PC.

SPUN PILES

PC. SPUN POLES

PC. SHEET PTLES (CORRUGATED TYPE)

PC. SHEET PTLES (FLAT TYPE)

PRESTRESSED CONCRETE SOUARE PILE


Ever since, PL Jaya Beton Indonesia $BI) has
been participating in development activities, in
supporting the implementation of major products
throughout Indonesia. Making a head start with
Asahan Project, W. Jaya Beton Indonesia rapidly
gained credibility handling numerous
giant project, Asean Fertilizer Plant in Aceh, Palm
Oil Plant in Belawan, Andalas Cement Packaging
Plant, Bulog \D7arehouse in Dumai and other various
majorproject.
Our being the fust national enterprise producing
pre-stressed concrete spun piles and prestressed
Management Service Netw*rk
Producing high quality products needs some
discipline in implementing technology
administration, recording. For this purpose we
have a certificate for quality management
a certificate ISO 9001 : 2008
Service
As a company which is consistent in giving high
quality product, we are very active in monitoring
the material have sent to get high performance a1

Concrete spun poles has been put on the golden the project.
records ofhistory.

Fabricating the products above requires high Network

technological process and utilization of the latest
and most mdern techniques. So, W. Jaya Beton For continuous improvement of our qualily we
Indonesia deemed at necessary to joint forces with adopt the innovation in technology f rom
highly experienced Japanese companies, for neighbour country in concrete product
technology transfer. As the result, in 1978 technology. We keep cooperation with several
PT. Juyu Beton Indonesia established company such as Daido Concrete, for technology
a cooperatioo with Sumitomo Construction C.o. Ltd, in prestressed concrete pile, Yoshimoto Co Ltd,
and, particularly in manufacturing Pre-stressed
for technology in prestressed concrete pole.
C.oncrete Spun Poles, W. Jaya Beton Indonesia
l:'
t,l
i
joined hands with The Japanese Companies:
i
i
Yoshimoto Co. Ltd and Daido Concrete C.o. Ltd. Quality
I

\We have stepped far forward and had target to
be a pioneer in the concrete industry. In order to
achieve such target, we perpetually pursue new
technological development by using modern
equipment and insessantly upgrade processing
methods. We offer only the best of product to our
customers. That is why we become foremost in the
field of concrete industries.
We are always committed to keep the quality,
both management and product, starting from the
to final product & delivery at the
material up
processes are throughly inspected and
controlled.

President Director
 FC. $Bxn P*le
CORPORATE PROFILE

As the pioner producing PC. Spun Pile JBI {ollows PT luyu Beton Indonesia was esrablished by
standar JIS A 5335. This pile is designed to resist PT. PembangunanJay4 in 1978 embarking from the
heavy weight construction such as building, dam, aspiration to ger abieast at rhe fast development
bridge and others.
progress in the industrial sector and infrasrrucrure.

Pe $pun P*l*
Some of giant p{ojecr:have been supplied by PT Jaya

The first time JBI produce it as the requirement of PLN Beton Indonesia instead of the mererials have been
and TELKOM to substitute existing pole. JBI's poles imported from the overseas country ar the beginning
use more economical materials (at long lasting,
of PT Jaya Beton Indonesia estabiished.
Maintenance free). As the standard we produce
base on SPLN 93 : 1991 (standard PLN pole) and
STEL L-022 and L-024 (standard TELKOM Pole). The projects such.as Indonesia
F!
Asahan
Alumunium (INALUM),: Asean Aceh Fertilizer
PC Shest Pile{C*rrugated} Plant, Panjang Ha&ur, ::LNG Bontang, Jakarta
Outer Ring Roadl. Matahari Tower (40 srorey
The needs of this material also to substitute other
materialwhich more expensive. By combining the
Building) have ffsd Jaya Betond's Products.
concrete & prestressing wire, this kind of product can
resist lateral force. The standard use in this product Even PT Jaya Beton Indonesia exported the pile to *
is JIS A 5326. Guam, Hawaii and to,tsrunei Darussalam for Royal
Brunei Air Force Proiec.
PC Sireet Pile (Flat Type)

In complementary corrugated type for the purpose With reliable products and services, Jaya Beton3
of less lateral force, we also produce the flat type, the
market has veryrapid growrh. At this time, the
standard is also JIS A 5326.
company is in almost every infrastructur
pro ject throu ghout Indonesia.
Soecification of JBI Poles
El:)ctricity Pole (SPLN 93. 1991)

Upper Lower Desigr

Working Benditrg Ground
I-ength Diameter Diameter M|mni PC. Wire Reinforcins
Specification f)a Db Load At Crcund kvel kvel No,x S Br"
(s) (cm) (ffi) (DaN) cm)
N?;:.s
GN.m)
.>.,
7-12*-100 7 t2l 100 5,55 t2a 4 x 7,0
7-142-200 7 12,4 24 200 11,10 120 4 x 7.O * UPPER CO\tR

9-15,7-1m 9 6 28 ro0 'r 25 150 4 x'7,O

9-15,7-200 9 6 ta 200 14,50 150 6 x7,O 2x7,O
9 - 19 -350 9 6 3t 350 25,38 150 7 x1,O 3 x7,0
9-19-500 9 9 31 500 36,25 150 12x70 3 x7,O
1-19-200 I ro J4 200 17,70 190 6 x7.0 2x7,O
1-r9-350 I r9 34 3so 30,98 190 7 x7,O 2x7,O
1-19-500 1 t9 34 500 44,25 190 12 x7,O 4 x'l,O
t-22-850 1 L2 5t 850 75,23 190 16 x 7.0 1O x 7,O
* WRg
2-19-350 2 19 35 350 34,13 2W 7 xl,O 4x7,0 SPIRAT

2-19-500 2 l9 35 500 48,"75 200 12 x7,O 6x7,0

3-19-350 3 19 36 350 36,93 220 7 x1,A 4 x7,O
3-19,500 3 19 36 500 52,75 22rj 12 x7,O 6x7,0
3-22-850 3 22 39 850 89,68 220 16 x"l ,0 12 x 7.0
4-19-350 4 19 38 350 1q 71 240 7 x1,O 6 x7,O
4-19-500 4 t9 38 500 56,75 240 L2 x7,O 8x7;O

Telecommunication Poles ( STEL: L-O22 And L -4241

BOTTOL4 COVER

OUTSIDE DIAMETER I/VALL THICK,'IESS GROUND Db

L PC. WIRE HORIZONTAL LOAD (Kg} LEVEL
No Type Da Db Ta Tb Da: UPPER oIAMETER
ob,BoTIoM DIAMETER
(m) (mm) (mm) (mm) (mm) nos x dia DESIGN ULTITUATE (m)
TAPER M1101 :75
1. 7 -124 -150 7 124 232 40 4A 4Q7 150 300 1,17
2. s -124 -150 9 124 244 40 40 407 150 300 1.50

I
I a a ^Il

SPECIFICATION STANDARD
NUMBEROF PC. BAR
PILE cRoss sEcTtoN UNIT AXIAL
Pile Cracking Pile Cracking Pile Cracking
SIZE AREA IVEIGHT LOAD
LenEth Moment Lenoth Moment Lenoth Moment
mm mm2 kg/m ton Upto12m t.m 13-15m tm 16-18 m t,m
300 x 300 90.000 z',t6 117 d7.0x8 3,0 67.0x10 3,5
350 x 350 122.500 254 160 O7,0xt0 5,0 67.0 x12 5,5 67.0x14 6,0
400 x 400 160.000 384 208 07,0x12 7,0 07,0x14 7,5 d7.0x16 8,0 PlateThlckness a I
450 x 450 202.500 486 257 09,0x14 10,0 67,0x16 10,5 07,0xlE 't1.0

500 x 500 250.000 800 318 09,0xto 13,5 09,0x16 't4,0 d9.0xl8 14,5 12 mm 8mm 4mm
- PC. Bar Sandard JIS G 31 37, Broaking Slrengh 145 kg/mm2, - Concrete Slrength K - 500 for 28 days ( Cube Test ) 16 mm 10 mn 6mm
Note : Number of PC, Bar can be designed depend on tedlnical requirement

DETAIL A DETAIL B DETAIL C

llonWh606mm H h
pcsts€tgtr l+l i<+i
\..- l--- (mm) (mm)

300 50
PC Sitel Bar
350 50
400 50
450 50
500 50

L2=N@(100-1s0) mm L2=N@('100-150) mm
 t{ol i. i{l Clt lI3Ir $=lr: I
I r= W
Specification of Corrugated pG. Sheet pite, JIS A 5g26

6
.!9:i^
o E
(Da E Length (meter) & l{eight (ton)
oE t;trF -cgtr
Type
oE OE oE'':
o og
E
F ; 6E
I 8,5 I 9,5 t0 11 12 13 14 15 t6 17 18 19 20 21

w.32SA.1000 11,4 2,65 2.82 2.98 3.15 3.31 3.M 3.97 4.30 4.63
325
w.125-8.1000 13,3 2.65 2.82 2.98 3.15 3.31 3.64 3.97 4.30 4.63

w.350.A-1000 15,6 3.32 3.50 3.69 4.05 4.42 4.79 5.15 5.52
350
t-35{t-8.1000 17,0 3.32 3.50 3.69 4.05 4.42 4.79 5.15 5.52

t{flt-A.l000 20,1 4.01 4.41 4.81 5.21 5,61 6.01 6.41

400
t a{na-1000 1000 23,4 4.01 4.41 4,81 5.21 5.61 6.01 6.41
120
u.r50.A.1000 26,9 5.06 5.52 5.97 6.43 6.89 7.35 7.81 l
450
w.{50.8-1000 30,7 5.06 5.52 5.97 6.43 6.89 7.35 7.81

Id)0-A.1000 35,2 5.92 6.38 6.83 7.29 7.74 8.20 8.65 9,11
500
;€m.8.1000 40,4 5.92 6.38 6.83 7.29 7.74 8.20 8.65 9,11

t600.A.,t000 s0,6 7.81 8.33 8.84 9.36 9.88 't0.40 10.92

600
i{}0.8.1000 59,6
a 7.81 8,33 8.84 9.36 9.88 10.40 10,92

Fnart< : PC sheet piles of this shape have no distinct demarcation

D€tu/een compression side and tension side in the section

bucdon ol Conugabd pC. Sh.3t pll.

+- 440 T-
TOP END
Type
H T e
I.3tm0 300 ll0 ,t80
200 762
EA/&1000 325 fi0 125 a0 430
3t0 aln 150 200 &4
l-a./81ofi 400 120 200 200 370
]-#8100( 150 120 2* 200 w iril
Itl/81ofi 500 120 300 200 336 .220 .-irl.t' \ .e , "L.ZZO.
600
139 fl 200 308

tr taa.7 32r.t
tI 10
o
Specification of Flat Type PC, Sheet Piles, JIS A 5326

(r=
Height g= Cracking Moment{') Length ( meter ) & Weight { ton )
TYPe (,E'
H t.m
Designation o-=
mm 10.0 11.0 12.t) 13.0 't4.0
mm Per Sheet Per m Width 5.0 5.5 6.0 6.5 7.0 7.5 8.0 9.0

0.86 0.94 0,01 r.09 1.17 1,25 1.40

F.120.500 120 {.sl 3.82 0.78

1.17 1.27 1.37 1.46 1.56 1.76 1.95

F-150-500 150 3.00 6.00

7.00 1.25 1,36 1,46 1,56 1.66 1.87 2.08

F.1 60.500 160 3.50
7.76 1.33 1,35 1.46 1,56 1.66 1.87 2.08
F.170-500 170 3.88
8.40 1.64 1.76 1.87 2.11 2.34 2.57
F.1 80-500 180 4,20
500 9.20 1,73 1,85 1.98 2.22 2.47 2,72
F-190.500 190 4,60

F-200.500 200 5.19 10.4 2,34 2,60 2.86 3j2 3.38

2.46 2.73 3.00 3.28 3.55 3.82

F.210.500 210 5.90 11 .8

F.220.500 220 6.66 13.3 1,93 2,06 2,24 2,47 2,75 3,02 3,30 3,58 3,85

F.320.500 320 6.94 13.88 2,80 3,00 3,20 3,60 4,00 4,40 4,80 5,20 5,60

Nofes (7) : Productwidthis determined so as fo realize the prescrib completed dimention atthe time of execution
taking into account an elongation of 4 mm in the ioint.
(2) : The cracking moment is the bending moment guarantee that no crack occur over 0.05 mm in width.
Remark ; PC Sheef plles of this shape have no distinct demarcation between compression side and tension side in the section.

Flat PC Sheet Piles (Width 500 mm)

Unit:mm
H=120to224
(a) Section ,

(b) Ptan

(c) Stde Elevation

lifring hole
I

Tip part
 specification of Prestressed Goncrete spun piles. Jls A s33s
utmloe Aflowable Bearing uracl{ng
Tvp Thickness Cross Sedion utUTtaIe
Lengh (meter) & Webht (ton)
Diameter Caoacitv {ton) Bending Bending
(Class) (mm) Area (crn2)
Imml ACt *t3 JlsA5335 Momeni Mornent rrn UM 9m 10m 11m 1]lm 13m 14m t5 m
2.5 3.8
300
AB -3n 5"0
60 452_4 70 46. 0,82 0.94 1.06 1.14 1.29 1.41 ,.53
3.5
4.0 8.0
A 3.5 5.2
AB 4.0 7.1
350 65 582.0 90 53 1.06
B 1.21 1.36 1.51 1.66 1.81 1-97 2.12 2.27
5.0 9.0
6.0 12.4
5.5 4.2
AB 6.5 10.7
400 75 765.8 118 78
B 1.39 1.59 1.79 1.99 2.ts 2.39 2.59 2.79 2-98
7.5 13.5
c 9.0 18.0
A 7.5 11.2
,150
AE s.0 15.5
80 929.9 143 s5 1.69
B 11.0 198 1.93 2.'t7 2.42 2.66 2.90 3.14 3.38 3.62
c 12.5 25.O
A 10.5 ts.z -."
A6 12.5 18.8
500 90 1,159.0 178 120
B 2.11 2.41 2.71 3-01 3.31 3.62
15.0 27.0 3.$2 4.22 4.52
c 17.0 34.0

600
AB
ts
100 1,570.8 242 161
at-
25,0-=
35.3
o.u
2.86 3.27 3.67 4.08 4.49 4,tx) 5.31 5.71 6.12
a 2s.at-- nn -_
40.7 63.6
AB 48.0 91.3
800 120 2,564.1 406 270
B 4.49 5.13 5.77 6.41 7.05 7.69 8.33
55.7 108.2 8.97 9.62

AB 87.2 '165_7
1000 140 3,872.0 6&1 402
ts 6.62 7.57 8.51 9.46 10.41 . 11.35 12.30 13.24
r05.7 19!t.7 14.19
123.6 229.9

AB 137.0 260.3
1200 150 4,U7.8 795 529
B '170.0 8.66 9_g) '11.13 12.37 13.61 14.U 16.08 17.32
a 3ffi.0 18.56
c 200.0 400.0

l{ote :

goncrete lrength fc'= 500 kg/cm2 (Cylinder Test), or equivalent to K - 600 (Cube Test)
Number of PC. Bar can be customized depend on technical requirement

Gonstruction of Prestressed Concrete Spun piles

CONSTRUCTION OF JBI PILES
Upper and middle
rqE a&_

WELDED JOINT

tI
j'- ili Calculation Of Bearing
SP{IACE\TRIFI.JGAL
REINFORCEM€NT
- - - DEFoRIEDTSiEABAFS Capacity Dynamic Formula

l&-r,r- ^r€ = 2.W,H

5sJ o;
rl \ r \r lllluuilt]l]tutiufltltltllt
Ra = Allowable Bearing Capacity (ton)
W = Weight of Hammer (ton)
SFIRAI.CENTR]FJGAL
REINFORCEMENT
H = Height of ram stroke (m)
S = Final settlement of pile, determined
as the average of the last 10 blows, (m)

1 . 0n - Sito butl W€ldino

2 , Sttrl plate bsnd
3. End Platc
. SpiEl Relnlorcing
'l
5 - PC Sieel Ear
PC Pile - Siam Maspion Polymer
Surabaya - East Java

PC Pole - Housing Electricity Project

PC. $heet Pile (corrugated type) LNG ADDRESS

Bontang - East Kalimantan.
HEAD OFFICE:
Jl. Jend. Gatot Subroto, l(M.8,5
Kadu Jaya Curug, Tangerang 15810
Phone: {021) 5902385,Ext.4t5 / 412
Fax: Fax. (021) 590 2383

Email lnquiry:
ma rketin g.j aya beton @ gma il.com /
bi roma rketing@jayabeton.com

FACTORY:
Tangerang, Medan, Surabaya, Purwakarta

Fd. Sheet Pile (flat type) Medan www.jaya beton.com

Flood ControlProject