ATR long case conforming to the description of
specific recorders according to ARINC specification No. 404.
NOTES:
* Alternate signals can be applied at the synchro inputs. DC 3–wire of 0 to 18 volts can be
applied, where its excitation input –12 Vdc has to be connected to PROGRAM DC3, pin
J1A 49. Excitation low of this input is grounded.
DC–2–wire (absolute value) of 0 to 12 volts can be applied, where its excitation +12 Vdc is
connected to PROGRAM DC2, pin J1A 48. Excitation DC2 low of this input is grounded.
These two options are not available for the HEADING synchro input.
The following documents form a part of, or are referenced within, this manual:
ARINC Characteristic 573 MARK 2, Aircraft Intergrated Data System (AIDS MARK 2)
L3 P/N: 871–E0066–00 Software Quality Assurance Plan for the Solid–State Flight Data
Recorder
The F1000 Recorder is housed in an ARINC 404 1/2 ATR long box. The following text defines
the physical attributes of the SSFDR. Refer to Figure 2 for drawings depicting the physical
dimensions of the S703, S903 (Sheet 1 of 3) and S603 (Sheet 2 of 3) Model F1000 Recorders.
Overall Dimensions:
Height: 7.62 inches
Width: 4.88 inches
Depth: 19.56 inches (behind front panel)
21.50 inches (including handle)
Weight: Part Number Weight (lbs)
S603–1000–00 24.9 with ULB and Mount
S603–1000–01 21.9 with ULB and Mount
S703–1000–00 25.9 with ULB and Mount
S703–1000–01 23.3 with ULB and Mount
S703–1000–91 22.3 with ULB and Mount
S903–2000–00 25.9 with ULB and Mount
S903–2000–01 22.3 with ULB and Mount
S903–2000–02 25.9 with ULB and Mount
S903–3000–00 25.9 with ULB and Mount
Case: Stainless Steel, International Orange, Reflective Striping,
English/French Markings, Raised Lettering
Rear Connector: Mates with DPX2–57S57S–33 Series
Pitot Connector: 1/4” Quick Disconnect, mates to L-3 P/N: 13977
Static Connector: 3/8” Quick Disconnect, mates to L-3 P/N: 13976
Power Requirements: 115 Volt, 400 Hz, or 28 Vdc
Power Level: 19 Watts maximum, AC or DC
Recording Time: Minimum 25 Hours
Input Signal Format: Electric (AC/DC) or Pneumatic (ARINC 542 or 542A),
ARINC 573, 717, 747 (S903–XXXX–XX, only)
RTCA DO–160C
Operating Temperature: –55_ to +70_C
Non–Operating Temperature: –65_ to +70_C
Operating Altitude: –1000 to +55,000 feet
Operating Vibration: DO–160C, Test Curve C or C’
Humidity 100%
Radio Frequency Susceptibility Category Z
0.0
8.2
".5
A
3.9
".5
Figure 2. (Sheet 1 of 3)
Model F1000 ARINC 542A Electric/Pneumatic Recorder
P/N: S703–1000–( ), S903–2000–( ) & S903–3000–( )
Outline & Dimension Drawing
0.0
7.9
".5
3.8
A
".5
Figure 2. (Sheet 2 of 3)
Model F1000 ARINC 542A Electric Recorder
P/N: S603–1000–( )
Outline & Dimension Drawing
Sarasota, Florida
Figure 2. (Sheet 3 of 3)
Model F1000 ARINC 542A Nameplate Label
3.1 LOCATION
The Model F1000 flight recorder system should be installed in the aircraft fuselage location,
provided by the airframe manufacturer, as far aft as practicable. The recommended orientation
is that it be mounted in an upright position (vertical as viewed from the front). The Model
F1000 is certified for hard mount installations of aircraft environments within the limits of the J’
or C’ curves of DO–160C (except for helicopter enviroments). A mounting tray, L-3 P/N:
17–S194, is available for this configuration (refer to Figure 3).
For those environments exceeding this envelope (helicopter installations, for example), the
flight recorder system requires a vibration mount, L-3 P/N: 17–A194 (refer to Figure 4) or
equivalent.
On aircraft with an existing FDR vibration mount, such as L-3 P/N: 17–A194 or equivalent, it is
not necessary to retrofit this mount with a hard–mounted tray. In fact, for better, long–term
reliability, it is recommended that the recorder be mounted on a vibration mount in a
pressurized area.
The following list describes the various Mounting configurations that may be used with the
F1000 Recorders:
Table 3. F1000 Mounting Tray Configurations
PART NUMBER DESCRIPTION
17S194 Mounting Tray with Solder Connection
17S194-01 Mounting Tray with Crimp Connection
17S194-02 Mounting Tray with No Connection
17A194 Vibration Mount with Solder Connection
17A194-01 Vibration Mount with Crimp Connection
17A194-02 Vibration Mount with No Connection
Unless impractical, the flight data recorder should be powered from a bus other than that
providing power to the Cockpit Voice Recorder. Each bus will need to meet the supply
reliability requirements appropriate to the recorders.
The recorder operates on 400 Hz, 115 Vac or 28 Vdc input. The F1000 recorder draws a
maximum of 19 Watts, AC or DC. Electrical connector is DPX2MA–57P–57P–34–2201 on the
recorder which mates with a DPX2–57S–57S–33–0001 in the mounting tray which connects to
the aircraft wiring harness.
The Model SSFDR S703–1000–00 is designed to accept a variety of input signals. There are
12 independent synchro signal inputs for conventional synchro signals 11.6 V with 26 Vac
excitation. These 12 inputs can alternately receive signals as:
1. DC 3 wire of 0 to 18 volts in which case its excitation input –12 Vdc has to be connected to
program pin 49 (J1A). Labeled PROG.DC3. Excitation low of this input has to go to
ground.
2. DC 2 wire (absolute value) of 0 to 12 volts, in this case its excitation +12 Vdc is connected
to pin 48 (J1A). Labeled PROG.DC2.
Federal Air Regulation 25.1459 a (5) specifies that there must be “an automatic means to
simultaneously stop a recorder that has data erasure feature and prevent each erasure from
functioning within 10 minutes after crash impact.” The installer must demonstrate this function.
Since the F1000 SSFDR can be powered by either 115 Vac, 400 Hz or 28 Vdc, the following
method is acceptable to ensure recording is automatically stopped.
IMPACT SWITCH – Interrupts FDR power upon exposure to a predetermined level of g–force.
In order to restart FDR operation, a reset switch is usually depressed on the impact switch.
Such switches have limitations, but are effective in high g–force accidents. This item is not
available through L-3 Aviation Recorders. (See Appendix A and B for manufacturer’s
specifications for models available).
There are two delayed shutdown option’s available with the SSFDR. Delayed Shutdown A
(J1A–44) activates the shutdown circuitry within the SSFDR when 28 Vdc is applied. Delayed
Shutdown B (J1A–47) activates the shutdown circuitry within the SSFDR when ground is
applied. Where wiring the Delayed Shutdown feature, wire either Delayed Shutdown A or
Delayed Shutdown B. Do not wire both options.
NOTE: The Automatic SSFDR feature can be used with either +28 Vdc or 115 Vac, 400 Hz
primary input power.
CONNECTOR
Cannon (Solder Type)
#DPX2-57S-57S-33-0001
(See Figure 5 for pin no. detail)
NAMEPLATE
NAME: MOUNT,TRAY
PART NO: 17S194
SERIAL NO: XXX DATE MFG: MO/YR
MODEL NO: WEIGHT: 2.0
3.500
5.125
1.75
16.072 1.44
2.75
16.052 MAX
21.219
GROMMET
CENTER OF GRAVITY
3.94 LOCATION OF MOUNT. ASSY.
.80
7.25
22.66 MAX
16.062 3.500
MOUNTING HOLE
PATTERN
ALL HOLES ARE CLEARENCE HOLES FOR #8
SCREWS
Figure 3.
Outline & Dimension Drawing, P/N 17S194 Mounting Rack
.566
ORIENT D" KEYS .556 .424
AS SHOWN (REF.) .409
(REF.)
5.125
(REF.)
CANNON
CONNECTOR
DPX2-57S-57S-33-0001
(See Figure 5 for pin no. detail) BOTTOM
PLUG
.196 DIA. 4 SETS OF 4 MTG. HOLES (REF.)
THRU EYELETS
5.125
(REF.)
SYM. 3.5
ABOUT C.G. (REF.)
1.750
(REF.)
3.94
(REF.)
.69 C.G.
1.683
1.593
(REF.)
APPROX.
LOADED 8.00
HT.
NOTES: 1 HOLES ARE USED TO INSTALL MOUNT TO AIRCRAFT.
Figure 4.
Outline & Dimension Drawing, L-3 P/N: 17A194 Vibration Mount
Rear View
Mounting Trays
P/N 17A194 or 17S194
J1B
19 10
9 8 7 6 5 4 3 2 1
20
28
29
38
47 39
57 55 55 54 53 52 51 50 49 48
J1A
39 47
48 49 50 51 52 53 54 55 56 57
29 38
20 28
10
1 2 3 4 5 6 7 8 9 19
Figure 5.
Main Connector Pin–Out for
L-3 P/Ns: 17A194 & 17S194 Mounting Trays
AC, K3 K2 K1
28V_IND P9-23 4 4 4
28VDC IN
23 2 2 2
5 5 5
SYSTEM STATUS 8
OUTPUT 8 8 6
FAULT_MON_A P9-21 6 6
21 1 1 1
3 7 + 3 7 + 3 7 +
Input MOUNTED ON
Mode CHASSIS
Power No Fault R2
PWR_GOOD 1 16 OFF 542 40 OHMS
2 15
System Fault
RLY_2 3 14 ON 573
4 13
RLY_3
Rev 04. .
5 12
8 +28_RTN
P1A
ARINC 542
FDEP
OK= OPEN RECORDER
/FAULT = GND FAULT
21 V LAMP
AMBER
CAUTION
LIGHT
22
TYPICAL CIRCUIT
23 NOT USED
NOTE:
Circuit may vary from aircraft to aircraft.
This circuit is shown for reference only.
Figure 6.
F1000 Fault Logic Circuit & Truth Table for ARINC 542/542A Installations
4.0 TESTING
Figure 7.
Portable Analysis Unit (PAU), P/N 17TES0010
5.0 OPERATION
To operate, first disengage the aircraft circuit breaker for the flight recorder while the rest of the
aircraft electrical system is on; the Recorder Fault light should turn on. Next, engage the circuit
breaker to apply proper aircraft power to the flight recorder. The recorder fault light should turn
off in approximately five seconds. Should the recorder fault light come on after seven seconds,
the recorder may not be functioning properly (See Section 4.0) or the input data to the recorder
is incorrect. Should any parameter expected by the recorder (ARINC 542 mode) be missing,
the recorder fault light will turn on. If no tested input parameter to the recorder is missing and
the self test BITE circuitry does not find a defect within the FDR, the recorder will operate
automatically until power is removed. The recorder will convert analog data into digital data
per ARINC 542 and 542A, and record the information in its memory. The recorder
continuously records and retains flight data as presented to it thus meeting the requirements of
FAR 121.343.
6.0 ACCELEROMETER
6.1 GENERAL CHARACTERISTICS
There are two DC types of accelerometers that may be used with the F1000 Flight Data
Recorder. Refer to Figure 8 for outline and dimension drawings for the tri–axial accelerometer
and to Figure 9 for the block diagram. The remote accelerometer’s center of gravity is located,
for all practical purposes, at the center of the transducer. In ARINC 542 and 542A
installations, the remote accelerometer is wired directly to the FDR.
6.2 ACCELEROMETER
6.3 MOUNTING
The electrical connection is made through a connector located at the top of the accelerometer.
Electrical power is provided by the recorder. Wiring is in accordance with ARINC 542 & ARINC
542A.
3.25 MAX
0.219 4 PLACES A + EXCITATION
.25 2.740 .25 B - EXCITATION
C + UP
D - DOWN
E + RIGHT
3.25 - LEFT
MAX F
J CASE GND
K SPARE
.38
WEIGHT: 1.5 lbs.
.38 2.50
MAX CONNECTOR PER
MS3113H-12-10 PN
TO MATE WITH
MS3116E-12-10 SN
(L-3 P/N: 063-98-010552)
VENDOR
IDENTIFICATION PLATE L-3
THIS SURFACE NAMEPLATE
FAR SIDE
UP
+6G
3.50
MAX
DWN
-3G
Figure 8.
Triaxial DC Accelerometer, P/N 17A471–03
UP/DOWN
AMPLIFIER
NETWORK
EXCITATION A
EXCITATION B
+ UP C
REGULATOR RIGHT/LEFT
- DOWN D
NETWORK
AMPLIFIER
+ RIGHT E NETWORK
- LEFT F
+ FORWARD G
- AFT H
CASE GND J FWD/AFT
AMPLIFIER
SPARE K NETWORK
Figure 9.
Accelerometer Block Diagram
ACS/5A
17TES0050
ROC/1 17TES0030
ROC/2 17TES0031
PORTABLE ANALYSIS
UNIT (PAU)
17TES0010
TO ROC
TAC
DRU 024E074700
17TES0040
J1A J1B
RECORDER BOTTOM RECORDER TOP
CONNECTOR CONNECTOR
GND PITCH
ALTITUDE
1 115 VAC (H) 115 VAC 1 28 VAC (C)
2A SOURCE
2 115 VAC (C) 400HZ 2 28 VAC (H)
3 3 X
WD's 13, 29, 45,
4 4 Y & 61
5 28 VDC 5A 28 VDC (OPTIONAL) 5 Z
6 COMMON GROUND 6 COMMON GROUND
7 7 +5 VDC, .1 AMP MAX (OUTPUT)
8 8 +12 VDC, .1 AMP MAX (OUTPUT)
9 9 TAT EXCITATION (5MA)
GND
10 10 X ROLL
28 VDC (L)
11 28 VAC (C) 11 ALTITUDE J1A-38
ALTITUDE Y
12 28 VAC (H) SYNCHRO 12 SOURCE
SOURCE Z J1A-40
13 X 13 28 VAC (C) WD's 14 & 46 28 VDC (H)
14 Y COARSE 14 28 VAC (H)
15 WD - 19 15 X
Z PITCH CONTROL
16 X 16 Y OR CONT. COLUMN (FAA)
FINE OR FLAP POS.(CAA)
17 Y 17 Z
WD - 58 SYNCHRO SOURCE
18 Z 18 28 VAC (C)
19 DFR-CVR TONE SYNCH (H) 19 28 VAC (H) WD's 23 & 55
20 DFR-CVR TONE SYNCH (L) 20 X
ENGINE NO. 1 2
21 FAULT MONITOR A 21 Y SOURCE
22 FAULT MONITOR B 22 Z FREQ = WD - 8
23 FAULT MONITOR POWER (28 VDC) 23 28 VAC (C) SYNCRO = WD - 16
24 SHUTDOWN 28V OUT GND 24 28 VAC (H)
25 ACC SENSE A" 25 LONGITUDINAL +
A DC0 (+) DC
AC WDS-5,21,37,53
26 B VERTICAL 26 DC0 (-) - ACCELERO-
ACCLER- VERTICAL + METER
27 ACC SENSE C" C 27 DC2 (+)
OMETER WDS-4,12,20,28,36,44,52,60 -
28 28 VAC (H) D 28 DC2 (-)
29 28 VAC (C) E 29 X + -
ENGINE NO. 2
30 X 30 Y SOURCE
HEADING 2
31 Y SYNCHRO 31 Z
SOURCES FREQ = WD - 40
32 Z 32 28 VAC (C) SYNCRO = WD - 48
33 28 VAC (H) WD - 9 33 28 VAC (H)
34 28 VAC (C) 34 DC5 (-) GND
35 115 VAC A 35 SPARE WD - 31
TRIP & DATE DC5 (+) LLDC
36 B ENCODER 36 (+)
115 VAC DC7 (+)
C (OPTIONAL) LATERAL (-) (OPTIONAL)
37 BINARY CODER (SERIAL) 37 DC7 (-)
38 DC RET OF PIN #5 D 38 DC7 REF (+) 1 WDS - 6, 22, 38, & 54
WD - 11
39 E BIT - 2 39 X ENGINE NO. 3
28 VDC(H) 2
40 F 40 SOURCE
Y
41 BINARY A SHUNT WD - 11, BIT - 4 41 Z FREQ = WD - 24
42 MARKER BEACON, 3 VAC 42 SYNCRO = WD - 32
WD - 11 28 VAC (C)
MARKER BEACON, 3 VAC 3
43 BIT - 1 43 28 VAC (H)
/DELAYED SHUTDOWN A GND (-)
44 44 DC6 (-) TAT (-) T. A. T.
BINARY E (BIN. 1 COM1) WD - 11, BIT - 1 (+) AIR TEMP
45 45 DC6 (+) TAT (+)
46 BINARY F (BIN. 2 MIC) 46 DC1 (-) GND WD - 51
WD - 11, BIT - 3 SPARE WD - 30
47 DELAYED SHUTDOWN B 47 DC1 (+) LLDC
48 PROG. FOR DC 2-WIRE + 12Vdc 48 X OPTIONAL SYNCHRO
3 2
49 PROG. FOR DC 3-WIRE - 12Vdc 49 ENGINE NO. 4
Y
SOURCE
50 50 Z
FREQ = WD - 56
51 51 28 VAC (C) SYNCRO = WD - 64
52 28 VAC (C) 52
AIRSPEED 28 VAC (H)
53 28 VAC (H) SYNCHRO 53 X
SOURCE SPARE
54 X 54 Y SYNCHRO
55 Y WD - 10 55 Z
56 Z 56 WD - 18
28 VAC (C)
57 GND 57 28 VAC (H)
GND
Figure 11.
ARINC-542A Input Wiring Diagram (J1A/J1B)
Figure 12.
ARINC-573/717/747 Input Wiring Diagram for S903-2000-( ) & S903-3000-( )
Table 6.
Syncro Inputs for ARINC 542 Expanded Parameter Installations
This table has been designed so that the user of the PAU may have a quick reference to determine a
problem with an input parameter wired to the SSFDR.
Word # SSFDR INPUT PARAMETER NAME INPUT SOURCE
1 N/A SYNC WORDS N/A
4 J1B 27, 28 NORM ACCELERATION #1 DC-2
5 J1B 25, 26 LONG ACCELERATION #1 DC-0
6 J1B 36 - 38 LATERAL ACCELERATION #1 DC-7
8 J1B 23, 24 ENG #1 FREQUENCY SYNCHRO-8
9 J1A 30 - 34 MAGNETIC HEADING SYNCHRO-3
10 J1A 52 - 56 INDICATED AIRSPEED SYNCHRO-2
11 J1A 37, 44, 45, 46 DISCRETES: T&D, BIN A, COM 1 & 2 N/A
12 J1B 27, 28 NORM ACCELERATION #2 DC-2
13 J1B 1 - 5 PITCH ATTITUDE #1 SYNCHRO-4
14 J1B 10 - 14 ROLL ATTITUDE #1 SYNCHRO-5
16 J1B 20 -24 ENG #1, SYNCHRO SYNCHRO-8
18 J1B 53 - 57 PITCH TRIM - SPARE SYNCHRO SYNCHRO-7
19 J1A 11 - 15 ALT COURSE - ELECTRIC SYNCHRO-0
20 J1B 27, 28 NORM ACCELERATION #3 DC-2
21 J1B 25, 26 LONG ACCELERATION #2 DC-0
22 J1B 36 - 38 LATERAL ACCELERATION #2 DC-7
23 J1B 15 - 19 PITCH CONTROL, CONTROL COLUMN SYNCHRO-6
OR FLAPS: #1
24 J1B 42, 43 ENG #3 FREQUENCY SYNCHRO-10
26 N/A PNEU. ALTITUDE COARSE N/A
28 J1B 27, 28 NORM ACCELERATION #4 DC-2
29 J1B 1 - 5 PITCH ATTITUDE #2 SYNCHRO-4
30 J1B 46, 47 SPARE LLDC DC-1
31 J1B 34, 35 SPARE LLDC DC-5
32 J1B 39 - 43 ENG #3 SYNCHRO SYNCHRO-10
34 N/A PNEU. ALTITUDE FINE N/A
36 J1B 27, 28 NORM ACCELERATION #5 DC-2
37 J1B 25, 26 LONG ACCELERATION #3 DC-0
38 J1B 36 - 38 LATERAL ACCELERATION #3 DC-7
40 J1B 32, 33 ENG #2 FREQUENCY SYNCHRO-9
42 N/A PNEU. AIRSPEED N/A
44 J1B 27, 28 NORM ACCELERATION #6 DC-2
45 J1B 1 - 5 PITCH ATTITUDE #3 SYNCHRO-4
46 J1B 10 - 14 ROLL ATTITUDE #2 SYNCHRO-5
48 J1B 29 - 33 ENG #2 SYNCHRO SYNCHRO-9
51 J1B 44, 45 OAT/TAT/SPARE LLDC DC-6
52 J1B 27, 28 NORM ACCELERATION #7 DC-2
53 J1B 25, 26 LONG ACCELERATION #4 DC-0
54 J1B 36 - 38 LATERAL ACCELERATION #4 DC-7
55 J1B 15 - 19 PITCH CONTROL, CONTROL COLUMN SYNCHRO-6
OR FLAPS: #2
56 J1B 51, 52 ENG #4 FREQUENCY SYNCHRO-11
57 N/A FRAME COUNT/ELAPSED TIME N/A
58 J1A 16 -18 ALTITUDE FINE - ELECTRIC SYNCHRO-1
60 J1B 27, 28 NORM ACCELERATION #8 DC-2
61 J1B 1 - 5 PITCH ATTITUDE #4 SYNCHRO-4
64 J1B 48 - 52 ENG #4 SYNCHRO SYNCHRO-11
NOTE #1: ANY NUMBER WHICH IS NOT USED UNDER THE WORD # COLUMN, IS NOT USED IN THE SX03 RECORDER.
NOTE #2: FOR ACTUAL SSFDR PARAMETER INPUTS TO THE SSFDR, REFER TO THE INSTALLATION MANUAL FOR DETAILED
INSTRUCTIONS
Instruction Manual
Installation & Operation
July 01/01
Initial Issue
Std. Param Name Yes No Alternate Parameter Name Input Pins to Word Location Synchro LLDC 3Wir 2Wir Disc Disc Pneu- Fre-
SSFDR DC DC Shnt Sries matic quency
Altitude Pneumatic Front Panel 26, 34 – not in S603 X
Airspeed Pneumatic Front Panel 42 – not in S603 X
Altitude Fine Electric J1A Pins 16–18 58 X
Altitude Coarse Electric J1A Pins 11–15 19 X
Airspeed Electric J1A Pins 52–56 10 X X X X
Heading J1A Pins 30–34 9 X
Vertical Acceration – AC This input is only used for J1A Pins 25–29 4, 12, 20, 28, 36, 44,
AC Accelerometers 52, 60
Vertical Acceration – DC J1B Pins 27, 28 4, 12, 20, 28, 36, 44, X
52, 60
Trip & Date J1A Pins 35–40 11 Bit 2 X
Marker Beacon J1A Pins 42, 43 11 Bit 1, 3 VAC
Binary A – Spare J1A Pin 41 11 Bit 4 X
Binary 1 – Com 1 J1A Pin 45 11 Bit 1 X
Binary 2 – Com 2 J1A Pin 46 11 Bit 3 X
Pitch Attitude J1B Pins 1–5 13, 29, 45, 61 X X X X
Roll Attitude J1B Pins 10–14 14, 46 X X X X
Pitch Control / Flaps J1B Pins 15–19 23, 55 X X X X
Engine 1 J1B Pins 20–24 Synchro = 16 X X X X X
Frequency = 8
Longitudinal Acceration J1B Pins 25, 26 5, 21, 37, 53 X
Engine 2 J1B Pins 29–33 Synchro = 48 X X X X X
Frequency = 40
DC–5 (Spare LLDC) J1B Pins 34, 35 31 X
Lateral Acceration J1B Pins 36, 37 6, 22, 38, 54 X
Engine 3 J1B Pins 39–43 Synchro = 32 X X X X X
Frequency = 24
ARINC 542/542A
DC–1 (Spare LLDC) J1B Pins 46, 47 30 X
165E2350–01
Y
Y INPUT B
X INPUT X
C
EXCITATION H 26 VAC
(H) D
AIRCRAFT POWER
EXCITATION C
(C) E GND - AIRCRAFT CHASSIS
0 0 190 2201
10 153 200 2321
20 273 210 2422
30 374 220 2514
40 466 230 2604
50 556 240 2696
60 648 250 2798
70 750 260 2917
80 869 270 3070
90 1022 280 3226
100 1178 290 3345
110 1297 300 3447
120 1399 310 3539
130 1491 320 3629
140 1581 330 3721
150 1673 340 3822
160 1774 350 3942
170 1894 360 4095
180 2047
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readings may
not be exactly as shown. However, the general trend of the decimal count should follow that shown in the table.
Figure 13.
Synchro Input Wiring Diagram
SIN
Y INPUT B
COM
X INPUT C
EXCITATION H 26 VAC
(H) D
AIRCRAFT POWER
EXCITATION C
(C) E GND - AIRCRAFT CHASSIS
0 0 190 2194
10 146 200 2332
20 284 210 2470
30 422 220 2616
40 568 230 2783
50 735 240 2987
60 939 250 3211
70 1163 260 3351
80 1303 270 3447
90 1399 280 3521
100 1473 290 3583
110 1535 300 3639
120 1591 310 3694
130 1646 320 3749
140 1701 330 3809
150 1761 340 3880
160 1832 350 3970
170 1922 360 4095
180 2047
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readĆ
ings may not be exactly as shown. However, the general trend of the decimal count should follow that shown in
the table.
Figure 14.
Resolver Input Wiring Diagram
Z INPUT A N/C
HOT
Y INPUT B
EXCITATION D
(H)
EXCITATION E
(C)
+12 VDC J1A - 48
2 WIRE DC PROGRAM AIRFRAME
GROUND
3 WIRE DC PROGRAM
-12 VDC J1A - 49 N/C
J1B - 6 GROUND
N/C
J1B - 7 +5 VDC
N/C
J1B - 8 +12 VDC
N/C
Input Decimal
Volts Count
0.00 0
1.00 585
2.00 1023
3.00 1365
4.00 1638
5.00 1861
6.00 2047
7.00 2205
8.00 2340
9.00 2457
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readĆ
ings may not be exactly as shown. However, the general trend of the decimal count should follow that shown in
the table.
Figure 15.
DC–2 Wire Transducer Input Wiring Diagram
HOT
Y INPUT B
COLD
X INPUT C
EXCITATION D
(H)
EXCITATION
(C) E
J1A - 48
2 WIRE DC PROGRAM AIRFRAME
N/C
GROUND
3 WIRE DC PROGRAM
J1A - 49
J1B - 6 GROUND
N/C
J1B - 7 +5 VDC
N/C
J1B - 8 +12 VDC
N/C
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readings
may not be exactly as shown. However, the general trend of the decimal count should follow that shown in the
table.
Figure 16.
12V DC–3 Wire Transducer Input Wiring Diagram
HOT
Y INPUT B
COLD
X INPUT C
EXCITATION D
(H)
EXCITATION
(C) E
J1A - 48
2 WIRE DC PROGRAM AIRFRAME
N/C
GROUND
3 WIRE DC PROGRAM
J1A - 49
J1B - 6 GROUND
J1B - 7 +5 VDC
0.00 0
1.00 661
2.00 1237
3.00 1745
4.00 2195
5.00 2596
6.00 2957
7.00 3283
8.00 3578
9.00 3848
10.00 4095
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readings
may not be exactly as shown. However, the general trend of the decimal count should follow that shown in the
table.
Figure 17.
5V DC–3 Wire Transducer Input Wiring Diagram
INPUTS
DC (H) DC+
DC (L) DC-
Input Decimal
Volts Count
0.00 0
0.50 390
1.00 780
1.50 1170
2.00 1560
2.50 1950
3.00 2340
3.50 2730
4.00 3120
4.50 3510
5.00 3900
5.25 4095
Note: The decimal counts shown in the lookup table were derived from ideal conditions,
as such, actual readings may not be exactly as shown. However, the general trend
of the decimal count should follow that shown in the table.
Figure 18.
SSFDR Standard 0 – 5.25 Vdc Inputs
Wiring Diagram
Frequency Inputs
Eng 1, Eng 2, Eng 3, Eng 4 SSFDR
INPUTS
Z INPUT N/C
Y INPUT N/C
X INPUT N/C
Frequency Inputs
Eng 1 - Eng 4 SSFDR LOOK UP TABLE
LOW RANGE HIGH RANGE
Note: The decimal counts shown in the lookup table were derived from ideal conditions, as such, actual readings
may not be exactly as shown. However, the general trend of the decimal count should follow that shown in the
table.
Figure 19.
SSFDR Frequency Inputs Wiring Diagram
DFR INPUTS
R1 REF +26 VDC
Z INPUT A
AIRCRAFT POWER
HOT
Y INPUT B
R2
COLD
X INPUT C GND - AIRCRAFT
CHASSIS
EXCITATION D
(H)
EXCITATION R1 & R2 SHOULD BE INSTALLED AT THE
(C) E PRIMARY AIRCRAFT DISPLAY SYSTEM CONNECĆ
TOR.
AIRFRAME
GROUND
NOTE: FOR ALL AC & DC RATIO TRANSDUCERS, THE
DFR CAN ENCODE 0 TO 2 TIMES REFERENCE.
IF 3 TIMES FREFERENCE IS USED, RESOLUTION
IS REDUCED.
Figure 20.
AC Ratio Transducer Input
Wiring Diagram
TAT
Note: Available from Rosemount Aerospace Division
14300 Judicial Rd.
Burnsville, Mn. 55337
Ph (612) 435-4000
* Other sources available.
J1B
GND 6
5mA TAT
+V 9 ARINC 706
Exitation
-100_C = 301.08
0_C = 500.00
+150_C = 784.80
S 45 D D
S
F
D +V TAT
400K
R 300 - 800
T
-V
44 D D
OR
AIRFRAME
GROUND
Figure 21.
Total Air Temp Probe Input
Wiring Diagram
ENG ENG
1 2
OIL PRESSURE
INDICATORS
0 0
NO NO
C C
NC NC
* SEE
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
NOTE 3
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉWARNING!!
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
MUST BE CLOSED BEFORE NORMAL
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
FLIGHT OPERATION, OR SHUTDOWN
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
FEATURE WILL BE DISABLED.
J1A
DELAYED SHUTDOWN A
44
F1000
47
DELAYED SHUTDOWN B
ENG ENG
1 2
OIL PRESSURE
INDICATORS
0 0
NO NO
C C
+28V
NC
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
* SEE
NOTE 3 WARNING!!
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
MUST BE CLOSED BEFORE NORMAL
FLIGHT OPERATION, OR SHUTDOWN
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
FEATURE WILL BE DISABLED.
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
J1A
DELAYED SHUTDOWN A
44
F1000
DELAYED SHUTDOWN B
47
2.50
.38 1.750
.19
ACCELERATION
1.37
3.00
C.G.
2.625
TERMINALS
45_
RESET BUTTON
POINTING
TOWARD GROUND
SPECIFICATIONS:
Figure 23.
Inertia Switch Model 3LO–453/3
1. Attach cable connections from Laptop to the F1000 Flight Data Recorder ATE Connector.
For ROSE/F1000 Interface Cable Assembly, P/N 17TES0049, insert PCMCIA Card, P/N
17TES0047, into Laptop. Secure all cable connections from PC Card to the F1000 Flight
Data Recorder ATE Connector.
For ROSE/F1000 Interface Cable Assembly CICC/2, P/N 17TES0071, secure cable
connection from EPP parallel port on Laptop to the F1000 Flight Data Recorder ATE
Connector.
2. From Desktop, double–click on ROSE icon – executing ROSE program
3. Log in by clicking User Login. Select Login Name, enter Password, and then click OK.
Login Name should then be displayed at bottom–center of ROSE Main Menu screen
4. Verify the proper database is selected, as observed at bottom–left of ROSE Main Menu
screen
If not, select proper database via Select Aircraft Configuration button.
5. Verify the RI icon exists in the system tray at the lower–right corner of the Windows
screen. If not, click on the Windows Start button, Select Programs, Startup and then RI
startup.
For ROSE/F1000 Interface Cable Assembly, P/N 17TES0049, also verify that the PCMCIA
Card icon exists in system the tray at the lower–right corner of the Windows screen. If the
PCMCIA Icon doesn’t exist, click on Windows Start button, select Settings, Control
Panel, then PCMCIA Icon.
6. Verify that ROSE is connected to RI. Observe “ROSE connected to RI @localhost” in
lower–left portion of ROSE Main Menu screen. If not, select “Recorder Interface” from
menu. A pop–up displays localhost, and gives you an option to connect at ROSE startup.
Click Connect. Again, observe “ROSE connected to RI @localhost” in lower–left portion of
ROSE Main Menu screen.
2. Next, Click the Monitor Data radial from the Source of Data grouping. Click the OK
button.
3. You will then be monitoring data in REAL–TIME. Click Close to quit monitoring data. Click
Close to close Report window. Click Exit to quit ROSE program.
9.2 To Download Recorded Data from F1000 using the RAU and
ROSE/F1000 Interface Cable
1. Verify Preliminary Setup
2. From the ROSE Main Menu, click the Import/Export Flight Data button. A Flight Data
File Options window appears. Select Import New Data. New Data File window
appears.
3. Enter Name and description in the Enter New File Name and New File Description fields
provided. Within the New File Type pull–down window, select ROSE raw frame data.
From the Source of Data grouping, verify Flight Recorder as source of data.
4. Next, select appropriate Data Dump Options and click the OK button.
5. Note Flight Data processing status window appears, followed by a pop–up window stating
ROSE data dump complete. This indicates a successful download.
Note: The Processing data status display duration is determined by the amount of data
specified in “Data Dump Options”
6. Click the OK button. A Flight Data File Control window appears asking if you want to
save compressed file, also specifying the location of the file to be saved. Make your
choice. Observe previous specified time in the Hrs/Mins/Secs grouping. Click Close to
close the New Data File window.
7. You may display newly transferred data by clicking the Report/Display/Analyze Data
button from the ROSE Main Menu. A pop–up window appears allowing you to Select a
Report Name and Report Description.
From the pull down options, select appropriate Report and Description. Click the OK
button. A Report Setup window appears. Select and fill fields applicable to your viewing
needs.
8. Next, Click the Local File Data radial from the Source of Data grouping.
9. You will then be monitoring previously recorded data downloaded from the recorder to a
file on resident hard drive. Click Close to quit monitoring data. Click Close to close the
Report window. Click Exit/Quit to close out of ROSE program.
Note: L3 DRU cards contain a proprietary header file which can only be added
at the factory. Do not erase the DRU card using Windows OS while it is
in the pc; this will remove the special header file used to allow the DRU
card to interface with the DRU test unit. Only erase the DRU cards using
the DRU test unit. If a DRU card is corrupted (the header file is removed)
return it to L3 for reinstallation of the header file. Do not attempt to use
a commercial off–the–shelf flash memory card in place of the L3 DRU
card; they will not work since they do not contain the DRU header file.
Once the conversion is complete, the data file is saved in the ROSE directory with a .DMP file
name. Flight data which extends over multiple DRU disks must be fully converted and saved to
the ROSE directory before the decompression process is started. Each of the DRU disk files
will be numbered in the sequence retrieved.
Note: If downloading from more than one DRU Memory Card, the copy pro-
cess will prompt the user for the proper number and sequence of
PCMCIA cards to insert.
After the DRU files are copied into the ROSE directory, the user will be prompted to continue
the decompression process. At this point the ROSE system will then send the file to the RI
function of ROSE to begin the decompression process. This process may take up to 5
minutes. Once the decompression process has completed the DRU data file has been fully
converted into a ROSE Raw Frame type that can be view using the ROSE system.
During the decompression process there may be errors which occur. If an error does
occur the ROSE system will return an error code, refer to the ROSE Software Manual
for details.
1. Click the Import/Export Flight Data button from the ROSE Main menu .
2. Click the Import New Data button on the Flight Data File Control menu.
3. Enter a file name for the flight data file to be created on the local disk.
4. Optionally enter a file description for the flight data file to be created on the local disk.
5. Select the file type, either ROSE Raw Frame type or Comma Delimited (raw data) or Binary
Raw Data or Packed Raw Data for the flight data file to be created on the local disk.
6. Select DRU Memory Card as the Source of Data.
Note: Binary flight data on a memory card will first be copied to the local disk
into a format which can be recognized by ROSE and Windows 95/98.
7. Select either Dump All Flight Data or Dump Flight Data From Last _ Hrs _ Mins.
8. Click the OK button.
9. When prompted the DRU memory card or cards should be loaded into the PC card
sockets. The DRU memory card should be read/write enabled.
Informational messages and prompts for multiple card files will be displayed as the
data is transferred from the memory cards.
10. Following copy of the DRU memory card to the local disk a window will appear to request
the data type and words per frame for decompression of the flight data. Select the Input
File Type and Words Per Frame on the Set Data Type menu.
11. Click OK on the Set Data Type menu.
12. Verify a processing status window is displayed while data is decompressed.
The following steps provide the necessary instructions for retrieving aircraft data from a F1000
Solid State Flight Data Recorder.
1. At the DRU, insert a cleared flash memory card. Refer to Section 10.2 for flash memory
card clearing instructions.
2. At the SSFDR, while observing the DRU front panel LED indicators, connect the DRU
connector to the front panel connector of the recorder.
Note: If the SSFDR has power applied, the DRU LED indicators will light for approxi-
mately one second and then go out, with the exception of the “POWER” LED
which should remain on.
3. At the DRU, either press the RETRIEVE ALL DATA or RETRIEVE NEW DATA ONLY
pushbutton.
Note: The “BUSY” LED will light continuously if the “RETRIEVE ALL” option is se-
lected and will flash if the “RETRIEVE NEW DATA ONLY” option is selected.
4. After approximately 7-1/2 minutes, the BUSY LED will begin flashing and the CHANGE
MEMORY CARD LED will light continuously.
5. When the conditions in the above step, step 4., are met, remove the memory card, number
it, and replace it with a cleared memory card.
Refer to Figure 25 for a table detailing memory card Requirements per F1000 configuration.
6. If the inserted memory card is not in the erasable state, the following will result until the
card is removed:
a. the CHANGE MEMORY CARD LED will remain on,
b. the BUSY LED will continue to flash, and
7. When the DRU has retrieved all the requested data from the F1000, two DRU LED
indicators will change state:
a. the BUSY LED goes out,
b. and the COMPLETE LED lights up.
2. At the DRU, simultaneously press and hold the RETRIEVE ALL DATA and the CLEAR /
RESET buttons.
3. After approximately two seconds, the COMPLETE LED will light continuously.
F1000
SSFDR
TO PCMCIA
Portable Laptop
W/ROSE SW
17TES0055 RAU STD or
17TES0060 RAU RUGGEDIZED
*Note: For printouts of Flight Data reports containing
both text and graphics, L-3 recommends the use
of a wide-carriage color printer, such as EPSON
Stylus Color Model 1520, or equivalent.