FIELD FABRICATION OF PIPE SPOOL

(FABRICATION INSPECTION PROCEDURE)

PROJECT : PENGADAAN EPC MUARA KARANG – MUARA

BEKASI PIPELINE PROJECT (CP-9)

CLIENT : PT PERUSAHAAN GAS NEGARA

LOCATION : MUARA KARANG – MUARA BEKASI

DOCUMENT NO. :

PROJECT NO. :

A Issued For Review 02 Aug 13

APVD BY
REV DESCRIPTION DATE PREPARED CHECKED APVD OWNER

KONSORSIUM REKIND - YIN

 SHEET 2 OF 4

JOB NO. : REV

Field Fabrication of Pipe Spools DOC. NO. A

(Fabrication Inspection Procedure) DATE BY CHKD APVD

02 Aug 13

REVISION HISTORICAL SHEET

Rev No Date Description

A 02 Aug Issued for Review

DISTRIBUTION ORDER

KONSORSIUM YIN - REKIND PT. PERUSAHAAN GAS NEGARA (Persero), Tbk

Project Manager Project Manager
Wakil Peroject Manager Wakil Peroject Manager

KONSORSIUM REKIND – YIN EPC Muara Karang-Muara Bekasi Pipeline Project (CP-
9)
 SHEET 3 OF 4

JOB NO. : REV

Field Fabrication of Pipe Spools DOC. NO. A

(Fabrication Inspection Procedure) DATE BY CHKD APVD

02 Aug 13

1.0 PURPOSE

To provide guidance for inspection during the field fabrication of pipe spools.

2.0 SCOPE

This procedure deals with inspection of the fabrication of pipe spools up to their release
for sandblasting and painting operations.

3.0 DEFINITIONS

None

4.0 REFERENCES

None

5.0 RESPONSIBILITIES

None

6.0 REQUIREMENTS

6.1 Prior to Fabrication

6.1.1 Check fittings and flanges against the Design Isometric Drawings for correct
rating, schedule, bore and dimensions.

6.1.2 Ensure carbon and alloy (especially austenitic stainless steels) are segregated,
preferable in separate shops and that non ferrous tools are being used on
stainless steels. Remove all lead, copper, and zinc items from stainless shop.

6.2 Prior to Welding

Check the pipe spool against the Design Isometric Drawings for correct
orientation, alignment, squareness, length and proper fittings and flanges. (Within
the specified tolerances).

6.3 Post Welding

6.3.1 Recheck the pipe spool with accordance with requirements specified in 6.2

6.3.2 Mark (paint) on the pipe spool the following.

a. Design Number Drawing

KONSORSIUM REKIND – YIN EPC Muara Karang-Muara Bekasi Pipeline Project (CP-
9)
 SHEET 4 OF 4

JOB NO. : REV

Field Fabrication of Pipe Spools DOC. NO. A

(Fabrication Inspection Procedure) DATE BY CHKD APVD

02 Aug 13

b. Line Number

c. Pipe Class (Specification)

d. Pipe Spool Number

6.3.3 Color code the pipe spool ends according to their geographic location.

6.3.4 The pipe spool and/or Isometric, Assemble Drawing Number, Line Number, Pipe
Class (Specification) and spool number should be entered into the Pipe Shop Office
Log, dated and initiated.

NOTE: Ensure paints used on austenitic stainless steels are free

from zinc, lead and copper. Ensure flange faces are well protected
especially those with special finishes.

NOTE: In no circumstances must galvanized supports be welded to

S. S. Pipe. Grinding off the galvanized to bare C.S. is not acceptable, if
welding to S.S.

Copyright 1993 Bechtel Corporation

First Edition. All Rights Reserved.

No parts of this publication may be reproduced in any form without the prior written or
expressed permission of the publisher.

Printed in the United States of America.

KONSORSIUM REKIND – YIN EPC Muara Karang-Muara Bekasi Pipeline Project (CP-
9)