1102-407 408 Manual and Certs

INDEX
1 O.C.O. TEST REPORTS, DRAWINGS, INSTRUCTIONS.
2 3 1/8” 5M SWACO STYLE CHOKE, CONTROL PANEL,

INSTRUCTIONS.
3 2 1/16” 5M MANUAL ADJUSTABLE CHOKE.
4 2 1/16” 5M MANUAL GATE VALVES.
5 3 1/8” 5M MANUAL GATE VALVES.
6 BLOCKS, CROSSES, ELBOW, ADAPTER MTR’S.
7 STUDS, NUTS, RING GASKETS~ FLANGES, WELDNECK,

BLIND MTR’S.
8 BUFFER CHAMBER, SPOOL PIPE, SKID MATERIAL MTR’S.

810 Kenrick Dr.
Houston, TX 77032
Telephone 281.590.1102
Fax 281.590.1108
Pg: 1 of 1
9001-2008 QMS CERTIFIED FACILITY
Print Date: Tuesday, April 26, 2011

Certificate Number: 060711407
Date of Commission and Certification: April 11
Unit: 1102-407
Certificate of Compliance
MODEL: 2-1/16” x 3-1/8” 5M SUPER CHOKE & KILL MANIFOLD
This Choke and Kill Manifold Was Assembled and Manufactured

Under the Direction of Skilled Personnel and Verified By Quality Control
Executives Familiar with the Current Industry Specifications and Standards.
Upon Completion Of Assembly This Unit Was Tested Within The Operating
Pressure As Directed By API Specification 16C For Choke And Kill
Systems. This Unit Has Completed Testing and Is Certified Suitable For
Field Operation. All Certification Was Done Under the Supervision and
Direction Of OCO Pressure Control.
Keith Perry
General Manager
Michael Rudy
Quality Manager
Form 7.5.4-1 rev. 02

OCO PRESSURE CONTROL FORM # 8.2.4-2 REVISION 2 OCO JOB # 1102-407
810 KENRICK DRIVE INVOICE #
HOUSTON, TX 77032 QUOTE #
"QUALITY BEFORE DELIVERY"
PHONE:(281) 590 1102 CLIENT P.O.
FAX:(281) 590 1108 CLIENT: CARE INDUSTRIES
CHOKE & KILL MANIFOLD QUALITY CONTROL TEST REQUIREMENTS
DATE OF TEST: 1-Apr-11 TEST LOCATION: O.C.O.
TEST OPERATOR: M RUDY TEST INSPECTOR: M RUDY
TESTED EQUIPMENT: CHOKE & KILL MANIFOLD THIRD PARTY INSPECTOR:
HYDROSTATIC TEST DRILLING CHOKES VALVES MANIFOLD ASSEMBLY
FLUID USED: H2O H2O H2O
TEST PRESSURE 7500PSI 7500PSI 7500PSI
FIRST TEST ELAPSED TIME 7 MINUTES 7 MINUTES 7 MINUTES
PRESSURE REDUCED TO ZERO
SECOND TEST ELAPSED TIME 15 MINUTES 15 MINUTES 15 MINUTES
LEAKS UNDER PRESSURE NONE VISIBLE NONE VISIBLE NONE VISIBLE
FUNCTION TEST DRILLING CHOKES VALVES MANIFOLD ASSEMBLY
WORKING PRESSURE: 5000PSI 5000PSI 5000PSI
FLUID USED: H2O H2O H2O
CYCLES OPEN TO CLOSE 10 TO 20 10 TO 20 10 TO 20
SMOOTH OPERATION YES YES YES
SEAT TO BODY TEST DRILLING CHOKES VALVES MANIFOLD ASSEMBLY
WORKING PRESSURE 5000PSI 5000PSI 5000PSI
ELAPSED TIME OF TEST 90 MINUTES 90 MINUTES 90 MINUTES
STATUS/LEAKS UNDER PRESSURE NONE VISIBLE NONE VISIBLE NONE VISIBLE
TORQUE TEST
MANUFACTURING SPECS: /// OMIT ///
MEASUREMENTS /// OMIT ///
OPERATING FORCE /// OMIT ///
DRILLING CHOKE-NEEDLE / SEAT TEST CHOKE 1 CHOKE 2 CHOKE 3 COMMENTS
TEST 1: 20% OF MAX WORKING PRESSURE
TEST PRESSURE 1000PSI
ELAPSED TIME: 60 MINUTES NO VISIBLE /
TEST 2: 100% OF MAX WORKING PRESSURE RECORDED LEAKS
TEST PRESSURE 5000PSI PRESENT.
ELAPSED TIME 60 MINUTES
LEAKS UNDER PRESSURE SEE COM. SEE COM. SEE COM.
HYDRAULIC OPERATING TEST DRILLING CHOKE CONTROL PANEL DRILLING CHOKE CONTROL PANEL 2
TEST FLUID USED ATF
TEST PRESSURE (1.5 X M.W.P) 2250-3000PSI
TEST ELAPSED TIME 60 MINUTES X 2
LEAKS UNDER PRESSURE NONE VISIBLE
GAUGE CALIBRATION: O/C VERIFIED
FUNCTION TEST CHOKE: O/C VERIFIED
VERIFY CHOKE DIRECTION: O/C VERIFIED
lJ ORIGINAL
c:lf&l£ c.R£pa.i't & c:S£"t<7iL!L. eo.
rDi£ & §a.~ !Jn$-I:"C.Un1£nh
P.O. B OX 2443 ~ CONROE, TEXAS 77305 • 936/441-6999
CALIBRATION CERTIFICATE
Customer OCO Pressure Contr ol _a_r_c _h_ 1_8_, _2_0_1_1

Date Calibrated __M
810 K Kendrick Dr Customer's PO#_ _ __ _ _ __

Houston, Tx
0-20,000 # 242 A-ll09

Indicated Range Accuracy 1.0% Serial#_ _ _ _ _ _ __
Type of Instrument Calibrated Barton recorder
Type of Standard Used to Calibrate
DYNISCO/ADMET CRYSTAL DIGITAL PRESSURE GAUGE

TRANSDUCER~ETER S/N-969417
S/N-05-017-052961371 S/N-065300
GB0506022
ALL STANDARDS DIRECTLY TRACEABLE TO NIST &

MANUFACTURES SPECIFICATIONS
. ROOM TEMPERATURE AT TEST 750
Date Calibration Due March 18, 2012
Calibrated by~~
Q ORIGINAL
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6606 N. Gessner ~ Houston, Texas 77040 ~ 713-462-3147 ~ Fax 713-462-3157
CERTIFICATE OF COMPLIANCE
COMPANY NAME: O.C.O PRESSURE CONTROL
PART NUMBER DESCRIPTION QUANTITY SPECIFICATION

307211.48352 ALL THREAD STUD 24 A193-B7
¾-10 X 5 ½
114111.48000 HVY NUT ¾-10 48 A194 2H
307211.64464 ALL THREAD 88 A193-B7
1-8 X 7 ¼
114111.64000 HVY NUT 1-8 176 A194 2H
307218.72536 ALL THREAD 88 A193-B7
1 1/8-8 X 8 3/8
114118.72000 HVY NUT 1 1/8-8 176 A194 2H
PURCHASE ORDER NUMBER: 425KP

The Nut Place, Inc. certifies that all services, parts, materials and/or services furnished on the above noted
purchase order, have been inspected/or tested and are in conformance with the purchase order and applicable drawings
and specifications. The above stated parts/materials may be either domestic or foreign.
NAME: ISMAEL QUINTANAR
TITLE: SALES DATE: 6/8/2011

810 Kenrick Dr.
Houston, TX 77032
Telephone 281.590.1102
Fax 281.590.1108
Pg: 1 of 1
Print Date: Wednesday, June 15, 2011
Certificate of Compliance
Model: Swaco Style Hydraulic Control Panel
Certificate Number: 060711407CP
Serial Number: 1102-407-CP

Date of Commission and Certification: June 11
THIS PRODUCT WAS ASSEMBLED AND MANUFACTURED

UNDER THE DIRECTION OF SKILLED PERSONNEL AND VERIFIED
BY QUALITY CONTROL EXECUTIVES FAMILIAR WITH CURRENT
INDUSTRY SPECIFICATIONS AND STANDARDS. UPON
COMPLETION OF ASSEMBLY, THIS UNIT WAS TESTED WITHIN
THE RATED OPERATING PRESSURE SUPPLIED BY THE API
SPECIFICATIONS FOR CHOKE AND KILL MANIFOLD SYSTEMS.
THIS UNIT HAS COMPLETED TESTING AND IS CERTIFIED
SUITABLE FOR DRILLING OPERATIONS. THIS SPECIFICATION
WAS FORMULATED TO PROVIDE SAFE AND FUNCTIONALLY
INTERCHANGEABLE SURFACE CHOKE AND KILL SYSTEMS. ALL
CERTIFICATIONS WERE DONE UNDER THE SUPERVISION AND
DIRECTION OF O.C.O. PRESSURE CONTROL FOLLOWING THE
SPECIFICATION AND PROCEDURES RECOMMENDED BY THE
AMERICAN PETROLEUM INSTITUTE.
Michael Rudy Keith Perry

Quality Control General Manager
ISO 9001-2008 QMS CERTIFIED FACILITY
Form 7.5.4-8 Rev. 00

Canglobal lnstruments,LLC.
31907 Industrial Park Drive
Pinehurst, Texas 77362
Phone: 713-623-1597
Fax: 713-623-1601
Calibration Certificate
Model Number CG602-35 Serial Number CX7436
OCO Pressure Controls
Date: 3/22/2011 Tech: Tom Adams
Test Gauge Reading Gauge Reading Error
0 0 0
3750 3800 +50
7500 7450 -50
11250 11150 -100
15000 14900 -100
Test Gauge Type: Heise

SIN CC88800
Range _ _ _0;;. .-. .;. 10..;...:'...;..00.;..0;;....___
Comments
15000 PSI Pump Pressure Gauge with Diaphragm Protector
Diaphraghm Protector CD106
Diaphraghm Protector SN CD107864
Phone: 713-623-1597
Fax: 713-623-1601
0 0 0
3750 3750 0
7500 7500 0
11250 11200 -50
15000 15000 0

SIN CC88800
Range 0-1 0,000
---~~---
Comments
Phone: 713-623-1597
Fax: 713 -623-1601
0 0 0
3750 3900 +150
7500 7550 +50
11250 11100 -150
15000 15100 +100

S/N CC88800
Range ________o_-_1_o,~o_oo_____
Comments
Phone: 713-623-1597
Fax: 713-623-1601
0 0 0
3750 3600 -150
7500 7500 0
11250 11300 +50
15000 15150 +150

SIN CC88800
Range ___________o~-~1~0,~0~00~------
Comments
Diaphraghm Protector SN CD1 07870
“QUALITY BEFORE DELIVERY”
OCO PRESSURE CONTROL PHONE (281) 590-1102
810 KENRICK DRIVE FAX (281) 590-1108
HOUSTON, TX 77032 www.ocopressurecontrol.com
ISO 9001-2008
MAINTENANCE AND OPERATION MANUAL
For information Purposes Only, Control Panel Not Included in 1102-387 Package
CONTROL CONSOLE
“SWACO” ®
Release 12/10 Rev:00 Page 1

INTRODUCTION
All mechanical equipment is subject to wear caused by either use or abuse. The
OCO Hydraulic Choke and Control Console should be inspected on a regular basis
by qualified personnel. Any repairs should be made before undertaking any
operations involving the SWACO ®Hydraulic Choke.
In the event of any problems please contact:
O.C.O Pressure Control
810 Kenrick Drive
Houston, TX 77450
PHONE (281) 590-1102
FAX (281) 590-1108
www.ocopressurecontrol.com
Ask for Keith Perry, Travis Sterling, or Michael Rudy

TABLE OF CONTENTS
SECTION 1: GENERAL INFORMATION/WARRANTY.
SECTION 2: TROUBLESHOOTING AND MAINTENCE.
SECTION 3: REPLACEMENT PARTS.

I. GENERAL INFORMATION/ INSTALLATION
 CONTROL PANEL
The control panel is normally used to operate the SWACO ® Style

Hydraulic Choke from a remote location. The Panel is portable and
may be located at any safe location to satisfy specific needs or
requirements that the customer may have.

The control panel is a completely self-contained unit with the

exception of an air supply. The air input requirements are a minimum
of 50 PSI, however 50-120 PSI with an available 10 cubic ft/min.
(CFM) is recommended for maximum performance. There is a 6 Volt
battery pack located inside the counter box. The battery pack is a
replaceable/expendable item that should last approximately 36
months under normal conditions. (Fig.-2)
Should the air operated hydraulic pump fail, the choke may still be
operated by using the manual hydraulic pump located on the control
panel base. This method of operation will work only if the remaining
hydraulic systems are intact. If the air pressure is lost, the position
indicator gauge will not work (P.I. Digital Work) should the hydraulic
system have a complete failure. (Fig.-3)
(FIG-2)

(Fig.-3)
A. HYDRAULIC CONTROL LINES

Connect the two 3/8” dia. Hydraulic hoses (with Male/Female
couplings) to the choke control panel and the Hydraulic Choke
actuator assembly using the quick disconnect. (See Figure 4)
They should be placed in such a manner as to prevent damage by
sharp edges and hazards for rig personnel.
B. CHOKE POSITION INDICATOR

The panel is equipped with a 3/8” O.D. air hose with quick
connect ¼” O.D. from the fitting on the position indicator
regulator (located outside the actuator box assembly) to the
position indicator gauge (located on the control console).
1. Connect the hose 3/8” O.D. to the side of the panel labeled
“Air to Transmitter and “Air Return from Transmitter”.
2. Turn the air supply valve on the control panel to the “ON”
position. Operate the choke valve to the full open position by
holding the controls lever in the “Choke Open” position until
the pump stalls. The position indicator gauge should show
open, if the gauge is not calibrated correctly, recalibrate per
procedures described in Calibration and adjustment.
Push the control lever to the right toward the “choke close”
position. The hydraulic pump should start stroking and the

needle of the Position indicator Gauge should begin moving.
Hold the lever in this position until the choke is fully closed and
the hydraulic pump stalls; then release the lever. The control
valve lever should return to the center position. If there are
any problems with any of these operations, call OCO Pressure
Control for assistance.
C. INSTALLING THE CONTROL PANEL

Place the panel in a desired location on the rig floor or in a safe
working area designated by the customer. Normally, the best
location for the control console is against the hand rail nearest
the mud tanks and the choke manifold. This location provides the
choke operator with a view of the fluid level in the mud tank and
other equipment related to the well killing operation.
1) AIR SUPPLY
Connect a rig supply to the side of the panel. The inlet for the
rig air is labeled “Rig Air Supply”. (See Fig. 4)
The air supply should be capable of supplying a constant
moisture free 50-120 psi of air. Trash or moisture in the air
supply can cause a malfunction in the air operated hydraulic
pump or in the position indicator assembly. The air supply
should be connected to a source that will not be disconnected
from the panel. Care should be taken when routing the air
supply to avoid damage to the hose by crimping, cutting, or
from excessive heat. A hose should be capable of supplying an
adequate amount of an air for proper operation up to 50 feet.
Should a longer hose be required, a ¾” diameter hose is
recommended. The panel is equipped with a ½” NPT male
connection for installing the air supply line.

2) PUMP STROKE COUNTER
The pump stroke counter is a digital readout type, which is
powered by a built in battery pack located inside the pump
stroke counter box. No external electrical power supply is
required. The meter comes complete with a 100” and 125”
limit switch assembly (magnetic proximity switches optional).
See (Fig. 2)
The limit switch assemblies mount to the mud pump frame
near the exposed portion of the pump rods so that the pump
rod collar or “splash guard” will contact the limit switch
“whisker rod”. Mount the limit switch assemblies to the pump
frame using the C-Clamp bolted to the switch. There should be
one full deflection and release of the “whisker rod” for each
pump stroke to assure proper operation of the stroke counter
and to avoid double counting. Route the cable from the switch
assembly to the panel so that it will not be cut or damaged.
NOTE: The panel and switch assemblies are pre-wired and no
further connections are required.
Operate the pump stroke counter switch assemblies by hand
to determine pump #1, #2, or #3.
3) GAUGE PROTECTOR
Two gauge protectors have been provided with the panel.
Connect the drill pipe pressure gauge protector, (See Figure 4)
assembly to the rig standpipe and the casing pressure gauge
assembly to the choke manifold. Whenever possible, mount
the assembly in the upright position with the hammer nut
down, this will allow the mud and drilling fluids to drain from
the unit when no pressure is in the manifold. Connect the hose
from the gauge protector to the drill pipe pressure or casing
pressure gauge on the panel. Use caution when running the

hose so that it does not get cut, crimped, worn or burned by
other equipment.
The gauge protectors are rated for 6 and 10,000 PSI WP and
may be mounted to a 2” 1502 female hammer union hub on
the standpipe and choke manifold. The gauge protector lines
should be filled with hydraulic fluid prior to leaving OCO
Pressure Control.
( FIG. 4)
D.MULTIPLE CHOKE INSTALLATION
DUAL PANEL
If two Hydraulic Choke valves are used in the manifold, they both may be
operated from a dual OCO Control Panel. The dual panel is installed in the same
manner as the Single panel. On the side of the dual panel there is OPEN and
CLOSE connection ports for each choke. There is also “air to” and “air return” lines
for each choke. (If it is not electrical P.I.)
It is very important not to interchange the line from choke 1 with the lines from
choke 2.
It is recommended to install one set of lines at a time. The OPEN and CLOSE lines
for CHOKE 1 and CHOKE 2 are clearly marked adjacent to the connections. The

gauge protector assembly and air supply are installed in the same manner as a
single Control Console.
 OPERATION
The choke GATE should remain in the full OPEN position when the
choke is not in use. Operation of the SWACO ® Style Hydraulic Choke
should always begin with the choke in the OPEN position. (Closed
choke GATE & SEAT may result in hydraulic shock in the well bore
and if the mud pumps are running, can result in lost returns and a
down hole blowout.) For example: at the start of a well control
preventer has been closed and drilling fluid is flowing through the
manifold and Hydraulic Choke. The choke should be closed slowly to
avoid hydraulic shock on the surface pressure control equipment and
the casing seat.
NORMAL OPERATING METHOD (FAST)

1) Move master AIR SUPPLY valve to the ON position. (See Fig. 3)
2) Open the HYDRAULIC REGULATOR to 300 to 325 PSI WP to
pressure the SWACO® Choke.
3) The Control Console displays the following information that is
typically used in well control procedures.
Drill pipe pressure 0-10,000 psi (703.1 Kg/cm2 / 689.5bar) in 20

psi increments. Casing pressure 0-6,000 PSI (421.8kg/cm2/ 413.6
bar) in 20 psi increments. Choke position (full OPEN or full CLOSE)
Mud pumps stroke rate and stroke count.
EMERGENCY OPERATION
4) Failure if air supply to air pump

a. Install PUMP HANDLE on the HAND PUMP which is mounted
on the base of the Control Console skid. (Be sure pump BLEED-
OFF valve on the HAND PUMP is closed)
b. To change choke opening, hold the CONTROL LEVER in the
desired position while stroking the HAND PUMP.
D. Pneumatic and Hydraulic Line or connection.
c. Ensure all quick connect fittings are clean and clear of debris.
Ensure that the O-rings are lightly lubricated with oil or silicone
grease. Ensure that all are secure and fully engaged and that
the lock ring has not snapped into place to prevent pneumatic
and hydraulic leaks.
NEEDS LABELS (FIG. 5)
E. SERVICE AND MAINTENACE

a. PROCEDURES
 ROUTINE INSPECTION
The Hydraulic Choke is a key element of the pressure control system
used to prevent rig blowouts. Therefore, it is important that the
hydraulic Choke and the Choke Console be maintained in good
operating condition at all times.
 DAILY VISUAL CHECKS

Check the presence of a hand pump, a manual choke operating bar,
and all panel labels.
Check fluid level in the hydraulic fluid reservoir.
Fill with the correct hydraulic fluid. Keep a supply of oil at the choke
panel or close by.
See that all the connections fit tight. Make sure the hydraulic hoses,
pump switch cable, and air lines are properly connected and not cut
or pinched.
Check the Pump Stroke/ Rate Meter (Fig. 1) Place the switch on TEST.
The meter should be counting and should show 128 SPM, PUMP 1, 2,
or 3 and observe counter and rate display. Reset counting the correct
number of strokes.
 DAILY OPERATIONAL CHECKS

Turn the master air supply valve on. The hydraulic pressure gauge
should show 300-325 psi (21.1-22.8 kg/cm2 or 20.6-22.4bar).
To operate the hand pump, shut the air supply off. Hold the choke
control level in a desired position, and operate the hand pump.
Make sure the bleed valve on the hand pump is closed, and read the
PRESSURE ON gauge (Hyd). Leave the pump piston in the DOWN

position to avoid rust or corrosion. Observe the Drill Pipe and Casing
Pressure gauges. The pressure valve should be approximately the
same as the rig gauges. Gauge faces should be clean and visible.
F. GAUGE PROTECTOR
The purpose of the gauge Protector is to transmit fluid pressure
from the drill pipe or the casing to the Control Console and isolate
the gauges from the drilling mud.
a. Gauge Protector Repair

1. If the hydraulic hose is to remain attached to the gauge
protector, remove the plug from the side of the body. This
will permit air to enter the body when the piston is
removed. (Piston Style)
2. Remove the body from the female hub by removing the
wing nut.
3. Remove the stainless steel internal snap ring from the bore
of the gauge protector body.
4. Insert a ½” – 13NC bolt in the tapped hole at the bottom of
the piston. Use the Bolt as a handle to extract the piston, or
change diaphragm.
5. Clean the piston and replace the O-Rings on the Piston. Use
only the size and type O-ring.

NEEDS LABELS REFER TO PAGE 15

DIAPHRAM STYLE
CAUTION
The O-RINGS USED IN THE GAUGE PROTECTOR ARE MADE OF A SPECIAL

H2S RESISTANT MATERIAL. USE ONLY THE O-RINGS SPECIFIED IN THE
PARTS LIST AT THE REAR OF THIS MANUAL.
6. Clean and inspect the bore of the gauge protector body for
corrosion, wear and pitting. Replace the body if these
conditions exist.
7. Before reinstalling the piston, apply an ample film of
silicone grease on the piston or diaphragm and O-rings.
Manually insert the piston all the way into the body. The
piston should move in the body with only moderate
physical effort. If the piston sticks, replace the piston. Do
not file or grind the bore of the gauge protection body or
O.D. of the piston.
8. Reinstall the stainless steel internal snap ring. Refill the
gauge protector with hydraulic fluid. The body plug is
replaced during the line filling procedure.
b. Filling Gauge Protector Lines
After assembly, the gauge protector, signal line and gauge lines
on the Control Console should be filled with hydraulic oil and
purged of air. A few drops of oil will be lost each time the line
is coupled or uncoupled. It is, therefore, advisable to avoid
disconnecting these lines once the system has been purged.
Loss of Hydraulic fluid in these lines may cause the gauge to

read incorrectly. The hydraulic fluid in the system must be free
of air or full pressure cannot be transmitted to the gauge.
1) Place the gauge protector in a vertical position near the

control console. The signal line should be connected tightly
to the gauge protector and the control console manifold.
2) Remove the check valve cap on the back of the Control
Console manifold and attach the hand pump loosely to the
check valve. Do not tighten this connection yet.
3) Fill the hand pump reservoir with hydraulic fluid. While
purging, keep the hand pump reservoir at least ½” full to
avoid pumping air into the line.
4) Pump slowly, purging air from the pump at the loose
connection. When the pump is purged of air, tighten the
connection between the pump and check the valve.
5) Turn the damper valve on the gauge counter clockwise
several times to relieve the dampening effect.
6) Remove the pipe plug on the top of the gauge to allow air
to bleed from the system.

Fig. 8
7) Pump fluid into the system until no air bubbles appear at

the plug on the gauge. Tighten the plug and push the
damper valve in, turning clockwise to engage the threads.
8) Lay the hydraulic hose out straight and as flat as possible,
below the level of the gauge.
9) Remove the plug from the gauge protector body.
10) Pump hydraulic fluid into the system to purge all air
from the signal line and the gauge protector. Bleed air out
at the gauge protector plug opening.
11) When the signal line and gauge protector appear to be
purged of air, continue pumping slowly and rock the gauge
protector slightly to help pass any remaining air through the
vent holes. Rotate the gauge protector plug end up, to
displace any air from the passage.
12) When all the air has been purged from the system,
replace the plug on the gauge protector and tighten.
13) Once the plug in the gauge protector is replaced,
continue to pump hydraulic fluid into the system until the
piston contacts the internal snap ring in the bore of the
gauge protector (piston style).
14) Close the hand pump cover and remove the pump from
the check valve.
15) Replace the check valve cap.
C. POSITION INDICATOR SYSEM
This system utilizes a 0 to 30 PSI (0 to 2.069bar / 0 to 2.11 kg/cm2) air signal to

operate an indicator gauge on the Control Console. The signal comes from a
plunger type regulator. As the choke is moved from the CLOSE TO OPEN position,
(0-30 psi) the choke stem transmitted from the control console a back air flow
read out on position indicator gauge. This is not a measure of orifice size, flow
rate or pressure; it is merely the choke position. (gate-seat)
The position indicator gauge is labeled OPEN and CLOSE with a mark at the middle
position to indicate ¼, ½, ¾ and 100% open. The position indicator serves as an
aid in observing the direction and speed of changes being made in the choke
opening.
Calibration and adjustment
Connect the supply of air from the Control Consol to the Pneumatic hoses. The
pressure will be between 50-120 psi. (3.51-8.44 mg/cm2 or 3.45 to 8.27bar) Turn
the air supply on.
NEEDS LABELS-REFER TO PAGE 19
Figure.9 Position indicator transmitter

A. CALIBRATION “POSITION INDICATOR”

1) Completely close the choke.
2) Observe the choke position indicator gauge. If the gauge does
not show full close, loosen the lock nut on the regulator and
mounting bracket on the threaded housing.
3) Turn the threaded sleeve into the indicator body to increase
the close setting or unscrew the threaded sleeve to decrease
the close setting.
4) Tighten the lock nut. The tail rod of the choke should be just
contacting the rod actuator on the indicator.
5) Completely open the choke.
6) Observe the choke position indicator gauge. If the gauge does
not show full open, loosen the lock nut on the regulator and
mounting bracket on the threaded housing.
7) Unscrew the threaded sleeve from the position indicator.
8) Remove the compression spring and actuator rid, if the full
open reading on the gauges was too high, unscrew the spring
about a quarter turn on the actuator rod.
9) Completely CLOSE the choke. The test gauge should read 0 PSI
(0bar/ 0kg/cm2), or just adjust the needle on the position
indicator gauge. If not, it will be necessary to adjust the
indicator.
10) Completely OPEN the choke. The test gauge should read
15 PSI-25 PSI (1.1-1.76 kg/cm2 or 1.03-1.72 BAR), or adjust
needle on the position indicator gauge. If not, it will be
necessary to adjust the indicator.

NEEDS LABEL REFER TO PAGE 21
FIG. 10
NOTE:
IT IS CONVIENENT TO USE THE CONTROL PANEL TO OPEN
AND CLOSE THE CHOKE.

MAINTENANCE AND OPERATION MANUAL

PUMP STROKE RATE METER
9) DIGITAL PUMP/STROKE RATE METER

The digital stroke/rate meter has been for (not) maintenance. Guide in. parts
information is given in the rear of this manual.
The rate meter contains three modules which are not field repairable; however,
they were designed for easy field replacement. Before replacing any of the
modules, make the following check: place the selector switches in the TEST SPM
position. If the rate is 128 and the counter counts, the problem is probably with
the writing or the pump stroke switches. The rate meter is working properly. If

neither the writing not the pump switches are bad, replace the switch module are
repeat this test.
GENERAL INFORMATION
The digital pump stroke/rate meter is an intrinsically sate class 1, Div 1: Group A,
B, C, and D unit designed for simple maintenance.
Because this unit is safe, no explosion proof housing or switches are required.
The meter contains 3 interconnected, auto shutdown (sleep mode) modules. The
switch module and the battery pack.
Should any one of these modules fail, they will have to be replaced as they are
not fielding repairable.
The logic module (5700) can be repaired if returned to OCO Pressure Control
Section II provides a troubleshooting guide to assist in the repair of the counter

assembly.
Section III provides a list of replacement parts for the Pump Stroke/Rate Meter.
This information has been carefully reviewed and is believed to be accurate.

However, no responsibility is assumed for the inadvertent omissions or errors
that may appear in this document.

INTRODUCTION
As with any electronic equipment, the OCO Pump Stroke/Rate Meter Assembly is
subject to wear and eventual failure. Periodic disassembly and inspection is
required and should be left to a qualified repair technician.
Every precaution has been taken to ensure the highest quality product and has
been provided for use. Any questions for correspondence should be directed to:
810 Kenrick Drive
Houston, TX 77450
PHONE (281) 590-1102
FAX (281) 590-1108

Warranty Information
OCO Pump Stroke/ Rate Meter are warranted to be free of defects in material and
workmanship under normal usage for a period of one year.
This warranty applies to the original purchaser only. The warranty period shall be
one year from the date shipped when the product is used in a manner for which it
was manufactured.
OCO liability for the Meter Assembly shall be limited to replacement, free or
charge on any parts found to be defective in materials or workmanship.
This limited warranty does not include service to repair damage to the product
resulting from accident, lightning, high voltage, disaster, misuse, abuse,
modification, or service to the product unauthorized by OCO Pressure Control.

SECTION ||
TROUBLESHOOTING AND MAINTENCE
This section discusses the troubleshooting and maintenance for the digital
stroke/rate meter assembly.
The Pump Stroke/Rate Meter system is powered by a built in 3.6V Lithium Ion
battery pack. No outside source of power is required.
REMEMBER: LIMIT SWITCHES MUST BE WIRED IN NORMALLY OPEN FOR

MAXIMUM BATTERY PACK LIFE.
PROBLEM/SYMPTOM CURE
Display Flashing Low or bad battery
No display Replace batteries or check connection

to battery pack. If OK, then replace logic
module
Display is on, but does not count or Check wiring and pump switches.
indicate correct rate.
Count display does not display all digits Replace Logic Module or complete unit
Erratic Count and stroke rate display. Lines to the pump switches are not
properly shielded or grounded

A. POSITION INDICATOR NOT WORKING
1. Check the air supply gauge reading of 0-25 psi (0-1.76 kg/cm2 or 0-1.72
bar). (Minimum)
2. Check air supply and signal lines for leaks and crimping.
3. Make sure the pneumatic quick-disconnect are connected to the

actuator and console.
4. Check choke position, 0-3 PSI (0-.21 kg/cm2 or 0-.20 bar) applied directly
to the gauge should indicate “CLOSE” of the gauge, and 15-25 PSI (1.05-
1.76 kg/cm2 or 1.03- 1.72 bar) should indicate “OPEN”, if the gauge is in
good condition.
If the position of the gauge does not agree with the calibration band on the
choke, see Figure 9. For the correct installation and adjustment.

DIMENSIONAL DATA
HEIGHT 79”/200 CM
WIDTH(DOORS CLOSE) 34”/ 34” 86 CM
WIDTH (DOORS OPEN) 58”/ 147 CM
DEPTH(PANEL DOOR CLOSED) 34”/ 86 CM
DEPTH(PANEL DOOR OPEN) 58”/ 147 CM
WEIGHT(SINGLE CONSOLE) 750 LBS/ 340 KG
WEIGHT(DUAL CONSOLE) 900 LBS/ 408 KG
ACCESSORIES (SINGLE, HOSES, ETC... 100 LBS/ 45 KG
AIR SUPPLY TO CONSOLE 50 – 120 PSI (3.51- 8.44KG/CM2) (3.48-

8.27 BAR)
HYDRAULIC WORKING PRESSURE 3000 PSI
MAX HYDRAULIC PRESSURE 5000 PSI
RECOMMENDED CHOKE OPEN- CLOSE 25-30 SECONDS

TIME
PUMP TANK CAPACITY (SINGLE) 5 US GALLON (18.93 Lts)
RECOMMENDED FLUID TRANSMISSION*(FACTORY) OR

HYDRAULIC
ALTERNATE RECOMMENDED FLUIDS CONOCO TRANSFORMER OIL/ SHELL

DIALA A OR AX

DISCLAIMER
Any recommendation for use, oral or written, shall be considered advisory
in content and as such, OCO Pressure Control shall not be held liable under
any warranty, expressed or implied should this product not perform under
conditions other than its intended use as an accumulative pump stroke
counting device.
OCO Pressure Control shall in no way be held liable for damages incurred
while using this product.
File copies of the manual are maintained. Revision and/or additions will be
made as deemed necessary by OCO Pressure Control.

|||. REPLACEMENT PARTS
ITEM PART QTY QTY DESCRIPTION

NUMBER (SINGLE) (DUAL)
1. OPC-99-001 1 1 PNUEMATIC PUMP SEALS KIT. HYD-

PUMP.
2. OPC-99-002 1 1 HAND PUMP SEALS KIT.
3. OPC-99-003 1 2 DIRECTIONAL CONTROL VALVE 3

POSITION W/SPRING CENTER
4. OPC-99-004 1 2 CHECK VALVE DOUBLE-PILOT.
5. OPC-99-005 1 1 PUMP STROKE COUNTER

W/ACCESSORIES
6. OPC-99-006 1 1 FILTER ELEMENT 10 MICRONS
7. OPC-4-PIG 1 2 POSITION INDICATOR GAUGE 4” CIW

STYLE
8. OPC-1-2 CV 1 1 ½” CHECK VALVE

810 Kenrick Drive
Houston, TX 77450
PHONE (281) 590-1102
FAX (281) 590-1108
HYDRAULIC CHOKE CONTROL MANUAL RELEASE 12/10: Revision 00

Ram International, Inc.
3616 % Agnes Street
Corpus Christi, Tx 78405
CERTIFICATE OF CONFORMANCE
CUSTOMER: OCO Pressure Control
WORK ORDER NUMBER: 177
TRACKING NUMBERS: 386
DESCRIPTION: 1) Drilling Spool , 11 " 5,000psi x 11" 5,000psi, Flanged x Flanged , with Two 3- 1/8" 5,000psi Extended
Flanged Outlets, 24" OAL
DATE ORDER STARTED: 3-2-11
RESULTS OF TESTING
Hardness tests were between 174 and 235 Brinnel , which is in accordance with NACE MR0175 specifications. Hardness
tests were performed using a Portable King Brinnel Tester. Hardness test reports have been included with this document
package. Hydrostatic tests were successfully completed to all applicable requirements and recorded on hydrostatic test
--- charts that have been supplied with this certificate. Calibration records on all measuring equipment used are available to
the customer if requested. All of the equipment identified as part of this order has successfully passed all hardness and
.___ hydrostatic testing. All inspections completed with satisfactory resu lts.
EQUIP ENT £NSPECTIO FORM: AND ROUTER
Serial Number
- A Responsible
J77 Sal es Rep. D-
::Custoroa' Repair =Stock Repair =Sale Pending Repair
::Hew Equipment Inspection and Testing ::tnspec:tiodi& ::Hew lfao:>Jrlacc,.-;
Receiving inspection
Received By
D_..-
/ Received From ::Customer ~ery _RAM Pic kup
=Freight .z1ard Inventory . =Other
i Reference Number ~A IAsR "ed
ecerv
Condition
~ - New 2d'6od
.
Fo r Disposition)
.J Fa1r
. .J Roug h .J S crap (H 0 ld
I Inventory Location a<fA I Customer I oN/A OCO Yri' "> ~ure ( ,.,,,~ \
I Type ::i'mty.Assernbled _Full y Disassembled oPartially Disass~mbled ~Parts '
I Date Received
Identification
'{J:.j
.l t C. Iri I Comments I AUA
Equipment Type ::Gate VaN€ :Chect Valve :JBall Valve oPiug Valve oFiange )"!$'p ool oTee/Cross oDouble
Mark On ly One Studded Ada:p::er ::Ch oke -Buffer Tank oOther
Nomi nal Size J/ oManual oHydraulic oGear
and Pressu re ;( ~ :-,~.., l <,.rc,~"i : :::)) ;j__<~)'"}:N ff:tl"'
;-,IJ
Operator Type
oAir Actuated oOther/Multiple
O.E.M. 1{},1.1. 1 -! JErJJf. loiftJH Model oN/A IJ~ I L-v1 ~ lloc.L
Tri m =AA ::BB ::Cc~ =EE =FF Temp. Class
oK oL !SIP oR oS ol l!l(J oV
oMultiple-
Material Class
= ~K =45K ::60K -::f5K Manufacture oUnknown I PSL I a
=U nknown (N on-API) Date (Non-API) PR I I j
End Connection ' =.f"fa nged =Weld Prep. =Threaded =Clam p :JStudded oOther/Multiple
I CRA RING oN/A aYes --
dNo
Ring Gasket Size(s)
· R - 5~ q_ nJ. Q - ]S ! GROOVES?
Pre-Repair Inspection
Flange Dimension
! Flange 1
I Flange 2 Range 3 Flange 4 Flange 5 Flange 6 Flange 7 Flange 8
0 LJZt~
Inlet/ Top
" 'J.I"I .. /" . -""\0 -, :
1/0 7 eJ ;t. · C(. I ~
~ · ""' j :
Caliper p_ T 0.7:1tj I Bottom
I
I I
Flange 1 F l an~e 2 Flange 3 Flange 4 Flange 5 Flange 6 Flange 7 Flange 8
Hardness Test
Inlet/ Top :}() 1
1
i 17 I ~ II
Outlet/ JO i !1!
Tester RJ: Jlj 1 Scope fZ [; {_'-f Bottom i I I
oN/A G!Pc(ss oFail
Inspected By
OT Date
rH I-2 7/i I I Bolt Circle Inspection
I I
Disassem blJy
Disassembled By ' AJ/A I Date I oli-lib/11 Time Spent I d Hrs.
Stenciled By
D,J. ICleanedO:
By I
Visuaf ins ection
Inspected By
Hrs.
Ring Groove Inspection
Seating Area Inspection
Comments
ouse Machine Work
zn-House Machine Work
Performed
Caliper Caliper
Balli! Gage Caliper oN/A

(> f ..
OI.J j11/ ll
r.r ~ ~ _ A (AJI wel ding must be performed in accordance with approved w elding procedures and by~-:.; ::e-s:mTe'
~ir.ie:± m'!!i:e proce du re.)
' Date I
12. P. Date
Sta rted Completed
'Weid:::g Job ype =W§Jd Repair aNew Manufactu re (Fabri cati on) =S tainless Inlay
Cb:d!;: ali: mat apply 1.;J(1fhe r:
-- -~ ~- )= ~ -- :
EQUIPMENT INSPECTION FORM AND ROUTER
Welder(s) Used oArc (Stick) ~G(Wire) oTIG ~er:
.() (.{Jj Arc
Welding Procedure Number Welder Serial
(s) Number(s) W3 7oo7 g v.- utt:t&>o~J'Jt'qa--
Amperage Preheat Temp.
I3Do 4 5o ·- s5o <t-O i..fS"o
Total Welding Welding
Time Start to Completion
l/o Hrs Inspection By f(;)
Raw Material Heat Numbers oN/A
Date Completed •· Heat Treat Vendor
Purchase Order Number Date Completed Inspected By

NDE oN/A
Purchase Order Number
I I Date Completed I I NDE Vendor I
Assembly ~
Parts Inspected and
Date Time Spent
Equipment Assembled By I I I I Hrs.
Part Usage:
1. Identify parts
reused. ·
2. Identify parts used
from inventory.
3. Identify PO# marked
on parts,packaging.
4. Complete NCR form
for parts from
inventory that have
been damaged
during assembly.
Testmg oN/A
Hydrostatic Testing
By {_(_ Date
o£i /.1 7 /u Time Spent
I ~ ~Hrs.
Chart Recorder Shell Test (Max psi) Seaf A Test (Working psi) Seat B Test (Working psi)
Serial Number Cf3~hlb ]}){)("") tJ/A A)/A
Pressure Gauge Time Pressure Held Time PresAJJA Held Time PressAJ: Held
Serial Number {{[ II DR 3n.. A • i~ .... ·t, liA
Drift Mandrel Used
Drift Testing By {_[_ Date
OL/ !J. 7/11
T
Greasing By
AJ/A Date
oY 12 7111
Painting and Marking oN/A
Marking By
Name Plate Applied
Dr Date CJil /;; 7 I II Time Spent /Ja. Hrs.
By or Date
o;fh1fl,
I Flange Protector
Paint Color
Reol
Painted By
or Date/Time
j)f1l'J7/il Installed By
Final Insp ection oFinal insp ection is to be p erformed b yp ersonnel that have not performed any other work on this
A)/A
item. An y portion
that is not completed must be rectified prior to shipment.
View Q.C. Inspection Form
[ Is this document
Inspection By Date oYes oNo
I fully completed?
Have all inspections been finished and Are special customer requirements from
oYes oNo oYes oNo oN/A
completed? work order completely finished?
If any NCR have been identified, verify that
oYes oNo oN/A Are valves fully open? oYes oNo oN/A
QA has closed out the NCR.
Are flange/thread protectors in place? oYes oNo oN/A Is name plate complete and intact? oYes oNo oN/A
Has the QA Mgr. removed the monogram Are customer reference numbers
oYes oNo oN/A oYes oNo oN/A
from non-monogram repair name plate? adequately marked?
Are Ring Grooves/ Threads Greased? oYes oNo oN/A Is the test chart with this form? oYes oNo oN/A
'-.-'
F-751-001-1
~~~u~ ~ Ultrasonic Examination Report
~ ~! Yn.!_~
Il l
7958 Leopard Suite B 1
Corpus Christi, TX 78409
N S P E C T I O N Office (36 J) 289-02 J l
Start Date: j4/27/1l
Fax (361) 289-8875 Finish Date: j4/27111

General Information
Plant/Site Name & Location: Ram International I Corpus Christi. TX Client: Dwayne
NDE Inspector Name (print): Nolon LeBoeuf Vessel#: IN/A
Component tested: Drilling Spool Unit: IN/A
Job#: Jn t -129-RCT Welder: IN/ A !specification/Code: IUT-QC-1100- VERSION 1.0
Exam Specifics
fype of Weld Joint: Butt Weld Probes Used
Base Metal Type: Carbon Steel SIN Angle Size Freq. Wave Mode
Base Metal TKS: 1.9" CF-0502-HR oo 1;4" 5MHZ FW
NDT Procedure#: UT-QC-1100 ABFQ-0502-CMP 45° 1;4" SMHZ FW
PT Instrument Type: GE USN-58 ABFQ-0502-CMP 70° 1;4'' S.MHZ FW
UT Instrument SIN: OlPBVB
UT Instrument Calibration: 2-12- 12
surface Condition: Fair- As Is Welded Calibration Blocks Used
!>art Temperature: 80°F Block Type Reflector Type SIN
...,ouplant: Sonoglide Step (Steel) Thickness 10-3874
nspection Results DSC (Steel) Radius 09-1759
.~.CCEPT r:g] REJECT0 SC (Steel) Side Drill Hole 09-2149
~omments/details: Performed Ultrasonic Shear Wave and wet florescent magnetic particle inspection on an 11" 5000 psi x
11" 5000 psi Drilling Spool with two 3" 5000 psi Outlets (RAM# 386). No rejectable indications were examined during time
nspected.
jSee attached drawinglsketchl2$l
~ignature of Inspector Report Date SNT-TC-lA

/~ .2-~ 4-27-11 Level [ 0 Level II r:g] !Level lll D
~ignature of Inspector Date Signature of Inspection Supervisor Date
1-
Ram lntematlonat
11" 5000 f)'l x 11'" 5000 p$i Orlllin& Spoof
with Two 3" 5000 psi OUtlots
RAMI386
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Sfeel Certificate of Test

TIMKEN
Where You Turn
=o !10263764-1 1'age l of 2 1l/29/20lC
s
0 T
L 0
D
s
H T
I 0
p
cuatomer Order: • 12~257 9709 ROUS~ON CUstomer Part N~~er: 9709

~~xen O~~er1 ~3942-U (1676413) Heat N~~er(s ) : ~4955
Description ot Material
DlAM'3TER: 11.000 in (2?9.400 mm)
Shape 1 RD
Sales Type: U30
In': Quality: ELECI'RIC FURNA·:::E-VAc-UUM DEGAS
Cond.:.t:ion: HOT ROLL
Specificat:..o:a.
- ?$TM A 304 Rev. ose2

hSTM A 322 Rev. 07
- hSTM A 29 / A 29M Rev. OS
Ch~igtry Information
~C ~Mn %P %S %Si ~Cr %Ni \Me %~
SPEC Ladle Min: . 28 .40 .15 .80 .20
SPE::: Ladle Max: .33 .ao .025 .025 .35 1.10 .25 . 25 .35 .060
)(4955 Ladl.e: .32 .ss .011 '020 , 24: .a~ . 14 .2o .24 ' 03E .on .002 • 0076
Met~llurgy Information
SPEC: Chemis~ry :rnfo Only)
Xeat K4955 DI caterpillar: J.07
NORTH AMERICJ~N METALS ~ lNC
SPEC: Grain Si~e SIZS FINE
Date ... . SO# CL{1ffl_
PO. # __b!(jb ~(?) Ht# klf Ll$:(_
li'INE
Gust. 0{11
1
u
JtLt:bV~c;
-Spe~."'... ____________ 7 _
W'nen eh.ipping docu.'!le:a.t is attached it ~ecorr.ea :part of thi s certification .
We ce~ify tho above materials have been insp&ceed ~d tested in Lcoorda~ee ~~th tbe ~e~Ao~ preecri~ed iu the
govern~ng specificationP a~d con3iot~nt with o~r Stauear d Comme rcia~ Terms ~d Condition• fer Sale, Manufacture,
aad Sbippin~, w~ich are incorporated into and made ~art of this certification. The re4ults of s~oh inspections
•nd teeto ~~nfo~. w~th the applic~le ~equir~enta including the puxchaoe order, opecificatiou(~l and
oxcepti~n(a), Tbia certificate or repor= ehall not be rep roduced except in ful:, withe~~ the written approval of
the Timken Corporation.
p;pp:=cved: by
NOTARY PO'aLIC
THE TIMKEN CORPORATION
l3M 8NINIHJVV'J 031:l1Stl3/\IO

L'd
Steel Certificate of Test
TIM KEN
Where You Turn
ID lf0263'i8~-l Page 2 of 2 ~~/29/20l0
Customer Order: 121257 9709 HOUSTON

7 Customer Part Number: 970.9
Ti~en Order: 1JS42-0 (~676413) Heat Number(s ) : X4955
Y.etallurgy Iuforrnatio~ (cont.)

SPEC: MacroEtch Std ~Info Only)
MACROETCH RATINGS SATISPACTORY BAEED ON PERIOD~C TESTING.
SPEC: Jominy English SN1P:.·E TYPE CALCOLATED ChT 4130H
Location: 2 3 4 5 0 7 8 9 lO l2 14 16 18 2C 24 28 32 36 40
Sl'3C l1in: 4.9 46 42 38 34 3~ 29 27 26 26 25 2'1 23 22 21
SPEC Max: 56 55 53 51 49 47 14 42 40 38 35 34 33 32 32 31 30 2.9
.K4355 11CALC: 52 52 51 t7 44 40 H 35 35 33 30 29 27 26 26 24 23 22
Sl?EC: NonMet: SO S 5 Max 0 5 Max
SO TY?B N~TALLIC ZNCLUSION RATINGS EQ~ TO 0~ BETTER THAN 5TAT3D

R3QUiltl3MEN'r S ~ASZD ON PERl: CDIC TESTING ,
Ee~t K4955 Melt Source; US~

Manuf~cturin~: USA
"INGOT CAST PROCESS"

The Timken Company certifies t~at there is no mercury or radio-active mater~al used in the melting
or processins;.
REDOCTION RA7IO- 8.3:1
Mat&rial malted and produced in tue USA
~o weldi~g of this material bas occurred.
THE TIM KEN CORPORATION
7C::I /C'nOC'I I
l=lflfl ~NINI H:J'u' IJ\I (l=11-11SI}{3/\10
Tensile & Charpy ·:"- ----""'-·--..
~
Tejas Testing & rnspection, Inc.
.. · . i - - -....
_
".
Certification (,_,_._;) 4601 South Pinemont, Suite 138

Report Houston, TX 77041
\ -,_ - ---·-~-"'/ Phone: (713) 939-0440 • Fax: {713) 939-0430
·;::,.._
Report [ i072601 -
custo.-n..,..-: K & D HEAT TREAT. INC, PO Number .:2.:.:12::.:5:.::9:.__ _ _ __
_ _ _ _ _ _ _...-=;,;;;..;:;....._ _
K4955
Material:
Cuatol'l19rlnfc.;
4130
~~-------------------
~4.:;,X~4:t..X~6:__ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
liT No. No. Pi~e-es:
'
Tensile Results Unl~ss:otherwise stated, yield stress is 0.2% offset. Gauge length i$ 2" for a
U.S" specimen or 1" for a 0..25b specimen.
Numller 1 2 3 4
Size (ln<:hes-}: .505
Yiald (PSI); 83000
Tensile (PSJ~ j05,0QQ
El one:~tlon (%) 22
RIMlu~tion ('l'o) §7
Hardness
Ch arpy Resu Its Un ess oth ei'Vv'ise stated, specimens are fulI size, I. e. 10 mm x 10 mm
Number 1 2 3 4
Temp•rature: -75"F
Location:
Fttl ..t,e
,___
35 __
LCVN
42 35
1---- ~-- ~--
%Shear 20
f----
20 20
- - - - - -- - - -
MLE
~--
21 :24 21
- - ~
- -- - - - -
Comments:
Date: 3/1812011
l-=1M 8NINIH8VIJ\l 031::liSCl3J\IO

CERTIFICATtON OF SJ:JlJ!J!JNG AODRESS;
i~
HEAT TREATMENT 2115 Humble Westfield Ad
-
Houston. Te)(as 77073
MAILING ADQflESfi;
P.O. Box 73667 (281) 821·0033 • 821·0066
Houston, Texas n273 H £AT TR EAT. INC. Fax: (2B1} 821.0072
Furnace ca!ibmtion and surveys to AMS.H-6875A,

AMS-2'7SC) Rev. C, AP!6A Annex P und APll6AAl\nl;l'.. A
Quality A&sunuu:e Program is registered to ISO 9001:2008
Date: 31'2112011
Cemfication Number: K&D-45496
Customer's Order Number: 21259
Heat Number: K4955
QuMlity : 4
Pmt N'.ll'llbeM.
(2) 11" OD X !a' R/L
(1) W 00 X 9" LG
(L) TE~1" PfECE: ~· X 4" X o• LO BHN217-217
Material: 4130
Spec: M21509
Time at Heat Coolant
Annealed Deg. F
Solution Anneal.c.d Deg. F
Preheat O ~g. F
NormaJW:d 1650 Deg.F 6 112 hrs
Quenched 1600 Deg. F 6 112 }u;; Water
Tempu 1200 Dcg. F llhrs Air
temper Deg.F
Temper ~F
Stress Relieved Deg.F
Quench Media Temp 75- l 04 Deg. F

Hardn.es.91est 217-223 15 % Pes Tested
Times at tmlprnrture are det.ermined by furnAce atmosphere thermocouple.
We further certify that heat treatment described ob<wc is true and ~ Wld that
temperatures and test re:rults were obtained w1th standard approved method,.
K & ~AT T~A'S_friC .
By
~~)l.,t/Ot.i. CPJ ~
~De~bb~\e~H~o~ffi~art----------------------------------------
7P.J J C'bOC' U
l=!M E)NINIH8VIt.J 0 31 ::! 1 S~3/\I O
MACHINE SPECIALTV & MFG., INC.
,A, 215 ROUSSEAU ROAD Material Test Report
_ ,
¥ "'
YOUNGSVILLE, LA 70592
Phone: 337-837-0020
Fax: 337-837-0062
Page: 1 of 1
SOLD TO: O.C.O PRESSURE CONTROL SHIP TO: O.C.O PRESSURE CONTROL
810 KENRICK DR 810 KENRICK DR
HOUSTON, TX 77032 HOUSTON, TX 77032
DATE SALES ORDER# CUST P.O.# TAG NUMBER

04/19/2011 0207363 407-KP
ITEM# I QTY ITEM DESCRIPTION I HEAT CODE HEAT NUMBER I STARTING MATERIAL
2 2 1/16 5M RJT WN S160, PSL-1 V2482 H3219 API 6A 45K ASTM/A105
NACE
CHEMICAL ANALYSIS
c r Mn I p I s I Si I Cr I Mo I Ni I Cu I v I Cb I
.23 1.05 .018 .015 .22 .014 .003 .008 .005 .005 .00
PHYSICAL PROPERTIES
Yield PSI Tensile PSI I Elongation I REDUCTION I Hardness
OF AREA % I Brinell
54410 82475 31 .80 65 .34 160-162
SUPPLEMENTAL INFORMATION
NORMALIZED @ 1688F 100 MINUTES AIC
WE HEREBY CERTIFY THAT ALL TEST RESULTS CONTAINED HEREIN ARE CORRECT AND TRUE AS CONTAINED IN THE RECORDS OF THE
COMPANY
,, •
MACHINE SPECIALTY & MFG., INC.
215 ROUSSEAU ROAD
Phone: 337-837-0020
Fax: 337-837-0062
Material Test Report
Page: 1 of 1
DATE SALES ORDER # CUST P.O.# TAG NUMBER

04/19/2011 0207363 407-KP
ITEM# I QTY ITEM DESCRIPTION I HEAT CODE HEAT NUMBER I STARTING MATERIAL
2 2 3 1/8 5M RET J WN S120, PSL-1 V2533 H3251 API 6A 45K ASTM/A105
NACE
CHEMICAL ANALYSIS
C I Mn I P I S u I Si 1 Cr I Mo I Ni I Cu I V I Cb I
.21 .97 .024 .002 .25 .071 .003 .023 .066 .003 .00
PHYSICAL PROPERTIES
Yield PSI Tensile PSI I Elongation I REDUCTION I Hardness
OF AREA% I Brinell
50652 76226 30.40 63.45 152-154
NORMALIZED@ 1688F 150 MINUTES A/C
COMPANY
MACHINE SPECIALTY & MFG., INC . •
,A, Material Test Report
•
215 ROUSSEAU ROAD
Phone: 337-837-0020
~
Fax: 337-837-0062
Page: 1 of 1
""
SOLD TO: O.C.O PRESSURE CONTROL SHIP TO: O.C .O PRESSURE CONTROL
DATE SALES ORDER# CUST P.O.# TAG NUMBER

04/19/2011 0207363 407-KP
ITEM# I QTY ITEM DESCRIPTION l HEAT CODE HEAT NUMBER l STARTING MATERIAL
3 2 6 S160 W ELD CAP, PSL-1, NACE V1331 8102156 ASTM/ASM E 2003 A234/SA234
WPB
CHEMICAL ANALYSIS
C 1- Mn I P I S I Si I Cr I Mo I Ni I Cu I V I Cb I C.Eqv I
.19 1.05 .012 .005 .18 .07 .01 .13 .12 .002 .003 .39
PHYSICAL PROPERTIES
Yield PSI Tens ile PSI I Elongation I REDUCTION I Hardness
OF AREA% Brinell
47000 71500 34.30 71.60 137
NORMALIZED@ 1650F 2.75 HRS A/C
W E HEREBY CERTIFY THAT ALL TEST RESULTS CONTAINED HEREIN ARE CORRECT AND TRU E AS CONTAINED IN THE RECORDS OF THE
COMPANY
,, ...
MACHINE SPECIALTY & MFG., INC .
215 ROUSS EAU ROAD
YOU NGSVILLE, LA 70592
Phone: 337-837-0020
Fax : 337-837-0062
Material Test Report
Page: 1 of 1
DATE SALES ORDER # CUST P.O.# TAG NUMBER

04/19/2011 0207365 408-KP
ITEM# I QTY ITEM DESCRIPTION I HEAT CODE HEAT NUMBER I STARTING MATERIAL - -- - -
2 1/16 5M RTJ THRD 2 LP, PSL-1 V1608 G326 API 6A 75K 4130
NACE
CHEMICAL ANALYSIS
C I Si 1. Mn I P I S Cr I AI I Cu I Ni I Mo I V I Cb I
.29 .25 .63 .007 .008 1.04 .030 .17 .001
PHYSICAL PROPERTIES
Yield PSI Tensile PSI Elongation Hardness
Brine II
93028 101257 24.40 67.00 203-229
IMPACT TESTING
TYPE TEMP SMPL# 1 #2 #3 AVG %SHEAR LAT EXP
CH PY-75 -75F 54 54 50 53 28-28-27
NORM@1680F 120 MIN. A/C AUST@1510F 120 MIN. WTR 95-115F OIL FIRED FURNACE CONT. PUSHER TYPE TEMPER@ 1310F 160 MINUTES A/C
COMPANY
~ ~~LL.~~A;; ~I~T~I~~TORS INTERNA=Tc::-10=-c-N-::-A=----=--L------
SEPTEMBER 7, 2010
CERTIFICATE OF COMPLIANCE
CUSTOMER: OCO PRESSURE CONTROL CUSTOMER P.O. #: 1102-342
PART NUMBER, DESCRIPTION & QUANTITY:

B7B-118X734-2, B7 BLACK STUDS QTY: 120
PART NUMBER, DESCRIPTION & QUANTITY:

B7B-78X614-2, B7 BLACK STUDS QTY: 88
This is to certify that the B7 AT Studs and 2H Nut products described above have been
manufactured and/or designed per ASTM 193/A, ASTM 194/A
This data, as contained within

company records, has been verified
and to the best of our knowledge is
true and correct.
4606 FM 1960 West, 8te.# 560 • Houston, TX 77069

www.wellheaddistributors.com • Office (281) 448-1000 • Fax (281) 448-1001
Date of Issue: I 28/0712010 l lOAD 142
Works address Customers address
Millstone Works WELLHEAD DISTRIBUTORS
X:CEL SUPE..f=OITU4=tn 32 Atlas Way 4606 FM 1960 W. SUITE 560
[G 13] LTD Atlas North HOUSTON, TEXAS 77069
S4700
Certificate of Conformity Tel +44(0)1142432898, Fax +44(0)1142436642

e-mail: sales@x-cel.com, web: www.x-cel.com
CertiRcate no.: 10596 IBatch code: I M1011
Customers order details Material details Condition of suoolv Batch detail

Customers order: HO-10-2084 Material specification: AD5 aTY: 50
X:CEL Sales order: 031006 Heat treatment lif applicable Serial number(s):
Material certificate: 9595
X:CEL Works order: 11 ODDC & water quench
Issued:
Part No.: R243160V Cast 10: F-58
Description: R T J SS316 OVAL R24 MilitO: Satani 1 Laxcon
Chemical analysis
. Nb
(Cb) + PRE
:
Element C Mn SI S P Ni f:r 10 AI N Ti V Cu Fe 0 b Tc S Pp Z \i Ta No
Min 0 0 0 0 0 10 16 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0
:
Max 0.03 2 1 0.03 : 0.045 14 18 3 0 0.1 0 0 0 0 0 0 0 a 0 0 0
Actual .0.019 1.62 0.38 0.D18 .! 0.043 10.04 16.57 2.02 0.052 .
Mechanical orooerties ,.... ...,

Tensile test results: Imoact test results: Hardness test results:
0.2%
UTS EI RofA Energy Energy Energy Brinnell Rockwell B Rockwell C
proof
J:nrninn ~"'in
Min 0 0 0 0 0 0 0 0
UT ~.. nnrt Nn
Max 0 0 160 83 0
Dimensional
Actual 81
Individual hardness tests
UOM % % NOT Report No.
Temperature RT RT RT RT RT RT Coating Report No.

RT
I I
Comments: ISpectro Analysis:
Certificate comments
We certify that the material supplied, unless otherwise stated complies fully with the requirements of the order and specification. We certifiy that the results contained herein are a true copy of the
original certification held at X:CEL Supertum (GB) Ltd in accordance with BSEN 10204:2004. This certificate format is in accordance with BSEN 10204:2004 (Type 3.1)
No signature reqUired, electronically generated. I
END OF REPORT Page 1 of 1
l£4TERIAL TEST 8:; COWLIANCE CERTIFICATE
To
Dme: 05.06.2010
Mis. v\''ELL.HEJill: DISTI-uBUTORS,
TOMBALL. TX
CERTIF!CATE NO;
. Y@UF Orc£er NJe. & OMt! ;H ~-1O-14g1 DT31.03,2010
RING .JOII\"'T GASKETS

SJ. RING j
SHAPE :MATERIAL QTY.
No. No. !
1 BX152 SS316 500
Z BX 15&. gS 316 400
., BX15~ SS 316 j ~ .... C'
.3 I ~,£J
4 BX 159 SS 316 100

5 BX169 33316 50
i
.,
6 R23
R3S
OVAL
OVAL
::lS316
3S 316
25
100
I 8: R44 OVAL SS 316 10
9 R46 OVAL ! SS 316 40
i 10 R.xn ~s 316 ;3
HeatJC~No.
l00(l.1100DEG, C, &, WATER OUENCHED
Matti c, Mn S. N,I.
Si. P. Cr. Me. N. i TI. A.1.
Batch
No
3t316 0.03&110 0.51% 1.21% 0.014%
I
0.021% 162 ]0.84
I 2.33
I
0.02 ~~ .~
(21) OVa ~.Io ~t. %
I Yie1d~ !
I MPa
I 1m
Ul:timak Te:tsile
~
'-'1W'a
116
I El00.gatioo %
321%
F..A%
I
Herdnelm
BRB
ijTO 80
I
!
Material !
BatchNQ
"li ( sa 316')
!
I
I I
I
I
! I
CERTIFIED tlw. the above gaakel:K have been vieually and dif'flet'iJrimally chedced iIfl.d passed The
Gimk~~ l'i!'(! in full ccrn.pHmc(! with the. r~in:ment.[l of ORDER/API f,WA3ME B16.2.0 Dt-&l1dM-d. The raw
mater-ial andfOf parts' mea S1'€ fh.-m fec~ed fi';01Jrr~. The Ring Joint Gasketll'manufac!JJf'ed 3f'€ cooltiming to
PSL 41eve1111nd rrlllfked Wittl-4 in thelre g!l&'l:ets whichexe" la <::ffi'erea under AIJI 6A.
Fe;" API at)p1"ooed ri~ll' A.PI m:..'\flow'stn &. o:Jf' LiCffiie N':dJ4.15 ill! pUfich12d
Fa: nan. API IlpprlN~ l--In:ws API monogprm is no¢; pvnchl:d
JITsp~cfiiJn Report
Irrdi-vrd\Th3!l' gam:~eefS 3fl.?: {:;jle-clre<d f(17 :Radio a~ive {:;o:E1tmIma1'io'l1 a;uQ coI111rn'Ie:d: J!](f
c<Jj~tS11:1ilililiarl:. Above giJ tl1@ geiS.ket li:fe checked! §fiG ptliil§ed.
pw rt/# //C/2. -3'-1/

dt.: tJ ;Oty#- I/02.-34fr~
1
r:~J21
.05100_~7
.,:iiJ
~ BMllIllIl
-"Stuad-dha House" M-110. Gujarat Housing 30,11'0,
Akshar Marg-, Rajkot - 360 001 ~ GUjSil"st {lndi<"iij
Tel. No. : 91 - 281 ·244 83 83~ 247 90 88, Fax: 91· 281 - 24J.553:3?
.,.
1'£.0 SlIZlEC
All __."'O ~
5CT-0943
Works: Rajkot GondaI Nh. 8-8. VIllage: Sh~r, Oist. Rajkoi (Guj.)!rldhi.
Tel. No. : 91- - 2827 - 252190, 252191, Fax No. : 91 - 2821 -2521%.1
E-mail: info@rnarsforge.com, Web. : www.marsforge.ci(;W.\
TEST CERTIFICATE
TC Ref· OIIB/2008-2009 Date :20-04-2009

Our Drawing No. . MFOI97F2
.--.~
It-i
~
Customer. CSP ~lARS INC. ~.
Heat No. Code .C-014 HOUSTON (USA) ~
1
Quantity
Sample Qty.
111 Nos.
01 Nos.
I-----~---------~~""'-= ~
-Customer's Part No. 2 IJ16 5M x. 2 SCH 80 ~J1\1
. .~
Chemical Analysis Ref. 117/010109 Purchase Order Ref. VERBAL !'II
Physical Analysis Ref. . 23ZJ2009 Delivery Challan. No. 011 or : 20.04.2009~~
Test Certificate Ref. 82 Vehicle No. BY SEE ......,J!
CHEMICAL ANALYSIS RESULTS :

~;,
\'
Material Heat No. C. MJi, Si. Cr. Ni. ·Mo. S. P. V. ~
~-~P;
,
Specified
AIOS
SPECN.
- 0.60 0.10 - - - - - =-.,J
~
0.35 1.05 0.35 0.30 0.40 0.12 0.050 0.040 O.Ol~
---.....o..~~:d:l
Actual C...ol4 0.19 0.83 0.20 0.01 0.004 0.002 0.005 0.025 (LOO3 ,I<
,. I~:
.......... M;;i;';lOf.'J;!'s:~
Hardness Hardness ASTM Jominy INCLUSION RATING

Heat Treatment ' .
Reqd. Range Actual Grain Size Value A B C ' ..
187 143 - 159 NORMALISED

BHNMAX. BHN - - .. - -- .<.
-~
• NORMALIZED AT 9300 C, SOAK. FOR 45 MINUTES, AIR COOL.
PHVSICALTEST RESlJLTS : "!Iil?fI'Frw'_ce
Heat Code Yield UTS Impact (dim. - L )

%E %RA.
On Forgings PSI. PSI.
~:~
- 36000 70000 22.00 30.00 I II m Av'g. ~
~---~,.~,
:~
PUNCH
M02
63123 88540 26.80' 74.15 - - -- ...... --..
~<\!8[;:Ed
~
~. ".
--
"':~~~-' :-,
.- .. ,.
,~
IIfI!9' _.........
Q7~77 QTQ7;7T/~a
(}CtJ
,- Ow
[;:, '
'!~I.e.1
- - .~
&S
M
,on 00\
_
Q66'f7
'''S'hraddha, House'" M-110, Gujarat t-IousingBoard;
Akshar Marg. Rajkol 360 001. Gujarat (lndi2;J
,.,;;;
Pm 91i'-3J1:C
eMlCll;8 Tel. No. : 91 - 281 - 244 83 83. 24790 88, Fax: 91- 281 - 2<'155337
Waks; RajkotGondal N.b. 8-:6. Village,: Shapar. Disl,Rajkrn (Guj.)imHQ.
."NtJiii;)
AD-:~b&eI'IWo
$
5,CT.0943
Tel. No. : 91 .. 2827 - ~~190, 252191, fal( No. : 91 .:. 2821 -' ~!52'11f,
E-mail: info@mafsforge.com,· Web. : www.mars~mg;e.com
TC Ref:091A12009-2010 Date: 31-12-2009

OUr Drawing No.
Heal No. Code
Quantity
MF0254F2
B 1388
· 208 Nos.'
.. I
custOmer: CSP MARS INC.
'"
HOUSTON (USA)
jQ'-~
l ~
;
i
Sample Qty. · ,01 Nos.

· CUStomer's Part No. ·· 3 liS SM x 3" SCH XXH WN
~_o~.i
;
Chemical Analysis Ref 661041009 . Purchase Order Ref.

Physical Analysis Ref.
·
l··JJI2009 Delivery. Cballan No.
·· 090124-06-09
· 09/ DT: 31.12.2009 ;
Test Certificate Ref. : 13121 . VebicleNo.
'to
..·BY SEA "'9tl>."5:Ill;~
Ii
I, .
CHEMICALANALYSISRESULTS :'
"'
Material Heat No. C. Mil; . Si Cr. Ni. Mo. s. P. V.

..
Specified
A105
SPECN.
-
0.35
'.
0.60
L05
0.10
0.35
-
'0..30
-
0040
-
0.12
- -
0.050 1 0.040
~.
O.OR
-
Actual 81388 0.22 0.87 0.21 O.OlO 0.010' 0.010 0.014 o.on 0.005c.,,,,,,,,
",","c.
Hardness Hardness .ASTM

Heat Treatment
Jominy INCLUSION RATING , __ c
Reqd. Range Actual Grain Size , . Value '

i
A B C D ..
181 143 - 159' [

- NORMALISED - - -
-~
BHNMAX. BHN
UIlI!:,
'" NORMAUZED AT 930 C, SOAK FOR 120 MINuTEs, AIR COOL.

0
PHYSICAL TEST RESULTS- • . .

- .'"W"'.~""J
, ,
HeatCooe Yield UTS o/oE
Impact (dim. ~ L )
%RA.
On- Forgings PSI. PSI. (27 Joules Min. at _soap)
~JIt.L:lt~""
-- 36000 10000 22.00 30.00 I n ill Avg.

"'"""""
PUNCH
MOg
45987 72450 32.40 62.80 60' 44 48 50.67 J.
.J
OTr'T J r-rr-T 1 T
MTR - Report u!CO /76' AI ;/02- 3.¥/ Page 1 of 1
dico /"k:P .p.' / / 0 2 - 3 -/;;2.,.
MACHINE SPECIALTY & MFG [Print]
***MATERIAL TEST REPORT***

HEAT CODE: VlS'11 MILLHEAT: GVG
SPEC GRADE: API 6A 75K 4130 DESCRIPTION: 3-1/8 5M HUB BLIND LEAD FILLE
NAME ACTUAL NAME ACTUAL ACTUAL

C ,29 SI .27 TENSILE(PSI): 102300
MN .45 S .003 YIELD(PSI): 77500
P .003 eR 1.00 % ELONGATED: 24
NI .13 MO .20 %R.A. 71
V .004
ACTUAL
BRINELL HARDNESS: 223
CHARPY TYPE (FT LBS): 59
LAT. EXP: 46-47-46
SHEAR: null
TEST TEMP.: -75F
HEAT TREATMENT: NORMALIZED @ 1675F 4 HRS Ale
NOTE 1:
NOTE 2:
***DISCLAIMER***
This information is electronically generated using MSM's internet web site. Machine Specialty & Mfg. takes no
responsibility for invalid information due to user error.
/4 &<- ;(o,·5
II
CEPTM~MKAT KAQECTBA ~ KOnMqEC~BA N 93506 IT.ITOPT I R.PORT
CERTIFICATE OF QUALITY AND QUANTITY 4.09.2008
O1cTeMB t<aYeCTBa cepn1¢!&J,\.1DOsaHa Ha =TseTCT8:1e rpetbSaH\.1~M Me I1CO 9001-2000
. Qua l i ty systen was certified for ronp l i~nce wiTh IS ISO 9001-2000
DAD. "CEBEPCTAJ1.b" lIEPEilOBEU POCCMH,162600,yn.MH:PA 30
JSC "SEVERSTAL" CHEREPOVETS RUSSIA,162600,30,MIRA str
[lpoAaBelJ, (3KcnopTep) . CePTI$'lKaT ·np>le>lCf{HbIX \.1cnbnaHI<ii
Seller (Exp:Jrter) Inspection certificate EN 10204/3.1
GAO "CEBEPCTAJIh"./.. POCCli15.l
JSC" SEVERSTAL " , . .H.USSIA
rpY30non;NaTeflb,8.QDeC 3SKa3 N 540014/061C 003. 4
Consignee, Addr.ess Order No Paz
"CEBEPCT.AJIb 3KCnOPT rMBX"
"SEVERSTAL EXPORT GMBH" !<oHTpaKT N 756/001"86217 -500 8 7
illTAHlliTAnT ~li1illEPrACCE 3 STANSSTAD Cant ract No.

:nSCRERGASSE 3 Cnet.IVI!>"1KFI lJ,t>I~ N 9 B09 8
Specification No
~~P~T~b 3851/00/000
CTpaHa Ha3HaYeH"'~ 840 COEllHHEHRWE illTATW Pa3peueHY18 He 8bB03 N HE JIMUEH3MPYETC5.l
Country of destination UNITED STATES Export Licence No NO SUBJECT OF LICENCE
BarOM N 42873588 ~e:lH'JACPQlKHa5'l. HaKlla,l\Ha5'l N Jl<.1CT 1 JI"CT08 1
Freight Car ·No Rai lway bi Il No Sheet Sheets
Hat<t>'eHOB8H<1e .., KOA TDaapa 01<Jl0 I CTal-l,lJapT I 8~ rpya. MeeT I NN MeeT

Description and Code of Goods UlAY I Standard IType of PackagesjPackage Nos
-----------------
JlV1CTOBAH fUP5lYEKATAfWI CTAfb 97100 ASTM A572M-07 JIli1CTbI
HOT-ROLLED STEEL . PLATES 144132391 ASTM A572M-07 PLATES
ASTM A6M-07 12
N I Ho...epa , HOMepa I 1Kon"yecT80 1 Macca TeopeTL<Y, Kr' I Hacca TeopeT"Y., cj>'yHT
n/n/ nJlaEOK I napmi'!· I t1apK8 Pa:3Me.PbI. ><M <1JI{li1M> I wsspa I Mass ca leu lateel ; kg I Mass ca lOJ lated, lb
Tern 1 I'bs .of ] Nos of I Grades Dimensicns, om <in> I Quantity I 6pyrro HeTTO 1 6pyTTO I Heno
I'b I Heats I Test: . I I goats J Gross I. Net I Gross I Net
1 '25324 3595 50(345). 19.05x2438x6096 7 15561 15561 34306 34306
25321 3581 ~e 2 O.75x96x240
2 5 345) 5 11115 11115 24504 24504
Type 2
---------------------------------
12 2667fi 26676 58810 58alO
CTAIlb scm. HETlPEPbEHllJl PA3JJI<1£lI<l\. CONTIl>DYS CASTING E.A.F.
!<poM"a OEPE3HA5l
Edge SE
B::::: METMlIU'lPDI<I\TA OlPE,QEI1EH PAC>1El1-bH nYTEM -STEEL FLAT PRODI..CT IlEIG1H HAS BEEN CALCULATED.
APEBEC~~ ( WOOD ) 0,4 ~3
YK83aHHhiH B H8CTOfi/J.{eM ,lJ,OKYMEHTE TOaap COOTSSTCTsyST no Ki3'1eCT.BY,l/eticTsylO/J.{HM CT8H,l/apT8M, TeXHH'IeCKHM
ycnoBHRM 11 CneL<tf¢I1K841111 J1 MO)i'(eT 6b1Tb·OTrpj?KeH Ha .3KcnopT. It I~ hereby ~ertlf{ed that the quality of goods men.
tioned in tlTis shipping: DOCUMENT is in conformIty with standards and specifications, and the goods may be exported.
llOKa3aTenx Ka~eCTBa TOBapa Quality Characteristios of Goods

NI X!-M1yecKl'Cl COC1<l8 Chemical CGrnpos1tion I Bee n"'GTa • K r tj>'yHT
n/nl 1------
Tern I C 96 I Si %1 f\196lp96IS9Ii[ Co. 'lI ) Ni IE. I Cu 'l6 1AL l6 Iv % 100 % INS'll I Weiqht of plat:e
No I *1001 *'001 *100 1"10001*10001 *100 I "100 I *100 1*100 1*100 1*100 1*1000 I kg lb
1 21 28 '08 8 5 8 9 19 3.1 2.3 1 2223 4901

2 20 24 108 10 -4 5 8 22 3.1 2.4 D.Il 2
Pe3YTlbTaThl ·HcIlhlTaIDlli Test Results

N 1npe,l1ef1 nDOYHOCT1'II nPGABT1 TeKyYeCT>l1 YAf1"~ 1
~Ll;fE 50- "3080
ITensile strengthl Yield point IElmgatianl
1 I I SO..., f
I f'J1a 1 MPa I Mfla / MPa I % 1 \-\-"\-::it- 'ZS 'Z \
npVlMeYaH~ OT.neJ1 TexH<yecKOro KOHTponR IloAn"Cl-'l;

Note Technica l Control Signature: -~v"'<AJ.J"l~A
lJ,seTHa~ ...apK"paaKa 1I13EDEHMI

Colour m3rking II I GREEN
HapKl1p08f<a LOTI Ranger PO 8648
Marking ,.
3a.~ePHM
C>l{C ~ f'TJI. Ni! G1 ,.
I r-- -
~._. __
..
/faTa Sb/fla'ltf
.-~ _...--- ~
orK/lssue date 04.09.2008 OT: 58: [13
---·'CTaH/mil/2BOO:/Jnl.4-1
. , j
1..: _ '__ ~ __-:_ "-'" .
L.:_.__ 5' ,~~~ ~=~".~.

r ..
~L09b3~.
L _. h.J:~C' ~. (",) l~2-.
P.O. BOX 1849
HOUSTON, TEXAS 77251-1849
PHONE:(713) 695-3693
FAX:(713) 695-3520
WEB SITE: http://www.oteco.com
CERTIFICATE OF CALIBRATION
Customer: HIGGINS DISTRIBUTORS
Purchase Order Number: C9049
Sales Order Number: CO-53052
I hereby certify that the referenced pressure gauges have been calibrated, cycle
tested and leak tested per Oteco's approved calibration and testing procedures.
Test results show these gauges to be free from all defects in workmanship and
Testing occurred at Oteco's Houston, TX facility.
Item Number: 361411
Description: PG,6SD,PSI,S6K
Quantity: 2
Ship Date: 04/19/11
Serial Number(s): 41968

41977
Toni Taylor
Oteco, Inc 4/25/2011
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Midwest Hose
& Specialty, Inc.
INTERNAL HYDROSTATIC TEST REPORT
Customer: P.O. Number:
OCO Pressure Control 408KP
HOSE SPECIFICATIONS
Type: Stainless Steel Armor
Choke & Kill Hose Hose Length: 30'ft.
I. D. 3 INCHES 0.0. 6-1/4 INCHES

WORKING PRESSURE TEST PRESSURE BURST PRESSURE
5,000 PSI 10,000 PSI 0 PSI
COUPLINGS
Stem Part No. Ferru le No.
OKC OKC
OKC OKC
Type of Coupling:
Swage-It
PROCEDU RE
Hose assembl~ 12.ressure tested with water at ambient tem12.erature.

TIME HELD AT TEST PRESSURE ACTUAL BURST PRESSURE:
15 MIN. 0 PSI
Hose Assembly Serial Number: Hose Serial Number:
85955 OKC
Comments:
Date: Tested: /\ Approved:

~- A-
~
u~-«~ .frtr>tJ/U./
4/28/2011 \---·'
/
MCM OIL TOOLS
9217 SUMMERBELL LANE
HOUSTON, TX 77074
Phone (713) 541-1212
Fax (713) 541-4664
sales@mcmoiltools.com
6A-0566
MCM OIL TOOLS (Swaco® Style)

Hydraulic Drilling Choke
Maintenance and Operation Manual
Swaco® is a registered trademark and not affiliated with MCM Oil Tools
1. GENERAL INFORMATION
A. Choke
CLOSED HALF OPEN FULL OPEN
Figure 1
The MCM Oil Tools ‘Swaco’ style Hydraulic Choke was designed primarily to control high pressure
gas kicks and various fluid flows during drilling operations but can be used in a variety of
applications.
2. INSTALLATION
A. Installing the Choke
The standard inlet and outlet connections supplied on the Choke are API Type 2-9/16” 10,000 PSI
WP with a BX-153 ring groove or 3 1/16” 10,000 PSI WP with a BX-154 ring groove.
All Hydraulic Choke assemblies have a series of solid Tungsten Carbide wear sleeves and a flange
protector. The flange protector, when installed, extends 1/8” (4mm) from the face of the outlet
flange. This will protect the ring groove and flange from ‘washing out’.
Always check all bolting studs and nuts for cracks, damages, and wear to threads before installing;
and damage parts should be replaced.
Always use new gaskets when installing the choke. (Refer to API Specification 6A for Wellhead and
Christmas Tree Equipment).
1
The nuts should be evenly torqued and have full engagement on the stud. The stud should have 3 to 4
threads showing for the best results. After torquing the nuts, the flange faces should come together
and be parallel to the companion or adapter flange.
Whenever possible, two gate valves should be installed upstream of the choke (between the Blowout
Preventer and the Choke) and one downstream of the choke to permit isolation for maintenance while
other sections of the manifold are in use.
When using a flare line from the choke it must be securely anchored according to API Specifications.
B. Repositioning the Actuator
After installing the Hydraulic Choke assembly in the manifold, it may be necessary to reposition the
hydraulic actuator. The actuator assembly should have the open area facing down or to the side to
facilitate excess water drain – off. Should the actuator assembly not be positioned properly the
following procedure should be followed to rotate it to the proper position
1. Remove the four mounting bolts which attach the Actuator Assembly to the mounting bracket.
2. Pull the Actuator Assembly away from the choke body until the square shaft clears the
Indicator Head.
NOTE: DO NOT ROTATE THE SQUARE SHAFT OR INDICATOR HEAD DURING

THIS OPERATION, DOING SO WILL CHANGE THE ALIGNMENT OF THE
DISC OR CHANGE THE POSITION INDICATOR AND THE CHOKE WILL
NOT FUNCTION PROPERLY
3. Rotate the entire actuator assembly 90° or 180° to the desired position.
4. Clean and grease the square shaft and push the actuator assembly into the indicator head.
5. Install the four bolts previously and tighten them to 27 ft/lbs.
3. OPERATION
2
The choke discs should remain in the full OPEN position when the choke is not in use. Operation of
the MCM Hydraulic Choke should always begin with the choke in the OPEN position. (Closed
choke disc may result in hydraulic shock in the well bore and if the mud pumps are running can result
in lost returns and a down-hole blowout.) For example: at the start of well control procedure, the
choke should not be closed until after the blowout preventer has been closed and drilling fluid is
flowing through the manifold and Hydraulic Choke. This helps seat the discs and prevent mud
particles from getting between the discs. The choke should be closed slowly to avoid hydraulic shock
on the surface pressure control equipment and the casing seat.
• EMERGENCY OPERATION
Rupture in Hydraulic line or connection

A. If either the hydraulic line is cut or ruptures, cut both lines at the choke. The hoses must be
cut and NOT DISCONNECTED. If they are disconnected, check valves in the fitting will
prevent operation.
B. Insert 5/8” (16mm) diameter rod into one of the holes in the INDICATOR HEAD (See figure
2) and manually position the choke as desired.
Figure 2
Removing the MCM Hydraulic Choke from the Manifold
CAUTION:
BEFORE ATTEMPTING TO WORK ON A DRILLING CHOKE IN A MANIFOLD,

EXTREME CAUTION SHOULD BE EXERCISED TO ASSURE THAT THERE IS NO
3
PRESSURE TRAPPED IN THE CHOKE VALVE OR CHOKE MANIFOLD. ALWAYS USE
PROPER SAFETY PRECAUTIONS WHERE H2S GAS MAY BE TRAPPED IN THE
CHOKE VALVE OR MANIFOLD. ONLY PERSONNEL WHO HAVE RECEIVED
INSTRUCTIONS ON THE HAZARDS OF H2S, THE PROPER SAFETY EQUIPMENT AND
PROCEDURES FOR WORKING IN AREAS WHERE H2S MAY BE PRESENT SHOULD
BE PERMITTED TO WORK ON THE HYDRAULIC CHOKE. FAILURE TO FOLLOW
THESE INSTRUCTIONS COULD RESULT IN INJURY.
Rotate the choke disc to the full OPEN position. Allow the pressure in the choke valve to be relieved
before continuing with this procedure.
Carefully loosen the outlet flange nuts one turn each until the seal or ring gasket is broken but do not
remove the nuts on the outlet flanges of the choke valve. After all the nuts are loosened, break the
seal on the ring of the gasket by separating the outlet flange from the manifold flange. Stand on
either side of the flange gap, never over it, when breaking the seal to avoid possible severe personal
injury. Once the seal is broken and pressure inside the choke is relieved, the nuts and studs may be
safely removed. Do not use a pry bar to remove flange because of possibly damaging the extended
wear sleeve.
Provide some manner of support for the valve then carefully loosen the upstream flange nuts one turn
until the seal is broken and any trapped pressure is released, and then remove the nuts and studs on
the inlet flange.
CAUTION:
THE HYDRAULIC DRILLING CHOKE IS RATED FOR H2S SERVICE, THEREFORE THE
MATERIALS USED TO MANUFACTURE THE FLANGES, NUTS, AND STUDS ARE
RELATIVELY SOFT AND SUBJECT TO SURFACE DISTORTION. THE HANDLING
PROCEDURES AND USE OF TOOLS WHEN WORKING ON THE CHOKE MUST BE OBSERVED
TO AVOD DAMAGING THESE PARTS. DAMAGED PARTS WILL ADVERSELY AFFECT THE
STRUCTURAL INTEGRITY OF THE CHOKE AND MAY RESULT IN INJURY.
(Refer to the Installation section in this manual for reinstalling the choke in the manifold.)
4. CHANGING THE DISC ASSEMBLIES
This section describes the procedure for removing the discs from the outlet end of the valve for
inspection and or replacement and removal of the sleeves.
CAUTION:
BEFORE ATTEMPTING TO WORK ON A HYDRAULIC DRILLING CHOKE, EXTREME

CAUTION SHOULD BE EXERCISED TO ASSURE THAT THERE IS NO PRESSURE
TRAPPED IN THE CHOKE VALVE. ALWAYS USE PROPER SAFETY PRECAUTIONS
WHERE H2S GAS MAY BE TRAPPED IN THE CHOKE VALVE. ONLY PERSONNEL
WHO HAVE RECEIVED
4
INSTRUCTIONS ON THE HAZARDS OF H2S, THE PROPER SAFETY EQUIPMENT AND
BE PERMITTED TO WORK ON THE HYDRAULIC CHOKE. FAILURE TO FOLLOW
Carefully loosen the outlet-spool bolts one turn each. After all the bolts are loosened, break the O-
ring seal and unbolt the outlet spool, carefully separate it from the body. The spool is fastened to the
choke body with 7/8” ferry-head cap screws.
1. To remove the choke discs, first rotate the front disc to the full OPEN position if this has not
previously been done. Wash any sand, grit or weight material from around the exposed
portion of the back disc and disc opening.
2. Insert the hook of the disc puller in the disc opening as illustrated in Figure 3. and gently
remove both discs using the sliding weight on the puller.
CAUTION:
TO AVOID INJURY, CAUTION SHOULD BE TAKEN TO AVOID GETTING ANY PART

OF THE HAND CAUGHT BEWEEN THE SLIDING WEIGHT AND THE STOP ON THE
END OF THE PULLER SHAFT.
Maintain the position of the hook on the puller to avoid chipping the corners of the disc orifice. Even
if the discs are worn they may be repairable if not damaged from this procedure. When the discs have
been removed, locate and inspect the stationary disc locking pin. Replace if damaged.
STATIONARY DISC ROTATING

DISC
DISC PULLER
DISC
LOCKING PIN
Figure 3
5
3. Clean both disc assemblies thoroughly and inspect for wear or damage. The primary criteria
for determining whether or not the choke discs are reusable are that they can provide a
positive seal under pressure when installed in the choke. See Hydrostatic Disc Test
Procedure.
4. Wash out and clean the interior of the choke body and the O-ring sealing services.
5. Remove the O-rings on the back disc carrier and the choke body flange and replace O-rings.
CAUTION:
THE O-RINGS USED IN THE CHOKE ARE MADE OF A SPECIAL RESISTANT

MATERIAL. USE ONLY O-RINGS SPECIFIED IN PARTS LIST INCLUDED AT REAR OF
THIS MANUAL.
6. Thoroughly clean the disc assemblies and apply a light film of silicone grease to the O-ring
groove on the rear disc carrier. Avoid getting grease on the polished disc faces because this
can cause the choke to leak when tested.
7. Insert the front disc assembly into the body so that the half-moon opening side is facing the
choke inlet flange. Be sure that the turning fork fingers and the locating pin in one of the
fingers aligns properly with the slots and locating pin hole in the front disc assembly. The
front disc should fit loosely into the body and into the tuning fork fingers.
8. Position the back disc locking pin in the groove on the inside diameter of the choke body.
Align the matching pin groove in the back disc assembly and insert the back disc. Note: The
moon-shaped opening must be facing the inlet flange of the choke valve. (See Figure 4).
9. To remove the outlet spool wear sleeves carefully press them out through the end which bolts
to the body. There are three identical large internal diameter wear sleeves and one with a
smaller opening that protects the outlet flange seal.
10. Inspect the wear sleeves for wear and replace as necessary.
11. Before reinserting the wear sleeves, clean and inspect the bore of the spool. Be especially
careful to remove any dirt, rust or debris form the shoulder where the extended wear sleeve
makes contact. Failure to do so may cause the wear sleeves to break the choke discs when the
spool is bolted to the valve body.
12. Remove any dirt, rust or debris from the ends of the wear sleeves and the shoulder on the
extended wear sleeve. Apply a light film of silicone grease on the outside of the wear sleeves
and insert them into the spool.
13. Reassemble the outlet spool to the valve body using the alignment pins and the ferry head cap
screws. Check to be sure the O-rings are properly positioned. Use only the screws and bolts
specified in Parts Listing at rear of this manual to assemble. Discard and replace any
6
damaged screws. Tighten these screws uniformly. The bolts should be torqued to 165Mbs
(224 Nm). Over-torquing the bolts will cause them to stretch and reduce their strength which
can result in premature failure.
14. Clean and inspect the inlet and outlet flange faces and ring grooves. Apply a light film of
general purpose grease or rust inhibitor to the face and ring groove for corrosion protection.
DISC LOCKING
PIN
INLET
FLANGE
Figure 4
BONNET AND DIASSEMBLY
This section describes the procedure for removal of the Actuator Assembly and Bonnet from the
Choke Valve. It also covers the removal and inspection of the turning fork. These procedures may
be done with the Hydraulic Choke either installed in the choke manifold or removed.
CAUTION:
BEFORE ATTEMPTING TO WORK ON A HYDRAULIC CHOKE IN A MANIFOLD,

EXTREME CAUTION SHOULD BE EXERCISED TO ASSURE THAT THERE IS NO
PRESSURE TRAPPED IN THE CHOKE VALVE OR CHOKE MANIFOLD, ALWAYS USE
PROPER SAFETY PRECAUTIONS WHERE H2S GAS MAY BE TRAPPLED IN THE
CHOKE VALVE OR MANIFOLD. ONLY PERSONNEL WHO HAVE RECEIVED
INSTRUCTIONSONTHE HAZARDS OF H2S, THE PROPER SAFETY EQUIPMENT, AND
BE PERMITTED TO WORK ON THE HYDRAULIC CHOKE, FAILURE TO FOLLOW
1. The first step in disassembling the Bonnet from the Choke is to remove the Actuator
Assembly. Before doing this, position the choke discs in the full OPEN position. To remove
the Actuator Assembly from the Choke Valve, remove the four bolts that attach the adapter to
the Choke Valve. Remove these bolts and proceed to the next step.
7
2. Remove the cap screw attaching the Indicator Head to the Turning Fork. Remove the
Indicator Head from the Turning Fork shaft.
3. Before removing the Bonnet, mark the Valve Body and Bonnet so they can be reassembled
with the same orientation. Remove the remaining ferry-head cap screw attaching the Bonnet
to the body. Inspect these screws for damage or distortion and replace as necessary. Use only
bolts specified in parts list at the rear of this manual. Remove the Bonnet from the Valve
Body.
CAUTION:
MOST COMMON BOLTS, STUDS AND NUTS AVAILABLE DO NOT MEET THE
REQUIREMENTS FOR H22 SERVICE AND WILL FAIL FROM HYDROGEN
EMBRITTLEMENT. REPLACE BOLTS, STUDS AND NUTS WITH AUTHORIZED
REPLACEMENT PARTS.
4. Push the Turning Fork out of the Bonnet being careful not to damage the shaft surfaces that
rotate inside the Bonnet.
5. Clean the Turning Fork and inspect for wear or damage. The Thrust Bearing and O-ring seal
areas should be smooth. The hex should not be rounded, cracked or deformed. Replace the
Turning Fork if any of these conditions exists. Lubricate the Turning Fork shaft with a light
application of silicone grease before reassembly.
6. Replace the Thrust Bearing, Shaft Bushing, all O-rings and backup rings on the Bonnet. The
parts that are used in the Hydraulic Drilling Choke are made of special material for exposure
to H2S gas. Use only parts list at the rear of this manual to replace components on the
Hydraulic Choke.
7. Reinsert the Turning Fork in the Bonnet being careful not to damage the O-rings or bushing.
The Bonnet should be clean and have a light application of silicone grease on the surfaces
where there is contact or close proximity to the Valve Body and Turning Fork.
8. If the Outlet Spool is not to be removed from the body, the front disc assembly must be
properly positioned to the Turning Fork prior to installation. Be sure to properly align the
locating pin the Turning Fork finger with the alignment hole in the front disc assembly. The
polished surfaces on both the front and back disc must be completely clean, dry and free of
grease to assure proper seating.
9. Clean the Indicator Head and apply a light film of grease to the square and hex sockets.
Check that the Indicator Head socket will fit freely on the Actuator Assembly shaft. This will
eliminate the problem when assembling the Actuator Assembly to the valve.
8
10. When inserting the Bonnet assembly into the valve body, position the half moon opening on
the front disc toward the inlet flange and align the marks described in Step 3 on the Bonnet
and Valve Body.
11. Reinsert and uniformly tighten the bolts securing the Bonnet to the Valve Body and the
Actuator Assembly to the Bonnet. Note: Four of the bolts are longer than the rest. The
longer bolts are used to attach the Actuator Assembly to the Bonnet. The Actuator Assembly
may be positioned in three possible positions, but never up-side down. Care should be
exercised to assure that both the Actuator Assembly shaft and the choke discs are on the
OPEN position when these two components are reassembled. Evenly torque these bolts to
165 ft. /lbs (224 Nm.). Over torquing the bolts will cause them to stretch and reduce their
strength which can result in premature failure.
Regulator Bracket Cam Follower
Regulator Cam Shaft
Cam
Adjustment
Screw Long Side
Scribe Mark
Short Side
Scribe Mark
Pivot Block
Figure 5
5. POSITION INDICATOR TRANSMITER
A. To Zero the “Position the Indicator” Gauge
1. Completely OPEN the choke
2. Loosen the ¼” nut and set screws on the camshaft so the cam turns on the shaft.
3. Rotate the cam so the scribe mark on the short side of the cam lines up with cam
follower.
9
4. Completely OPEN the choke. If output is not 3 PSI (21 kPa), re-adjust the pivot block
as in Section 5.1 12 to 3 PSI (21kPa).
5. Completely close the choke and check 15 PSI (103 kPa) signals.
6. Repeat Steps 1 through 5 until 3 and 15 PSI (21 and 103 kPa) outputs
are obtained.
NOTE:
IF IT IS NOT CONVENIENT TO USE THE CONTROL PANEL TO ROTATE THE
CHOKE, USE A SHORT ADAPTER CONNECTION BETWEEN THE “OPEN” AND
“CLOSED” CONNECTORS, AND ROTATE THE CHOKE BY HAND; HOWEVER, IT IS
BEST TO CHECK THE CONTROL CONSOLE AND CHOKE VALVE TOGETHER.
ACTUATOR ASSEMBLY
See the Appendix for the manufacturer’s instructions for repair and maintenance of the Actuator
Assembly.
6. PRESSURE TESTING
This section describes how to perform a shell and disc hydrostatic test on the Hydraulic Choke. This
test is not intended to supersede or duplicate the Standard API Specification 6A Shell and Leak Test,
but provide a routine procedure to verify that the seals and discs are not leaking and to verify the
integrity of the pressure containing parts.
A. PROCEDURES
1. SHELL HYDROSTATIC TEST PRESSURE
1. Completely OPEN the choke discs.
2. Connect test flanges with isolation valves to the inlet and outlet flanges of the Hydraulic
Choke.
3. Place the Hydraulic Choke with the side of the Actuator Assembly housing and the outlet
flange resting on the ground. The inlet flange is pointing upward.
4. With the isolation valves on the inlet and outlet flanges open fill the choke with water from
the outlet end. When the choke appears to be full, raise the outlet end until the centerline of
the valve is parallel to the ground.
5. Continue filling choke with water. When all of the air has been purged from the choke, close
the isolation valve on the outlet flange and disconnect the water line. Lower the choke outlet
to ground level.
6. Open the hydraulic inlet valve and purge any air that may be trapped in the hydraulic feed
line.
10
7. It may be necessary to purge air from the hydraulic line to the pressure gauge. Open the bleed
fitting for the pressure gauge and close the isolation valve on the inlet test flange. Pump
hydraulic oil through the gauge line until all air is removed. Close the bleed fitting for the
gauge.
8. With the inlet and outlet isolation valves closed and the hydraulic inlet valve open, slowly
raise the pressure on the choke shell to 10,000 PSI (68950kPa). Check the valve and test
flanges for leaks. If leaks occur, stop the test, take appropriate steps to correct the problem
and repair this test and procedure.
9. If no leaks are evident at this point, close the hydraulic valve on the inlet test flange and
observe the pressure gauge for three (3) minutes. If the pressure begins to bleed down before
three minutes, inspect the choke and test flanges for leaks. Repair leaks as required and repeat
this test procedure.
10. Open the isolation valve on the outlet test flange and remove the test flanges.
CAUTION:
DO NOT BLOCK THE DISCHARGE OPENING FOR THE ISOLATION VALVES. WHEN
THE VALVES ARE OPENED UNDER PRESSURE A SMALL QUANTITY OF WATER
WILL SHOOT OUT OF THE OPENING
HYDROSTATIC DISC TEST PROCEDURE
1. To prepare the choke for the hydraulic disc test, fill the valve with water and remove all of the
trapped air as described in Section 6A. 1 Steps 1-7.
2. With the isolation valves on the inlet and outlet test flanges closed, slowly raise the pressure
in the choke to approximately 2,500 PSI (17238 kPa).
3. With the hydraulic valve open and pump on, close the choke discs. Open the isolation valve
on the outlet test flange. This should seat the choke discs. Slowly raise the pressure in the
choke to 10,000 PSI (68950kP) leaving the outlet isolation valve open.
4. Watch the test gauge for three (3) minutes. If the pressure bleeds down, disassemble the
choke to determine the cause for the leakage. Replace the discs or seals as required and repeat
this test procedure.
CAUTION:
BEFORE DISCONNECTING AIR OR HYDRAULIC LINES, TURN THE SYSTEM OFF

AND MAKE ABSOLUTELY SURE THAT ALL PRESSURE IN THE LINES HAS BEEN
RELIEVED. FAILURE TO DO SO MAY RESULT IN INJURY.
11
CHOKE DISCS LEAK
There are several conditions that will cause the choke discs to leak. The repair procedure to stop the
discs from leaking is to disassemble the choke from the outlet end and examine the internal parts to
determine the cause for the leak.
Below is a list of conditions to be checked that will cause the choke discs to leak.
1. Dirt, rust or other debris between the discs.

2. Worn or cracked discs.
3. Damaged or improperly sized O-ring around the back disc.
4. Missing or damaged back disc locking pin.
5. Front disc frozen to the turning fork.
6. Improper alignment of the front disc on the turning fork. Alignment pin may be damaged or
missing.
7. Improper orientation of the indicator head on the turning fork.
8. Improper alignment of the actuator shaft on the indicator head.
9. Worn or damaged thrust bearing between the Bonnet & Turning Fork.
12
2 9/16” 10,000 ‘SWACO’ STYLE DRILLING CHOKE
Item Qty. Part Number Description

1 1 94-36-230 Spool, Outlet 2-9/16” 10,000 PSI H2S
2 3 96-11-111 Sleeve, Wear 10,000 PSI Choke
3 1 96-11-216 Sleeve, Flange Protector W ear
4 16 14-04-183 Screw, Ferry HD
5 1 39-67-151 O-Ring
6 2 94-36-200 Pin, 3/8”
7 1 39-67-348 O-Ring
8 1 36-67-342 O-Ring
9 1 96-11-215 Back Disc Assembly
10 1 96-11-214 Front Disc Assembly
11 1 94-36-105 Body, Choke 10,000 PSI H2S
12 1 94-36-130 Fork, Turning 10,000 PSI H2S W/Item 28
13 1 96-11-428 Thrust Bearing
14 1 39-67-915 O-Ring
15 2 36-67-916 Ring Back Up
16 2 39-67-237 O-Ring
17 1 39-67-216 O-Ring
18 2 94-36-207 Pin, 187 D
19 1 96-11-127 Shaft Bushing
20 1 39-66-338 O-Ring
21 1 94-36-014 Calibration Band 1-9/16” Fully Open
22 1 14-08-083 Screw, SOC HD
23 12 14-04-163 Screw, Ferry HD
24 1 94-36-035 Bonnet W/Item 13 and 19, 10,000 PSI Choke H2S
25 1 58-67-261 Pin, Back Disc Super Choke ¼” DIA
26 2 14-92-033 Screw, Drive
27 1 94-36-145 Handle, 5/8” X 16” (Not Shown)
28 1 58-67-256 Pin 187 D”
29 1 94-36-160 Head, Indicator, 10,000 PSI Choke
30 1 96-11-419 O-Ring Kit (Items: 5,7,8,14,15,16,17,20)
13

1102-407 408 Manual and Certs

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INDEX

1 O.C.O. TEST REPORTS, DRAWINGS, INSTRUCTIONS.

2 3 1/8” 5M SWACO STYLE CHOKE, CONTROL PANEL,

3 2 1/16” 5M MANUAL ADJUSTABLE CHOKE.

4 2 1/16” 5M MANUAL GATE VALVES.

5 3 1/8” 5M MANUAL GATE VALVES.

6 BLOCKS, CROSSES, ELBOW, ADAPTER MTR’S.

7 STUDS, NUTS, RING GASKETS~ FLANGES, WELDNECK,

8 BUFFER CHAMBER, SPOOL PIPE, SKID MATERIAL MTR’S.

9001-2008 QMS CERTIFIED FACILITY

Print Date: Tuesday, April 26, 2011

This Choke and Kill Manifold Was Assembled and Manufactured

Form 7.5.4-1 rev. 02

Customer OCO Pressure Contr ol _a_r_c _h_ 1_8_, _2_0_1_1

810 K Kendrick Dr Customer's PO#_ _ __ _ _ __

0-20,000 # 242 A-ll09

Type of Instrument Calibrated Barton recorder

Type of Standard Used to Calibrate

DYNISCO/ADMET CRYSTAL DIGITAL PRESSURE GAUGE

ALL STANDARDS DIRECTLY TRACEABLE TO NIST &

. ROOM TEMPERATURE AT TEST 750

Date Calibration Due March 18, 2012

::7;1 {·<~~~:;::. :.~ .:::~+:::t;ii~~

._.:.5-~ .~t U1ll ii,t:

: :~~-- :~.: ~.2 .~· :.'ll :s

x·:1····:I'. 1_',:_'. ..1···-.. < ···1·. •._ ...1. ·1.!1

,2 J·.. •· st.93004 H :·. 2100 :.

.I ;:, ~- :.•' .. •··...-·..

:;:;;.;:-_:.~=- :~_:(,;-·.•_.;:. "!:·::-_-.> ::"·:."'.;";::-· ----~.::.:.~~ ; ··:..;.:_:;_ ::_... !.:i_-::.:.i

COMPANY NAME: O.C.O PRESSURE CONTROL

PART NUMBER DESCRIPTION QUANTITY SPECIFICATION

PURCHASE ORDER NUMBER: 425KP

NAME: ISMAEL QUINTANAR

TITLE: SALES DATE: 6/8/2011

Print Date: Wednesday, June 15, 2011

Certificate Number: 060711407CP

Serial Number: 1102-407-CP

THIS PRODUCT WAS ASSEMBLED AND MANUFACTURED

Michael Rudy Keith Perry

ISO 9001-2008 QMS CERTIFIED FACILITY

Form 7.5.4-8 Rev. 00

Test Gauge Reading Gauge Reading Error

3750 3800 +50

7500 7450 -50

11250 11150 -100

15000 14900 -100

Test Gauge Type: Heise

Test Gauge Reading Gauge Reading Error

11250 11200 -50

Test Gauge Type: Heise

Test Gauge Reading Gauge Reading Error

3750 3900 +150

7500 7550 +50

11250 11100 -150

15000 15100 +100

Test Gauge Type: Heise

Test Gauge Reading Gauge Reading Error

3750 3600 -150

11250 11300 +50

15000 15150 +150

Test Gauge Type: Heise

810 KENRICK DRIVE FAX (281) 590-1108

HOUSTON, TX 77032 www.ocopressurecontrol.com

MAINTENANCE AND OPERATION MANUAL