Professional Documents
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1. Introduction
Pier or caisson is a single unit which supports heavy loads from superstructure and
transfers them to deep- seated layers of soil or rock. The term caisson, pier, drilled
shaft, and drilled pier are the various names given to this type of foundation by the civil
engineers. Piers refer to cast- in- place pile generally having a diameter of about 750 mm
(= 2.5 ft) or more, with or without steel reinforcement and with or without an enlarged
bottom. Sometimes the diameter can be as small as 305 mm (=1ft). More details for
drilled- shaft foundation are given in the following paragraphs.
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2. Types of Drilled Shafts
Drilled shafts are classified according to the ways in which they are designed to transfer
the structural load to the substratum. Fig 1a shows a drilled straight shaft. It extends
though the upper layer(s) of poor soil, and its tip rests on a strong load bearing soil layer
or rock. The shaft can be cased with steel shell or pipe when required. For such shafts, the
resistance to the applied load may develop from end bearing and also from side friction at
the shaft perimeter and soil interface.
A belled shaft (Fig 1b) consists of a straight shaft with a bell at the bottom, which rests
on good bearing soil. The bell can be constructed in the shape of a dome, or it can be
angled (Fig 1c). For angled bells, the under reaming tools that are commercially available
can make 300 to 450 angles with the vertical. For the majority of drilled shafts in the
United States, the entire load- carrying capacity is assigned to the end bearing only.
However, under certain circumstances, the end bearing capacity and the side friction are
taken into account. In Europe, both the side frictional resistance and the end- bearing
capacity are always taken into account.
Straight shafts can also be extended into an underlying rock layer.(Fig 1 d). In the
calculation of the load-bearing capacity of such shafts, the end bearing and the shear
stress developed along the shaft perimeter and rock interface can be taken into account.
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Fig 1 types of drilled shaft (a) straight shaft; (b) and (c) belled shaft; (d) straight shaft
socketed into rock.
3. Construction Procedures
The most common construction procedure used in the United States involves rotary
drilling. There are three major types of construction methods; the dry method. the casing
method and the wet method.
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Fig2 dry method of construction: (a) initiating drilling; (b) starting concrete pour; (c)
placing rebar cage; (d) completed shaft
3.2. Casing Method of Construction
The method is used in soils or rocks in which caving or excessive deformation is likely to
occur when the bore hole is excavated. The sequence of construction is shown in Fig 3
and is explained as follows:
1. The excavation procedure is initiated as in the case of dry method of construction.
2. When the caving soil is encountered, bentonite slurry is introduced into the
borehole. Drilling is continued until the excavation goes past the caving soil and a
layer of impermeable soil or rock is encountered.
3. A casing is then introduced into the hole.
4. The slurry is bailed out of the casing with a submersible pump.
5. A smaller drill that can pass through the casing is introduced into the hole, and
excavation continues.
6. If needed, the base of the excavated hole can then be enlarged, using an under
reamer.
7. If reinforcing steel is needed, the rebar cage needs to extend the full length of the
excavation. Concrete is the poured into the excavation and the casing is gradually
pulled out.
8. Fig 3 shows the complete drilled shaft.
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Fig 3 casing method of constructiona) initiating drilling; (b) drilling with slurry; (c) introducing
casing; (d) casing is sealed and slurry is being removed from interior of casing (e) drilling below
casing; (f) under reaming; (g) removing casing; (h) completed shaft.
Fig 3 (continued)
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4. Fig4 shows the completed drilled shaft.
Fig 4. Slurry method of construction: (a) drilling to full depth with slurry; (b) placing
rebar cage ;(c) placing concrete; (d) concreted shaft.
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Qw Qw
f c 0.25 f c
= A gs
Ds 2
4
Qw
Qw
Or Ds = = 2.257 (1)
(0.25) f c fc
4
Where Ds =diameter of the shaft
=28 days concrete strength
f c
Qu Q p + Q s
(2)
Where Q u = ultimate load
Q p = ultimate load- carrying capacity at the base
Q s = frictional (skin) resistance
The ultimate base load Q p can be expressed in a manner similar to the way it is
expressed on the shallow foundations or
1
Qp = A p ( c N c F cs F cd F cc q N q F qs F qd F qc N F s F d F c )
2
(3)
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Where c = cohesion
Nc , Nq , N = bearing capacity factors for shallow foundation (Table below)
Fcs , Fqs , F s = shape factors
Fcd ,Fqd , Fqs = depth factors
Fcc ,Fqc ,F c =compressible factors
= effective unit weight of soil at the base of the shaft
q = effective vertical stress at the base of the shaft
A p = area of the base = Db 2
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Fig 5 Ultimate bearing capacity of drilled shafts (a) with bell; (b) straight shaft
Table- Bearing capacity factors for equation 4 and 16
Nc Nq Nc Nq Nc Nq
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In most instances, the last term (the one containing N ) is neglected, except in the case
of a relatively short drilled shaft. With this assumption, the net load-carrying capacity at
the base (i.e. the gross load minus the weight of the drilled shaft) may be approximately
as
Qp(net) = Ap
cN c F cs F cd F cc q ( N q 1) F qs F qd F qc
(4)
Nq
Where F cs 1 because B=D=L (5)
Nc
F qs 1 tan (6)
1 F qd
F cd F qd (7)
N c tan
L
And F qd 1 2 tan (1 sin ) 2 tan 1( ) (8)
Db
1 L
Where tan ( D ) is in radians
b
I rc 0.5 exp 2.85 cot(45 ) (9)
2
2. Calculate the reduced rigidity index as
Ir
I rr (10)
1 I r
F cc F qc 1 (12)
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However, if I rr I rc , then
1 F qc
F cc F qc
N c tan
(13)
And
L1
Q s pfdz (15)
0
Where p = shaft perimeter = D s
f =unit frictional (or skin) resistance
Q p ( net ) A p q ( N q 1) F qs F qd F qc
(16)
The value of N q for a given soil friction angle can be determined from the table
given for shallow foundation. The shape factor F qs and depth factor F qd can be
evaluated from eqs 6 and 8, respectively. To calculate the compressibility factor F qc eq
9, 10, 11, 12, 13 and 14 will have to be used. The term E s , s and can be
estimated by the relationship given by
Es
m (17)
pa
Where pa = atmospheric pressure ( 100 kN m 2 )
10
25
s 0.1 o.3 (For 250 45 0 ) (18)
20
And the formula
25 q
0.0051 (19)
20 p a
The frictional resistance at ultimate load, Qs, developed in a drilled shaft may be
calculated from the relation given in eq 15, in which
p= shaft perimeter = D s
f = unit frictional (or skin) resistance = K 0 tan (20)
Where K = earth pressure coefficient K 0 1 sin
0 Effective vertical stress at any depth z
The value of 0 will increase to a depth of about 15 Ds and will remain constant
thereafter as we have discussed in the chapter of pile foundation.
An appropriate factor of safety should be applied to the ultimate load to obtain the
net allowable load, or
Q p ( net ) Q s
Q all ( net )
FS
(21)
Load-Bearing Capacity Based on Settlement in Sand
On the bases of the performance of bored piles in sand with an average diameter of
750mm, Touma and Reese (1974) suggested a procedure for calculating the allowable
load- carrying capacity. Their procedure, which is also applicable to drilled shafts in
sand, is as follows:
For L>10Db and a base movement of 25.4 mm, the allowable net point load,
0.508 A p
Q p all net qp (22)
Db
Where Q p all net is in kN, Ap is in m2, Db is in m, and qp is the unit point resistance
inkN/m2
The values of qp, as recommended by Touma and Reese, are given in the following table:
Sand type qp (kN/m2)
Loose 0
Medium 1530
Very dense 3830
For sands of intermediate densities, linear interpretation can be used. The shaft
friction can be calculated as
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L1 L1 L1
Qs 0.7 p o tan dz 0.7 Ds o tan dz 2.2 Ds o tan dz (23)
0 0 0
Where effective soil friction angle
0 Vertical effective stress at a depth z
For the definition of L1, refer the figure. Thus,
Q
Qall net Q p all net s (for a base movement of 25.4 mm) (24)
FS
Where FS=factor of safety 2
Example1-A soil profile is shown in the following fig. A point bearing drilled shaft with
a bell is placed in a layer of dense sand and gravel. Determine the allowable load the
drilled shaft could carry. Take Ds = 1 m and Db = 1.75 m. For the dense sand layer,
36 o ; Es =500 pa. FS=4. Ignore the frictional resistance of the shaft. (Use eq 16)
Solution- see last.
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Fig Allowable load of drilled shaft ( this fig is for example 1)
Where N c N c F cs F cd F cc 1.33 ln I r 1
(27)
In which I r soil rigidity index
The soil rigidity index was defined in eq 11. For 0 ,
Es
I r (28)
3c u
Es
O’Neill and Reese (1999) provided an approximate relationship between cu and 3c u
cu
This relationship is shown in the form of a figure. For all practical purposes, if p a is
equal to or greater than unity ( pa= atmospheric pressure
100kN/ m2 ), then the
magnitude of N c can be taken to be 9.
Experiments by Whitaker and Cooke (1996) showed that, for belled shafts, the full value
of N c =9 is realized with a base movement of about 10%- 15% of D b. Similarly, for
straight shafts (Db=Ds), the full value of N c =9 is obtained with a base movement of
about 20% of Db.
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The expression for the skin resistance of drilled shafts in clay is similar to that in piles or
L L1
Qs
L 0
c u pL (29)
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where se(s) = elastic compression of the drilled shaft within the socket,
assuming no side resistance.
Se(b) = settlement of the base
However,
Qu L
se(s) = (34)
Ac E c
Qu I f
and Se(b) = (35)
D s E mass
Where Qu = ultimate load obtained from eq33.
Ac = cross- sectional area of the drilled shaft in the socket
= D s 2 / 4
Ec = Young’s modulus of the concrete and reinforcing steel in the
shaft
Emass = Young’s modulus of the rock mass into which the socket is
drilled
If = elastic influence coefficient as given in the following figure.
4. If se is less than 10 mm, then the ultimate load- carrying capacity is that calculated by
eq30. If se 10mm , then go to step 5.
5. If se 10mm , there may be rapid progressive side shear failure in the rock socket,
resulting in a complete loss of side resistance. In that case, the ultimate capacity is equal
to the point resistance, or
c
3 s
Ds q
Qu 3Ap u (36)
0. 5
101 300
c s
Where cs = spacing of discontinuities (same unit as Ds)
= thickness of individual discontinuity (same unit as Ds)
qu = unconfined compression strength of the rock beneath the base of the
socket, or the drilled shaft concrete, whichever is smaller.
It is to be noted that eq 33 applies for horizontal stratified discontinuities with c s > 305
mm and < 5mm.
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Caissons
Caisson which provides a large underwater support is a large sized chamber (French
word caisse means box) pre-cast above the ground or water level and then carried to the
desired location for sinking into the ground to the desired depth. After sinking, it is filled
with concrete or sand and left in position to form an integral part of the foundation
structure. Sinking of caisson is done either by blasting or dredging through dredge-wells
provided at the bottom. Caissons are made of steel, reinforced concrete or both, or may
also be made of wood with provision of steel shoes. The massive weight of the caisson
aids in its sinking. It may be made of vertical sections of convenient lifts, the additional
sections being added as the sinking progresses. Caisson may reach a depth even
exceeding 70m (The caisson used for San Francisco, Oakland Bridge is 295 * 60*75 m
depth
1. Types of Caissons
Depending upon the method of construction caissons may be classified as under;
(i) Open caisson,
(ii) Box or floating caisson,
(iii) Pneumatic or compressed air caisson.
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1.3 Pneumatic Caisson
This is a caisson made of concrete, steel or both and is provide with a roof or a suspended
floor near the bottom to form a working chamber. Compressed air is pumped into the
working chamber to exclude the incoming water. The technique is useful for deep sinking
under high hydrostatic pressure (of more then 30 m head). The working chamber is
connected to an air lock and to the top by two or more shafts, facilitating the movement
of men and materials from the outside to the working chamber. The air pressure in the
chamber is kept sufficiently high to balance the hydrostatic pressure, maximum air
pressure to about 35 m depth of water.
Man can work for 35 minutes under compressed air and then needs a rest of 5
hours. Later the open caisson can be converted into pneumatic caisson. The excavation is
done by hand tools and the excavate material is lifted to the ground in buckets through
shafts or through blowout hose pipes. The construction is very slow and costly. As such,
the construction should initially start as an open caisson and continue as for as possible,
before conversion as pneumatic caisson.
2. Foundation Wells
Foundation wells are open caissons. These are most commonly used for bridge
foundations in India from long past. Masonry or concrete are the common types in their
construction. For depth of foundation greater than 5 m massive foundation wells are sunk
in the ground by dredging. Sinking is accomplished simply by the gravity force, aided by
inside excavation.
Wells may be circular, square, hexagonal or oval in shape, with one or more dredge
holes. A circular well is commonly employed for its ease in sinking. Two or more single
wells can also be connected by a common well cap to support a long bridge pier.
3. Foundation Well design
The following are the components of a well foundation
3.1 Steining- The wall of the shaft is known as steining. The steining is thick enough to
cause sinking under self weight. The minimum thickness for a masonry wall should be
one- eight of external diameter (minimum 450 mm) and for a concrete wall it should be
minimum 300 mm. The steining should increase with depth by 100mm for 3 m in steps.
RCC steining should be minimum 225 mm.
3.2 Curb- Curb is the lowest part of the RCC wall. It should resist stresses due to sand
bows and light blasting.
3.3 Cutting Edge- Useful to cut the soil at the edge, it is pointed at 30 0 angle to the
vertical and is rapped with 12 mm plate, anchored into wall concrete.
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3.4 Bottom and Top Plugs- The bottom plug seals bottom. It should be sufficiently thick
to resist uplift. The shaft is backfilled with sand or concrete and topped by the concrete
plug and the cap
4. Sinking of Wells
A well sinks when the weight of the shaft overcomes the skin resistance. Additional
weight of kentledge is often required to effect speedy sinking. Uniform subsoil does not
present serious problems of sinking. But non- homogeneous hard layers can be
problematic. While sinking a well, following difficulties may arise:
(i) Tilt (iv) Obstruction
(ii) Shift (v) Sand blows
(iii)Hanging-up (vi) Sloping Rock
4.1 Tilt:
Tilting is the most common problem in caisson sinking. A tilt of up to 1 in 60 to 100 is
tolerable. For rectification of excessive tilt, grabbing or dredging on the higher side,
strutting on the lower side, eccentric loading on the higher side, temporary obstacle
below the cutting edge, lateral loading of shaft on the higher side, hooking on the lower
side, excavating a part of the pit on the higher side (to reduce skin resistance) are some of
the measures. Although some tilt or shift is tolerable, it is important to keep the caisson
true to verticality. Corrective measures must be initiated as soon as caisson is 50 to 80
mm off the centre.
4.2 Shift:
Any shift from alignment would change span length and induce eccentric loads on the
bridge pier shaft. Some of the measures used to rectify tilt also reduce shift. Maximum
shift should be limited to about 300mm
4.3 Hanging- Up:
This problem arises when top layer exert greater skin resistance than the bottom layers, or
when non- cohesive material at the bottom flows into the shaft and is dredged out,
causing a hollow surrounding the bottom. The shaft practically hangs up and develops
tensile stress.
4.4 Obstructions:
Hard clay pockets, logs or large boulders are the usual obstructions to sinking. Chisels or
hammers are used to break these obstacles. Localized blasting also may be used.
4.5 Sand Blows:
In non-cohesive layers inflow of water causes flow of finer material, which needs
dredging out. Thus, dredging increases in volume, without sinking. Besides, caving-in of
sides disturbs alignment of shaft.
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Tilt of the shaft is inevitable if its curb rests on a sloping rock bed. In such situations,
propping and temporary supports are provided on the low-side. Subsequent dredging and
plugging with concrete will re-establish the alignment of the shaft.
In designing the caisson, its centre of gravity must be well the centre of floatation to
prevent tilting. To rectify uneven bearing of the river bed, bags of sand are sometimes
placed over the side of landing, and the caisson is then sunk through the artificial bed.
After the caisson is in place, kentledge is added and dredging is started. The caisson must
at all time be balanced under downward and upward forces, acting on it.
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