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Instructions Manual JM 2090 EX PD

IDENTIFICATION

Owner: .................................................................................... .

............................................................................................... .

Address .................................................................................. .

............................................................................. No. ........... .

City ....................................................................... State ........ .

Machine Model ........................................................................ .

Serial No. ................................................................................ .

Year of Manufacture ................................................................ .

Invoice No. .............................................................................. .

Date ............. / ........... / ................ .

Authorized Dealer

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Instructions Manual JM 2090 EX PD

WARRANTY CERTIFICATE
1. JUSTINO DE MORAES, IRMÃO S/A – JUMIL, guarantees that the
agricultural instruments and their respective parts, manufactured by JUMIL
itself, herein simply referred to as PRODUCT, are free of manufacturing or material
quality defects.
2. The issues pertaining to the granting of W arranty shall be ruled by the
following principles:

2.1. The warranty contained in this Certificate will be valid:


a) For the period of 6 (six) months, beginning from the date of the effective
delivery of the PRODUCT to the farmer;
b) only for a brand new PRODUCT directly purchased by the farmer from
an Authorized Dealer or JUMIL, with the exception of what is defined in item 2.3.

2.2. With the exception of the following subitem, the warranty granted to
the farmer will be provided through an Authorized JUMIL Dealer.

2.3. If the PRODUCT is sold to the farmer by a dealer that is not an


Authorized JUMIL Dealer, the Warranty right shall subsist, and therefore be
directly claimed before JUMIL, pursuant to the terms of this Certificate.

2.4. The warranty shall not be granted in the event of any damage to the
PRODUCT or its performance caused by:
a) Operator negligence, imprudence or lack of skill;
b) Failure to obey use and maintenance instructions and
recommendations contained in the Instructions Manual.

2.5. Likewise, the Warranty shall not be granted if the PRODUCT, after
sold, undergoes any transformation or modification, or is employed for any
purposes other than the ones for which the PRODUCT is originally destined.

2.6. The PRODUCT, when changed or substituted under this Warranty


shall be of the property of JUMIL, and must be surrendered, upon fulfillment of
the applicable legal requirements.

2.7. In the fulfillment of its policy toward permanent evolution, JUMIL


subjects its products to constant improvements or modifications, without such
fact constituting in JUMIL’s obligation to extend said improvements /
modifications to previously sold products or models.

2.8. JUMIL will not be liable to pay indemnities of any kind in respect to
harvest losses resulting from the inadequate setting of devices comprising
the product in relation to the distribution of seeds or fertilizer.

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Instructions Manual JM 2090 EX PD
TABLE OF CONTENTS
1 -INTRODUCTION .................................................................................................... 4
2 -Presentation ......................................................................................................... 5
3 -Safety Norms ....................................................................................................... 6
4 -Technical Specifications ..................................................................................... 8
5 -Optionals .............................................................................................................. 9
5.1 -Optional Disks ................................................................................................... 9
6 -Product Composition .......................................................................................... 10
6.1 -Machine composition ..................................................................................... 10
7 -Product assembly .............................................................................................. 11
8 -Preparation for Use ........................................................................................... 12
8.1 - Seed Distribution ........................................................................................... 12
8.1.1 -Selector ....................................................................................................... 12
8.1.2 - Distributor Body ......................................................................................... 12
8.1.2.1 - Disk Support Insert ................................................................................. 13
8.1.3 - Distributor Cover ........................................................................................ 14
8.1.4 -Distribution setting ...................................................................................... 15
8.1.5 -Change of disks according to seed .......................................................... 16
8.2 - Direct or conventional planting .................................................................... 17
8.3 - Direct planting cutting disk ........................................................................... 17
8.4 -Fertilizer Applicators ...................................................................................... 18
8.4.1 -Fertilizer double “zigzag” disk .................................................................... 18
8.4.2 -Scalable plough ........................................................................................... 18
8.5 -Actuation ......................................................................................................... 19
8.5.1 -Homokinetic cardan .................................................................................... 19
8.5.1.1 -Cardan Specifications ............................................................................. 21
8.5.1.2 - Maximum Joint Angles ............................................................................ 22
8.5.1.3 - Lubrication ............................................................................................... 23
8.5.1.4 - Cardan Shaft Coupling ........................................................................... 23
8.5.1.5 -Fast Coupling Pin ..................................................................................... 23
8.5.1.6 -Length Setting .......................................................................................... 24
8.5.1.7 -Chains ....................................................................................................... 25
9 - Settings ............................................................................................................. 26
9.1 -Setting and seed quantity .............................................................................. 26
9.2 -Preparing the fertilizer spreader units ......................................................... 29
9.3.1 - Fertilizer Distribution Table ........................................................................ 30
9.4 - Line Markers .................................................................................................. 31
9.5 -Field setting ..................................................................................................... 33
9.6 -Cutting disk setting ......................................................................................... 33
9.7 -Plough setting ................................................................................................. 33
9.8 -Setting of the manure double disk ................................................................ 34
9.9 -Setting of seed depth and cover .................................................................. 35
9.10 - Spacing Between Lines ............................................................................. 36
10 -Operation .......................................................................................................... 37
10.1 -Coupling with the Tractor ............................................................................ 37
10.1.1 - Tractor Preparation .................................................................................. 38
11 - Lubrication ..................................................................................................... 40
11.1 -Lubrication objectives .................................................................................. 40
11.2 - Lubrication Symbols .................................................................................... 40
11.3 -Lubrication TABLE ........................................................................................ 41
11.4 -Lubrication POINTS ...................................................................................... 42
12 - Incidents and troubleshooting ....................................................................... 43
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Parts catalogue ................................................................................................... 45
Instructions Manual JM 2090 EX PD

1- INTRODUCTION

Congratulations, you have purchased an implement manufactured


with the latest technology and efficiency available in the market, guaranteed
by the renowned brand JUMIL.
The purpose of this manual is to guide you in the correct operation of
this product, allowing you to obtain the best performance and benefits from
the equipment. It is for this reason that we recommend you read this manual
attentively before starting to use it.
Keep this manual in a secure location for it to be easily
consulted.
JUMIL and its dealer network will always be ready to provide you
with the required technical clarifications and orientations needed for your
equipment.
Telephone: (55-16) 3660-1061
Fax: (55-16) 3660-1116
Website: www.jumil.com.br

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Instructions Manual JM 2090 EX PD

2- PRODUCT PRESENTATION

The Manuring Planter JM 2090 PD Exacta Jumil, was created from


the collection of information from producers from around the country and
South America. Our Research and Development, Product and Processes
departments employed the most modern design elaboration and bi and tri-
dimensional (2D and 3D) structural analysis techniques, and the most
advanced CAD and CAE software with the support of Brazilian universities
UNICAMP and EFEI. With this powerful work stations, and a global vision
of, Jumil idealized this new POT (Planting Optimization Technique) standard
implement. From now on, Jumil CUSTOMERS will have machines carrying
the best technology there is.

Jumil’s quality and tradition, combined with edge technological


expertise, provides farmers with the latest planting systems worldwide,
seeking to satisfy their needs in terms of sturdiness, simplified operation
and planting precision.

After several tests with farmers from the most varied regions, we are
confident that this product is unique, and that it will meet your expectations.
EXACTA is PRECISION in the SIMPLIFIED form you have waited for so
long.

By being equipment that combines high quality and technology, it is


imperative that you follow this manual in order to obtain the utmost
performance, following its settings and maintenance instructions.

In case of doubt, consult our technical services through telephone


55 – 16 – 3660 1061, Fax 16 – 3660-1116. or visit our website at
www.jumil.com.br

Jumil and its dealer will be at your disposal to assist you permanently
with your EXACTA AIR

YOU are the reason for our search of continuous betterments.

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Instructions Manual JM 2090 EX PD

3 – SAFETY NORMS
JUMIL, by building its Agricultural Machines and Equipment, has the
main objective of assisting MANKIND in developing a better QUALITY OF LIFE.
However, at the use of these machines, there are two main cares to be
RESPECTED:
DO NOT DESTROY THE UNIVERSAL BIOLOGICAL BALANCE BY
EXECUTING INCORRECT AGRICULTURAL JOBS.
DO NOT CONSENT TO THE MACHINE DESTROYING IT. STRICTLY
FOLLOW THE SAFETY NORMS. DO NOT NEGLECT THEM!

1) Always use the proper footboards to climb up or down from the tractor;
2) Upon putting the engine into operation, be properly seated on the
operator’s seat and ABSOLUTELY AWARE of the full knowledge of managing
the tractor and the equipment. Always leave the gear on neutral position,
disconnect the Power Take-Off and place the hydraulic commands on neutral
position;
3) Do not run the engine in closed spaces as the exhaust fumes are
toxic;
4) W hen maneuvering the tractor to interlock with implements or
machines, ensure that there is enough space and that no person is close by;
execute the maneuvers at IDLING SPEED and be prepared to brake in an
emergency;
5) When operating machines ACTUATED BY THE POW ER TAKE-OFF,
(engage, disengage, or regulate) TURN OFF THE POWER TAKE-OFF, STOP
THE ENGINE AND REMOVE THE KEY FROM THE IGNITION. NEVER FAIL TO
OBSERVE THESE NORMS!
6) When using slack clothes, observe the utmost caution; do not go too
near the sets in motion as your clothes may become entangled, leading to
accidents;
7) Do not conduct adjustments while the machine is in motion;
8) W hen working with implements or machines, IT IS EXPRESSLY
PROHIBITED TO TRANSPORT ANYONE OTHER THAN THE OPERATOR ON BOTH
THE TRACTOR AND THE IMPLEMENT, except in the existence of a suitable seat or
platform for such purpose;
9) When working in sloppy terrain, proceed with extra caution, seeking
to always maintain the required stability; and in case of an unbalance setting
in, reduce acceleration, keep the equipment on the ground and turn the tractor’s
wheel toward the direction of descent;
10) On descents, keep the truck on gear always, using the gear you
would use when going up;

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Instructions Manual JM 2090 EX PD

11) W hen transporting the machine attached to the tractor or in the


planting environments, we recommend caution, reducing speed in order not to
strain the header or the Tool Carrier Bar;
12) Except on specific occasions, the brake pedals should be
interconnected (not independent);
13) If after coupling an implement onto the three-point system of the tractor’s
hydraulic, see if its front is too light, close to being lifted up (tilting),and place the
necessary weights on the front;
14) W hen leaving the tractor, leave the gear on neutral position, lower
the implements that are lifted, place the commands of the hydraulic system on
neutral position and apply the parking brake;
15) When leaving the tractor inactive for a long period, in addition to the
procedures of the previous item, stop the engine and engage first gear if facing
slope-up, and reverse gear if facing slope-down;
16) STRICTLY OBEY ALL SAFETY NORMS ELABORATED BY THE
TRACTOR’S MANUFACTURER;
17) OBSERVE EXTREME CAUTION W HEN HANDLING TREATED
SEEDS, REQUESTING THE ASSISTANCE OF AN AGRONOMIST. DO NOT
HANDLE TREATED SEEDS BARE HANDED;
17.1) WASH YOUR HANDS AND EXPOSED PARTS OF YOUR BODY
WITH PLENTY OF WATER AND SOAP AT THE END OF EACH WORK SHIFT,
ESPECIALLY BEFORE EATING, DRINKING OR SMOKING;
17.2) Do not throw treated seed and/or pesticide leftovers close to drinking
water wells, waterways, rivers and lakes;
17.3) Destroy empty packs;
17.4) Keep the original packs always closed and somewhere dry,
ventilated and in places of difficult reach of children, negligent persons, and
animals;
17.5) Avoid skin contact;
17.6) Before using pesticides, READ THE LABEL AND FOLLOW THE
INSTRUCTIONS.
18) When driving the machine on roads/highways, observe the following
additional caution:
a) If the machine is equipped with line markers, the arms should be
lifted and fastened, with the disks turned inward.
b) The machines with a width below or equal to 3 meters may circulate
on roads as long as carrying the proper signaling devices – consult the Road
Traffic Authority or Highway Police Department of your state.
c) Machines that cover the rear signaling lights of the tractor should
ATTENTION
have their own alternative rear lights.
When you receive your JUMIL Implement, attentively check
for the components that accompany the machine and attentively
read the warranty certificate on the first page of the instructions
manual.
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Instructions Manual JM 2090 EX PD

4 -TECHNICAL SPECIFICATIONS - JM2090PD EX


MODEL MANURING PLANTER 2090PD EXACTA
Toll Bar 1,80m 3,00m 3,40m 3,86m
Line Number 2 and 3 3,4 and 5 4,5 and 6 5 and 6
Spacing (cm) From 40 cm
Planting Depth 0 to 10 cm
Fertilizer Tank Capacity 55 Liters
Seed Deposit Capacity 55 Liters
W ork Speed 5 to 8 Km/h
Effective Field Capacity (10
Up to 18 ha/day
hr/day to 6 Km/h)*
Traction Bar Power** From 60 hp
Turbine actuation 540rpm
Coupling type Hydraulic or 3 ports
Coupling pins CAT II

EMPTY WEIGHT MACHINE

PLOUGH SYSTEM
- Hay cutting 17" pantographic disk
- Manure ..... scalable plough or double offset disk
- Seeds....... parallel or offset double disk.
* We recommend using 85% work coefficient
** We recommend: When using the deep fertilizing plough, and at
least 3HP per line, to the value indicated, observing the kind of soil,
humidity, work depth and speed.

Lines
Header
2 3 4 5 6
1,80 m 755 995 x x x
3,00 m x 1023 1263 1503 x
3,40 m x x 1273 1513 1753
3,86 m x x x 1524 1764

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Instructions Manual JM 2090 EX PD

5 - OPTIONALS
DESCRIPTION CODE
COMPACTING BAND SET 7x18 27.11.020-6
DIRECT PLANTING PLOUGH SET 32.40.691-6
COMPACTING WHEEL 32.40.810-2
SEPARATE CONVENTIONAL PNEUMATIC SEED UNIT DDD 14" 32.41.123-5
DIRECT PLANTING UNIT W/ SMOOTH CUTTING DISK 15" 32.41.124-3
COMPLETE DIRECT LINE MARKER SET - LS 32.41.147-2

5.1 – OPTIONAL DISKS


DESCRIPTION CODE
CORN DISK 30FSXE1.5XF5.0 27.29.294
LARGE CORN DISK 30FSXE1.5XF6.0 27.29.295
BEANS/SOY DISK 60FSXE1.5XF3.5 27.29.301
BEANS/SOY DISK 60FSXE1.5XF4.5 27.29.302
ONION DISK 75FSXE1.5X1.2 27.29.303
COLZA DISK 120FSXE1.5X1.2 27.29.305
SUNFLOWER DISC 45FSXE1.5XF2.5 27.29.492
COTTON DISK 45FSXE1.5XF3.7 27.29.493
TOMATO DISK 54FSXE1.5XF1.2 27.29.494
RICE DISK 120FSXE1.5X1.8 27.29.577
SOY DISK 75FSXE1.5XF4.5 27.29.613
JALO BEANS DISK 45FSXF6.0 27.29.805
CORN DISK 30FSXE1.5XF3.7 27.29.292
BEANS DISK 45FSXE1.5XF5.0 27.29.226
PEANUT DISK 30FSXE1.5XF6.5 27.29.296
RICE DISK 240FDXE1.5XF1.5 27.31.093
RICE DISK 240FXE1.5XF1.2 27.31.091
OATMEAL DISK 240FDXE1.5XF0.8 27.31.096
SORGHUM DISK 120FSXE1.5XF2.5 27.32.227

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Instructions Manual JM 2090 EX PD

6 - PRODUCT COMPOSITION

JM2090PD Exacta air by Jumil can be mounted with up to 6 lines,


depending on the adopted spacing between lines and machine model.
Manure distribution units through offset double disks and distribution
system, and pneumatic seed selection by vacuum (negative pressure).

ATTENTION
The machine comes semi-assembled from factory.
Check for the components that accompany the machine and
attentively follow the assembly and setting before any
operation.

6.1 - Machine Composition

Attentively check the following machine items:

Code Description Quantity


32.41.145 Complete Turbine 01
32.41.123 JM 2090 EX DDD14" separate unit *
32.41.124 15" cutting disk set w/ support *
** Tool bar 1.80m / 3.00m / 3.40m / 3.86m 01
32.41.180 Set - Cardan w/protector 01
27.29.294 Corn disk 30F X F5.0 *
* According to number of lines
** According to purchase option

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Instructions Manual JM 2090 EX PD

7- PRODUCT ASSEMBLY

First of all engage the turbine into the center of the tool bar and then
mount the bar on the tractor.
As you know, the spacing between lines is fundamental for any culture
as it allows all plants to benefit from the ideal conditions for their development
and therefore achieve their utmost potential.
To achieve this, perform the following: With the Tool Bar mounted on
the tractor and lifted by the hydraulic, determine and mark the center of the
bar (with a measuring tape or string of same length, folding in half) and
proceed as specified below:
1) By working with an odd number of lines – From the corresponding
point to the center of the Bar, mark to each side (to left and right) half of the
spacing you will use, i.e. if using 0.80m spacing, mark 0.40 for each side
and thus obtain the intended space. From these points obtained, mark the
complete value of the spacing, i.e. in this example, 0.80m. Begin fixing the
seeding units by placing the first at the point coinciding with the center.
2) Working with an even number of lines – proceed as specified at
the previous point, but do not place any unit at the point coinciding with the
center of the bar, but at the points obtained for each side (left and right from
center).

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Instructions Manual JM 2090 EX PD

8 – PREPARATION FOR USE

The manuring planter JM 2090 PD EX allows direct or conventional


planting.
In this phase, you should have conducted the Planning of the Culture
to plant and therefore already have the elements needed to set the Machine
in order to obtain the best of what it can offer.

8.1 - Seed Distribution


Your planter is equipped with a seed selection and pneumatic
distribution system by suction, negative pressure (vacuum). The system
currently equipping the most precise seeders in the world.

8.1.1 - Selector

The selector has the function of leaving one seed in each hole.
During suction, several seeds adhere to the same hole as if going to
pass through it, dragged by the
suction force. The selector serves to
eliminate the seeds in excess, leaving
only one, which by disk rotation is
taken to the site where suction stops
and is then released, reaching the soil
at a reduced speed through the
Fig.01
especially shaped conductor pipe.
(Fig.01).

8.1.2 - Corpo do distribuidor

Composed of:
a) - disk support insert
b)- Insert fastening plate.

Fig. 002

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Instructions Manual JM 2090 EX PD

8.1.2.1 - Disk Support Insert

The disk support insert (Fig. 003 “a”) over which the seed distributor
disk turns, should be plan and in good condition. WE RECOMMEND
CHECKING AND CHANGING IT IF NEEDED, EVERY 500 TO 1000 HA/
PLANTING LINE, DEPENDING ON LOCAL WORK DUST, PERIODIC
CLEANING, ETC.
For replacing the insert, attentively verify if their fittings are positioned
correctly in the distributor housing. Subsequently, fix it through the plate
(fig. 003 “b”) and fastening bolts.

b
a Fig. 003

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Instructions Manual JM 2090 EX PD

8.1.3 - Distributor Cover

The distributor cover has a hatch (fig. 004 “a”) that controls the arrival
and level of seeds, ensuring constant disk supply.
Depending on the seeds used, there are two basic setting positions
of the plate and the level screen in the hatch that should be checked and
used. I f necessary, howev er,
intermediary positions can also be
used.
Position 1 – HIGH POSITION,
for large seeds (corn, soy, green
peas, peanuts, cotton, etc.).
Position 2 – LOW POSITION, b
for small or medium seeds (girasol,
sorghum, crotalaria, tomato, small
soy, etc.).
a

Set ting the hatch is by


Fig. 004
movement of the level plate after
loosening the fastening bolts. The set
also has a plastic screen mounted below the level plate to control the level
of grains before the disk (Fig 004 “b”).

ATTENTION
Before starting each season, check for the good
condition of the plastic screen. The ejector facilitates the
regularity at the exit of the grains. We recommend periodically
checking its flexibility and good condition.

ATTENTION
Clean with a steel sponge daily on the inside of the
distributor box of the seeds and planting disks.

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Instructions Manual JM 2090 EX PD

IMPORTANT
Your planter is a highly precise machine and requires
suitable handling in order to provide the best performance.

8.1.4 – Distribution Settings

Two factors influence Exacta air’s level of precision:


1- Selector position (fig. 005) in relation to disk holes. It is necessary
to set the selector according to seed size;
2- Suction (depression) power present at disk level. It is necessary
to adapt suction power to seed weight.
The seed distribution system of your Exacta air allows unique setting
of:
- selector position in relation to seed size;
- adaptation of suction to seed weight.
The setting lever positioned in (+) sign direction in scale away from
the disk hole selector, increasing suction, closing air intake, causing therefore
a trend to doubles.
The setting lever positioned in (-) sign direction in scale close to the
disk hole selector, reducing suction, opening the air intake, causing therefore
a trend to failure.
Positions suggested in index 1 :
5
4
3
Corn + 1 (0 to +2)
2 Sunflower + 1 (0 to +2)
1
Colza +2
1
2
Beans +4
3
4
Soy/Peas +5
5

Sorghum +3
Fig. 005

ATTENTION
These positions are indicated for the speed of the PTO of
540 rpm, while for big seeds a slightly superior speed at 540 rpm
may be required.
The above positions are only indicative, the initials
controls and accompaniment during the planting are essential.
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Instructions Manual JM 2090 EX PD

8.1.5 - Change of disks for the seed

To install or replace seed distributor disks, loosen the butterflies,


remove the cover with visor and the seed selector. Remove the disk found in
the set and install the desired one (fig. 006), observing the correct side. To
install, execute the same operations above but inversely.

Fig. 006

ATTENTION
For each type of seed will be necessary the use of a disk
with the number of holes and diameter suitable (see disk list)
Before putting the machine into operation, ensure that
the distribution boxes are equipped with the suitable disks
and perfectly set.
The seed selector is placed over the disk.
The seeds will be treated according to the supplier’s
instructions. After treatment, they should be dried under
shadow and after fully dried, used for planting.
We recommend the use of graffiti along with the seed
and or industrial talc when there is much air humidity.

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Instructions Manual JM 2090 EX PD

8.2 - – Direct or conventional planting

Your planter operates direct or


conventional planting, whereas in direct planting
it uses the cutting disk set (fig 007), in
conventional planting it can operate with the
cutting disk removed.

8.3 - Direct planting cutting disk

Destined to cutting hay and soil, allowing


for the planting with respective depositing of Fig. 007
manure, each planter line is equipped with a 17"
cutting disk.
Your implement has a plain or grooved cutting disk system for direct
planting (according to land conditions or farmer option). The plain cutting
disk has a higher aptitude for cutting and easy penetration but in some
terrain and situations may cause “mirroring” of the grooved walls, which
does not occur with the grooved disk. The cutting disk support has a pin
that allows it to move sideways in order to facilitate planting in curved terrain.
The bushing has double, conical bearings and a dust guard, and a cutting
disk cleaner.
Depth setting of the cut is made by means of a nut that fastens the
spring on the depth-adjusting arm. When tightening the nut, more cutting
disk penetration is obtained. However, excessive pressure on the spring
may hinder penetration of the manure and seeding sets. Therefore, the
spring pressure should be set in order to allow penetration of the cutting
disks. Thus, the straw is cut and a light cut is made into the soil.

ATTENTION
For the cutting disk to make a perfect job you always
keep it well sharpened.

Therefore, use a file on the disk’s cutting edge. The


better the cutting the edge, the better the disk’s cut.
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Instructions Manual JM 2090 EX PD

8.4 - Fertilizer Applicators

The application of fertilizers is through offset double disk

8.4.1 - Offset double fertilizer disk

The double fertilizer disk (fig 008)


has within it a plastic conductor for the
manure with the purpose of leading the
fertilizer into the ideal position for plant
germination and development. W e
recommend its periodic cleaning to
ensure its good condition in order to
mai ntai n the desi red distribut ion
regularity. It is equipped with double
conical bearings and individual disk
cleaners. Fig. 008

8.4.2 - Scalable ploughs

The manure plough set has a fusible bolt


system (fig 9 “a”) that allows disarming the plough
boot when encountering an obstacle along the
planting line.

Fig.009

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Instructions Manual JM 2090 EX PD

8.5 - Actuation

Actuation is made by the transport wheels and the turbine is actuated


by the cardan’s Power Take-Off (PTO).

ATTENTION
The tractor should always have an independent Power
Take-Off or double clutch. If your tractor has only one
Power Take-Off of 1000 rpm, request for a 1000 rpm turbine
(optional)

ATTENTION
The turbine is a vital component for your Exacta air. It is
robust, fully suited to your use, but requiring two essential
precaution for its perfect functioning:

I- Make the connection of the PTO movement of the


tractor ALWAYS with the engine at idle speed, AND ONLY
AFTER accelerate progressively until the work regime – 540
or 1000 rpm at the Power Take-Off.
II – BEFORE turning off the PTO of the tractor, REDUCE
engine acceleration to idling speed.
Failure to follow these recommendations may cause serious
damages to its transmission, turbine and belt.

8.5.1 - Homokinetic Cardan

Turbine actuation is by means of tractor PTO shaft that drives the


homokinetic cardan (fig 036) with an elastic joint eliminating vibrations.
For tractors with shaft PTO without instantaneous brake, Ford type,
and or John Deere, request for a cardan with free rotation (optional).
For tractors with PTO shaft with 20 to 21 grooves, request the
respective adaptor (20 x 6 or 21 x 6) (optional).

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Instructions Manual JM 2090 EX PD

Fig. 010

ATTENTION
Use the transmissions solely as recommended. ONLY
USE THE CARDAN WITH THE SUITABLE PROTECTION.
MODEL WWE – homokinetic, with a greater angle joint.

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Instructions Manual JM 2090 EX PD

8.5.1.1 - Cardan specifications

01 02 03 04

05 07 07 06
Fig. 011

a)- Cardan with open angle WWE


01 – Fast-uncoupling and fork;
02 – Double fork (WW);
03 – Internal and external sliding pipes.

b)- Open angle cardan protection SD for WWE.


04 – Inner and outer protection tubes;
05 – Double fork protection cone;
06 – protection cone;
07 – Chains.

ATTENTION
Respect the proper rotation of the Power Take-Off of
540 RPM, failure to observe it may lead to cardan and
implement damage. If the tractor is equipped with PTO of 1000
rpm, request for the proper turbine (optional).

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Instructions Manual JM 2090 EX PD

Series 2280 - 27 HP
When running, the cardan shaft cannot not extend to over half of
the overlaying profile available “Pu”, when fully retracted “Lz” (fig 012).

Fig. 012

8.5.1.2 - Maximum Joint Angle

CV joint of the homokinetic angle


Continuous operation. ............................................................... Max. 25o
Short duration. .......................................................................... Max. 80o
Stationary. ................................................................................ Max. 80o

Use half of the cardan shaft to check


the articulation and the free gap of the shaft
and chain (to install chain, see 013)
The contact between the cardan shaft,
tractor and the implement, and the
articulation joint, above 80 degrees can cause
damage (fig. 013).

Fig. 013

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Instructions Manual JM 2090 EX PD

8.5.1.3 - Lubrication

Lubricate with good quality grease before starting work and after
every 8 hours of operation (fig. 014) . Clean and grease the cardan shaft
before prolonged periods of inactivity.
Grease inner tubes (Fig 015).

Fig. 014 Fig. 015

8.5.1.4 - Cardan Shaft Coupling

To couple the cardan shaft into the tractor’s power take-off (PTO),
first clean the cardan and grease the tractor shaft.

8.5.1.5 - Fast Coupling Pin

Press the pin and simultaneously


push the cardan shaft into the power
uptake shaft until the pin locks in (fig. 016).

Fig. 016

ATTENTION
Check if all locks are well fastened before starting
your work with the cardan shaft.

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Instructions Manual JM 2090 EX PD

8.5.1.6 - Length Setting

1- To set the length, fasten the halves of the shaft next to each other
in short working position, i.e. with the tractor positioned in closed cure of
80 degrees in relation to the machine and bend it;
2- Shorten the inner and outer protective tubes equally;
3-Shorten the internal and external sliding profiles by the same length
as of the protective pipes;
4-Remove all tips and rough edges and grease the sliding profiles.
No other change can be applied to the cardan shaft and the protection.
.

ATTENTION
When changing the tractor model, check the length before
coupling the cardan.

Fig. 017 Fig. 018

Fig. 019 Fig. 020

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Instructions Manual JM 2090 EX PD

8.5.1.7 - Chains
The chains should be placed in such manner to allow articulation of
the cardan in all positions.
When placing the chain on the double fork cone, ensure that it
touches about ¼ of the cone’s circumference, including during curves.
The chain cannot slip off the double fork cone, i.e. if it is long and/or
improperly installed (change the chain length if needed).
Use the coupling points indicated by the manufacture to couple the
chain to the implement.
Do not use the chain to keep the cardan suspended.

Fig. 021

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Instructions Manual JM 2090 EX PD

9 - SETTINGS

9.1 - Seed Quantity Setting

Next, we present the indicative table for seed distribution.


The values are calculated and are subject to variation due to drive
wheel skidding index, soil condition, seed germination index and planting
operation speed.
The table shows seed quantity per linear meter in reference to the
use of each disk, changing transmission ratio through drive and driven gears
as shown in the fig (fig. 022).

Before planting, check disk performance in relation to the seed used.


The machine comes equipped from the factory with the most suitable disk
but there eventually be the need to
change it. To do this verification,
activate the PTO and accelerate the DRIVE
engine until 540 rpm speed on the
PTO is obtained in order to set the
vacuum in the distribution boxes,
allowing it to run a given space in
meters and check if the quantity
distributed meets the setting made.
In this operation, verify through the
distributor visor, and in case of
failure or doubles, proceed as Fig. 022
follows: DRIVEN

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Instructions Manual JM 2090 EX PD

5
4
3
- If 2 or more seeds go through the hole, 2
position the selector lever to the (-) side (“a” fig 1
24);
1
2

4
5

Fig. 024
5
4

2 - If there is failure, position the selector


1
lever to the (+) side (“b” fig 23).
1
2
3
4
5

Fig. 023

There will an ideal point where the disk will run with just one seed per
hole. Then, set all boxes in the same position but ensure that when the
machine is working, through the visors, if there are doubles/triples or failures,
and proceed to correct the selectors.
.

27
Instructions Manual JM 2090 EX PD

28
Instructions Manual JM 2090 EX PD

9.2 - Preparing manure distributor units

Your planter distributes the fertilizer by means of a rotating plate and a


directing latch that ensures uniform distribution of the fertilizer quantity. Fertilizer
quantity is set by loosening the valve (fig.
025 “a”) of the control ring (Fig. 025"b”) turning
between 0 (closed) and 8 (open) according
to scale (fig 25 “c”). The fertilizer is led by a
rubber conductor especially developed to
allow fertilizer flow and a perfect depositing c
of the fertilizer into the channel. The channel
openers to deposit the fertilizer into the soil
are of double disk type with bearing bushings, b
with a single lubrication point for the a
bushings or ploughs with fertilizer conductor. Fig. 025
To find easier setting of the planter,
we present below a simple way to determine the quantity of manure.
Therefore, just use the formula we presented, placing the real values of
the farm.

Formula: X = B x C x D
A
In this case:
A – is the area to be manured in m2;
B – The spacing b/w culture lines in mm;
C – Quantity of manure to be distributed in the area in question;
D – Space to run for the manure debit test;
X = is the qty in grams that should drop per line after running the
determined space.
E.g. to distribute 350kg/ha in a culture with spacing of 0.80m
between lines, proceed as follows:
X = B x: C x D X = 800 x 350 x 16 X = 448g
A 10000
Therefore, in 16 meters covered, 448 g/line will fall.
To countercheck, proceed as follows:
In a hectare, i.e. in 10,000 m2 planted at 0.80 m between lines,
there are 12,500 linear meters (10,000m2/0.80m = 12,500 linear meters).
If in 16 meters covered 448g of manure dropped, in 12,500, the amount of
350 g will drop, which is the desired dosage.
29
Peso em gramas para cada 10 voltas da roda ou 16 metros de sulco
Quant. Espaçamento entre linhas
Adubo
Kg/Ha 40 45 50 55 60 65 70 75 80 85 90 95 100

100 64 72 80 88 96 104 112 120 128 136 144 152 160


150 96 108 120 132 144 156 168 180 192 204 216 228 240
200 128 144 160 176 192 208 224 240 256 272 288 304 320
250 160 180 200 220 240 260 280 300 320 340 360 380 400
300 192 216 240 264 288 312 336 360 384 408 432 456 480
350 224 252 280 308 336 364 392 420 448 476 504 532 560
400 256 288 320 352 384 416 448 480 512 544 576 608 640
450 288 324 360 396 432 468 504 540 576 612 648 684 720

30
Instructions Manual JM 2090 EX PD

500 320 360 400 440 480 520 560 600 640 680 720 760 800
550 352 396 440 484 528 572 616 660 704 748 792 836 880
9.3.1 - Tabela de distribuição de adubo

600 384 432 480 528 576 624 672 720 768 816 864 912 960
650 416 468 520 572 624 676 728 780 832 884 936 988 1040
700 448 504 560 616 672 728 784 840 896 952 1008 1064 1120
750 480 540 600 660 720 780 840 900 960 1020 1080 1140 1200
800 512 576 640 704 768 832 896 960 1024 1088 1152 1216 1280
850 544 612 680 748 816 884 952 1020 1088 1156 1224 1292 1360
900 576 648 720 792 864 936 1008 1080 1152 1224 1296 1368 1440
950 608 684 760 836 912 988 1064 1140 1216 1292 1368 1444 1520
1000 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600
Instructions Manual JM 2090 EX PD

9.4 - Line Markers

The use of line markers is IMPORTANT AND NECESSARY, in


order to completely utilize the land and allow the plants to be equally
distributed, thus equally obtaining the best benefit from soil conditions,
nutritional elements, luminosity, etc. Concurrently, to allow mechanical
jobs at the plantation, there is the need to leave lines with exactly the same
spacing in order to prevent complete damage of the plants. In addition, if
the marker is not properly adjusted, giving a LARGER spacing, we will be
placing a LESSER quantity of plants per area and consequently leading to
loss from insufficient plants.
The line markers have several work positions, as shown in fig 26.
In position “A” fig 26, the markers is destined for shorter spacing
while in position “B”, for longer spacing.
To change the line markers from position “A” to position “B”, loosen
the nut “C” that fastens the toothed nut “D”.
The second toothed nut “E” of the set is destined for varying the
working angle of the marker disk. The open channel should not be excessive,
adjusting to the disk position until a visible line is obtained on the land
worked on.
The arm length of the marker disk support can vary, loosening the
lock “F” and pulling or pushing the telescopic tube “G”, should you wish to
reduce or increase the length of the line marker line.

OBSERVATION: This Adjustment is valid for the 10" line marker as


well as the line marker with the
13" indented disk. D
F
C

JM

B G

Fig.026

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Instructions Manual JM 2090 EX PD

The total length of the line marker arm should be calculated using
the formula:

D = e (n + 1) - b For marking by the tire closest to the seeding line


2

D = e (n + 1) + b For marking by the tire farthest from the seeding


line 2
Where:-
D = Distance of the marker disk to the center of the double disk of
the external seeding unit;
n= Number of lines;
b = Tractor wheelbase ( in meters );
e – Spacing between lines

Example:
e = 0.70 n = 6 b = 1.42 m

D = 0.70 ( 6 + 1) - 1.42 = 1.74 m


2
A (Fig. 27) illustrates the example above.

Fig.027
E B

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Instructions Manual JM 2090 EX PD

9.5 - Field settings


In this phase, we presume that you have prepared your JM 2090PD
EX to be able to work, i.e. you have assembled it according to spacing
desired, set the quantity of manure and seed according to the soil and
culture and will now begin planting. Therefore, drive the tractor with the
planter to the field where you will work. A practical way of obtaining a good
setting is as follows:
With the machine filled with half load of manure and seed, and
speed below planting speed, without any setting made, i.e. original from
factory, engage the hydraulic lever to lower the machine and you
immediately begin to feel and analyze your job in relation to the condition
(hay, soil condition, manure deposit depth, seed depth and number
deposited/meter, etc) and then proceed with the respective corrections.

9.6 - Cutting disk setting


The disk pressure on the soil and therefore the force exerted by the
cutting edge on the hay is made by the tensor spring. However, the actions
can be changed by tightening or loosening the
control nut (fig. 028"a”). If the hay is not cut and
it is in good conditions to be cut (humidity and
maturity level), tighten said nut to exert greater
pressure of the disk on the hay. The exerted force
made by the spring should be controlled, taking
a care not to exert excessive force because if the
soil is too hard, it tends to lift the machine.
However, in areas where Direct planting is
implemented, the soil usually doesn’t have such
characteristics and with medium spring pressure
the disk cuts the hay well and opens a channel
on the soil, facilitating the actions of the double
FIG. 028 manure and seed disk.

9.7 - Plough setting


This accessory may or not be used in your planter. According to
its function, it is indicated for very hard soil (usually soils where Direct
Planting is implemented or where the system is improperly conducted –
lack of culture rotation, covering hay, etc) and the planter has difficulty to
penetrate.
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Instructions Manual JM 2090 EX PD

Its use is very simple, coming adjusted from


the factory and not require further adjustment. For it
to work perfectly, the cutting disk should perfectly a
cut the hay. Otherwise, it will lift it and lead to
tamping of the machine, preventing it from working.
Should the fusible bolt break (fig 29 “a”) during
service, use a commercial bolt of same size.

Fig.029
9.8 Setting of manure double disk
As described, the manure is placed into an open channel made by
the double disk. It is coupled to a pantograph that allows for perfect
accompaniment of all soil profiles in such manner that the manure is always
deposited at the same depth, regardless of soil profile. Its service depth
can be adjusted through the positioning bushing that exerts a higher or
lower pressure on the spring. In the beginning, use the factory setting and
if needed, exert greater pressure relieving the bolt fastening the bushing,
positioning at about 3 cm from the base (about the width of two fingers) and
tightening the bolt back. The double manure disk set and plough can be
misaligned from the double seed disk set, requiring that you relieve the
nuts of the cuffs holding the set and moving the set to the side, retightening
the nuts back.

SEED
MANURE

A MOISTURE
Note: Measurements "A" and "B" are adjustable

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Instructions Manual JM 2090 EX PD

9.9 - Setting of seed depth and covering

The depth the seeds are deposited into the soil is determined by the
rear compactor wheel “a” fig 31, through a
perforated plate “b” of exclusive design and
a
b a lock pin “c”. Placing the lock pin into a
given hole is what determines by how much
the wheel is able to lift, thus lowering the
double disk set. Therefore, the further up
the pin is placed, the greater the depth will
be and the lower it will be the lower the pin
is placed. As a reference, there are two
vertical hole lines. The holes, on the same
c line are distanced by 1.0 cm (one
Fig. 031 centimeter). However, as the lines are
different between one hole and another from
a line to the other, the distance is of 0.5 cm (1/2 cm), which allows setting
the depth with much precision. However, verify on field by opening the channel
and measuring the real depth of the seeds.

The covering of seeds is made by two covering disks “a” fig 32,
placed on both sides. The attack angle of these disks can be adjusted,
changing the quantity of soil placed over the seed by just relieving the bolts
“b” and changing disk positions: by
reducing space between them,
greater quantity of earth is thrown
over the seed and the opposite if
the distance is increased.
b

a
Fig. 032

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Instructions Manual JM 2090 EX PD

9.10 - Spacing Between Lines

Spacing between lines or seeding units is made initially by marking


the desired distances on the header, using its center as reference. Thus,
for the spacing of one meter between lines, using 3 seeding units on a
header and two units from the edge distanced 1.0 m from the central unit
(Fig 033).

Another example would be the use of 4 seeding units, using 0.90 m


spacing in a 3.40 m header. In this case, measure 0.45 m from the center
(half spacing) and place the unit on the right side and another on the left
side in relation to
the header center,
while the following
units will be installed
keeping the spacing
of 0.90 m (fig. 034).

1,00 1,00 Fig.033

0,90 0,45 0,45 0,90


Fig.034

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Instructions Manual JM 2090 EX PD

10 - OPERATION

10.1 - Coupling with the Tractor

The three point system of the tractor hydraulic system allows a


single operator to interlock the implement to the tractor; it is a very practical
system, and only requires that the components of the system (arms,
stretcher chains, arm length adjustment threads, etc, are properly functioning
(see tractor preparation). To interlock, choose a plan surface with
maneuvering space. Align the tractor’s back with the planter’s coupling
area and reverse (engine at idling speed), closing in on the planter until the
tractor’s left anchor ring is aligned with the left pin of the planter’s Tool Bar.
Stop the tractor, maneuver the hydraulic system lever until the anchor ring
is at the same height, leave tractor gear on neutral, actuate the parking
brake, climb down from the tractor and place the planter pin into the tractor
anchor ring, fixing it with the respective lock pin. Then, connect the third
point arm. To do this, you may need to change its length by actuating on
the opposite thread nut. However, be careful when fixing the ends so that
the edges stay equidistant from the center, i.e. one end not shorter than
the other. After connecting the third point arm, if the coupling pin of the
planter is far from the tractor anchor ring, work on the third point arm
(increasing or reducing its length) to be able to move the planter until perfectly
aligned with the tractor anchor ring. If the distance to correct is too large, it
means that the tractor was not suitably aligned with the implement. When
aligning the pin with the tractor anchor ring arm, the ring may be higher or
lower than the pin. You will therefore need to correct by reducing/increasing
the arm length. The right arm support always allows changing its size usually
through the actuation lever of a device actuating on the thread. This
possibility of the right arm changing in size is what determines coupling
operation starting always from the left side.

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Instructions Manual JM 2090 EX PD

110.1.1- Tractor Preparation

Proceed to a general revision of the tractor in order to plant without


interruptions resulting from tractor damage. Remember that you have a
short planting period dependant on uncontrolled weather/climatic conditions.
Therefore, in addition to checking the engine and the hydraulic system,
check the three-point coupling system, horizontal arms, vertical arms,
stretcher chains, setting threads of the vertical arms, and above all, the
right arm whose size is adjustable, the third point arm adjustment thread,
tire pressure, need to ballast tires with water for traction, etc.
Check and set the tractor wheelbase as follows:

WHEELED TRACTOR AND SIMPLE TRACTION


Leave the wheelbase (center to center of tire) at a distance equivalent
to twice the spacing between the lines.

DOUBLE WHEELED TRACTOR AND SIMPLE TRACTION


Leave the wheelbase (center to center of external wheels) as close
as possible from the a distance equivalent to four times the spacing used
between lines.

SIMPLE WHEELED TRACTOR AND FOUR-WHEEL TRACTION


Leave the wheelbase (center to center of tires) at a distance as close
as possible to the equivalent of twice the spacing between the lines.

Check the pressure of the tractor’s tires according to the


manufacturer’s recommendation, and if necessary, ballasting the rear tires
with water as traction effort in some cases is great.
As the planting unit was mounted on three-point system of the
tractor hydraulic, it is absolutely natural for the tractor’s front, in given
circumstances, tends to lift off the ground. To compensate, the tractor
manufacturers place a support on the front to support weights used in
balancing the tractor, and should be removed when not required. A practical
way of determining the minimum quantity of the weights to balance the
tractor is as follows: On scale, weight only the front wheels of the tractor
without interlocking the implement. After coupling, place in transport position
i.e. with the implement in a higher position (fully lifted by the hydraulic system)
and weigh the front wheels again. Install the necessary weights to obtain at
least over half of the initial weight, use the weights supplied with the tractor

38
Instructions Manual JM 2090 EX PD

or purchase them from the authorized dealer, avoiding as much as possible


their use on the front wheels.

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Instructions Manual JM 2090 EX PD

11 - LUBRIFICATION

1.1 – Lubrication objectives

The lubrication is the best assurance of the equipment’s proper


running and performance. This practice extends the service life of moving
parts and assists in maintenance costs economy.
Before beginning operations, ensure that the equipment is properly
lubricated, following the Lubrication Plan’s instructions.
In this Lubrication Plan, we consider the equipment running under
normal working conditions, while in heavy-duty services we recommend
reducing the lubrication intervals.

ATTENTION
Before begging lubrication, clean the grease nipples and
replace the damaged ones.

11.2 - Lubrication Symbols

Lubricate with lithium soap based grease, NLGI-2


consistence in the recommended hour-intervals.

Lubricate with SAE 30 API-CD oil in the


lubrication intervals in worked hours

Clean with brush.

Lubrication intervals in worked hours

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Instructions Manual JM 2090 EX PD

11.3 - Lubricants Table


Lubrif. Equivalence
Recom. Petrobrás Castrol Shel l Texaco Ipiranga Bardahl Esso Atlantic Mobil Oil

Líthiumo Lubrax LM-2 Al vania Marfak Isaflex 2 Maxlub Esso Litholine Mobi l
NLGI-2 GMA-2 EP-2 MP-2 APG 2EP Mult 2 MP-2 Grease
soap 77
base
grease

Oi l Lubrax Tropical Rim ula Ursa Oil Ipil ube Maxlub Brindill Ultram o Mobi l
SAE-30 MD-400 Super 30 CI-30 LA-3 SD-30 SD-3 A D3-30 ED-3 Delvac
API-CD SAE 30 SAE 30 SAE 30 SAE 30 1330

41
Instructions Manual JM 2090 EX PD

11.4 - Lubrication Points


1 - Planting Unit

30
30

30

30
30
30
30

08

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Instructions Manual JM 2090 EX PD
12 - INCIDENTS AND TROUBLESHOOTING

ATTENTION
Before calling for technical assistance, check the following items:
Possible Causes Solutions

1. Very low selector 1. Adjust lever toward (+);


2. Deformed selector (not 2. Replace selector;
plan) 3. Replace disk;
3. deformed disk/extremely 4. Clean with steel sponge,
worn water and detergent;
4. Selector impregnated with 5. Replace disk support insert;
seed treatment products; 6. Select disk matching seed;
Failure

5. Disk support insert over 7. Clean with steel sponge


distribution box deformed or and air;
worn-out; 8. Work at recommended
6. Disk holes too small, speed;
unsuitable; 10. PTO at 540 or 1000 rpm.
7. Disk holes blocked (tomato, 11. Use selected seeds;
canola, colza, etc.); 12. Work with dry seeds;
8 – Excessive work speed; 13. Replace suction tube,
10. Insufficient PTO speed; clean system with air.
11. Strange material mixed with
the seeds;
12. Blocking of seed tanks
(seed treatment with much

Possible Causes Solutions

1. Selector too high; 1. Adjust to position (-);


2. Selector worn or tamped; 2. Replace selector;
Doubles

3. Disk holes to big; 3. Select a disk that matches


4. Excessive PTO speed; the seed;
5. Excessive Work speed; 4. Set acceleration to suitable
6. Seed level too high in rotation, 540 or 1000 RPM;
distribution box; 5. Reduce to speed suitable for
the culture
6. Check level plate setting at
the distributor cover hatch

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Instructions Manual JM 2090 EX PD

Possible Causes Solutions

1 – Excessive work speed 1. Work at a speed suitable for


Irregular Planting

2. Selector worn or tamped; the culture;


3. Disk holes to big, seeds cut; 2. Replace or clean selectors;
4. Land with steep slope; 3. Select a disk that matches the
5. Level hatch not adjusted; seed;
6. Damaged ejector 4. On land with inclination
above 20º (degrees),
consult the factory for a special
cover.
5. Hatch adjustment is made
through level plate movement;
6. Replace ejector.

Possible Causes Solutions


PLanting density not

1. Excessive planting 1. Work at the recommended


speed; speed;
followed

2. Land with excessive moisture 2. Plant on land having the


and sticky on drive wheels; suitable conditions;

Possible Causes Solutions


1. Strange material mixed with
Manure Unit

1. Use manure from a reliable


manure;
source;
problems

2. Stoned fertilizer;
2. Dry and sieve the manure;
3. Blocking of outlet pipe caused
3. Clean the outlet pipe and
by moisture;
use dry manure;
4. Broken or deformed worm
4. Replace worm thread.
thread
5. Adjust cutting disk pressure
5. Tamping
for land type, level header, adjust
6. Blunt cutting disk
cutting height.
6. Sharpen cutting disk

44

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