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Applied Energy
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a
The Combustion Laboratory, Department of Mechanical Engineering, University of Maryland, College Park, MD 20742, USA
b
Energy Research Institute Co. Ltd., Henan Academy of Sciences, Zhengzhou 450008, China
c
Henan Key Lab of Biomass Energy, Zhengzhou 450008, China
HIGHLIGHTS
• CO -gasification of PET waste for syngas recovery was investigated at 800–950 °C.
• CO
2
yields of 0.5–0.9 g were obtained per gram of PET waste gasified.
• CO utilization of 0.1–0.7 g were achieved per gram of PET waste gasified.
• Char yields with BET surface area ~936 m /g were achieved via gasification.
2
2
Keywords: Polyethylene terephthalate (PET) contributes to majority of the global plastics wastes generated and its lack of
CO2-assisted gasification sustainable recycling calls for the development of pathways for this waste transformation to energy and che
Polyethylene terephthalate (PET) micals extraction that will help avoid landfilling of this waste. In this paper, CO2 assisted gasification of PET was
Syngas evolution investigated at 800 °C to 950 °C using a fixed bed reactor to understand the feasibility of this pathway for PET
CO2 utilization
waste management. Evolutionary behavior of the yields of H2, CO, CH4, total C2-C3 gases and total syngas from
Solid residues
fixed bed reactor were investigated to understand the influence of temperature on isothermal conversion.
Gasification composition and total accumulative syngas rate were also calculated and compared. Solid residues
from gasification were analyzed for morphological characteristics and CO2 consumption. Evolution rate and
yield of H2, CO, CH4 and total syngas from fixed bed reactor changed with increase in reaction time and tem
perature. CO yields increased from 0.5 to 0.9 g/g (gas mass yield per unit mass of PET), which accounted for 89.9
to 95.2 wt% of the total syngas yield with increase in temperature from 800 °C to 950 °C. The CO mole fraction
accounted for about 73.3 to 79.4 vol% of their total syngas at the different temperatures examined. Brunauer-
Emmett-Teller (BET) surface area of solid resides from CO2 gasification increased from 434 to 936 m2/g with
increase in temperature. These results showed thermal decomposition behavior under CO2 gasification influ
enced the char structure and the effect became more pronounced with increase in temperature. CO2 gasification
of each mass unit of PET provided with the capability to convert about 0.1 to 0.7 mass unit of CO2 into valuable
syngas (a precursor for various value-added products) which reveals the synergistic possibility of PET waste
management along with CO2 utilization in this process of energy and value-added product recovery.
⁎
Corresponding author.
E-mail address: akgupta@umd.edu (A.K. Gupta).
https://doi.org/10.1016/j.apenergy.2020.115508
Received 24 April 2020; Received in revised form 29 June 2020; Accepted 12 July 2020
Available online 18 July 2020
0306-2619/ © 2020 Elsevier Ltd. All rights reserved.
Z. Wang, et al. Applied Energy 276 (2020) 115508
current production and waste disposal trends continue without their impurities in the composition of PET waste along with its high carbon
large scale utilization, huge amount of plastic waste will end up in content turns this material into a promising precursor of carbon ma
landfills or discharged into the environment [5]. In these plastics, terials [19]. Activated carbon from PET was also investigated for ap
polyethylene terephthalate (PET) is one of the most widely used plications in CO2 capture [20]. Solid carbon residue from PET pyrolysis
polymer amongst the plastics that accounts for about 7% of the global can be used as adsorbent after chemically activating with KOH for high
plastics consumption. It is extensively used in packaging, and many surface area and micropore volume [21]. Although these studies show
food products (e.g., beverage bottles and containers). Because of its the value of CO2 utilization and PET conversion, they lack insights into
intrinsic properties it is suitable for lightweight, and offers large ca their feasibility and quantification for sustainable development of PET
pacity, and pressure-resistant containers [6,7]. The global consumption waste management pathways.
of PET is estimated to reach more than 20 million tons by 2020 while its Despite the various studies including pyrolysis, CO2, and steam
recycling rates are not increasing at the same rate [8]. There is urgent gasification of different plastic wastes mixtures, to the best of our
needs to develop other methods for improved utilization of PET waste knowledge, there have been no detailed studies on CO2 assisted gasi
and avoid landfilling. Novel chemical pathways, such as aminolysis of fication of PET for syngas production and product characterization that
waste PET, can utilizes PET waste for valuable products [9]. However, provides insights into the feasibility of this pathway. To bridge this
it requires too small particle size to obtain high conversion rate that will knowledge gap, we investigated the evolutionary behavior of H2, CO,
hamper its economic feasibility [10]. Bioremediation of PET is feasible CH4 and total syngas from PET using CO2 as the gasifying agent.
if the ester bonds that form part of the PET polymer chain could be Thermogravimetric analysis and a fixed bed reactor operated at 800,
broken by several mechanisms. But the polymer is essentially non-de 850, 900 and 950 °C were used as the test bed facilities. The results are
gradable under room temperature conditions and has low reaction rates reported on the evolutionary behavior of syngas, its composition and
that makes this pathway undesirable. Incineration of PET can overcome distribution, CO2 consumption, solid residue characteristics during ga
some of the limitations of landfill via waste volumetric reduction. sification of PET with CO2. These novel results about the utility of PET
However, numerous harmful compounds are produced from incinera waste showed the evolution of syngas from PET as well as CO2 con
tion, including polycyclic aromatic hydrocarbons, polychlorinated bi sumption, along with attractive solid residues. The BET surface area
phenyls, heavy metals, toxic carbon- and oxygen-based free radicals and pore volume size revealed their capability in direct utilization of
[11]. This requires extensive flue gas cleaning to avoid impact on the this greenhouse gas along with the landfill destined PET in gasification
adjacent communities with unpleasant odors and toxic compounds, to support energy utilization and waste management. Insights into the
which causes damage to both health and property [12]. The extensive feasibility of CO2 assisted gasification for PET utilization to obtain en
gas-cleaning required here renders this process economically and en ergy and value-added products recovery is reported in this paper. This
ergetically unsustainable. study reveals the extent of CO2 amounts that can be offset during CO2
While landfilling and incineration are still the low cost pathways in assisted gasification of PET wastes, which can help assist in the devel
many countries [9], their issues with sustainable and eco-friendly op opment of sustainable pathway for waste plastics management. The
eration makes the development of thermochemical conversion techni results reported in this paper are of importance to novel waste-to-en
ques such as gasification and pyrolysis more suitable pathways as they ergy research to establish the feasibility of PET waste conversion be
can efficiently produce fuel and value-added products from the plastic yond incineration and landfilling. The results show that CO2-assisted
wastes. These processes involve thermal decomposition of solid carbo gasification can be utilized for synergistic utilization of PET and CO2 for
naceous materials into gas, char and liquid yields having medium to value-added syngas production, which has applications in energy and
high heating value. Depending on the operating temperature, the gas petro-chemical precursors production.
eous products (also referred to as syngas) that includes H2, CO, CO2,
CH4, C2H6 and trace amounts of other higher series of hydrocarbons
2. Material and methods
[13]. At high temperatures during gasification, while polymer cracking
reactions and the reforming of cracked hydrocarbons lead to gas yields,
2.1. Materials
re-polymerization and incomplete cracking leads to the formation of
mixture of heavy aromatic hydrocarbon residues, referred to as tar.
PET (Post consumer of bottle grade) was purchased from Illinois,
Syngas yield from gasification of versatile feedstock can be used for
USA in the form of chunks of about 6 mm × 5 mm × 4 mm size. The
energy and power generation, liquid fuel production via Fischer
sample of PET was dried at 105 °C for 8 h prior to the fixed-bed ex
Tropsch synthesis, and synthesis to other value added chemicals [14].
periments. For proximate, elementary, and heating value analysis, the
While gasification of PET blend with other feedstock such as wood and
samples were milled to 100–120 mesh particle size. PET was placed into
PE have been investigated in fluidized bed and other reactors, under
grinding vial set (SPEX6801) and pulverized in a grinder (Freezer/Mill,
standing of the influence of gasifying agent such as CO2 on pure PET
6875D, the USA) under −196 °C liquid nitrogen atmosphere. Proximate
waste still lacks in the literature [14–17].
analysis was carried out using an automatic proximate analyzer (UV-
CO2-assisted gasification can help assist provide sustainable
02053-00, USA) on the basis of China’s National Standard GB/T 212
pathway for enhanced energy recovery from PET wastes using CO2.
[22]. Carbon, hydrogen, nitrogen, sulfur content was determined by a
Solid char obtained from PET thermal conversion (pyrolyzed and then
CHNS elemental analyzer (Vario EL cube, Germany) on the basis of
activated under CO2 atmosphere) have activated textural properties of
China’s National Standard GB/T 31391 [23]. Low heating value (LHV)
high surface area and large micropore volume that are favorable for
was obtained using a rapid screening device (5E-KCIII, China) on the
hydrogen uptake [18]. The absence of mineral matter and other
basis of China’s National Standard GB/T 213 [24]. Table 1 provides
Table 1
Proximate and ultimate analysis, low heating value of PET.
Proximate analysis (wt.%)a Elemental analysis (wt.%)b LHV (MJ·kg−1)
V FC A M C H O N S
94.4 ± 0.1 5.6 ± 0.1 0 0 62.57 ± 0.05 4.40 ± 0.03 33.03c – – 22.04 ± 0.50
a
Dry basis after heating at 105 °C for 8 h.
b
Dry ash free basis.
c
Calculated by mass balance.
2
Z. Wang, et al. Applied Energy 276 (2020) 115508
proximate and ultimate analysis, and low heating value of PET. voltage on the solid residues sputtered with Platinum. The BET surface
area and total pore volume were measured by surface area and porosity
analyzer (Micromeritics Tristar II 3020, USA). Each experiment was
2.2. Experimental methods
repeated twice, and the average value of results were reported.
The N2 flow rate was used here as the tracer gas to evaluate the mass
2.2.1. Thermogravimetric analysis
flow rate of each gaseous compound using Eq. (1) under the assump
Thermogravimetric analysis (TGA) was carried using TA instru
tions of ideal gas behavior, inertness of N2 in the analyzed gases and
ments, STA-Q600 analyzer. During this analysis, PET samples
compositional invariance between bypass line and sampling line.
(10 ± 1 mg) were heated from 100 °C to 1000 °C at a heating rate of
10, 20 and 30 °C/min. Alumina pans were used as the sample holders. Xi
Chemically pure argon (99.998%) was used as purge gas at a flow rate Mi = VN2
XN 2 i
(1)
of 100 ml/min. This analysis provided us with the rate and temperature
range of thermal decomposition of PET. where, Mi is mass flowrate of i species, Xi is mole fraction of i species as
measured by the GC, XN2 is mole fraction of N2, VN2 the standard vo
lumetric flow rate of N2 at reactor inlet, and ρi is density of i species at
2.2.2. Fixed-bed reactor analysis
100 °C.
The samples were gasified in an electrically heated furnace, see the
experimental setup shown in Fig. 1. CO2 (99.998%) and N2 (99.998%)
flow rates were maintained at 1.58 slpm and 0.52 slpm (75% CO2 and 3. Results and discussion
25% N2 by volume), respectively (at standard conditions of 21 °C and
1 atm) for the CO2 gasification of PET in the fixed bed. Details on the 3.1. Thermogravimetric analysis
fixed bed reactor can be found in our previous study on CO2-gasifica
tion and pyrolysis of waste tire [25], forestry residues [26], mixture of Fig. 2(a, b) shows TG (in wt. %) and DTG (in wt. %/min) data for
forestry residues and waste tire [27,28]. The fixed bed reactor was PET at heating rates of 10, 20 and 30 °C.min−1 in surrounding Argon
operated in the temperature range of 800–950 °C in 50 °C steps. In atmosphere. Note that the DTG refers to the rate of conversion of
itially, the reactor was heated to the desired temperature with the input sample (gravimetrically measured) into volatile pyrolysis products
gases flowing. Upon reaching the isothermal conditions, 35 g of PET leaving the sample pan. The different heating rate revealed similar
sample was introduced into the reactor in a mesh sample holder using decomposition behavior with delayed heating effects and increased
quick-disconnect coupling in the reactor. The evolved gases were dried mass conversion rate. The results showed mass conversion rate started
and filtered prior to their collection in sampling bottles at 0.5, 1, 2, 3, from approximate 380 °C and finished at 490, 511 and 535 °C for
and 4 min intervals from the start of gasification for their subsequent heating rates of 10, 20 and 30 °C⋅min−1, respectively. Approximate
analysis using a GC. After 4 min the gases were analyzed directly using 85 wt% of the PET was decomposed between 380 and 700 °C. There
the GC at 2.7 min time interval until 47.7 min. Argon was used to flush was one peak for each DTG curve at different heating rate. The max
the gas sampling lines as well as the reactor to remove the residual imum peak of mass conversion rate was 20.6, 41.2 and 68.1 wt.%/min
gases from previous tests. N2 was used as the tracer gas to obtain the at 428, 440 and 443 °C for heating rates of 10, 20 and 30 °C⋅min−1,
mass flow rates from relative mole fractions obtained from gas chro respectively. In addition, the beginning of weight loss in DTG curve was
matography (Agilent 3000A Micro GC) analysis of the tar and moisture- observed at ~380 °C corresponding to thermal decomposition of the bis
free product gases, assuming the inert role of N2 in the gasification (hydroxyethyl) terephthalate monomer fraction [29]. The weight loss
reactions. He and Ar were used as carrier gases for GC with its inlet stage observed between ~400 and ~500 °C, was due to the thermal
temperature maintained at 100 °C. Electrical power consumption for decomposition of the PET produced through thermal polymerization
the furnace was measured by an electricity monitor (EML-2000, Ca and the gasification with CO2. Increase in heating rate shifted the peak
nada). Morphology of these solid residues was characterized using a towards higher temperature due to mass transfer effects which delayed
Scanning Electron Microscope (JSM-6510, Japan) with 20 kV beam the sample decomposition rate compared to the heating rate, see
3
Z. Wang, et al. Applied Energy 276 (2020) 115508
4
Z. Wang, et al. Applied Energy 276 (2020) 115508
Fig. 3. Evolution of gases flow rate per unit mass of solid sample (a) Hydrogen flow rate, (b) Carbon monoxide flow rate, (c) Methane flow rate, (d) Total C2-C3 flow
rate, and (e) Total syngas flow rate.
of char at 800 °C (see Fig. 6(a). The pores became more apparent from
850 to 950 °C, which revealed increase in hole structures with increase
in temperature (see Fig. 6). These results show the influence of CO2
gasification on the char structure which became more pronounced as
the temperature was increased. Similar result showed that char pro
duced under CO2 exhibited thick and smoother vascular bundles with
irregular shape and an abundance of finer and more rounded cavity
structures, which is attributed to be from the CO2/char gasification
reactions [36].
The devolatilization in CO2 gasification resulted in more pores in
the surface of char with increase in temperature. Moreover, increase of
pores could increase the inter-activity surface of CO2 and char with the
subsequent result of enhanced Boudouard reaction. Increased granu
larity from increased CO2 activity led to increased access sites for
Fig. 4. Syngas components’ mass yield and distribution. Boudouard reaction. Most pore structure models assume that gasifica
tion occurs on the surface of the micropores, which make up most of the
5
Z. Wang, et al. Applied Energy 276 (2020) 115508
surface area of char [37]. Similar char particles of biomass and waste slowly into the smaller pore volumes which contribute to most of the
tire were also observed to be generally irregular and became more surface area [41]. In addition, the presence of CO2 was found to en
porous [38] or of larger surface area [39] with increase in the process hance pore size, because gasification could remove carbon atoms from
temperature. the interior of the particles, resulting in the enlargement of opened
Fig. 7 shows the solid residues yield, and solid surface area (BET) of micropores as well as the opening up of closed micropores [42]. The
the solid yield at different temperatures. Increase in temperature de characteristic of solid residues was similar to the study on activated
creased the solid residues yield from 0.078 g/g at 800 °C to 0.037 g/g at carbon from PET, which has a high density, good conductivity and little
950 °C as CO2 activity increased leading to more char consumption in ash content. These properties make activated carbon from PET waste
Boudouard reaction to yield in more CO. This also help support the suitable for application in industrial sorption processes [43].
increase in CO yield with increase in temperature (Fig. 4). The BET Fig. 8 shows a comparison of CO2 consumption rate and CO yield
surface areas were 434.4, 583.1, 820.9 and 936.2 m2/g; the total pore rate at different temperatures along with cumulative CO2 consumption
volumes were 203.1, 243.0, 308.4, and 586.1 × 10−3 cm3/g at tem at 47.7 min. From approximately 25 min, CO2 consumption rate and CO
perature from 800 to 950 °C, respectively. BET surface area and total yield flow rate becomes similar and both changed with increase in
pore volume increased significantly when gasification temperature in temperature. CO2 offers a direct role in these reactions that are relevant
creased from 800 °C to 950 °C due to increased activation degree of PET in the gasification. The influence of Boudouard reaction and the con
[19]. The BET surface areas of the chars were related to their gasifi sumption of char in CO2 gasification, unlike pyrolysis significantly de
cation activity. The gasification rate of chars with higher surface area creases the char by-product and enhance CO yield [26]. CO2 addition
were faster than that of chars with lower surface area [40]. Moreover, under high temperatures has a positive effect on syngas production
narrow micropore surface area appears to be a good parameter for [44]. Due to the high thermal stability of CO2, these reactions are sig
describing the reactivity of PET char, since the ratio between the re nificantly endothermic so that temperatures above 700 °C are required
action rate and the surface area remained constant with conversion, for some reasonable conversion [45,46]. The CO evolution peaks co
indicating that the gasification process was governed by micropores incided with CO2 consumption peaks suggesting direct influence of
[37]. The rate of gasification of char could be influenced by the mass CO2. However, CO2 was released with volatiles production at the be
transfer in the small size pores; the reacting CO2 would diffuse quickly ginning of thermal decomposition of PET. The breaking of ester func
through the larger pore volumes. However, it would diffuse more tional groups attached to benzyl portion lead to the decomposition of
6
Z. Wang, et al. Applied Energy 276 (2020) 115508
the reasons that mole fraction of both H2 and CO increased with in
crease in temperature. This also reveals the advantages of CO2 gasifi
cation of wastes in its ability to consume CO2 and convert it into useful
syngas. The CO2 consumption increased continuously with increase of
temperature, which amounted to 4.7, 8.0, 16.4 and 23.9 g during
47.7 min at 800 to 950 °C. Thus, gasification of each mass unit of PET
provided with the capability of consuming approximate 0.13 to 0.68
mass unit of CO2 at corresponding temperatures to yield value-added
syngas.
7
Z. Wang, et al. Applied Energy 276 (2020) 115508
bed reactor. The TGA results on PET showed different heating rate re surface structure and the effect became more pronounced with increase
vealed similar decomposition behavior with delayed heating effects and in temperature. The BET surface area of solid resides increased from
increased rate of mass conversion. The maximum peak of mass con 434 to 936 m2/g along with pore volumes increased from 800 to 950 °C.
version rate of 20.6, 41.2 and 68.1 wt.%/min at 428, 441 and 443 °C for Each unit mass of PET in CO2 gasification could consume from 0.1 to
different heating rates was observed from this analysis revealing the 0.7 mass unit of CO2 from 800 to 950 °C. This study suggests that syngas
uniformity of PET sample along with its decomposition behavior. CO2 produced from PET using CO2 as the gasifying agent offers robust so
gasification in fixed bed results showed the peaks in the yield of gases lution in converting waste plastic to alternative syngas fuels while si
along with their reaction rate enhanced with increase in temperature multaneously providing solution to manage the issues of greenhouse
for all the gases, except for C2-C3 gases. CO yields increased from 0.46 gas emission.
to 0.90 g/g, which accounted for 89.9 to 95.2 wt% of the total syngas
yield from 800 °C to 950 °C, respectively. The CO mole fraction was the CRediT authorship contribution statement
maximum, which accounted for over about 73.3 vol% of their total
syngas. The morphologies of PET residues solid investigated results AKG provided conceptualization, project administration, super
showed thermal reaction under CO2 gasification influenced the char vision, Resources, and Writing and review editing of the paper. ZW,
8
Z. Wang, et al. Applied Energy 276 (2020) 115508
KGB, XL did the investigation, data curation, Formal analysis, metho 2004;379:280–9. https://doi.org/10.1016/j.jallcom.2004.02.044.
dology, visualization and inital writing MZ, XH and TL provided [20] Kaur B, Gupta RK, Bhunia H. CO2 capture on activated carbon from PET (poly
ethylene terephthalate) waste: Kinetics and modeling studies. Chem Eng Commun
Resources, supervision, review and editing. 2019:1–17. https://doi.org/10.1080/00986445.2019.1635466.
[21] Kaur B, Singh J, Gupta RK, Bhunia H. Porous carbons derived from polyethylene
terephthalate (PET) waste for CO2 capture studies. J Environ Manage
Declaration of Competing Interest 2019;242:68–80. https://doi.org/10.1016/j.jenvman.2019.04.077.
[22] China National Standards and Codes. GB/T 212–2008 Proximate analysis of coal.
Beijing: Standardization Administration of the People's Republic of China; 2008.
The authors declare that they have no known competing financial [23] China National Standards and Codes. GB/T 31391–2015 Ultimate analysis of coal.
interests or personal relationships that could have appeared to influ Beijing: Standardization Administration of the People's Republic of China; 2015.
ence the work reported in this paper. [24] China National Standards and Codes. GB/T 213–2008 Determination of calorific
value of coal. Beijing: Standardization Administration of the People's Republic of
China; 2008.
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This research was supported by the US Office of Naval [26] Wang Z, Burra KG, Zhang M, Li X, He X, Lei T, et al. Syngas evolution and energy
Research (ONR) and is gratefully acknowledged. The support efficiency in CO2-assisted gasification of pine bark. Appl Energy
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provided to Zhiwei Wang from Henan Province Talent Project [27] Wang Z, Burra KG, Lei T, Gupta AK. Co-gasification characteristics of waste tire and
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