NT-Series UPS

Installation and Commissioning Check list

Prepared by
Global Customer Service (UPS) Team
Delta Energy System

Version Released Date Prepared by Signature

00 September 2009 Global CS Team
Customer Details: - Customer Support details

Customer Customer Support Engineer

Name: Name:
Mobile No.
Address: Address of the Regional Sevice Office:

Contact Person at site Contact person for Service:

Name: Name:
Mobile No: Mobile No.
E-mail: E-mail:

Summary of the inspection results:

Checked and OK. Open items see protocol
General condition of the unit ( ) ( )

Mechanical check of the unit ( ) ( )

Electrical check of the unit ( ) ( )

Functional check of the unit ( ) ( )

Accessories with Unit ( ) ( )

Service Contact No given to customer ( ) ( )

Customer………………………………Date ………………CS Engineer………………...

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Summary of the commissioning report to be checked:-

1. UPS and Battery details.

2. Accessories with UPS.
3. Physical healthiness Check of UPS and batteries.
4. Breakers and Cables recommended and used at site.
5. Tightness of UPS components.
6. Jumper inspection on PCB.
7. Display Parameter Setting.
8. Software/Firmware Check.
9. Power Parameters check and values.
10. Functional check of UPS.
11. Power Qaulity Report with Actual load.
12. Site condition.

1. UPS and Battery details.

UPS:

No. of UPS Systems at Site

UPS Model Name:
UPS Sr. No.
Rating of UPS (kVA)
Configuration of Installation ［］Stand alone［］ Hot standby［］ Parallel
Input filter ［］LC filter ［］APF
Other [ ] SCVS [ ] SVR [ ] Isolation Tx
Input/Output Configuration ［］3phase/3phase ［］ 3phase/1phase
Frequency Input/Output [ ] 50/50 [ ] 50/60 [ ] 60/60 [ ] 60/50

Battery:

Battery Type ［］SMFB［］VRLA ［］Ni-Cad

Battery Make
Capacity(Ah)
Battery Nominal Voltage ［］12V ［］2V ［］1.2V
Total no. of battery/cells
No. of Battery String
Common Battery [ ] Yes [ ] No
Battery cabinet ［］Rack ［］Cabinet ［］Wooden rack
Battery fuse or breaker

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2.Accesories with UPS:
2.1 Default :
Quantity
Parallel Cable
RS232 Cable
Software/User Manual CD
Almex Connector for Dry Contacts
Door Key
User Manuals

2.2 Optional :
Hardware Software
SNMP Card Yes/No Insight Power Client Yes/No
Modbus Card Yes/No Three Phase UPSentry Yes/No
I/O Relay Card Yes/No Insight Power Manager Yes/No
SNMP+ 5 Port Switching Yes/No Shutdown Agent Yes/No
Environmental Sensor Box Yes/No Insight Power Panel Yes/No

3. Physical healthiness check of UPS and Batteries:

3.1. Physical healthiness check of UPS:

Description Yes/No Remarks

Transit Damage packing checked

for UPS
Topple down checked within UPS
transit (Tip & Tell label inspection)
LCD/LED Panel
Labels of Identification of
Terminals
Checked all PCB for its damage
and all are in their actual position
Transformer/Choke positioning and
tightness
All FRC/RS485/RS232 and Control
cables were checked for damage
and loose connection
Isolator switches
DC Capacitor
AC Capacitor
IGBT
Fuse
Fans

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3.2. Physical healthiness check of battery:

Description Y/N Remarks

Checked and verified all batteries

for its physical damage
Checked all battery terminal for
its damages
Check dimension of Battery
Check cable and inter-connectors

(**Note: All the batteries must be checked as per “Annexure II” and reading and
observation must be recorded)

4. Breakers and Cables recommonded and used at site:

4.1 Breakers:

# Description Power rating and Type Power rating and Type

(Recommended) (Used at site)
1. Input Circuit Breaker
2. Bypass Circuit Breaker
3. Output Circuit Breaker
4. Battery Circuit Breaker
5. DG power size
6. Input Transformer size
(** Note:
4.2. Cables:

# Description Cable Size Cable Size

(Recommended) (Used at site)
1. Input Cable (L/N)
2. Bypass Cable(L/N)
3. Output Cable(L/N)
4. Battery Cable
5. Transformer & panel earth
6. Battery Ground Fault Cable
(**Note:
1.If there is any devialtion in recommonded and used components at site , Please mention
the reason.
2. Neutral conductor must be sized about 2 times of phase conductor in case of
IT/Telecom Load.)

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5. Tightness of UPS components:-

# Description Yes/No Remark

1. Tightness of all
FRC/RS485
2. Rectifier section
3. DC filter section
4. Inverter Section
5. Output filter section
6. Output transformer
terminals
7. Battery interlink tightness
8. Series choke
9. Other wire compounds

6. Jumper inspection on PCB

6.1.1 NT20~200 kVA :
# Description Yes/No Remark
1. PCB-A (Load Power
Setting)
2. PCB-C (Rect. Current
Setting)
3. PCB-R (Back Light)
4. PCB-Q (Battery temp.
detect)

6.2.1 NT260~400 kVA

# Description Yes/No Remark
1. PCB-T (Load Power
Setting)
2. PCB-M (Rect. Current
Setting)
3. PCB-R (Back Light)
4. PCB-Q (Battery temp.
detect)

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6.3Short-Pin Position Table
(** Note:The short-pin position of the input current sensor circuit on PCB-C is
depend on UPS rating, as follow table)
6.3.1: 6-pulse rectifier 3/3, 3/1 Models

Rated power JPC15 JPC7 JPC8 JPC9 JPC13 JPC1

(KVA) JPC16 JPC10 JPC11 JPC12 JPC14 JPC4
15,20 none none none none none none
30,40 Short-pin none none none none none
50,60,80 Short-pin Short-pin none none none none
100,120 Short-pin Short-pin none none Short-pin Short-pin
160,200 Short-pin Short-pin Short-pin Short-pin none none
6.3.2: 12-pulse rectifier 3/3, 3/1 Models:

JPC13 JPC1 JPC2 JPC3

Rated power JPC14 JPC4 JPC5 JPC6
(KVA) JPC15 JPC7 JPC8 JPC9
JPC16 JPC10 JPC11 JPC12
15,20 none none none none
30,40 none none none none
50,60,80 Short-pin none none none
100,120,160 Short-pin Short-pin none none
200 Short-pin Short-pin Short-pin none

6.3.3:The short-pin position of the output current sensor circuit on PCB-A is depend
on UPS rating, as follow table:
3/3 Models:
JPA18 JPA38 JPA22 JPA23
Rated power
JPA34 JPA39 JPA24 JPA26
(KVA)
JPA35 JPA40 JPA25 JPA27
15、20 none none none none
30、40 Short-pin none none none
50、60、80 Short-pin Short-pin none none
100、120 Short-pin Short-pin Short-pin none
160、200 Short-pin Short-pin Short-pin Short-pin

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3/1 Models:
Rated power
JPA18 JPA38 JPA22 JPA23
(KVA)
15、20 Short-pin Short-pin none none
30、40 Short-pin Short-pin Short-pin none
50、60 Short-pin Short-pin Short-pin Short-pin

6.3.4: The short-pin position of the over current protect circuit on inverter(PCB-A) is
depend on UPS rating, as follow table:
3/3 Models:
JPA41 JPA28 JPA29
Rated power
JPA42 JPA30 JPA32
(KVA)
JPA43 JPA31 JPA33
30、40 none none none

50、60、80 Short-pin none none

100、120 Short-pin Short-pin none

160、200 Short-pin Short-pin Short-pin

3/1 Models:
Rated power
JPA41 JPA28 JPA29
(KVA)
15、20 Short-pin none none
30、40 Short-pin Short-pin none
50、60 Short-pin Short-pin Short-pin

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6.3.5Short-Pin Position Table
The short-pin position of the input current sensor circuit on PCB-C is depend on UPS
rating, as follow table:
(1) 6/12-pulse rectifier 3/3,

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7.1: Display Parameter setting

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7.2:Control Setting

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8. Software/Firmware Check:
8.1: Firmware:
Inverter Control Rectifier/Static Display
20~200kVA
260~500kVA

8.2: Save EEPROM Data to PC :

Default File from Factory Yes/No
After making any change Yes /No

8.3: Download Eventlog:

Default from Factory Yes/No
Before putting any load to UPS Yes /No
After 4 hrs running the UPS on load Yes /No

9. Power Parameters Check and Values :

9.1: Without load:
(** Note: if the threre is difference in measure value and displayed value more than 1%
then calibrate the display with the help of “Intamenu-Modbus.exe”
9.1.1:
Rectifier Input
LCD Reading DMM Reading
Voltage Current Voltage Current
U-V
V-W
W-U
Frequency (Hz)

9.1.2:
Bypass Input
LCD Reading DMM Reading
Voltage (L-N) Voltgae (L-L) Voltage (L-N) Voltgae (L-L)
R
S
T
Frequency (Hz)

9.1.3:
Inverter Output
LCD Reading DMM Reading
Voltage (L-N) Voltgae (L-L) Voltage (L-N) Voltgae (L-L)
U-V
V-W
W-U
Frequency (Hz)

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9.1.4:
UPS Output
LCD Reading DMM Reading
Voltage (L-N) Voltgae (L-L) Voltage (L-N) Voltgae (L-L)
U-V
V-W
W-U
Frequency (Hz)

9.1.5:
UPS Outptu Lading (LCD Reading)
Laod% Laod (Amp)
R
S
T

9.1.6:
UPS Outptu Lading (LCD Reading)
Laod(kVA) Laod (kW)
R
S
T

9.1.7:
Battery
LCD Reading DMM Reading
Battery Float Voltage
Battery Current
Battery Status
Battery Capacity

9.1.8:
Temperature
LCD Reading DMM Reading
Rectifier/Static
Inverter
UPS
Transformer

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9.2Power Measure with load:-
(** Note: if the threre is difference in measure value and displayed value more than 1%
then calibrate the display with the help of “Intamenu-Modbus.exe”
9.2.1:
Rectifier Input
LCD Reading DMM Reading
Voltage Current Voltage Current
U-V
V-W
W-U
Frequency (Hz)

9.2.2:
Bypass Input
LCD Reading DMM Reading
Voltage (L-N) Voltgae (L-L) Voltage (L-N) Voltgae (L-L)
R
S
T
Frequency (Hz)

9.2.3:
Inverter Output
LCD Reading DMM Reading
Voltage (L-N) Voltgae (L-L) Voltage (L-N) Voltgae (L-L)
U-V
V-W
W-U
Frequency (Hz)

9.2.4:
UPS Output
LCD Reading DMM Reading
Voltage (L-N) Voltgae (L-L) Voltage (L-N) Voltgae (L-L)
U-V
V-W
W-U
Frequency (Hz)

9.2.5:
UPS Outptu Lading (LCD Reading)
Laod% Laod (Amp)
R
S
T

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9.2.6:
UPS Outptu Lading (LCD Reading)
Laod(kVA) Laod (kW)
R
S
T

9.2.7:
Battery
LCD Reading DMM Reading
Battery Float Voltage
Battery Current
Battery Status
Battery Capacity

9.2.8:
Temperature
LCD Reading DMM Reading
Rectifier/Static
Inverter
UPS
Transformer

10:Functional check of UPS:-

10.1. Load on battery by Switching off input supply. (Yes /No)
10.2. Mains resume and observation of battery charging current. (Yes /No
10.3. Cooling fans are functioning properly. (Yes /No)
10.4. Actual parameters are verified with display. (Yes /No)
10.5. Emergency stop function checked. (Yes /No)
10.6. Normal operation checked on the display. (Yes/No)
10.7. Others ………………………………………………………………………………

11: Power Qaulity Report with Actual load. (“Annexure III”)

11.1 UPS Output Voltage Waveforms at no load condition
11.2 UPS Output Voltage Waveform at full load condotion
11.3 Out Voltage THDv at Full load Condition
11.4 Load Current Waveform and rms values Trend at full load
11.5 Load Power Factor
11.6 Load KW , KVA and KVAr trends for atleast 1 hr in case of IT/Telecom load and
for the duration of one complete manufacturing cycle in case of industrial load.
11.7 Load THDi Value and Trends

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12. Site condition:-
12.1. Adequate space is available to work for maintenance safely? (Yes/No)

Front Access LeftSide Right Side Rear Access Top Access

Free Space (mm)

12.2. Air condition or cross ventilation is provide in UPS room. (Yes/No)

UPS Room Battery Room
Temperature
Humidity

12.3. Site civil work is completed in the UPS room. (Yes/No)

12.4. Fire extinguishers are installed in the UPS room. (Yes/No)

12.5. UPS operation demonstrated to customer. (Yes/No)

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 Annexure II
Battery Healthyness Check:
(Reading taken with meter……………………Type…………………………………..)
1.Reading taken on individual battery/cell before connecting them into series
Battery Bank1UPS1 Battery Bank2UPS1 BatteryBank1UPS2 Battery Bank2UPS2
# Batch No. V # Batch No. V # Batch No. V # Batch No. V
1. 1. 1. 1.
2. 2. 2. 2.
3. 3. 3. 3.
4. 4. 4. 4.
5. 5. 5. 5.
6. 6. 6. 6.
7. 7. 7. 7.
8. 8. 8. 8.
9. 9. 9. 9.
10. 10. 10. 10.
11. 11. 11. 11.
12. 12. 12. 12.
13. 13. 13. 13.
14. 14. 14. 14.
15. 15. 15. 15.
16. 16. 16. 16.
17. 17. 17. 17.
18. 18. 18. 18.
19. 19. 19. 19.
20. 20. 20. 20.
21. 21. 21. 21.
22. 22. 22. 22.
23. 23. 23. 23.
24. 24. 24. 24.
25. 25. 25. 25.
26. 26. 26. 26.
27. 27. 27. 27.
28. 28. 28. 28.
29. 29. 29. 29.
**Faulty/Suspected battery to be encircled (Please check open circuit voltage of each
battery must be >12.6V)

2. Battery Discharge Test:-

(**Please charge the batteries for at least 12hrs before performing the discharge test)
Battery Changeover test Bank1 Bank2 Bank3 Bank4
Changeover started Volt Amp Volt Amp Volt Amp Volt Amp
at….. hrs
Status after……min of

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changeover
Status after……min of
changeover
Individual Battery ckd Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N
(** Faulty battery’s batch no must be recorded.)

Readings taken on individual battery during battery discharge test with actual load
UPS1
# Bank1 (Volt) Bank2 (Volt) # Bank3(Volt) Bank4 (Volt)
1. 1.
2. 2.
3. 3.
4. 4.
5. 5.
6. 6.
7. 7.
8. 8.
9. 9.
10. 10.
11. 11.
12. 12.
13. 13.
14. 14.
15. 15.
16. 16.
17. 17.
18. 18.
19. 19.
20. 20.
21. 21.
22. 22.
23. 23.
24. 24.
25. 25.
26. 26.
27. 27.
28. 28.
29. 29.
(**This test needs to be conducted to ensure the battery is supporting the power outage
and all terminals are tightened properly)

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