PC.

SPUN PILES

PC. SPUN POLES

PC. SHEET PrLES (CORRUGATED TYPE)

PC. SHEET PILES (FLAT TYPE)

PRESTRESSED CONCRETE SQUARE PILE


Ever since, PT, Jaya Beton Indonesia (fBI) has
been participating in development activities, in
supporting the implementation of major products
throughout Indonesia. Making a head start with
Asahan Project, PL Jaya Beton Indonesia rapidly
gained credibility handling nume{ous
giant project, Asean Fertfizer Plant in Aceh, Palm
Oil Plant in Belawan, Andalas Cement Packaging
Plant, Bulog Warehouse in Durnai and other various
maior project.
Our king the first national enterprise producing
pre-stressed concrete spun piles and prestressed
Concrete spun ples has been put on the golden
records ofhistory
Fabricadng the products above requires high
technological process and utilization of the latest
and most modern techniques. So, PlI. Jaya Beton
Indonesia deemed at necessary to joint forces with
highly experienced Japanese companies, for
uansfer. As the result, in 1978
technology
PT. Iuy* Seton Indonesia established
a cooperation with Sumitomo Construction Co. Ltd,
ffid, particulady in manufacturing Pre-stressed
Concrete Spun Poles, PL Jaya Beton Indonesia
joined hands with The Japanese Companies:
Yoshimoto Co. Ltd and Daido Concrete Co. Ltd.
We have stepped far forward and had target to
be a pioneer in the concrete industry. In order to
achieve such target, we perpetually pursue new
technological development by using modern
equipment and insessantly upgrade processing
methods. \W'e offer only the best of product to our
customers. That is why we become foremosc in the
fi eld of concrete industries.
President Drector
$S*nag*r**nt Servi*e l{*iwsrk
Producing high quality products needs some
discipline in implementing technology,
administration, recording. For this purpose we
have a certificate for quality management,
a certif icate ISO 9001 : 2008
S*rr;i**
As a company which is consistent in giving high
quality product, we are very aclrve in monitoring
the material have sent to get high performance at
the project.
N*twmrk
For continuous improvement o{ our quality we
adopt the innovation in lechnology f rom
neighbour country in concrete product
technology. We keep cooperation with several
company such as Daido Concrete, for technplogy
in prestressed concrete pile, Yoshimoto Co Ltd,
for technology in prestressed concrete pole.
Qualittrr
We are always committed to keep the quality,
both management and product, starting {rom the
to final product & delivery at the
material up
processes are throughly inspected and
controlled.
 trC $lnran Fila
t*Rp*R.{rH pR*F',:tH

As the pioner producing PC. Spun Pile JBI follows FL Jaya Beton trndonesia was established by
standar JIS A 5335. This pile is designed to resist PT, PembangunanJaya in 1978 emharking from the
heavy weight construction such as building, dam, aspiration to get abreast at the fast developmenr
bridge and others.
progress in the industrial sector and iafrasrrucure.

PC Spua: F*l*
The first time JBI produce it as the requirement of PLN
and TELKOM to substitute exisling pole. JBI's poles
use more economical materials (at long lasting,
Maintenance free). As the standard we produce
base on SPLN 93 : 1991 (standard PLN pole) and
STEL L-022 and L024 (standard TELKOM Pole).
Fe $heet Piie (eorrugated)
The needs oJ this material also to substitute other
material which more expensive. By combining the
concrete & prestressing wire, this kind of product can
resist lateral force. The standard use in this product
is JIS A 5326.
FC Sheet F'!* {Flat Type}
Some of giant proiect have been supplied by PI Jaya
Beton Indonesia instead of the marerials have been
imported from the overseas counrry ar rhe beginning
ofPT. ]ay aBeton Indo*esia established.
The
Ft
pro jects such as Indonesia Asahan
Alumunium (INALUM), Asean Aceh Ferdlizer
Plant, Panjang Ha6our, LNG Bontang, jakana
Outer Ring Road, Matahari Tower (40 srorey
Building) have used Juyu Betond's Products.
Even PT Jaya Beton Indonesia exported the pile ro
Guam, Hawaii and to Brunei Darussalam for Royal
Brunei Air Force Project.

ln complementary corrugated type {or the purpose With reliable prducts and services, Jaya Beton$
of less lateral force, we also produce the flat type the
market has very rapid growth. At this time, the
standard is also JIS A 5326.
company is in almost every infrastructur
proiect throughout Indonesia.
Specification of JBI Poles
Electricity Pol€ (SPLN 93. 1991)

Upper Lowcr Deio )re *!-_____

Working Ground
Length Dimeter Diameter lPenaing limnt PC" Wir**' Reinforcins
Specification *"(*)* Da Db Load AtCmndkrel lrvel No.x Bu"

7-ra4-10o
7-142-2m
7
7
(cm)

121
t2-4
(m)
22
24
(DaI\'l

r00
200
(B{.q)
5,55
11,10
(cm!
r20
tza
(mm)
4 x 7,0
4 x ?-0
Q No.x d
tmm)'
0
,.!--8-.i
UPPER COVER

9-15,7-100 9 6 28 100 7,25 150 4 x7.O

9-15,7-200 9 6 28 200 14,50 150 6 x7,O 2x7,O
I - 19 -350 9 6 31 350 25,38 r50 7 x?.O 3 x7,A
9-19-500 9 9 3t 500 36.25 150 12x7.A 3x7,O
1.1-t9-2@ I 9 J4 200 17,70 190 6 x7,O 2x7.4
I r-19-350 1 9 34 350 30.98 190 ? x7,O 2x7,0
I l-19,500 I 9 34 500 44,25 190 12 x 7,O 4 x7,0
tl-22-850 1 2 it 8s0 75,23 190 16 x 7,O 10 x 7,O

t2-19-350 ) 19 35 350 34,t3 W) 7 x7$ 4x7,0

12-19,500 2 19 35 soo 48,7s 200 12 x 7.O 6x7,0
l3-19-350 J t9 36 350 36,93 220 7 x1,A 4x7,0
13-19-500 J 19 36 500 52,75 220 12 x 7,O 6x7,0
13-"2-850 3 11 39 850 89.68 220 16 x 7"0 12 x 7,0
14-19-350 4 l9 aa 350 39,73 240 7 x?,A 6x7fi
14-19-500 4 t9 38 500 56,75 244 12 x7.0 8x7;0

Telecommunication Foles ( $TEL: L-O22 And L -424)

BOITOM COVER
OUTSIDE DIA$ETER WALL THIGKIIE$S GROUHO
L PC. wlRE HCRIZo$rALLOAD {Xs} ,b
Type LEVEL ?"-::\
No. Da Db Ta Tb /,,-\l
oa: UPPER DIAME|ER
(m) (mm) (mm) (rnm) (mm) ncs x dla DESIGN ULTITIIATE (m) II[
DiT.BOTTOMDIAMEIER )II
TAPERMTtol.15 v
1.
,
7 -124 -154 7 124 232 40 40 4+7 150 300 1.1t :
tb
9 -124 -150 I 124 244 40 40 4+7 ,50 300 1.50

I
I a t rIt

SPECIFICATION STAN DARD

NUTIBEROF PC. BAR
PILE UNIT $OAL
Plle Cracking Pile Cracking Pile Cracking
slzE AREA IVEIGHI LOAD
Lonoth Moment Lenuth Mom€nt Lendth Moment
mm mm2 kg/m ton UFto12m tm tm ,l0-18 m
13.15m t.m
3O0 x 3fl1 s0.000 246 ,17 07.0x8 3,0 67.0x10 3,5
350 x 350 ,22.EAO 291 180 67,0r10 5,0 07,0x12 !,5 & 7,0 x 1tt 6,0
400 x 400 180.000 3U 208 67,0x12 1,0 d7,0x14 7,S 07,0x10 8,0 PlateThickness a i
it50 x rt50 202.500 486 zgt 09,0xt4 10,0 07,0x16 t0,5 67,0x18 11,0
500 x 500 250.000 800 tt8 Q9,0xt8 't3,5 09,0r16 14,0 09,0x18 14,5 12 mm 8mm 4mm
- PC. Bar Slandard JIS G 3137, Breaking Srtongh 145 kglmm2, - Concreto Strsngh K - 500 lor 28 day$ ( Cube Test )
16 mm 10 mr 6mm
Note : Numbsr of PC, Bar can be d6si0rcd depend on technical requirement

DETAIL A DETAIL B

H h
(mm) (mm)

300 50
PC Ste€l Bar
350 50
400 50
l 450 ri 58
\ .! ,,.
tl
j'"i
800 50,
'. .l .'j ,

{ :,,Jc,t. i ,l"j! ?i: -;t;i u;,il

o
Specification of Gorrugated PG. Sheet Pile, JIS A 5326

o lDv
s
Type
trF
oE r=
oE OE
Oa E
,c
iotr':
Ee
Length (mete$ & Weight (ton)

! o og
.i 6=
F. ; I 8,5 I 9,5 l0 11 12 13 14 15 16 17 18 t9 20 21

w.325.A-'t000 11,4 2.65 2.82 2.98 3.15 3.31 3.M 3.97 4.30 4.63
325
w.325.8.1000 13,3 2.65 2.82 2.98 3.15 3.31 3.64 3.97 4.30 4.63

w.350-A.1000 15,6 3.32 3.50 3.69 4.05 4.42 4.79 5.15 5.52
350
w.350-8.1000 17,0 3.32 3.50 3.69 4.05 4.42 4.79 5.15 5.52

w.400-A.r000 20,1 4.01 4.41 4.81 5.21 5.61 6.01 6.4'!

400
w400-8.1000 1000 ??, n 4.01 4.41 4.81 5.21 5.61 6.01 6.41
12A
w450-A.1000 26,9 5.06 5.52 5.97 6.43 6.8S 7.35 7.81
450
w450-8.1000 30,7 5.06 5.52 5.97 6.43 6.89 7.35 7.81

w-500-A-1000 35,2 5.92 6.38 6.83 7.29 7.74 8.20 8.65 9.11
500
w-5004-1000 40,4 5.92 6.38 6.83 7.29 7.74 8.20 8.65 9.11

w600-A-1000 50,6 7.81 8.33 8.84 9.36 s.88 10.40 10.92

600
w600-B-1000 59,6 7.81 8.33 8.84 9.36 9.88 10.40 10.92

Remark : PC Sheet piles of this shape have no distinct demarcation

between compression side and tension side in the section

Coostrucfron ol Corrugatod FC. Sh€ot Plle

,l-
T
I f: ,10t)

*1.;;;;""
Middte Section-
a -U c - i''*-h--f"
.

(m2)

e7 !f ir_r ' reo 100_ 0rrl3:

''{ a

il
i
tm t6m 33! 63 215 J00 . 0.,13'15

t17.3 t60.7 321.4 76 230 100 0.11t8

gl g*
lq - 4!- ,* z8o
- 1oo -orlqss
ls6 . ^f4 .*246 117 . 330 100 0.'1835
.' ,t* ii
,o ,* -2zs lo :io - o,1tl,
_
150r.: t26 256 i25-.-
] I --.- -
480
.-.1-. 100
- -
r.
0.?0?8
 Specification of Flat Type PC, Sheet Piles, JIS A 5326

(t-
TYPe
Height E= Length ( meter ) & Weight ( ton )
(,E'
H
Designation
mm
o.=
mm Per Sheet Per m Width 5.0 5.5 6.0 6.5 7.0 7.5 8.0 9.0 ,0.0 tr.0 12.8 13.0 14.0

F-I20.500 120 1.91 3.82 0.78 0.s 0.94 0.01 1.09 1.17 1.25 1.40

F-I50.s00 r50 3.00 6.00 1.17 1.U 1.37 1.46 1.56 1.76 r.95

F.1t0.500 160 3.50 7.00 1.25 1.36 1.46 1.56 1.ffi t.87 e08

F-l70-s00 170 3.88 7.76 r.33 1.35 r.46 1.56 1.68 1.87 2.08

F-180-500 180 4.20 8.40 1.64 r.76 1.87 2.tl 2.U 2.;1

F.190.500 190 500 4.60 9.20 1.73 1.85 1.98 LN 2.47 2.72

F-200-500 200 s.{9 't0.4 2.4 2.60 2.86 3.12 3,38

F.2t0.500 210 5.90 11.8 2.46 2.73 3,00 3.28 3.55 3.82

F.220.500 220 6.66 13.3 1,93 2,06 2,20 2,47 2,75 3,02 3,30 3,58 3,85

F.320.500 310 6.94 13.88 2,80 3,00 3,20 3,60 4,00 4,40 4,80 5,20 5,60

Notes (1) :
Product width is deiermrhed so as lo realze the pres crib completed dimention at the time of exesttion
taking into accountan e/ongaton of 4 mm in the joint.
(2) : The crackhg rnoment is the bending moment guarantee that no cnck oocur over 0.GS mm in width.
Remuk j PC Sheetp,les of this shqpe have rlrc distinct dernarcabon belween cornpressrbn side and fensrbn sde in the secfion.

Flat PC Sheet Piles (Width 500 mm)

Unit: mm
H = 120 to 220
IaJ Section

(b) Ptan

(c) SIde Elevation

liting hole

lip part
Specification of Prestressed Goncrete Spun Piles. JIS A 5335

UU6loE Aloirable Bearing ulacmrq u[mare

Type Thickn*s Cross $adbr Leng& (rnete| & Wei;ht {ton)
Diam6br Camditv {bn} Bending Bending
(Class) (mm) Arca (crn2)
lmm) ACt 54:t JtsA5tr}5 Md 7m Em 3m 10m 1't m 12m 13m 14m 'I5 m
A 2_5 3.8
AA 3.0 5_O
300
B
60 452.4 ta 46 0.82 0.94 1.m 1.18 1.29 1.41 1.53
3.5 6.3
c 4.0 8.0
3.5 52
AB 4.0 7.1
350 65 582.0 90 5S 1.06 ,.21 1.36 1.51 1.86 1"81 1.97 2.',tz 2.27
B 5.0 9.0
c 6.0 12.O
A 5.5 8.2
/mO
AB 6.5 10.7
75 765.8 118 78 1.3S 1.59 1.7S 't.9s 2.19 2.39 2.59 2.79 2.98
B 7.5 13.5
C 9.0 18.0
A 7_5 41.2
/t50 AB 9.0 15.5
B
80 929.9 1€ 95 1.6t) 1.93 2.17 2.42 2.86 2.90 3.14 3.38 3.82
11,0 19.8
c 12.5 25.0
A 10.5 15.7
AA 12.5 18.8
500 90 1,15S.0 174 120 2.',|1 2.41 2.71 3.01 3.31 3.62 3.S2 422 1.52
t 15.0 27.O
c 17.0 34.0

AB 20.0 35.3
600 100 1,570.8 242 161 2.86 3.27 3.67 4.08 4.49 4_90 5.31 5.71 6.12
B 25.0 /15.0
c 29.0 tnn
A w.l l)it-O
AB 48.0 91.3
800 120 2,W.1 406 270 4.49 5.13 5.n 6.41 7.05 7.69 8.3:! 8.37 9.62
B 55.7 10ts..2
c 70.6 129.8
A 75.0 117.9
1S0 3,m.0 81:1* i6rr--
^n-'
B
140 60rl 402
1G5.7 199.7
6.82 ?.57 8.51 9.rt6 10.41 't1.35 12.30 13.24 1r1.19
c 123.6 u9.9
A 120.0 180.0
AB 137.0 260.3
1200 150 4,U7.8 795 529 8.68 s.H) 1.13 12.3'l 13.61 14.U 16.08
B 170_0 306.0
1 17.32 18.56
c ax),0 .100.0

Nole :

Concntb Strelg& fd = 500 kg/cm2 (Cy'indor Tsst), or equivalent b K - 600 (Cube Tesl)
Number of PC. Bar can be orstilrized dspend ql t6chnbal requirBffant

Construction of Prestressed Concrete $pun Piles

CONSTRUCTION OF JBI PILES

WELDED JOINT

Galculation Of Bearing
Capacity Dynamic Formula

1@..6r-- -Ka = 2.W.H

53;T:i
U U\ llJllxUllllllllllllIlltrll]Il
'l Ra = Allowable Bearing Capacity (ton)
W = Weight of Hammer (ton)
- DEf€FI\EDPCSIEE BAR$
H = Height of ram stroke {m)
S = Final settlement of pile, determined
i:." as the average of the last 10 blows, (m)
 r

PC Pile - Siam Maspion Polymer

Surabaya - East Java

PC. $heet Pile (corrugated type) LNG ADDRESS

Bontang - East Kalimantan.
HEAD OFFICE:
Jl.iend" Gatot Subroto, KM. 8,5
l(adu laya Curug, Tangerang 1"581"0
Phone: (021) 5902385, Ext. 415 / 412
Fax: Fax. {021) 590 2383

Ernail lnquiry:
m a rketing.jaya beton @ gma i l.com I
bi roma rketi ng@jayabeton.corn

FACTORY:
Tangerang, Medan, Surabaya, Pu rwakarta

.,,,,r),' 'u-:r lt)! - -,''j^',:':l \-'

-a:r'1''
'PG.
Sheet Pile (flat type) Medan www.jaya beton.com